abb solar experience and capabilities - cigre · customer: iberdrola/flagsol end user: nrea year of...

© ABB Group March 19, 2009 | Slide 1

ABB Solar Experience and CapabilitiesMauricio Mazuela, Market Manager Power Technologies


ABB Solar ExperienceReference List


ABB Solar ExperienceReference List

CSP (17 projects)

SEGS VI, VII, VIII, IX

PSA

Andasol 1&2

eSolar Sierra

Extresol 1&2

PV (18 projects)

Totana

La Robla

Mezos

Saint Julien

Aprilia 1

Kuraymat

Hassi R’Mel

Martin 8

Manchasol 1&2

Vallesol 1&2

Sapeu

Monreale

Francofonte

Duccotto

…


Concentrating Solar PowerConcentrating Solar Power


SEGS VI, VII, VIII & IX Solar Power Plant

SEGS

Sizes: 2 x 30 MW, 2 x 80 MW

Customer: Luz Solar Partners

End user: FP&L/Terra Gen

Year of ABB commissioning:

DCS: 1988 - 1990

ABB’s supply

Steam Turbines and Generators

Steam Turbine Control System

Customer benefits

Ability to meet schedule

High degree of availability

Low cost life-cycle regarding O&M and future extensions


PSA Solar Power Plant

PSA SPP

Size: 1 x 1.3 MW

Customer: CIEMAT

End user: All companies


DCS: 1998

ABB’s supply

Distributed Control System (DCS) for the DISS test loop (1.3 MW)

Customer benefits

Constitutes an excellent experimental system for investigating the two-phase flow and direct steam generation for electricity production.

High degree of standardization in planning and documentation

Extremely flexible system regarding O&M and future extensions


Andasol 1&2 Solar Power Plant

Andasol 1 & 2 SPP (Spain)

Size: 1 x 50 MW each

Customer: Cobra/Sener

End user: ACS


DCS: 2008

UTE ANDASOL Property – Not to be used

without UTE ANDASOL authorization

ABB’s supply

Distributed Control System (DCS)

MV Switchgear

Motors & Drives

Unit Transformers

Customer benefits

ABB’s flexibility and experience with complex power systems



Thermal Energy Storage (TES) and Heat Transfer Fluid (HTF) control


eSolar Sierra Solar Power Plant

eSolar Sierra SPP (USA)

Size: 2 x 2.5 MW

Customer: eSolar

End user: eSolar


DCS: 2009

ABB’s supply


Customer benefits

ABB’s high quality products guarantee plant reliability and performance

ABB is able to deliver within eSolar’s aggressive time line

ABB’s modular design is in alignment with eSolar’s strategy

ABB’s global footprint ensures standardization of projects throughout the globe


Extresol 1 & 2 Solar Power Plant

Extresol 1 & 2 SPP (Spain)



End user: ACS


DCS, SCS, LOC: 2009 - 2010

ABB’s supply


Solar Field Communications System (SCS)

Solar Field Control System (LOC): 624 units

MV Switchgear

Motors & Drives

Unit Transformers

Customer benefits



Totally integrated and compatible control scope solution

Short installation and commissioning time

Thermal Energy Storage (TES) and Heat Transfer Fluid (HTF) control


Kuraymat Integrated Solar Combined Cycle

Kuraymat ISCC (Egypt)

Size: 1 x 160 MW

Customer: Iberdrola/Flagsol

End user: NREA


DCS: 2010

ABB’s supply

Distributed Control System (DCS): Power Block + Solar Field

MV Switchgear

Motors & Drives

Customer benefits

ABB assumes responsibility for engineering and coordination activities towards control & electrical systems



Hassi R’Mel Integrated Solar Combined Cycle

Hassi R’Mel ISCC (Algeria)

Size: 1 x 150 MW

Customer: Abener

End user: Sonatrach


EBOP: 2010

ABB’s supply

EBOP concept, including:

Transformers

MV Switchgear

LV Switchgear

Complete Electrical System

Cabling

Customer benefits

Totally integrated and compatible full scope solution




Martin Integrated Solar Combined Cycle

Martin ISCC (USA)

Size: 1 x 75 MW (Solar Field)

Customer: FP&L

End user: FP&L


LOC: 2010

ABB’s supply

Solar Field Control System (LOC): 1.136 units

Customer benefits

ABB’s experience in solar collector positioning

Extremely short delivery schedule


High degree of flexibility in engineering and LOC design


Manchasol 1 & 2 Solar Power Plant

Manchasol 1 & 2 SPP (Spain)


Customer: Cobra/Initec

End user: ACS


DCS, SCS, LOC: 2010 - 2011

ABB’s supply




Customer benefits

High degree of standardization in planning and

documentation

Extremely flexible system regarding O&M and future

extensions

Totally integrated and compatible control scope

solution


Thermal Energy Storage (TES) and Heat Transfer

Fluid (HTF) control


Vallesol 1 & 2 Solar Power Plant

Vallesol 1 & 2 SPP (Spain)



End user: Torresol Energy


DCS, SCS, LOC: 2011

ABB’s supply




Unit Transformers

Customer benefits




Totally integrated and compatible control scope solution


UTE ANDASOL Property – Not to be used

without UTE ANDASOL authorization


Photovoltaic Solar Power


Totana PV Solar Plant

Totana PV Plant (Spain)

Size: 1 MWp, 2-axis tracker

Customer: Global Capital Finance

ABB Scope: Turnkey

Year of commissioning:

Turnkey: 2008

Customer needs

Maximize plant performance and reliability

Complete turnkey solution

Plant in operation in less than 6 months

ABB response*

ABB delivers the complete plant in consortium with a

mechanical partner

ABB applies an efficiency improvement system to maximize

the overall performance of the plant

ABB scope:

• Supply: DC cabinets, AC cabinets, unit transformers,

switchgears, equipment housing, system optimization,

control and SCADA

• Installation, ground & civil works: inverters, trackers,

PV modules, transformers, switchgears, cabinets,

housing, system optimization, control, SCADA, security

system, cabling, etc

Partner scope: PV modules (supply)

Client met deadline and qualified for Spanish feed-in tariff


Sapeu PV Solar Plant

Sapeu PV Plant (Italy)

Size: 3.9 MWp, fix installation

Customer: GA Solar

ABB Scope: Turnkey


Turnkey: 2010

Customer needs

First class automation and electrical systems


ABB response*

ABB delivers the complete plant in consortium with a panel

manufacturer


the overall performance of the PV solar plant

ABB scope:

• Supply: DC & AC cabinets, unit transformers,


control, SCADA, substation

• Installation, ground & civil works: inverters, structures,

DC & AC cabinets, transformers, switchgears, cabling,

equipment housing, system optimization, control,

SCADA, substation, fencing, security system, PV

modules


Monreale PV Solar Plant

Monreale PV Plant (Italy)


Customer: GA Solar

ABB Scope: Turnkey


Turnkey: 2010

Customer needs



ABB response


manufacturer



ABB scope:








modules


Francofonte PV Solar Plant

Francofonte PV Plant (Italy)


Customer: GA Solar

ABB Scope: Turnkey


Turnkey: 2010

Customer needs



ABB response


manufacturer



ABB scope:








modules


Duccotto PV Solar Plant

Duccotto PV Plant (Italy)

Size: 7 MWp, fix installation

Customer: GA Solar

ABB Scope: Turnkey


Turnkey: 2010

Customer needs



ABB response


manufacturer



ABB scope:








modules


La Sugarella PV Solar Plant

La Sugarella PV Plant (Italy)

Size: 24.2 MWp, 1-axis tracker

Customer: Medenergy

ABB Scope: Turnkey


Turnkey: 2010

Customer needs



ABB response


manufacturer



ABB scope:




• Installation, ground & civil works: inverters, trackers,




modules


Aprilia 1 PV Solar Plant

Aprilia 1 PV Plant (Italy)


Customer: Kinexia

ABB Scope: EBOP/iICE


EBOP/iICE: 2010

Customer needs



ABB response*

ABB delivers a complete electrical solution



ABB scope:

• Supply: inverter centers, DC & AC cabinets,

transformers, switchgears, cabling, equipment housing,

protection equipment, MV connection line

• Installation: inverter centers, DC & AC cabinets,


protection equipment, MV connection line, PV modules

electrical connection


Macchia Rotonda PV Solar Plant

Macchia Rotonda PV Plant (Italy)


Customer: Manesa



EBOP/iICE: 2010

Customer needs



ABB response




ABB scope:

• Supply: structures, inverter centers, DC & AC cabinets,



• Installation: structures, inverter centers, DC & AC

cabinets, transformers, switchgears, cabling,

equipment housing, protection equipment, MV

connection line, PV modules electrical connection


Armiento PV Solar Plant

Armiento PV Plant (Italy)


Customer: Manesa



EBOP/iICE: 2010

Customer needs



ABB response




ABB scope:









Iacovangelo PV Solar Plant

Iacovangelo PV Plant (Italy)


Customer: Manesa



EBOP/iICE: 2010

Customer needs



ABB response




ABB scope:









Inicorbaf PV Solar Plant

Inicorbaf PV Plant (Italy)


Customer: Manesa



EBOP/iICE: 2010

Customer needs



ABB response




ABB scope:









Cardonita PV Solar Plant

Cardonita PV Plant (Italy)


Customer: Actelios

ABB Scope: Turnkey


Turnkey: 2010

Customer needs



ABB response




ABB scope:









Spinasanta PV Solar Plant

Spinasanta PV Plant (Italy)


Customer: Actelios

ABB Scope: Turnkey


Turnkey: 2010

Customer needs



ABB response




ABB scope:









Sugherotorto PV Solar Plant

Sugherotorto PV Plant (Italy)


Customer: Actelios

ABB Scope: Turnkey


Turnkey: 2010

Customer needs



ABB response




ABB scope:









Schinosa PV Solar Plant

Schinosa PV Plant (Italy)


Customer: Actelios

ABB Scope: Turnkey


Turnkey: 2010

Customer needs



ABB response




ABB scope:









Mezos PV Solar Plant

Mezos PV Plant (France)


Customer: Neoelectra

ABB Scope: Turnkey


Turnkey: 2010

Customer needs

PV facility on a fish farm roof

Architectural integration allows higher feed-in tariff

Optimal solution due to tight surface limitations

ABB response


manufacturer



ABB scope:

• Supply: inverters, DC & AC cabinets, transformers,

switchgears, cabling, equipment housing, system

optimization, control, SCADA

• Installation & civil works: inverters, DC & AC cabinets,


system optimization, control, SCADA, PV modules



Saint Julien PV Solar Plant

Saint Julien PV Plant (France)


Customer: Neoelectra

ABB Scope: Turnkey


Turnkey: 2010

Customer needs

PV facility on a fish farm roof

Architectural integration allows higher feed-in tariff

Optimal solution due to tight surface limitations

ABB response


manufacturer



ABB scope:

• Supply: inverters, DC & AC cabinets, transformers,

switchgears, cabling, equipment housing, system

optimization, control, SCADA

• Installation & civil works: inverters, DC & AC cabinets,


system optimization, control, SCADA, PV modules



ABB Overview


ABB in Power Generation

Wind

Fossil

Steam &

Gas

Turbines

Diesel

Solar

Hydro

Co-gen

Bio and

Waste-to-

Energy


ABB in Solar PowerSolar Center of Excellence

Solar Power Organizational Structure:

Centre of Excellence (CoE) has been established in ABB Spain

The task is to closely follow the world market for photovoltaic plants > 1 MW

and solar thermal plants

The CoE provides worldwide support within ABB and leads global solar

R&D efforts

North and South America support offices:

Burlington, Ontario Canada

Wickliffe, Ohio U.S.


ABB PVTurnkey solution


General layout

INVERTERS

NETWORK MV

FOLLOWERFOLLOWER

FOLLOWER

MODULESMOTOR

STRUCTURE

FOLLOWER

TRANSFORMER

CENTER

LV/MV

SECURITY

SEGUIDOR

CONTRO

L


Scope

Products and works

Cell and Photovoltaical module ( Customer or consortium )

Followers ( Outside purchase )

Inverters ( ABB )

Substations ( ABB )

Protections ( ABB )

Security access control ( ABB )

Supervisory control ( ABB )

REE dispaching protocol ( ABB )

Solar energy optimisation ( ABB )

Installation , erection and commisioning


Contractual Setup – “option 1”

Developer

PV Module

Supplier

EQUIPMENT

-Tracker

including install

-Inverters

-Cable

-Misc

SERVICES

Installation and

Civil works

Contractor

Five year

maintenance

contract

ABB Inc

Specify

Modules

Technical and

Execution

support-

Coordination

Subcontracts

EQUIPMENT

-Transformers

-MV SWGR

-Inverters

-DC Combiner box

-Control / SCADA

-Substation Equip:

CB, DS, ES, SA,

CT/PT

SERVICES

Engineering and

Project

Management

EPC Contact

Module Supply


PV power plant advanced control

RS20-0800 RS20-0800

RS20-0400Spider 5Tx

9PLC5

Fibra óptica

Multimodo

Cable

Cat5+

Cable

interior

armari

o

9PLC4

9PLC3

9PLC2

9PLC1

9PLC4

8PLC3

8PLC2

8PLC1

7PLC4

7PLC3

7PLC2 7PLC1

6PLC5

6PLC4

6PLC3

6PLC2

6PLC1

5PLC4

5PLC3

4PLC4

4PLC3

5PLC2

5PLC1

4PLC2

4PLC1

3PLC4

3PLC3

3PLC2

3PLC1

2PLC5

2PLC4

2PLC3

1PLC4

2PLC2

2PLC1

1PLC3

1PLC2 1PLC1

Master 2 Master 1

SAI

ON-LINE

ADSL


ABB PV power plantAdvanced optimization system

Standard series and parallel

arrays of panels

A

A

A

Master DCS

Additional panels

A

V

Standard PV

power plant

underutilizes

inverter output

during off-peak

conditions

Optimization system


ABB solar PV optimization systemU.S. Patent 12/495908, filed June 2009

Disminución de irradiancia debido a la posición horizontal

0.00

200.00

400.00

600.00

800.00

1000.00

1200.00

7:59 10:23 12:47 15:11Hora

Irra

dia

ncia

(W

/m2)


Switching design


High voltage DC switching system


Dawn

Cloudiness Dawn - Nightfall

Red color area

production increase

ABB system optimizationPerformance


PRODUCTION OPTIMIZATION

1 / 2 Axis sun Trackers …………… + 25 % to + 35 %

Panel flash report classification …. - 3,2 % to + 0,8 %

Dawn – Nightfall .…………………. + 1,1 % to + 1,4 %

Cloudiness …………………… + 0,7 % to + 1,1 %

Wind + Hail ………………………… + 0,05 % to + 0,1 %

Damages + Maintenance ………… + 0,2 % to + 0,3 %

Transformer + electrical …….…… + 0,4 % to + 0,6 %

Adding Panels ……………………. + 30 % to + 50 % ( additional power )

Dirt. ……. Will affect all parameters before.

When solar panels efficiency decrease by year this data become more relevant.

ABB System optimization


Technical solution – Power Transformation centers Cont’d

ABB 2MVA transformers

500KW inverters

Secondary Combiner Box

ABB LV SWGR

Aux xfmr / dist boards

Control panel

SCADA Interface logger

Weather sensors

ABB Transformer Inverter


Site construction

abb solar experience and capabilities - cigre · customer: iberdrola/flagsol end user: nrea year of...

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