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ABB Automation Products June 2009 AC500-eCo, your PLC from ABB Optimal cost, minimum risk.. Change for more! © ABB 22 June 2022 | Slide 1

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Page 1: ABB Automation Products June 2009 AC500-eCo, your PLC from ABB Optimal cost, minimum risk.. Change for more! © ABB 09 June 2014 | Slide 1

ABB Automation Products June 2009

AC500-eCo, your PLC from ABBOptimal cost, minimum risk..Change for more!

© ABB10 April 2023 | Slide 1

Page 2: ABB Automation Products June 2009 AC500-eCo, your PLC from ABB Optimal cost, minimum risk.. Change for more! © ABB 09 June 2014 | Slide 1

© ABB10 April 2023 | Slide 2

AC500 family, your PLCs from ABBAC500 CPU Range

Price

Stand-alone

PM590PM590

PM582PM582

PM591PM591

PM581PM581

PS501 Engineering

Software

PM554PM554

PM564PM564

Performance

AC500 CPUs + S500 I/Os

AC

500

-eC

oA

C50

0

PM571PM571

Page 3: ABB Automation Products June 2009 AC500-eCo, your PLC from ABB Optimal cost, minimum risk.. Change for more! © ABB 09 June 2014 | Slide 1

© ABB10 April 2023 | Slide 3

AC500-eCo, your PLC from ABB Product Benefit

Economical entry level for PLC stand-alone solutions

Full featured high performance PLC

High performance and generous128 Kbyte program memory

Configurable I/Os for interrupt inputs, fast counters and PWM outputs

High functionality with integrated onboard digital and analogue I/Os

Up to two serial ports for programming and communication

Page 4: ABB Automation Products June 2009 AC500-eCo, your PLC from ABB Optimal cost, minimum risk.. Change for more! © ABB 09 June 2014 | Slide 1

© ABB10 April 2023 | Slide 4

AC500-eCo, your PLC from ABB Product Benefit

Saving your invest

Programming software based on international standard IEC 61131-3

Complete range of S500 IO´s can be connected

Supports decentralized I/O

Flexibility for different customers requirements

Page 5: ABB Automation Products June 2009 AC500-eCo, your PLC from ABB Optimal cost, minimum risk.. Change for more! © ABB 09 June 2014 | Slide 1

© ABB10 April 2023 | Slide 5

AC500-eCo, your PLC from ABB Product Benefit

Easy to learn and saves your engineering effort due to high compatibility

Programming system for entire AC500 family, based on CoDeSys

Existing AC500 libraries are compatible and readily available for use

Easy to program Fast calculation time and big

memory make program optimization obsolete

Five programming languages available for each purpose (in accordance to IEC61131-3)

Easy to maintain Retain data without battery Download of user program via

SD card without using programming tool

Page 6: ABB Automation Products June 2009 AC500-eCo, your PLC from ABB Optimal cost, minimum risk.. Change for more! © ABB 09 June 2014 | Slide 1

© ABB10 April 2023 | Slide 6

AC500-eCo, your PLC from ABB Product Benefit

Economical S500-eCo for solution with few I/O points

Modules fit to all AC500 CPU modules

Decentralized I/O solutions can be realized with CS31 bus or PROFIBUS/PROFINET

Easy to install Pluggable terminal blocks

DIN Rail mounting without tools

Spring terminals available

Small I/Os size for easy wiring

Page 7: ABB Automation Products June 2009 AC500-eCo, your PLC from ABB Optimal cost, minimum risk.. Change for more! © ABB 09 June 2014 | Slide 1

© ABB10 April 2023 | Slide 7

AC500-eCo, your PLC from ABB CPU Basic Elements

Run / Stop SwitchControls CPU operation

Status LED DisplayCPU operation & onboard I/Os status

COM1Online access, Modbus RTUmaster/slave, CS31-Bus master, ASCII

Integrated Onboard I/Os

Page 8: ABB Automation Products June 2009 AC500-eCo, your PLC from ABB Optimal cost, minimum risk.. Change for more! © ABB 09 June 2014 | Slide 1

© ABB10 April 2023 | Slide 8

AC500-eCo, your PLC from ABB Accessories

Cover Wall Mounting

USB programming cable

SD-CardAdapter

Terminal block power supply

SD-Card

COM2 COM1

Adapter with COM2 + realtime clock + battery

Adapter with realtime clock + battery

Adapter with COM2

Page 9: ABB Automation Products June 2009 AC500-eCo, your PLC from ABB Optimal cost, minimum risk.. Change for more! © ABB 09 June 2014 | Slide 1

© ABB10 April 2023 | Slide 9

TA566for wall mounting

Front crew,front cable

Front spring,front cable

Front screw, side cable

AC500-eCo, your PLC from ABB Accessories

Note: Only these types of ABB terminals can be used for the AC500-eCo I/O modules

Page 10: ABB Automation Products June 2009 AC500-eCo, your PLC from ABB Optimal cost, minimum risk.. Change for more! © ABB 09 June 2014 | Slide 1

AC500-eCo, your PLC from ABB Accessories

Order codes for I/O modules terminal blocks

ABB Type ABB Order Code Connection type Poles MarkingQuantities in

plastic bag

L44470901501 1SSS444709R1100 Front spring / Front cable 9 1 to 9 6

L44471101501 1SSS444711R1100 Front spring / Front cable 11 10 to 20 6

L44440901501 1SSS444409R1100 Front screw / Front cable 9 1 to 9 6

L44441101501 1SSS444411R1100 Front screw / Front cable 11 10 to 20 6

L44460901501 1SSS444609R1100Front screw /

Down side cable 9 1 to 9 6

L44461101501 1SSS444611R1100Front screw /

Down side cable 11 10 to 20 6

Page 11: ABB Automation Products June 2009 AC500-eCo, your PLC from ABB Optimal cost, minimum risk.. Change for more! © ABB 09 June 2014 | Slide 1

AC500-eCo, your PLC from ABB AC500-eCo Dimension

Page 12: ABB Automation Products June 2009 AC500-eCo, your PLC from ABB Optimal cost, minimum risk.. Change for more! © ABB 09 June 2014 | Slide 1

© ABB10 April 2023 | Slide 12

AC500-eCo, your PLC from ABB Technical data

PM554 PM564 PM571 PM581 PM582 PM590 PM591 DC/AC Power Supply DC or AC* DC or AC* DC DC DC DC DCProgram memory 128 128 64 256 512 4096 4096Data memory integrated [kByte]

10 incl. 1KB RETAIN

10 incl. 1KB RETAIN

24, incl. 4 KB RETAIN

288, incl. 32 KB

RETAIN

288, incl. 32 KB

RETAIN

3072, incl. 512 KB RETAIN

3072, incl. 512 KB RETAIN

SD card applicable Optional Optional yes yes yes yes yesData buffering Flash Flash Battery Battery Battery Battery BatteryReal-Time Clock Optional Optional yes yes yes yes yes

Binary 0.1 0.1 0.09 0.07 0.07 0.002 0.002Word 0.3 0.3 0.3 0.07 0.07 0.006 0.006Floating-point 6 6 6 1.6 1.6 0.006 0.006

Binary inputs 8 6 - - - - -Binary outputs 6 6 - - - - -Configurable inputs - 2 - - - - -Analog outputs - 1 - - - - -

Interrupt 4 4 - - - - -Counter (30KHz) 2 2 - - - - -Encoder (12KHz) 1 1 - - - - -PWM Output (20KHz) 2 2 - - - - -

Binary inputs 232 232 320 320 320 320 320Binary outputs 174 174 240 240 240 240 240Analog inputs 112 114 160 160 160 160 160Analog outputs 112 113 160 160 160 160 160

CS31 bus yes yes yes yes yes yes yesModbus yes yes yes yes yes yes yesEthernet - - yes yes yes yes yesARCNET - - - yes yes yes yes

AC500-eCo AC500Details/Type

Communication onboard

Centralized inputs/outputs max.

Cycle time for 1000 instructions in ms

I/O's onboard

Configurable special functions for above I/Os

*AC-Version in preparation

Page 13: ABB Automation Products June 2009 AC500-eCo, your PLC from ABB Optimal cost, minimum risk.. Change for more! © ABB 09 June 2014 | Slide 1

AC500-eCo, your PLC from ABB Technical data

 

S500-eCo S500

DI561

DI562

*DI571

DO561

*DO571

*DO572

DX561

*DX571

DC561

DI524

DC522

DC523

DC532

DX522

DX531

DC541

Number of channels per module

DI 24V DC 8 16 - - - - 8 8 - 32 - - 16 8 - -

DI 120..240V AC - - 8 - - - - - - - - - - - 8 -

DO - - - 8 8 8 8 8 - - - - - 8 4 -

DC - - - - - - - - 16 - 16 24 16 - - 8

Relay (R) Transistor (T) Triac (Tri)

- - - T R Tri T R Interfast - T T T R R T

Additional channels configurable as:

Fast Counter -Max. 2 channels per

module- yes

Counter max Frequency - - - - - - - - -50

kHz50

kHz50

kHz50

kHz50

kHz-

50 kHz

Pulse-Width-Modulation - - - - - - - - - - - - - - - yes

Revolution-/time- + frequency - - - - - - - - - - - - - - - yes

Interrupt I/O - - - - - - - - - - - - - - - yes

*in preparation

Page 14: ABB Automation Products June 2009 AC500-eCo, your PLC from ABB Optimal cost, minimum risk.. Change for more! © ABB 09 June 2014 | Slide 1

AC500-eCo, your PLC from ABB Technical data

S500-eCo S500

 AI

561AO561

AX561

AI562

AI563

AI531

AI523

AX521

AX522

AO523

Number of channels per module AI / AO 4/0 0/2 4/2 2/0 4/0 8/0 16/0 4/4 8/8 9/16  Resolution (bit) 12 12 12 16  16 16 12 12 12 12 Isolation process signals to logic

- - - yes yes yes yes yes yes Yes

Inputs, single configurable ±80 mV - - - - yes - - - - - ±2,5 V yes - yes - - yes yes yes yes - ±10 V - - - - - yes yes yes yes - 0 ... 10 V yes - yes - - yes yes yes yes - 0 …50 mV, ±500 mV - - - - - yes - - - - ± 1V - - - - - yes - - - - ± 5V, 0..5V yes - yes - - yes - - - -

0/4 ... 20 mA yes - yes - - yes max. 8 yes max. 4 -

±20 mA - - - - - yes  - - -  - Pt100, Pt1000 - - - yes - yes max. 8 yes max. 4 - Ni1000 - - - yes - yes max. 8 yes max. 4 - Ni100 - - - yes - -  - - - - Thermo J, K, N, S, T - - - - yes yes  - - - - Thermo R, E - - - - yes -  - - - - Outputs, single configurable ±10 V - yes yes  - - - - yes yes yes 0 /4 ... 20 mA - yes yes  - - - - yes max. 4 max. 4

Plausibility - - - - - - - yes yes yes Cut wire, short circuit - - - - - - - yes yes yes

Page 15: ABB Automation Products June 2009 AC500-eCo, your PLC from ABB Optimal cost, minimum risk.. Change for more! © ABB 09 June 2014 | Slide 1

© ABB10 April 2023 | Slide 15

General features Space saving compact housing for

DIN-rail or wall mounting Height and depth is the same with

existing S500 modules I/O-Bus connection can connect up

to 7 modules for both PM554 and PM564 CPU

Three different types of pluggable terminal blocks from ABB can be used

Spring terminal 2 types of screw terminal

Elements I/O-Bus Allocation of signal name Yellow LED’s for signal status of

inputs Terminal number Signal name 9 and 11 poles I/O terminal block

(Screw type or spring

AC500-eCo, your PLC from ABB S500-eCo I/Os

12 3

4

5

6

Page 16: ABB Automation Products June 2009 AC500-eCo, your PLC from ABB Optimal cost, minimum risk.. Change for more! © ABB 09 June 2014 | Slide 1

© ABB10 April 2023 | Slide 16

AC500-eCo, your PLC from ABB S500-eCo I/Os

DI561 Input module - The module for small expansion

8 digital inputs 24V DC

Sink / source inputs

Page 17: ABB Automation Products June 2009 AC500-eCo, your PLC from ABB Optimal cost, minimum risk.. Change for more! © ABB 09 June 2014 | Slide 1

© ABB10 April 2023 | Slide 17

DI562 Input module - The module for cost and space saving expansion

16 digital inputs

24V DC

2 groups with 8 digital inputs

Sink / source inputs

AC500-eCo, your PLC from ABB S500-eCo I/Os

Page 18: ABB Automation Products June 2009 AC500-eCo, your PLC from ABB Optimal cost, minimum risk.. Change for more! © ABB 09 June 2014 | Slide 1

© ABB10 April 2023 | Slide 18

AC500-eCo, your PLC from ABB S500-eCo I/Os

DO561 Output module - The module for 24V output

8 digital transistor outputs

24V DC, 0.5A

Page 19: ABB Automation Products June 2009 AC500-eCo, your PLC from ABB Optimal cost, minimum risk.. Change for more! © ABB 09 June 2014 | Slide 1

© ABB10 April 2023 | Slide 19

AC500-eCo, your PLC from ABB S500-eCo I/Os

DX561 Input / Outputmodule - The space and cost saving mixed module for 24V

8 digital inputs

24V DC

Sink / source inputs

8 digital transistor outputs

24V DC, 0.5A

Page 20: ABB Automation Products June 2009 AC500-eCo, your PLC from ABB Optimal cost, minimum risk.. Change for more! © ABB 09 June 2014 | Slide 1

© ABB10 April 2023 | Slide 20

AC500-eCo, your PLC from ABB S500-eCo I/Os

DC561 Configurable Interfast module - The flexible module for fast installation with demands of additional electrical features

16 digital configurable inputs / outputs

24V DC, 0.1A

Interfast connector for connection of ABB Interfast components

Page 21: ABB Automation Products June 2009 AC500-eCo, your PLC from ABB Optimal cost, minimum risk.. Change for more! © ABB 09 June 2014 | Slide 1

© ABB10 April 2023 | Slide 21

AC500-eCo, your PLC from ABB S500-eCo I/Os

AI561 Configurable analog input module - The cost saving input module

4 analog inputs

-2.5V … +2.5V

-5V … +5V

0 … 5V

0 … 10V

0 … 20mA

4 … 20mA

Resolution: 11 bit plus sign

Page 22: ABB Automation Products June 2009 AC500-eCo, your PLC from ABB Optimal cost, minimum risk.. Change for more! © ABB 09 June 2014 | Slide 1

© ABB10 April 2023 | Slide 22

AC500-eCo, your PLC from ABB S500-eCo I/Os

AO561 Configurable analog output module - The cost saving output module

2 analog outputs

-10V … +10V

0 … 20mA

4 … 20mA

Resolution: 11 bit plus sign

Page 23: ABB Automation Products June 2009 AC500-eCo, your PLC from ABB Optimal cost, minimum risk.. Change for more! © ABB 09 June 2014 | Slide 1

© ABB10 April 2023 | Slide 23

AC500-eCo, your PLC from ABB S500-eCo I/Os

AX561 Configurable analog input module - The space saving module combinesAI and AO

4 analog inputs -2.5V … +2.5V -5V … +5V 0 … 5V 0 … 10V 0 … 20mA 4 … 20mA

2 analog outputs -10V … +10V 0 … 20mA 4 … 20mA

Resolution: 11 bits plus sign

Page 24: ABB Automation Products June 2009 AC500-eCo, your PLC from ABB Optimal cost, minimum risk.. Change for more! © ABB 09 June 2014 | Slide 1

© ABB10 April 2023 | Slide 24

AC500-eCo, your PLC from ABB S500-eCo I/Os

AI562 Configurable analog input module - The cost saving high resolution RTD module

2 configurable RTD inputs Pt100 or Pt100

2-wire / 3-wire -50°C … +400°C

Ni100 or Ni1000 2-wire / 3-wire -50°C … +150°C

Resistance 0 … 150Ω /

0 … 300Ω Resolution: 15 bits plus sign

Page 25: ABB Automation Products June 2009 AC500-eCo, your PLC from ABB Optimal cost, minimum risk.. Change for more! © ABB 09 June 2014 | Slide 1

© ABB10 April 2023 | Slide 25

AC500-eCo, your PLC from ABB S500-eCo I/Os

AI563 Configurable analog input module - The cost saving high resolution thermo coupler module

4 configurable inputs. For:

Voltage: -80mV … +80mV

Thermocouple Types and Ranges

E -270 … +1000°C

J -210 … +1200°C

K -270 … +1372°C

R -50 … +1768°C

S -50 … +1768°C

T -270 … +400°C

N -270 … +1300°C

Resolution: 15 bits plus sign

Page 26: ABB Automation Products June 2009 AC500-eCo, your PLC from ABB Optimal cost, minimum risk.. Change for more! © ABB 09 June 2014 | Slide 1

© ABB10 April 2023 | Slide 26

AC500-eCo, your PLC from ABB Flexible Combination of CPUs and I/Os

AC500 CPU with S500 and S500-eCo IO modules

Up to 10 S500 and / or S500-eCo IO modules

AC500-eCo CPU with S500 and S500-eCo IO modules

Up to 7 S500 and / or S500-eCo IO modules

Page 27: ABB Automation Products June 2009 AC500-eCo, your PLC from ABB Optimal cost, minimum risk.. Change for more! © ABB 09 June 2014 | Slide 1

© ABB10 April 2023 | Slide 27

AC500-eCo, your PLC from ABB Assembly

Safe connection

Connection of system bus via robust plugs on the side

Timesaving

Simple snapping by integrated spring

Firm mounting

Once snapped in place -> firm and steady

Mounting and demounting on DIN rail

Page 28: ABB Automation Products June 2009 AC500-eCo, your PLC from ABB Optimal cost, minimum risk.. Change for more! © ABB 09 June 2014 | Slide 1

CS31 on AC500-eCo COM1

Modbus on AC500-eCo COM2 (option)

Modbus slave

Modbus master

AC500-eCo, your PLC from ABB AC500-eCo Integration 1

CS31 Master

Series 40..50 Series 90Series 90S500 I/O

CS31-Interface + I/O

Page 29: ABB Automation Products June 2009 AC500-eCo, your PLC from ABB Optimal cost, minimum risk.. Change for more! © ABB 09 June 2014 | Slide 1

Modbus on AC500-eCo COM2 (option)

HMIModbus slave

Modbus on AC500-eCo COM1

Modbus Master

Modbus master

AC500-eCo, your PLC from ABB AC500-eCo Integration 2

Modbus Slave

Page 30: ABB Automation Products June 2009 AC500-eCo, your PLC from ABB Optimal cost, minimum risk.. Change for more! © ABB 09 June 2014 | Slide 1

Series 40..50

CS31 on AC500-eCo COM1

Modbus on AC500-eCo COM2 (option)

HMIModbus

slave

Series 90

Modbus master

S500 I/OCS31-interface + I/O

Series 90

AC500-eCo, your PLC from ABB AC500-eCo Integration 3

CS31 master

Page 31: ABB Automation Products June 2009 AC500-eCo, your PLC from ABB Optimal cost, minimum risk.. Change for more! © ABB 09 June 2014 | Slide 1

© ABB10 April 2023 | Slide 31

AutomationAC500-eCo, your PLC from ABB One programming tool for the whole AC500 family

Easy and standardized programming

One programming tool for all CPU performance classes of the scalable AC500 control unit

Standardized programming in accordance with IEC 61131-3 based on CoDeSys.

Configuration of the entire system complete with fieldbuses and interfaces

Various functionality and features within one programming tool

Extensive module library (e.g. PLCopen modules)

Extensive diagnostic functions, like alarm functions, integrated visualization and open software interfaces

OPC multi-access for several OPC servers

Web server functionality

A integrated visualization tool PS541-HMI makes easy the operation of a small application

Different languages

Page 32: ABB Automation Products June 2009 AC500-eCo, your PLC from ABB Optimal cost, minimum risk.. Change for more! © ABB 09 June 2014 | Slide 1

© ABB10 April 2023 | Slide 32

Diagnosis, Service

AutomationAC500-eCo, your PLC from ABB One programming tool for the whole AC500 family

Programming Add-Ons

Visualization

Page 33: ABB Automation Products June 2009 AC500-eCo, your PLC from ABB Optimal cost, minimum risk.. Change for more! © ABB 09 June 2014 | Slide 1