abar 11005 1999- 2003 f350 sd airbar (new style bridge type) · 2 mon37029 sensa-trac shocks (stock...

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350 S. St. Charles St. Jasper, In. 47546 Phone 812.482.2932 Fax 812.634.6632 www.ridetech.com ABAR 11005 1999- 2003 F350 SD Airbar (new style bridge type) 1 A242D-1 Frame plate assembly 1 A242P-1 Frame plate assembly 1 A240-1 lower bridge mount 2 A125-1 Upper axle bracket 1 A127-1 Panhard bar frame plate 1 A093-1 Panhard bar axle mount 1 A124 Carrier bearing plate 1 A126-2D Left upper airspring mount 1 A126-2P Right upper airspring mount 1 TT18.500 Panhard bar (C/C length= 22”) 2 BARWW21.50 Lower air bar (C/C length= 21.500”) 2 TWW16.500 Upper airbar (C/C length= 18.375”) 2 F2107 Airspring 2 DAY2060 Short bumpstops 2 ROD120 Large rod ends AirBar ends 12 DAYMO2153 poly bushing halves AirBar ends 6 A145 5/8 x 3” inner sleeves AirBar ends 2 A246 5/8 x 3.5 inner sleeves front lower bar end 4 DAYMO2909 poly bushing halves front lower bar end 2 ROD150 QA1 Kevlar rod ends panhard bar 2 MON37029 Sensa-Trac shocks (stock location) 1 ABAR11005a Bolt Kit Note: Sway bar is shortened to 7 ½” center to center length Lower front bar end uses oem mounting bolt

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Page 1: ABAR 11005 1999- 2003 F350 SD Airbar (new style bridge type) · 2 MON37029 Sensa-Trac shocks (stock location) 1 ABAR11005a Bolt Kit Note: Sway bar is shortened to 7 ½” center to

350 S. St. Charles St. Jasper, In. 47546 Phone 812.482.2932 Fax 812.634.6632

www.ridetech.com ABAR 11005 1999- 2003 F350 SD Airbar (new style bridge type) 1 A242D-1 Frame plate assembly 1 A242P-1 Frame plate assembly 1 A240-1 lower bridge mount 2 A125-1 Upper axle bracket 1 A127-1 Panhard bar frame plate 1 A093-1 Panhard bar axle mount 1 A124 Carrier bearing plate 1 A126-2D Left upper airspring mount 1 A126-2P Right upper airspring mount 1 TT18.500 Panhard bar (C/C length= 22”) 2 BARWW21.50 Lower air bar (C/C length= 21.500”) 2 TWW16.500 Upper airbar (C/C length= 18.375”) 2 F2107 Airspring 2 DAY2060 Short bumpstops 2 ROD120 Large rod ends AirBar ends 12 DAYMO2153 poly bushing halves AirBar ends 6 A145 5/8 x 3” inner sleeves AirBar ends 2 A246 5/8 x 3.5 inner sleeves front lower bar end 4 DAYMO2909 poly bushing halves front lower bar end 2 ROD150 QA1 Kevlar rod ends panhard bar 2 MON37029 Sensa-Trac shocks (stock location) 1 ABAR11005a Bolt Kit Note: Sway bar is shortened to 7 ½” center to center length Lower front bar end uses oem mounting bolt

Page 2: ABAR 11005 1999- 2003 F350 SD Airbar (new style bridge type) · 2 MON37029 Sensa-Trac shocks (stock location) 1 ABAR11005a Bolt Kit Note: Sway bar is shortened to 7 ½” center to

AIRBAR 11005A (new style) hardware kit

4 1”-14tpi sae jam nuts locks for rod ends 2 3/4 sae jam nut locks for panhard bar ends 4 1/2 x 1 uss bolts lower airspring 8 1/2 x 1 ¼ uss bolts upper bar mount 14 1/2 x 1 ½ uss bolts upper airspring mount to frame 4 1/2 x 2 ½ uss bolts shock bolts 26 1/2 uss nyloc nuts frame mounts 40 1/2 uss flat washers frame mounts, airspring 4 1/2 lock washers lower airspring 2 5/8 x 1 3/4 sae bolts gr. 8 panhard bar 6 5/8 x 4 1/2 sae bolts gr. 8 rod ends to mount 8 5/8 x 7 ½ sae bolts gr. 8 bridge to axle 28 5/8 sae flat washers gr. 8 bridge, rod ends 8 5/8 sae nylock nuts gr. 8 bridge to axle 7 5/8 sae nyloc jam nuts gr. 8 bar ends & p/h bar end 1 5/8 lock washer gr. 8 panhard bar to axle 9 3/8 x 1 uss bolts panhard bar to axle/airspring top 9 3/8 lock washers panhard bar to axle/airspring top 9 3/8 sae flat washers panhard bar to axle/airspring top 4 7/16 x 1 ½ uss bolts carrier bearing plate 8 7/16 sae flat washers carrier bearing plate 4 7/16 uss nyloc nuts carrier bearing plate

Page 3: ABAR 11005 1999- 2003 F350 SD Airbar (new style bridge type) · 2 MON37029 Sensa-Trac shocks (stock location) 1 ABAR11005a Bolt Kit Note: Sway bar is shortened to 7 ½” center to

ABAR11005 F350 AirBar HD rear air ride system

1. Raise and support truck at a comfortable working height. You will need to support the truck by the frame ahead of the leafspring mounts. You will also need to support the axle housing with three jackstands, two under the axle tubes inboard of the leafspring pads and one under the pinion yoke to keep the axle housing from falling when the leafsprings are removed. 2. Remove the leafsprings.

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3. Remove the leafspring overload bracket and install the upper AirBar frame bracket into it’s place. There will be extra holes to drill. The bottom bar is installed into the oem leafspring hangar. 4. Repeat this procedure for the passenger side

5. Install the AirBar bridge mount assembly. You will probably need help for this as the bridge is large and heavy. Tighten the bolts evenly.

This is an overall view of the F350 AirBar HD assembly

Page 4: ABAR 11005 1999- 2003 F350 SD Airbar (new style bridge type) · 2 MON37029 Sensa-Trac shocks (stock location) 1 ABAR11005a Bolt Kit Note: Sway bar is shortened to 7 ½” center to

9. Install panhard bar frame bracket using the attachment bolts for the drivers side upper airspring bracket. 10. Install the panhard axle bracket to the rearend cover using our supplied hardware.

11. Remove factory carrier bearing bracket and install our supplied mounting plate. This will properly realign the driveshaft for the newly lowered stance.

Drivers side upper airspring bracket. The 2 bolts on the right side of this bracket will go into the holes vacated by the oem rear overload bracket. The remaining holes will be drilled. The 4 holes on the left side of this drivers side bracket will also attach the panhard bar frame bracket on the inside of the framerail. Also note the removal of the oem bumpstop and the installation of our shorter bumpstop.

Panhard bar frame bracket on drivers side inner framerail. This bracket uses the upper airspring bracket attachment hardware.

Panhard bar axle bracket. Be sure to use our supplied attachment hardware.

6. Install upper and lower 4 link bars. 7. After both AirBar assemblies are installed, The upper airspring brackets will be installed. There is a left and right bracket. These brackets are indexed on the 2 front holes of the rear overload bracket. There will be 2 holes in each bracket that will align the brackets. The remaining holes will be drilled in the frame. 8. Remove the oem bumpstop and install our shorter bumpstop.

Page 5: ABAR 11005 1999- 2003 F350 SD Airbar (new style bridge type) · 2 MON37029 Sensa-Trac shocks (stock location) 1 ABAR11005a Bolt Kit Note: Sway bar is shortened to 7 ½” center to

12. Now the truck can be lowered back to the ground and inflated to approx. 25psi. This air pressure will need to be adjusted for varying loads. NOTE: IT IS THE FINAL RESPONSIBILITY OF THE CUSTOMER / INSTALLER TO ENSURE THAT THE AIRSPRINGS DO NOT RUB ON ANYTHING!! ABRASION WILL RESULT IN AIRSPRING FAILURE!!

New carrier bearing spacer plate to realign driveshaft.

Air ride assembly at ride height.

Page 6: ABAR 11005 1999- 2003 F350 SD Airbar (new style bridge type) · 2 MON37029 Sensa-Trac shocks (stock location) 1 ABAR11005a Bolt Kit Note: Sway bar is shortened to 7 ½” center to

350 S. St. Charles St. Jasper, In. 47546 Phone 812.482.2932 Fax 812.634.6632

www.ridetech.com This gift certificate entitles you to the window decal of your choice. Simply mark your style and size preference below. Please complete the address information and return this certificate to Air Ride Technologies, 2762 Cathy Lane, Jasper, IN 47546. Thank You! Air Ride Technologies Name_______________________ Address_____________________ City_________________________ State___________ Zip__________ Telephone (____)______________ Name On Invoice_______________ Invoice Number________________ Decal Styles (Select One) Decal Sizes (Select One)

___ ___ 6”

___ ___12”

___ ___24”