ab_contactores nema ac
TRANSCRIPT
Bulletin 300 NEMA AC Contactors and Components
Selection Guide
2
Bulletin 300NEMA AC Contactors Selection Guide
Table of Contents
Description Page
NEMA AC Contactors
Bulletin 300 Feed-Through Wiring For Motor Loads . . . . . . . . . . . . . 3
Bulletin 193-EE — E1 Plus Solid-State Overload Relay . . . . . . . . . . 5
Bulletin 193-EC — E3/E3 Plus Solid-State Overload Relays . . . . . . . 6
Accessories
NEMA Size 0…2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
NEMA Size 3…5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
E1 Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
E3/E3 Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Specifications
Bulletin 300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
E1 Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
E3/E3 Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Approximate Dimensions
Bulletin 300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
E1 Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
E3/E3 Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Full Load Currents of AC Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Bulletin 300NEMA AC Contactors
3
Feed-Through Wiring for Motor Loads
Bulletin 300 Line
• NEMA Sizes 0…5• Guarded Terminals• Complete Range of
Accessories• Side Mounting
Auxiliary Contacts• Surge Suppressors• Mechanical/Electrical
Interlocks• Solid-State Overload
Relays• Compact Size• Electronic and
Conventional Coils
Description Bulletin 300 Modular Line of NEMA Contactors, when combined with Bulletin 193 solid-state overload relays, auxiliary contacts, interlocks, suppressors and DIN mounting rail provides the most compact and flexible starter component system available.
Your order must include:• Cat. No. of the Contactor selected with
coil voltage code.
• If required, Cat. No. of any accessories.
Certifications:
UL/cUL Listed (File # E41850)
CE Marked (per EN60947)
Bulletin 300NEMA AC Contactors
4
Product Selection
Feed-Through Wiring for Motor Loads
⊗ Voltage Suffix Code and Terminal Position (NEMA Sizes 0…2)The Cat. No. as listed is incomplete. Select a voltage suffix code from the table below to complete the Cat. No. Example: 120V, 60 Hz: Cat. No. 300-AO⊗930 becomes Cat. No. 300-AOD930.
Coil Terminal Position• All contactors are delivered with the coil terminals located on the line side.
⊗ Voltage Suffix Codes for AC Control (NEMA Sizes 3…5)
➊ Signal Voltage of the Bulletin 300 Line electronic interface: Nominal Ue : 24V DC/Ie : 15 mA Pick-up Voltage: 13.0V DC…30.2V DCDrop-out Voltage: -3.0V DC…+5.0V DC
⊗ Voltage Suffix Codes for DC Control
➋ For conventional DC coils, the pickup winding must be interconnected with the N.C. late-breaking auxiliary contact(s).➌ Signal voltage of the 300 Line…electronic interfeace: Nominal Ue : 24V DC/Ie : 15 mAPickup voltage: 13.0V DC…30.2V DC, Dropout Voltage: -3.0V DC…+5.0V DC.
NEMA Size
ContinuousAmpere
Rating (A)
Maximum Horsepower RatingFull Load Current Must Not Exceed
“Continuous Ampere Rating”Open Type
without EnclosureMotor Voltage
200V 230V 380…415V 460…575V Cat. No.
0 18 3 3 5 5 300-AO⊗930
1 27 7-1/2 7-1/2 10 10 300-BO⊗930
2 45 10 15 25 25 300-CO⊗930
3 90 25 30 50 50 300-DO⊗930
4 135 40 50 75 100 300-EO⊗930
5 270 75 100 150 200 300-FO⊗930
12 24 32 36 42 48 100100…110 110 120 127 200
200…220 208 208…240
50Hz R K V W X Y KP — D P S KG L — —
60Hz Q J — V — X — KP — D — — KG H L
50/60 — KJ — — — KY KP — KD — — KG — — —
220…230 230230… 240 240 277 347 380
380…400 400
400…415 440 480 500 550 600
50Hz F — VA T — — — N — G B — M C —
60Hz — — — A T I E — — — N B — — C
50/60 — KF — KA — — — — KN — KB — — — —
Conventional Coil V 24 48 100 110 120 200 208
220…230 230 240 277
380…400 415 440 480 500 550 600
NEMA Size 3…450 Hz K Y — D — — — A — T — N B G — M C —60 Hz J X — — D — H — — A T — — N B — — C
Electronic Coil withEI Interface➊ V 24 42 64 100 110…130 200 208…277 380…415 440…480 500 600
NEMA Size 3 and 4 50/60 Hz EJ EY EP ED EG EA EN EN EN —NEMA Size 5 50/60 Hz — EY EP ED EG EA EN EN EN —
Conventional Coil V 24 48 110 125 220NEMA Sizes 3 and 4➋ DC ZJ ZY ZD ZS ZA
Electronic Coil withEI Interface➌ V 24 48…72 110…130 200…255
NEMA Sizes 3…5 DC EZJ EZY EZD EZA
V
Hz
V
Hz
Cat. No. 300-AO⊗930
Line Side
Bulletin 300NEMA AC Contactors
5
Product Selection, Continued
Bulletin 193-EE — Three-Phase Devices
• Selectable Trip Class (110, 15, 20, 30)• Selectable Manual/Auto-Manual Reset• Screw-Type Control Terminals
Mounts to NEMA Contractor Size Adjustment Range (A) Cat. No.
0, 11.0…5.0 193-EECD3.2…16 193-EEDD5.4…27 193-EEED
25.4…27 193-EEEE9…45 193-EEFE
3…430…150 193-EEHF40…200 193-EEJF
540…200 193-EEJG60…300 193-EEKG
Bulletin 300NEMA AC Contactors
6
Product Selection, Continued
E3 Overload Relay
• 0.4…5000 A Current Range• Adjustable Trip Class 5…30• Integrated I/O
➊ Does not include terminal lugs.
E3 and E3 Plus Solid-State Overload RelaysPanel Mount Devices for use with External Current Transformers ➊ ➋
➊ Current transformers supplied by customer. Refer to Specification, page 23 for proper current transformer selection.➋ Order panel adapter, Cat. No. 193-ECPM2, separately.➌ CT Ratio to FLA setting range correlation.
NEMA Size Adj Range E3 Cat. No. E3 Plus Cat. No.
0/1
1…5 A 193-EC1AD 193-EC2AD
3…15 A 193-EC1BD 193-EC2BD
5…2 A 193-EC1CD 193-EC2CD
9…45 A 193-EC1DD 193-EC2DD
29…45 A 193-EC1DE 193-EC2DE
18…90 A 193-EC1EE 193-EC2EE
3 28…140 A 193-EC1FF 193-EC2FF
428…140 A 193-EC1FF ➊ 193-EC2FF ➊
42…210 A 193-EC1GF ➊ 193-EC2GF ➊
542…210 A 193-EC1GG ➊ 193-EC2GG ➊
60…302 A 193-EC1HG ➊ 193-EC2HG ➊
Description Adjustment Range [A] ➌ Cat. No.
• 2 INPUTS• 1 OUTPUT
9…5000 193-EC1ZZ
• 4 INPUTS• 2 OUTPUTS• GROUND FAULT SENSOR INPUT• PTC THERMISTOR INPUT• DEVICELOGIX (SERIES B)
9…5000 193-EC2ZZ
CT Ratio FLA Setting Range (A) CT Ratio FLA Setting Range (A) CT Ratio FLA Setting Range (A)
50:5 9…45 300:5 60…302 1200:5 240…1215100:5 18…90 500:5 84…420 2500:5 450…2250150:5 28…140 600:5 125…630 5000:5 1000…5000200:5 42…210 800:5 172…860 — —
Bulletin 300 LineAccessories — Field-Installed
7
NEMA Size 0…2 Accessories
➊ Must be ordered in multiples of 5.➋ Up to 8 auxiliary contacts may be mounted (max. 4 N.C. contacts on the front of the contactor and max. 2 N.O. contacts on each side).
DescriptionFor Use With NEMA Sizes Type Cat. No.
Auxiliary Contact Blocks forFront Mounting ➋• 2- and 4-pole• Quick and easy mounting without tools• Electronic-compatible contacts down to
17V, 5 mA• Mutual positive guidance to the main
contactor poles (except for L types)• Models with equal function with several
terminal numbering choicesL = Late break/Early make
0…2
2 N.C. 100-FA02
1 N.O. – 1 N.C.100-FA11100-FB11
2 N.O. 100-FA20
1 N.O. – 1 N.C. (Late Break) 100-FBL11
4 N.C. 100-FA04
1 N.O. – 3 N.C. 100-FA13
2 N.O. – 2 N.C.100-FA22100-FB22
3 N.O. – 1 N.C. 100-FA31
4 N.O. 100-FA40
1 N.O. + 1 N.O. (Late Break) –1 N.C. + 1 N.C. (Late Break)
100-FAL22
Auxiliary Contact Blocks for Side Mounting without Sequence Terminal Designations ➋• 1- and 2-pole• Two-way numbering for right or left
mounting on the contactor• Quick and easy mounting without tools• Electronic-compatible contacts down to
17V, 5 mA• Mutual positive guidance to the main
contactor poles (except for L types)L = Late break/Early make
0…2
1 N.O. 100-SA10
1 N.C. 100-SA01
1 N.O. – 1 N.C. 100-SA11
2 N.O. 100-SA20
2 N.C. 100-SA02
1 N.O. – 1 N.C. (Late Break) 100-SAL11
Auxiliary Contact Blocks for Side Mounting with Sequence Terminal Designations ➋• 1- and 2-pole• Two-way numbering for right or left
mounting on the contactor• Quick and easy mounting without tools• Electronic compatible contacts down to
17V, 5 mA• Mutual positive guidance to the main
contactor poles (except for L types)L = Late break/Early make
0…2
1 N.O. 100-SB10
1 N.C. 100-SB01
1 N.O. – 1 N.C. 100-SB11
2 N.O. 100-SB20
2 N.C. 100-SB02
1 N.O. – 1 N.C. (Late Break) 100-SBL11
Bulletin 300 LineAccessories — Field-Installed
8
NEMA Size 0…2 Accessories, Continued
Description For Use With NEMA Sizes Cat. No.
Pneumatic Timing ModulesPneumatic timing element contacts switch after the delay time. The contacts on the main contactor continue to operate without delay.• Continuous adjustment range
ON-Delay0.3…30 s1.8…180 s
0…2
100-FPTA30100-FPTA180
OFF-Delay0.3…30 s1.8…180 s
100-FPTB30100-FPTB180
Electronic Timing ModulesDelay of the contactor solenoid.
100-ETA ON-Delay The contactor is energized at the end of the delay time.
ON-Delay0.1…3 s1…30 s10…180 s
110…240V,50/60 Hz110…250V DC
0…2
100-ETA3100-ETA30
100-ETA180
100-ETB OFF-Delay After interruption of the control signal, the contactor is de-energized at the end of the delay time.
OFF-Delay0.3…3 s1…30 s10…180 s
110…240V50/60 Hz
0…2
100-ETB3100-ETB30
100-ETB180
100-ETY Contactor K 3 (Y) is de-energized (off) and K 2 (D) is energized (on) after the end of the set Y end time. (Switching delay at 90 ms).• Continuous adjustment range• High repeat accuracy
Transition Time Y Contactor
1…30 s
110…240V50/60 Hz
0…2 100-ETY30
Mechanical InterlocksFor interlocking of two contactors.• Common interlock for sizes 0...2• Interlocking of different sizes possible• Mechanical and electrical interlocking
possible in one module by means of integrated auxiliary contacts
• 9 mm dovetail connector included
• Mechanical only
• Without auxiliary contacts
0…2 100-MCA00
• Mechanical/electrical
• With 2 N.C. auxiliary contacts
0…2 100-MCA02
Bulletin 300 LineAccessories — Field-Installed
9
NEMA Size 0…2 Accessories, Continued
⊗ Voltage Suffix CodeThe Cat. No. as listed is incomplete. Select a voltage suffix code from the table below to complete the Cat. No. Example: 120V, 60 Hz: Cat. No. 100-FL11⊗ becomes Cat. No. 100-FL11D.
➊ For special voltages, contact your local Allen-Bradley distributor.
DescriptionFor Use WithNEMA Sizes Type Cat. No.
Mechanical LatchFollowing contactor latching, the contactor coil is immediately de-energized (off) by the N.C. auxiliary contact (65-66).• Electrical or manual release• 1 N.O. + 1 N.C. auxiliary contacts• Suitable for contactor sizes 0...2
0…2 — 100-FL11⊗
DC Interface (electronic)Interface between the DC control signal (PLC) and the AC operating mechanism of the contactor.• Control voltage 18…30V DC (24V DC
nominal)• For coil voltages of 110… 240V AC• Suitable for contactor sizes 0…2• Requires no additional surge suppression
for the coils• Power consumption
0.1 W at 18V DC0.25 W at 24V DC0.5 W at 30V DC
0…2 — 100-JE
Surge SuppressorsFor limitation of coil switching transients.• Plug-in, coil mounted• Suitable for contactor sizes 0...2 • RC and Varistor Versions
0…2
24…48V50/60 Hz
RC100-FSC48
110…280V50/60 Hz
RC100-FSC280
380…480V50/60 Hz
RC100-FSC480
12…55V AC12…77V DC
Varistor100-FSV55
56…136V AC78…180V DC
Varistor100-FSV136
137…277V AC181…350V DC
Varistor100-FSV277
278…575V AC Varistor
100-FSV575
Voltage ➊ 24 48 100 110 120 230-240 240 277 380-400 400-415 440 480
50 Hz K Y KP D — VA T — N G B —
60 Hz J — — — D — A T — — N B
Bulletin 300 LineAccessories — Field-Installed
10
NEMA Size 0…2 Accessories, Continued
Assembly Components
➊ Includes mounting plate and hardware for assembly of reversing contactors.
DescriptionFor Use With NEMA Sizes Pkg. Qty. Cat. No.
Dovetail Connectors• For use in contactor and starter
assemblies• 10 each
Single Connector 0 mm SpacingDual Connector 9 mm Spacing
0…21010
100-S0100-S9
Protective Covers• Provides protection against unintended
manual operation• For contactors and front mounted
auxiliary contacts, pneumatic timers and latches
0…2 1 100-SCCA
100-FA, FB, FC, FP, FL
10 100-SCFA
Reversing Power Wiring KitsFor Reversing Connection with a solid-state or thermal overload relay
0, 1
1
105-PW37
2 105-PW85
DIN Rail(1 Meter)
0…2 35 x 7.5 mm 199-DR1 ➊
Cat. No. 100-S0
Cat. No. 100-SCCA
Cat. No. 100-SCFA
Cat. No. 105-PW37
Bulletin 300 LineAccessories — Field-Installed
11
NEMA Size 3…5 Accessories
Auxiliary Contacts
Marking Systems
➊Must be ordered in multiples of package quantities.
Description N.O. N.C. Connection Diagram
For Use With NEMA Sizes Cat. No.
• Side-mounted• With IEC sequence terminal designations
1 13…5
Left or right inside mounting
100-DS1-11
1 1
3…5Left or right
outside mounting
100-DS2-11
1 1L3…5
Left or right inside mounting
100-DS1-L11
2 03…5
Left or right inside mounting
100-DS1-20
2 0
3…5Left or right
outside mounting
100-DS2-20
• Electronically compatible auxiliary contacts• Ideal for use when switching low-power control circuits• Contact ratings:
AC-12, 250V, 0.1 AAC-15, DC-133...125V, 1...100 mA
1 1
3…5Left or right
outside mounting
100-DS2-B11
Description Pkg. Qty. ➊ Cat. No.
Label Sheet10 sheets with 105 self-adhesive paper labels each, 6 x 17 mm
10 100-FMS
Marking Tag Sheet10 sheets with 160 perforated paper labels each, 6 x 17 mmTo be used with a transparent cover
10 100-FMP
Transparent Cover100 eachTo be used with marking tag sheets
100 100-FMC
Marking Tag Adapters100 eachTo be used with marking tag: System V4/V5System 1492 W
100100FMA1100-FMA2
Bulletin 300 LineAccessories — Field-Installed
12
NEMA Size 3…5 Accessories, Continued
Suppressor Modules
Connecting Components
Description Circuit Diagram Suppressor Rating For Use With
NEMA Sizes Cat. No.
Suppressor Module for size 3…5 Contactors• For limiting surge voltage when coil
circuits are interrupted• Can be plugged into all 3…5
contactors• Supplied as standard on all
conventional DC coil contactors and all electronic coil contactors (as part of the supply module or delivered with separate suppressor module)
RC Module (AC control)for contactors with conventional coil21...48V 50 Hz/24...55V, 60 Hz
3…4100-DFSC48
95...110V 50 Hz/110...127V, 60 Hz 100-DFSC110
190...240V 50 Hz/220...277V, 60 Hz 100-DFSC240
380...550V 50 Hz/440...575V, 60 Hz 100-DFSC550
Varistor Modulefor contactors with conventional coil55V AC
3…4100-DFSV55
56...136V AC 100-DFSV136
137...277V AC 100-DFSV277
278...575V AC 100-DFSV575
208…277V AC 5 100-DFSV550
DescriptionOutput
Connection
For Use WithNEMA Sizes Terminal
Connection Cat. No.3…4 5
Reversing: Input connection
Wye-Delta: Main-Delta Connection
50 mm2 X
Lugs, 100 DL…
100-D180-VL
120 mm2X 100-D420-VL
350 mm2 100-D860-VL
50 mm2 X Terminal blocks, 100-DTB…
100-D180-VLTB
120 mm2 X 100-D420-VLTB
Reversing: Output Connection
Wye-Delta: Main-Delta Connection
50 mm2 X
Lugs, 100-DL…
100-D180-VT
120 mm2 X 100-D420-VT
350 mm2 100-D860-VT
50 mm2 XTerminal Blocks,
100-DTB…
100-D180-VTTB
120 mm2 X 100-D420-VTTB
Delta-Wye connection if size 3…4 is used as a Wye
contactor80 mm2 — X
Terminal Blocks, 100-DTB…
100-D420-VYTB
Wye-Delta: Neutral Bridge
— X — 100-D180-VYU
— X — 100-D420-VYU
— — 100-D860-VYU
Power Wiring Kits (for contactors using 100-DL
lug kits)
3…4•Reversing
•Two-speed, or changeover•Wye-Delta/Star-Delta
100-DPW-420100-D420-VL100-DPY420
5•Reversing
•Two-speed, or changeover•Wye-Delta/Star-Delta
100-DPW420100-D420-VL100-DPY420
Bulletin 300 LineAccessories — Field-Installed
13
NEMA Size 3…5 Accessories, Continued
Connecting Components, Continued
Interlocks
Description For Use With NEMA Sizes Cat. No.
Terminal BlocksProtection class IP2X per IEC 60529 and DIN 40 050
345
100-DTB110100-DTB180100-DTB420
Terminal Lugs (UL/CSA), Copper FrameSet of 3
3 and 193-EC_F, 193-EF_A3 (Elect. Coil)
4 and 193-EC_F, 193-EF_A5 and 193-EC_G, 193-EF_B
100-DL110100-DLE110100-DL180100-DL420
Terminal Lugs (UL/CSZ), Aluminum FrameSet of 3
33 (Elect. coil) and 4
5
100-DLA110100-DLA180100-DLA120
Control Circuit Terminal2 x 2.5 mm2
3…45
100-DAT1100-DAT2
Terminal ShieldsSet of 2protection class IP10 per IEC 60529 and DIN 40 050For direct-on-line, reversing, two-speed, and wye-delta/star-delta assemblies
33 (Elect. Coil) and 4
5
100-DTS110100-DTS180100-DTS420
Terminal CoversQty: 1Protection class IP20 per IEC 60529 and DIN 40 050For direct-on-line, reversing, two-speed, and wye-delta/star-delta assemblies
3…4 and 193-EC_F5 and 193-EC_G
100-DTC180100-DTC420
Mounting PlateGalvanized steel plate for starter combinationsFor direct-on-line, reversing, two-speed, wye-delta/star-delta, and Dehlander assemblies
3…4
•Direct-on-line•Reversing, two-speed, or
changeover•Y-∆ or Dahlander
100-DMS180100-DMU180100-DMY180
5
•Direct-on-line•Reversing, two-speed, or
changeover•Y-∆ or Dahlander
100-DMS420100-DMU420100-DMY420
Mounting PlateFor two-speed or changeover switches For interlocking between size 2 and size 3…4 contactors 100-DMU85
Description Circuit Diagram For Use WithNEMA Sizes
Cat. No.
Interlock—Mechanical onlyNo additional space required 3…5 100-DMA00
Interlock—Dual electrical/mechanicalNo additional space required2 N.C. Auxiliary Contacts
3…5 100-DMD02
Interlock—Mechanical onlyNo additional space required 3…5 100-DMD00
Interlock—Mechanical onlyProvides interlocking between 100-C and 100-D contactors 2…4 100-DMC00
Interlock—Dual Electrical/MechanicalProvides interlocking between 100-C and 100-D contactors2 N.C. Auxiliary Contacts
2…4 100-DMC02
22 NC 21
21 NC 22
22 NC 21
21 NC 22
Bulletin 300 LineAccessories — Field-Installed
14
E1 Plus Accessories
Description For Use With Cat. No.
DIN Rail/Panel AdapterFor separate mounting— can be mounted to top-hat rail EN 50 02-35
193-ED1_B, 193-EE_B 193-EPB193-EE_D 193-EPD
193-EE_E 193-EPE
Current Adjustment ShieldPrevents inadvertent adjustments of the current setting (package of 10 pieces)
193-EE 193-BC8
External Reset AdapterFor enclosed, through-the-door reset applications. Use with External Reset Button.
193-EE_B, 193-EE_D, 193-EE_E 193-ERA
External Reset ButtonFor enclosed, through-the-door reset applications. Metal construction IP66, non-illuminated with rod (length: 142 mm, adjustable range 141…159 mm). Please consult the 800F catalog pages for additional types.
193-EE_B, 193-EE_D, 193-EE_E
800FM-R611 Button
800F-ATR08 Rod
Bulletin 300 LineAccessories — Field-Installed
15
E3/E3 Plus Accessories
➊ The electronic motor protection relay can be mounted separately to top-hat rail EN 50 02-35.➋ Intended only for point-to-point configurations.
Description For Use With Package Qty. Cat. No.
DIN Rail/Panel Adapter ➊
193-EC__B
1
193-ECPM1
193-EC__D 193-ECPM2
193-EC__E 193-ECPM3
Programming and Control Terminal 1 m communication cable provided
193-EC — all
1
193-PCT
3 m communication cable ❷
193-PCT
193-C30
10 m communication cable ❷ 193-C100
MicroView Handheld panel Mount Adapter/Door Mount Bezel Kit
2707-MVMNT
AC Input Interface Modulerated 110/120V AC, 50/60 Hz
193-EC — all 1 193-EIMD
Core Balance Ground Fault Sensor193-EC2_F, 193-EC2_G, 193-EC2_H, 193-EC2ZZ
1 825-CBCT
Description For Use With NEMA Size Cat. No.
Terminal BlocksProtection class IP2X per IEC 60529 and DIN 40 050
45
100-DTB180100-DTB420
Terminal Lugs (UL/CSA), Copper FrameSet of 3
3 and 193-EC_F, 193-EF_A4 and 193-EC_F, 193-EF_A5 and 193-EC_G, 193-EF_B
100-DL110100-DL180100-DL420
Terminal CoversQty: 1Protection class IP20 per IEC 60529 and DIN 40 050For direct-on-line, reversing, two-speed, and wye-delta/star-delta assemblies
3…4 and 193-EC_F5 and 193-EC_G
100-DTC180100-DTC420
Bulletin 300 LineAccessories — Field-Installed
16
E3/E3 Plus Accessories, Continued
Marking SystemsUniform labeling materials for contactors, motor starting equipment, timing relays, and circuit breakers.
➊Must be ordered in multiples of package quantities.
Description Pkg. Qty. ➊ Cat. No.
Label Sheet10 sheets with 105 self-adhesive paper labels each, 6 x 17 mm
10 100-FMS
Marking Tag Sheet10 sheets with 160 perforated paper labels each, 6 x 17 mmTo be used with a transparent cover
10 100-FMP
Transparent Cover100 eachTo be used with marking tag sheets
100 100-FMC
Marking Tag Adapters100 eachTo be used with marking tag: System V4/V5
System 1492 W
100100FMA1100-FMA2
Bulletin 300NEMA AC Starters
17
Specifications
Electrical Life in Utilization Category
Load-Life Curves
Utilization Categories
Bulletin 300 Line starters are designed to provide superior performance in a variety of applications. These load-life curves are based on Allen-Bradley tests according to the requirements defined in IEC 947-4. Actual contact life may vary based on the application, duty cycle and environmental conditions from that indicated by the curves.
Contact Life for Mixed Utilization Categories AC3 and AC4
In many applications, the utilization category cannot be defined as either purely AC3 or AC4. In those applications, the electrical life of the contactor can be estimated from the following equation:
To find the contactor’s estimated electrical life, follow these guidelines:
1. Choose the appropriate graph that most closely approximates the utilization category of the application.
Lmixed Approximate contact life for a mixed AC3/AC4
utilization category application.
2. Locate the intersection of the life-load curve of the appropriate contactor with the application’s operational current (le) found on the horizontal axis.
LAC3 Approximate contact life in operations for AC3
utilization category (from AC3 life-load curvesbelow).
3. Read the estimated contact life in millions of operations along the vertical axis.
LAC4 Approximate contact life in operations for AC4 utilization category (from AC4 life-load curves below).
PAC4 Percentage of AC4 operations.
Category Typical Duty
AC3 Starting of squirrel-cage motors and switching only after the motor is up to speed.
AC4 Starting of squirrel-cage motors with inching and plugging duty.
Lmixed
LAC3
1 PAC4
LAC3
LAC4------------- 1–⎝ ⎠⎛ ⎞+
----------------------------------------------------= Where
Bulletin 300NEMA AC Starters
18
Specifications, Continued
Bulletin 300 Load/Life Curves — AC3 and AC4
NEMA Size 0…2
AC-3
Starting and stopping of running motors: Ue = 230...460V AC
Rated operational current le AC-3 [A]
1 10
10
1
0.1
100
Con
tact
Life
(Mill
ions
of O
pera
tions
)
0 1 2
Starting and inching and plugging: Ue = 230...460V AC
Rated operational current le AC-4 [A]
1 10 100
10
1
0.1
Con
tact
Life
(Mill
ions
of O
pera
tions
)
0 1 2
AC-4
Bulletin 300NEMA AC Starters
19
Specifications, Continued
Bulletin 300 Load/Life Curves
NEMA Size 3…5AC-1Non- or slightly-inductive loads, resistance furnaces; Ue = 400VAC-3Switching of squirrel-cage motors while starting Bulletin 300
AC-4Stepping of squirrel-cage motors; Ue = 400V
0 .1
1
1 0
1 0 1 0 0 1 0 0
543
(AC -1 )
Rated operating current Ie AC-3 [A](Dashed curves - - - - AC-1 only, open)
Ope
ratin
g cy
cles
0 .0 1
0 .1
1
1 0
1 0 0
543
1 0 01 01
Rated operating current Ie AC-4 [A]
Ope
ratin
g cy
cles
Bulletin 300NEMA AC Starters
20
Specifications, Continued
Electrical
NEMA Size 0 1 2 3 4 5
Rated insulation voltage V 660/600Ratings: AC3, AC4 Ie A 18 27 45 90 135 270
60 Hz 200V HP 3 7-1/2 10 25 40 75230V HP 3 7-1/2 15 30 50 100460V HP 5 10 25 50 100 200575V HP 5 10 25 50 100 200
AC Coil DataCoil consumption
AC: 50 Hz, 60 Hz, Inrush VA/W 70/50 80/60 200/110 — — —50/60 Hz Sealed VA/W 9/3 9/3 16/4.5 — — —
Coil consumption ±10%
50 Hz Inrush VA — — — 537 825 156250 Hz Sealed VA — — — 72 85 12560 Hz Inrush VA — — — 552 840 159660 Hz Sealed VA — — — 64 75 113
Heat dissipation Watts — — — 12.5 19.0 35.4Coil operating limits 85…110% of rated voltageAuxiliary Contacts
NEMA Size 0…2 Auxiliary Contacts in Accessories — Cat. No. 100-S, 100-F, 100-MC
Current SwitchingAC-1 Ith at 40°C [A] 10
at 60°C [A] 6AC-15 at Rated Operating Voltage [V] 24 48 120 240 400 500 600 690
[A] 6 6 6 3 2 1.5 1.2 0.7DC-13 at Rated Operating Voltage [V] 24 48 125 220 440
[A] 3 1.5 0.6 0.3 0.2Short-Circuit Protection
gG FuseType 2 Coordination [A] 10
Rated Impulse Voltage Uimp [kV] 6Insulation Voltage (between control and load circuit) per DIN, VDE 0106, Part 101 (NAMUR recommendation) [V]
Between auxiliary circuits: 250 V, Between load and direct-connected aux. circuits: 690 V
Contact reliability per DIN19240 without contamination, normal industrial atmosphere 17V, 5 mA, >108 operations per error
Positively Guided ContactsYes, N.O. and N.C. mutually unrestricted, including N.C. in relation to N.O. Main contacts of contactor do not provide positive guidance with Cat. Nos.
100-FL & 100-FPT
Terminals
Terminal Type 2 x A4Wire Size per IEC 947-1
Flexible with Wire-End Ferrule
1 Conductor2 Conductor
[mm2]
[mm2]
0.5…2.5
0.75…2.5
Solid/StrandedConductor
1 Conductor2 Conductor
[mm2]
[mm2]
0.5…2.5
0.75…2.5
Recommended Tightening Torque (min…max) [N•m] 1…1.5Wire Size per UL/CSA [AWG] 18…14Recommended Tightening Torque (min…max) [lb-in] 8.9…13.3
NEMA Size 3…5
Rated thermal current Ith 10 ARated insulation voltage IEC (Ui)/UL 660/600VTerminal size —
Ratings: AC-15
12…120V220…240V380…480V500…660V
6 A3 A
1.5 A1.0 A
Ratings: DC-13
28110220440
5.0 A0.7 A
0.25 A0.12 A
Bulletin 300NEMA AC Starters
21
Specifications, Continued
Mechanical
NEMA Size 0 1 2 3 4 5
Degree of protection(Open Type) IEC 529
IP20 IP20 IP20 IP00 IP00 IP00
Mechanical life, operations in millions 13 13 10 10 10 5
Max. number of auxiliary circuits 6 6 6 8 8 8
Operating times at normal voltageat 20°C in milliseconds
Pick-up AC 15…30 15…30 18.5…30 20…45 20…45 20…45
Drop-out AC 10…60 10…60 10…60 25…110 45…110 25…110
Maximum operating rates allcontactors (operations/hr)
AC3 600 600 500 400 300 150
AC4 80 70 60Contact your local
Allen-Bradley distributor
ConstructionContact material:Main contacts
Silver Alloy
Auxiliary contacts Silver
Terminal markings NEMA and CENELEC EN50 012.
Terminal sizesM4.0(#8-32)
M5.0(#10-32)
M6.0(1/4-20)
M8.0(5/16-
18)
M10.0(3/8-16)
M12.0(1/2-13)
Terminations — Power
NEMA Size 0 1 2 3 4 5
Description — — —
Combination: Cross, Slotted, Pozidrive
Allen Head: 4 mm, 5/32 in.
— — —
Fine-Stranded w/ Ferrule 1 Wire [mm2] 2.5…10 2.5…10 2.5…35 — — —
2 Wires [mm2] 2.5…10 2.5…10 2.5…25 — — —
Coarse-Stranded/Solid 1 Wire [mm2] 2.5…16 2.5…16 2.5…50 — — —
2 Wires [mm2] 2.5…16 2.5…16 2.5…35 — — —
Stranded/Solid (UL/CSA) 1 Wire [AWG] 14…6 14…6 14…2 (1-#8-2/0 AWG)
(1-#6-300 MCM)
(2x) 4…350 MCM2 Wires [AWG] 14…6 14…6 14…2
Torque Requirement [N•m] 1.5…3.5 1.5…5 2…670…90 90…110 375
[Lb-in] 13…31 13…31 18…52
Terminations — Control
Description Combination: Cross, Slotted, Pozidrive
Coils 1 or 2 [mm2] 1.5…6
Wires [AWG] 16…10
Control Modules 1 or 2 [mm2] 1.5…6
Wires [AWG] 16…10
Torque Requirement [N•m] 1…2.5
[Lb-in] 8.9…22
Type of Protection IP 2LX per IEC 529 and DIN 40 050 (with wires installed)
Finger Protection Safe from touch by fingers and back-of-hand per VDE 0106; Part 100
Environmental (Common Data) 0…2 3 …5
TemperatureOperation –25…+60°C (–13…+140°F) -25…+60°C (-13…+140°FStorage –55…+80°C (–67…+176°F) -40…+80°C (-40…+176°F)
Altitude 2000 m per IEC 947-4
Bulletin 300NEMA AC Starters
22
E1 Plus Specifications
Main Circuits
Rated Insulation Voltage Ui 690V ACRated Impulse Strength Uimp 6 kV ACRated Operating Frequency 50/60 HzRated Operating Voltage Ue
193-*B, 193-*D, 193-*E, 592 (All) 690V AC (IEC)/600V AC (CSA/UL)193-*F, 193-*G, 193-*H 1000V AC (IEC)/600V AC (CSA/UL)
Control Circuits
Rated Insulation Voltage Ui 600V ACRated Impulse Strength Uimp 6 kV ACRated Designation 8600Rated Operating Current Ie N.O./N.C.AC-15
12…120V200…240V380…480V500…600V
3/21.5/1.5
0.75/0.750.6/0.6
Thermal Current Ithe 5 AContact Reliability 17V, 5 mA
Environmental Ratings
Ambient TemperatureStorage
Operating-40…85°C (-40…185°F)-20…60°C (-4…140°F)
HumidityOperating
Damp Heat5…95%, non-condensing
per IEC 68-2-3 and IEC 68-2-30Vibration (per IEC 68-2-6) 3GShock (per IEC 68-2-27) 30GMaximum Altitude 2000 mPollution Environment Pollution Degree 3Degree of Protection IP20
Protection
Type of Relay Ambient compensated, Time Delay, Phase Loss SensitiveNature of Relay Solid-StateTrip Rating 120% FLATrip Class — Type EE 10, 15, 20, 30Reset Mode — Type EE Automatic or Manual
General
Standards UL508, CSA C22.2 No. 14, NEMA ICS-2-1993 Part 4, EN 60947-4-1, EN 60947-5-1Approvals CE, C-tick, CSA, UL, ATEX (pending)
Bulletin 300NEMA AC Starters
23
E3/E3 Plus Specifications
Main Circuits
3-Pole Terminal Blocks
Terminal Lug Kits
Maximum Heat Dissipation (Watts)
Cat. No. 193-EC_B, 193-EC_D,193-EC_Z, 592-
EC_T, 592-EC_CCat. No. 193-EC_E,
592-EC_D Cat. No. 193-EC_FCat. No. 193-
EC_G Cat. No. 193-EC_H
Rated Insulation Voltage (Ui)
690V AC 1000V AC
Rated Impulse Strength (Uimp) 6 kV AC 6 kV AC
Rated Operating Voltage (Ue) IEC/UL
690V AC / 600 V AC 1000V AC/600V AC
Rated Frequency 20…250 Hz 50/60 Hz
Terminal Cross-Sections
— — —
Terminal TypeTerminal Screws M5 M8
Flexible-Stranded with Ferrule
Single Conductor Torque
2.5…16 mm2
2.5 N•m4…35 mm2
4 N•m
Flexible-Stranded with Ferrule
Multiple Conductor Torque
6…10 mm2
3.4 N•m4…25 mm2
4 N•m
Coarse-Stranded/SolidSingle Conductor
Torque2.5…25 mm2
2.5 N•m4…50 mm2
4 N•m
Coarse-Stranded/SolidMultiple Conductor
Torque6…16 mm2
3.4 N•m4…35 mm2
4 N•m
Stranded/Solid–Single Conductor
Torque14…6 AWG
22 lb-in12…1 AWG
35 lb-in
Stranded/SolidMultiple Conductor
Torque10…6 AWG
30 lb-in6…2 AWG
35 lb-in
Pozidrive Screwdriver Size 2 —
Slotted Screwdriver (mm) 1 x 6 —
Hexagon Socket Size SW (mm) — 4
NEMA Size 4Cat. No. 100-DTB180
NEMA Size 5Cat. No. 100-DTB420
(A) 6…1/0 AWG, 16…50 mm2
(B) 6 AWG…250 MCM, 16…120 mm2
90…110 lb.-in., 10…12 N•m
(2) 4 AWG…600 MCM, 25…240 mm2
180…220 lb.-in., 20…25 N•m
NEMA Size 3Cat. No. 100-DL110
NEMA Size 4Cat. No. 100-DL180
NEMA Size 5Cat. No. 100-DL420
Lug: 6…2/0 AWG, 16…70 mm2, 90…110 lb.-in., 10…12 N•mTerminal: 13/32 in, 10 mm, 150 lb.-in., 17 N•m
Lug: 6 AWG…250 MCM, 16…120 mm2
90…110 lb.-in., 10…12 N•mTerminal: 1/2 in, 13 mm, 275 lb.-in., 16 N•m
Lug: 2 AWG…350 MCM, 375 lb.-in., 42 N•mTerminal: 11/16 in, 17 mm, 140 lb.-in., 16 N•m
Cat. No. 193-EC_B, 193-EC_D Cat. No. 193-EC_E Cat. No. 193-EC_F Cat. No. 193-EC_G Cat. No. 193-EC_H
E3 3.83 4.43 10.67 22.52 35.36E3 Plus 4.53 5.13 11.37 23.22 36.06
Bulletin 300Accessories — Field Installed
24
E3/E3 Plus Specifications, Continued
Control Circuits
UL Short-Circuit Ratings
IEC Short-Circuit Ratings
Control Circuits, Continued
Electromagnetic Compatibility Ratings
➊ Performance Criteria A requires the device under test (DUT) to experience no degradation or loss of performance.
Power Supply Ratings
Rated Insulation Voltage Us24V DC (supply via DeviceNet
connection)
Operating Range 11…25V DC
Power Consumption
E3 3.2 W
E3 Plus 3.9 W
Output Relay Ratings
Type of ContactsForm A
SPDT–NO
Rated Insulation Voltage (Ui) 300V AC
Rated Operating Voltage (Ie ) 250V AC
Rated Operating Current (Ie ) 5 A
Minimum Operating Current 10 mA @ 5V DC
Switching CapacityB300AC-15
Resistive Load Rating (p.f. = 1.0) 5 A, 250V AC/5 A, 30V DC
Inductive Load Rating (p.f. = 0.4) (L/R = 7 ms)
2 A, 250V AC/2 A, 30V DC
Input Ratings
Supply Voltage 24V DC ± 10% (provided by E3)
Input Type Current Sinking
Thermistor/PTC Input Ratings
Type of Control Unit Mark A
Max. No. of Sensors in Series 6
Max. Cold Resistance of PTC Sensor Chain
1500 Ω
Trip Resistance 3400 Ω ± 150 ΩReset Resistance 1600 Ω ± 100 ΩShort-Circuit Trip Resistance 25 Ω ± 10 Ω
Cat. No.Maximum Available
Fault Current (A)Maximum Voltage
(V)193-EC_B, 592-EC_T 5,000 600
193-EC_D, 592-EC_C 5,000 600
193-EC_E, 592-EC_D 10,000 600
193-EC_F 10,000 600
193-EC_G 18,000 600
193-EC_H 42,000 600
193-EC_Z 5,000 600
Cat. No.Maximum Available
Fault Current (A)Maximum Voltage
(V)193-EC_B, 592-EC_T 100,000 690
193-EC_D, 592-EC_C 100,000 690
193-EC_E, 592-EC_D 100,000 690
193-EC_F 100,000 1000
193-EC_G 100,000 1000
193-EC_H 100,000 1000
193-EC_Z 100,000 690
Thermistor/PTC Input Ratings, Continued
Max. Voltage @ PTC Terminals(RPTC = 4 kΩ)
7.5V DC
Max. Voltage @ PTC Terminals(RPTC = open)
30V DC
Response Time 500 ms
Sensor Characteristic
Per IEC 34-11-2
Control and DeviceNet Terminal Cross-Sections
Terminal Screws M3
Flexible-Stranded with Ferrule –Single Conductor Torque
0.25…2.5 mm2
0.55 N•m
Flexible-Stranded with Ferrule –Multiple Conductor Torque
0.5…0.75 mm2
0.55 N•m
Coarse-Stranded/Solid– Single Conductor Torque
0.2…4.0 mm2
0.55 N•m
Coarse-Stranded/Solid– Mulitple Conductor Torque
0.2…1.5 mm2
0.55 N•m
Stranded/Solid– Single Conductor Torque
#24…12 AWG5 lb-in
Stranded/Solid– Multiple Conductor Torque
#24…16 AWG5 lb-in
Slotted Screwdriver (mm) 0.6 x 3.5
Electrostatic Discharge Immunity Test Level
8kV Air Discharge, 6kV Contact Discharge
Performance Criteria A ➊
RF Immunity Test Level 10V/m
Performance Criteria A ➊
Electrical Fast Transient/Burst Immunity Test Level
4kV (Power), 2kV (Control & Comm)
Performance Criteria A ➊
Surge Immunity Test Level 2kV (L-E), 1kV (L-L)
Performance Criteria A ➊
Radiated Emissions Class A
Conducted Emissions Class A
10
20
100
250
550
1330
4000
-20°C TNF-20K0°C TNF- 5K
TNF+15KTNF+ 5K
TNF
Bulletin 300Accessories — Field Installed
25
E3/E3 Plus Specifications, Continued
Environmental Ratings
Current Reporting Accuracy
External Current Transformers
(for use with cat. nos. 193-EC1ZZ and 193-EC2ZZ)The user shall provide one current transformer (CT) for each motor phase,and shall connect the CT’s secondary leads to theappropriate E3 overload relay power terminals, as shown in current transformer’s wiring diagrams. The CT shall have the appropriate ratio (refer to the product nameplate or product description). Additionally, the CT shall be selected to be capable of providing the required VA to the secondary load, which includes the E3 overload relay burden of 0.1 VA at the rated secondary current and the wiring burden. Finally, the CT shall be rated for protective relaying to accomodate the high inrush currents associated with motor startup, and shall have an accuracy of <±2% over its normal operating range. Typical CT ratings include (Instrument Transformers, Inc. — Model #23 or equivalent):
General
Protection and Warning Summary
➊ Inhibit Time settings are used for both trip and warning functions.➋ Phase loss trip level is set at a current imbalance greater than or equal to 100% and is not user-adjustable.➌ Stall Protection is only applicable to the motor starting sequence.
Ambient Temperature
Storage -40…+85°C (-40…+185°F)
Operating -20…+55 °C (-4…+131 °F)
Humidity
Operating 5…95% Non-condensing
Damp Heat – Steady-State (per IEC 68-2-3)
92% r.h., 40°C(104°F), 56 days
Damp Heat – Cyclic (per IEC 68-2-30)
93% r.h., 25°C/40°C(77°F/104°F), 21 cycles
Vibration (per IEC 68-2-6) 3G
Shock (per IEC 68-2-27) 30G
Pollution Environment Degree 2
Degree of Protection
193-ECxxx 1P1X
592-ECxxx 1P0
Phase Currents:100% min. FLA Setting Value … 720% max. FLA Setting Value50%…100% min FLA Setting Value
± 5%± 10%
Ground Current (0.5…9.0 A) ± 10%
ANSI (USA) Class C5B0.1
CSA (Canada) Class 10L5
IEC (Europe) 5 VA Class 5P10
Cat. No. 193-EC_B, 193-EC_D, 193-EC_Z Cat. No. 193-EC_E Cat. No. 193-EC_F Cat. No. 193-EC_G Cat. No. 193-EC_H
Approximate Weights
0.80 kg(1.77 lb)
1.23 kg(2.71 lb)
2.95 kg(6.5 lb)
4.43 kg(9.75 lb)
8.63 kg(19.0 lb)
Standards CSA C22.2 No.14, DIN VDE 0660, EN 60 947, UL 508, UL 1053Approvals CE, C-tick, cUL, ATEX (pending)
Protective Function
Trip Enable
Warning Enable Trip Level Settings Trip Delay Settings
Warning Level Settings
Inhibit Time Settings ➊
Factory Default
Factory Default Range Default Range(s) Default(s) Range Default Range(s) Default(s)
Thermal Overload Enabled Disabled0.4…5000
A—
Trip Class 5…30
Trip Class 10
0…100 %TCU
85% — —
Phase Loss Enabled — ➋ ➋ 0.1…25.0 1.0 — — 0…250 0
Ground (Earth) Fault Disabled Disabled 1.0…5.0 A 2.5 A 0.1…25.0 0.5 1.0…5.0 A 2.0 A 0…250 10
Stall (High Overload During Start)
Disabled —100…600 % FLA ➌
600% FLA ➌
0…250 ➌ 10 ➌ — — — —
Jam (High Overload During Run)
Disabled Disabled50…600 % FLA
250% FLA
0.1…25.0 5.050…600% FLA
150% FLA
0…250 10
Underload Disabled Disabled10…100 % FLA
50% FLA
0.1…25.0 5.010…100% FLA
70% FLA
0…250 10
PTC Disabled Disabled — — — — — — — —
Current Imbalance (Asymmetry)
Disabled Disabled 10…100% 35% 0.1…25.0 5.0 10…100% 20% 0…250 10
Comm Fault Enabled Disabled — — — — — — — —
Comm Idle Disabled Disabled — — — — — — — —
Bulletin 300Accessories — Field Installed
26
E3/E3 Plus Specifications, Continued
Programming and Control Terminal AC Input Interface Module
Display
Display typeLCD with yellow-green
backlighting
Column and character 2 lines x 16 characters
Character size 5.56 x 2.96 mm (0.22 x 0.12 in.)
Viewing area 15 x 60 mm (0.58 x 2.35 in.)
Viewing angleHorizontal: 30°
Vertical: -20…+30°
Keypad
Keypad typeTactile embossed, domed keys,
sealed membrane
Operation Force 453 g (16 oz.)
Operational life 1 million operations
Communication
Communication protocolDeviceNet (selectable 125, 250,
500 kbits/s)
Electrical
Input voltage range 11…25 V DC
Input power, typical 1.8 W
Input current 164 mA @ 11V, 72 mA @ 25V
Environmental
Operating temperature 0…55°C (32…131°F)
Storage temperature -20…+70°C (-4…+158°F)
Humidity 5…95%, non-condensing
Shock:OperatingNon-operating
30 g50 g
Dimensions
Height 129.5 mm (5.1 in.)
Width 90.2 mm (3.55 in.)
Depth 24.8 mm (0.975 in.)
Weight 0.2 kg (0.44 lb.)
Agency Approvals
UL, cUL
Electrical
Number of inputs 4
Voltage category 110/120V AC
Operating voltage range 79…132V AC
Frequency range 47…63 Hz
Off-state voltage (max.) 20V AC
On-state voltage (min.) 79V AC
On-state current2.0 mA @ 79V AC (min.), 10.0
mA @ 132V A (max.)
Inrush current (max.) 150 mA
Off-state current (max.) 1.0 mA
Heat dissipation (max.) 0.10 W/input
IEC input compatibility Type 1
Environmental
Operating temperature -20…+55°C (-4…+131°F)
Storage temperature -40…+85°C (-40…+185°F)
Humidity 5…95%, non-condensing
Vibration (IEC 68-2-6) 3 G
Shock (IEC 68-2-27) 30 G
Maximum altitude 2,000 m
Pollution environment Pollution degree 2
Terminal marking EN50012
Degree of protection IP2LX
Electromagnetic Compatibility
ESD Immunity (IEC 10000-4-2) 6 kV contact, 8 kV air
Radiated Immunity(IEC 10000-4-3)
10V/m
Fast transient burst(IEC 10000-4-4)
4 kV (Power), 2 kV (Control)
Surge immunity (IEC 10000-4-5)2 kV common mode, 1 kV
differential mode
Radiated and conducted emissions
Class A
Physical
Weight 60 g (2.1 oz.)
Agency Approvals UR, cUR, CE
Bulletin 300NEMA AC Contactors
27
Approximate Dimensions
Contactors and AccessoriesDimensions are shown in millimeters (inches). Dimensions are not intended for manufacturing purposes.
AC Contactors
Accessories
NEMA Size
aWidth
bHeight
cDepth c1 c2 ∅d d1 d2
Approx. Ship Wt.kg (lbs)
0, 145
(1-25/32)81
(3-3/16)97.5(4)
92.6(3-49/64)
6.5(17/64)
2 - 4.5(2 - 3/16)
60(2-23/64)
35(1-25/64)
0.49(1.08)
272
(2-53/64)122
(4-51/64)117
(4-49/64)111.5
(4-35/64)8.5
(21/64)4 - 5.4
(4 - 7/32)100
(3-15/16)55
(2-11/64)1.45
(3.20)
Contactors with mm (inches)
Auxiliary contact block for front mounting 2- or 4-pole c/c1 + 39 (c/c1 + 1-37/64)
Auxiliary contact block for side mounting 1- or 2-pole a + 9 (a + 23/64)
Pneumatic Timing Module c/c1 + 58 (c/c1 + 2-23/64)
Electronic Timing Module on coil terminal side b + 24 (b + 15/16)
Mechanical Interlock on side of contactor a + 9 (a + 23/64)
Mechanical Latch c/c1 + 61 (c/c1 + 2-31/64)
Interface Module on coil terminal side b + 9 (b + 23/64)
Surge Suppressor on coil terminal side b + 3 (b + 1/8)
➊ Labeling with label sheetmarking tag sheet with clear covermarking tag adapter for System V4 / V5marking tag adapter for System Bul. 1492W
+ 0+ 0
+ 5.5+ 5.5
(+ 0)(+ 0)
(+ 7/32)(+ 7/32)
c2
c
c1
➊
Mounting Position
AC Contactors
5.2(13/64)
25(63/64)
18(45/64) 6.2
(15/64)
7.5(19/64)
35(1-3/8)
1 meter(39-3/8)
1 (1/32)
27 (1-1/16)
DIN Mounting RailCat. No. 199-DR1
Bulletin 300NEMA AC Contactors
28
Approximate Dimensions, Continued
AC Operated, ContinuedBulletin 300 Contactors and Accessories Dimensions in millimeters. Dimensions are not intended to be used for manufacturing purposes.
Mounting Position
➊ Conventional DC coil contactors will only accept 100-DS2… auxiliary contacts.
NEMA Size a b c c1 ød d1 d2 øe e1 e2 e3 e4
3 120 170 156 110.5 5.2 145 100 M6 16 38.5 147 8
3 (elect. coil) and 4 120 170 156 110.5 5.2 145 100 M8 20 39 160 10
5 155 205 180 110.5 6.5 180 130 M10 25 48 193 12.5
Contactor with [mm]
Auxiliary contact block ➊ 100-DS1…100-DS2…
aa + 13.5 each
Mechanical interlock 100-DM… a + a
Frame terminal block 100-DTB110100-DTB180100-DTB420
b + 7 eachb + 7 each
b + 8.5 each
Label holder c…+ 5
d2
a c
e1
e2 c1
øe ➊
bd1 e3e4
ød
90˚90˚
115˚
25˚
Bulletin 300NEMA AC Contactors
29
E1 Plus Approximate Dimensions
Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes.
E1 Plus Solid-State Overload Relays
NEMA Size OverloadCat. No.
AWidth
BHeight
CDepth D E1 E2 F H1 H2
0…1193-EE__D
193R-EE__D193S-EE__D
45(1-25/32)
146.6(5-25/32)
101.2(3-63/64)
4.5(3/16)
13.9(35/64)
24.5(31/32)
104(4-3/32)
60(2-23/64)
35(1-3/8)
2193-EE__E
193R-EE__E193S-EE__E
72(2-53/64)
192.3(7-37/64)
120.4(4-3/4)
5.4(7/32)
23.8(15/16)
29(1-9/64)
125.5(4-15/16)
100(3-15/16)
55(2-11/64)
A
D
H2
E2
E1
H1
B
TO RESET FROM CONTACTOR MOUNTING HOLETO RESET FROM
CONTACTOR MOUNTING HOLE
2 T1 4 T2 6 T3
F
C
Bulletin 300NEMA AC Contactors
30
E1 Plus Approximate Dimensions, Continued
Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes.
Panel Adapter MountedApproximate dimensions are shown in millimeters (inches). Dimensions are not to be used for manufacturing purposes.
DIN Rail / Panel Adapter - Terminal Cross Sections
➊ For multiple conductor applications, the same size and style wire must be used.
Panel AdaptorCat. No.
OverloadCat. No.
AWidth
BHeight
CDepth D E1 E2 F H1 H2 H3 J
193-EPD193-EE__D
193R-EE__D193S-EE__D
45(1-25/32)
112.4(4-7/16)
108.7(4-9/32)
4.4(11/64)
11.4(29/64)
57.9(2-9/32)
62.5(2-15/32)
95(3-3/4)
30(1-3/16)
75(2-31/32)
52.1(2-3/64)
193-EPE193-EE__E
193R-EE__E193S-EE__E
72(2-53/64)
107.4(4-15/64)
127(5/32)
5.5(5/32)
26.4(1-1/32)
54.5(2-9/64)
48.3(1-29/32)
90(3-23/64)
60(2-23/64) — 43.3
(1-45/64)
Cat. No. 193-EPB ➊ Cat. No. 193-EPD ➊ Cat. No. 193-EPE
Flexible-Strandedwith Ferrule
Single Conductor 1.0…4.0 mm2 2.5…16 mm2 4.0…35 mm2
Torque 1.8 N-m 2.3 N-m 4.0 N-m
Two Conductor 1.0…4.0 mm2 2.5…10 mm2 4.0…25 mm2
Torque 1.8 N-m 2.3 N-m 4.0 N-m
Coarse-Stranded / Solid
Single Conductor 1.5…6.0 mm2 2.5…25 mm2 4.0…50 mm2
Torque 1.8 N-m 2.3 N-m 4.0 N-m
Two Conductor 1.5…6.0 mm2 2.5…16 mm2 4.0…35 mm2
Torque 1.8 N-m 2.3 N-m 4.0 N-m
Stranded / Solid
Single Conductor 14…8 AWG 16…6 AWG 12…1 AWGTorque 16 lb-in 20 lb-in 35 lb-in
Two Conductor 14…10 AWG 16…6 AWG 12…2 AWGTorque 16 lb-in 20 lb-in 35 lb-in
2 T1 4 T2 6 T3
H3
J
F
C
A
H1
E1D
H2
E2
B
L1
1 3 5
L 2 L3
Bulletin 300NEMA AC Contactors
31
E3/E3 Plus Approximate Dimensions
Bulletin 300 Contactor with Overload RelayApproximate dimensions are shown in millimeters (inches). Dimensions are not to be used for manufacturing purposes.
OverloadCat. No. NEMA Size
AWidth
BHeight
B1C
Depth E1 E2without
193-EIMDwith
193-EIMD
193-EC_ _D 0…2 45(1-25/32)
188.3(7-13/32)
207.7(8-11/64)
145.1(5-23/32)
107(4-7/32)
11.4(29/64)
67.9(2-43/64)
193-EC_ _E 2 72(2-53/64)
236.1(9-19/64)
255.5(10-1/16)
173.2(6-13/16)
124.6(4-29/32)
11.4(29/64)
89.8(3-17/32)
OverloadCat. No. NEMA Size D1 D2 H J øD
193-EC_ _D 0…2 60(2-23/64)
35(1-3/8)
104(4-3/32)
2(5/64)
ø4.2(11/64ø)
193-EC_ _E 2 100(3-15/16)
55(2-11/64)
125.5(4-15/16)
2(5/64)
ø5.5(7/32ø)
C
H J
D1
E2B
B1
E1
D2 øD
A
Bulletin 300NEMA AC Contactors
32
E3/E3 Plus Approximate Dimensions, Continued
Approximate dimensions are shown in millimeters (inches). Dimensions are not to be used for manufacturing purposes.
OverloadCat. No. NEMA Size
AWidth
BHeight
B1C
Depth D E1 E2
withoutTerminal Covers
withTerminal Covers
193-EC_ _F3 120
(4.72)336.3
(13.24)418
(16.45)311.8
(12.27)175.1(6.89)
156(5.14)
11.4(0.45)
216.1(8.51)
4 120(4.72)
339.8(13.38)
418(16.45)
317.8(12.50)
175.1(6.89)
156(5.14)
11.4(0.45)
216.1(8.51)
193-EC_ _G 5 155(6.10)
385.8(15.19)
487.4(19.19)
360.8(14.2)
198.9(7.83)
180(7.09)
11.4(0.45)
255(10.04)
OverloadCat. No. NEMA Size F G H J K L M
193-EC_ _F3 12.5
(0.49)100
(3.94)145
(5.71)135
(5.31)22.3
(0.88)180.9(7.12)
8 - 5.6(8 - 0.22)
4 16(0.63)
100(3.94)
145(5.71)
135(5.31)
22.3(0.88)
180.9(7.12)
8 - 5.6(8 - 0.22)
193-EC_ _G 5 21(0.83)
130(5.12)
180(7.09)
140(5.51)
23.5(0.93)
204.7(8.06)
8 - 6.5(8 - 0.26)
BB1
F
G
E1
C
L
D
A
E2
J
K
øM
H
CL
Bulletin 300NEMA AC Contactors
33
E3/E3 Plus Approximate Dimensions, Continued
Approximate dimensions are shown in millimeters (inches). Dimensions are not to be used for manufacturing purposes.
Panel Mount Adapters
(For Use With Cat. No. 193-EC_ _D, 193- EC_ZZ)
(For Use With Cat. No. 193-EC_ _E)
115(4-17/32)
11.4(29/64)
30(1-3/16)
45(1-25/32)
7.3(9-32)
135(5-5/16)
154.2(6-5/64)
ø 4.4(11/64 ø)
100.5(3-31/32)
6.1(1/4)
71.7(2-53/64)
131.2(5-11/64)
15(19/32)
77(3 - 1/32)
ø 5.5 (7/32 ø)
5 (13/64)
60(2-23/64)
11.4(29/64)
150.5(5-15/16)
130(5-1/8)
77(3-1/32)
155.1(6-7/64) w/193-EIMD
Bulletin 300Full Load Currents of AC Motors
34
3
Full Load Currents of 3-Phase, 60 Hertz AC Induction MotorsThe full load currents listed below are “average values” for horsepower rated motors of several manufacturers at the more common rated voltages and speeds. These “average values”, along with the similar values listed in the U. S. National Electrical Code (NEC), should be used only as a guide for selecting suitable components for the Motor Branch Circuit. The rated full load current, shown on the motor nameplate, may vary considerably from the listed value depending on the specific motor design.
➊ Synchronous speed nameplate is usually less due to slip.
ATTENTION: The motor nameplate full load current should always be used in determining the rating of the devices used for Motor Running Overcurrent Protection.
HP RPM ➊Full Load Current (A)
208V 240V 480V 600V 2200V 4000V
1/4
360018001200900
1.201.391.62—
1.041.201.40—
0.520.600.70—
0.420.480.56—
————
————
1/3
360018001200900
1.481.691.89—
1.281.461.64—
0.640.730.82—
0.510.580.66—
————
————
1/2
360018001200900
2.082.542.89—
1.802.202.50—
0.901.101.25—
0.720.881.00—
————
————
3/4
360018001200900
2.893.473.81—
2.503.003.30—
1.251.501.65—
1.001.201.32—
————
————
1
360018001200900
3.514.254.60—
3.043.683.98—
1.521.841.99—
1.221.471.59—
————
————
1-1/2
360018001200900
5.045.806.49—
4.365.025.62—
2.182.512.81—
1.742.012.25—
————
————
2
360018001200900
6.517.188.20—
5.646.227.10—
2.823.113.55—
2.262.492.84—
————
————
3
360018001200900
9.2410.411.6—
8.009.04
10.1—
4.004.525.04—
3.203.624.03—
————
————
5
360018001200900
15.715.918.6—
13.613.816.1—
6.806.888.07—
5.445.506.46—
————
————
7-1/2
360018001200900
22.125.026.6—
19.121.723.1—
9.5710.811.5—
7.668.669.22—
————
————
10
360018001200900
29.731.532.9—
25.727.328.4—
12.913.714.2—
10.310.911.4—
————
————
15
360018001200900600
43.046.749.1——
37.240.442.5——
18.620.221.3——
14.916.217.0——
———— —
———— —
20
360018001200900600
59.259.661.7——
51.351.653.4——
25.625.826.7——
20.520.621.4——
5.25.35.45.86.4
2.93.03.13.23.5
25
360018001200900600
70.974.776.0——
61.464.765.8——
30.732.332.9——
24.625.926.3——
6.36.56.76.98.1
3.43.63.73.84.4
HP RPM ➊Full Load Current (A)
208V 240V 480V 600V 2200V 4000V
30
360018001200
900600
85.788.291.6——
74.276.479.3——
37.138.239.7——
29.730.531.7——
—7.88.08.29.3
—4.34.44.55.0
40
360018001200
900600
111117119
——
96.0102103
——
48.050.851.7——
38.440.641.4——
—10.010.310.611.5
—5.55.75.86.3
50
360018001200
900600
141144147
——
122125127
——
61.262.363.4——
49.049.850.7——
—12.312.413.114.2
—6.86.87.27.8
60
360018001200
900600
165172173
——
143149150
——
71.674.374.9——
57.359.459.9——
—14.614.915.416.7
—8.08.28.59.2
75
360018001200
900600
204211215
——
177183186
——
88.591.493.1——
70.873.174.5——
—18.018.219.021.0
—9.9
10.010.511.6
100
360018001200
900600450
267276281
———
231239243
———
116119122
———
92.695.597.2———
—23.624.224.826.429.8
—13.013.313.614.516.4
125
360018001200
900720600450
333340347
————
288294300
————
144147150
————
115118120
————
—29.229.930.931.332.8 36.0
—16.116.417.017.218.019.8
150
360018001200
900720600450
397404414
————
344350358
————
172175179
————
138140143
————
—34.835.537.037.038.842.0
—19.119.520.420.421.323.1
200
360018001200
900720600450
524531538
————
454460466
————
227230233
————
182184186
————
—46.747.049.449.050.953.7
—25.725.927.227.028.029.5
250
360018001200
900720600450360
642658682
———— —
556570590
———— —
278285295
———— —
222228236
———— —
—57.558.561.561.561.065.370.0
—31.632.233.833.833.635.938.5
300
360018001200
900600450360
774790804
————
670684696
————
335342348
————
268274278
————
—69.070.073.572.376.082.8
—38.038.540.439.841.845.5
350360018001200
———
748762774
374381387
299305310
———
———
400360018001200
———
874892902
437446451
350357361
———
———
450360018001200
———
972992
1004
486496502
389397402
———
———
500360018001200
———
107410961108
537548554
430438443
———
———
Bulletin 300Full Load Currents of AC Motors
35
Notes
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Publication 300-SG001C-EN-P - September 2005 Supersedes Publication 300-SG001B-US-P - November 2001 © 2005 Rockwell Automation. All Rights Reserved. Printed in USA