abm project
TRANSCRIPT
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The activity -based Management can be useful also in SME
Cojocaru Cornelia Alexandra
Mihalcea Margareta
Abstract
This study examines the activity based Management method (ABM) , a procedure that originated in the 1980s for
analyzing the processes of a business to identify strengths and weaknesses. Specifically, activity-based Management
seeks out areas where a business is losing money so that those activities can be eliminated or improved to increase
profitability. ABM analyzes the costs of employees, equipment, facilities, distribution, overhead and other factors in
a business to determine and allocate activity costs. In this study we will analyze the steps which can be followed in
order to implement it.
Key words : activity-based Management; overhead; activity; value-added or non-value-added;
costs.
I. Introduction
In any organization, customers represent the force.
In order to create and improve the processes to
increase customer and shareholder value is the primary goal of managers in these new
organizations. To reach this goal, they need
relevant, defensible and transparent information.
So we can say that Activity-Based Management is
a mean of providing useful information for
Management decision-making and organizational
advancement.
Steel, there are many techniques and
methodologies used to measure and adjust
organizational performance, such as: total quality
Management, just in time, business process
reengineering, balanced scorecard, business
excellence model and shareholder value added,
according to Plowman (2001; XVI).
The Activity-Based Management if is correctly
applied, places the organization which uses it, in a
more favorable position to achieve its objectivesand goals and, it assures improved outputs, higher
quality, improved cycle time, improved service
and profitability. ABM identifies the key activities
performed in an organization, providing a
defensible and transparent measure of their
associated costs and causes. ABM uses value
analysis, cost driver assessment, and performance
measurement in order to initiate, drive, and
support improvement efforts and to enhance
decision making. Focused on shaping the future,
not explaining the past, ABM incorporates
opportunity cost analysis into the standard set of
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estimating tools used by the finance professional.
Lately the number of companies and organizations
which have embraced Activity-Based
Management has grown significantly.
Nevertheless, companies use this method with
different results, suggesting the successful
application of ABM requires the mastery of new
management tools and techniques as well as a
management mind shift. Analysis, not control,
must become the focus of managers using
financial and non financial information in a
process-driven, customer- centered organization.Defining, measuring, and improving the ability of
an organization to create value has to become the
stimulus shaping management information
systems, as well as the actions and decisions they
support. Achieving this goal lies at the heart of
ABM.
The remainder of this paper is organized in five
sections. The following section reviews related
literature and develops our hypotheses. This is
follow by a section that discuss the research
method and presents results.Finally, a summary
of our results and limitations to our study are
discussed.
II. Literature review and hypotheses
There has been extensive literature proposing the
importance of ABM, and according to Miller
(1996:1), the purpose of Management information
system to provide information about work
processes and activities of an organization has
falling behind the needs of its managers. The
author states further that Activity-Based
Management fills this information need by
providing activity, cost and operating information.
In addition to accurate information about activities
and related costs, ABM also provides useful
information about value analysis, cost drivers and
performance measures to initiate, drive and
support effective management decision-making
and organizational improvement.
The authors, Kaplan and Cooper (1998), organizeABM into operational and strategic: so the
operational ABM is about doing things right,
using ABC information to improve efficiency.
Meaning those activities which add value to the
product and that can be identified will be
improved. And, on the other hand, activities that
do not bring value are the ones that need to be
reduced to cut costs without reducing product
value.
Further, we observe that strategic ABM is about
doing the right things, using ABC information
to decide which products to develop and which
activities to use. This can also be used for
customer profitability analysis, identifying which
customers are the most profitable and focusing on
them more.
But, in spite of all the benefits brought by this
method, a risk with ABM can be that some
activities have an implicit value, not necessarily
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reflected in a financial value added to any product.
For instance a particularly pleasant workplace can
help attract and retain the best staff, but may not
be identified as adding value in operational ABM.
A customer that represents a loss based on
committed activities, but that opens up leads in a
new market, may be identified as a low value
customer by a strategic ABM process.
Managers should interpret these values and use
ABM as a common, yet neutral, ground this
provides the basis for negotiation (Kennedy, T.,
& Bull, R. (2000). The great debate. ManagementAccounting,78). ABM can give middle managers
an understanding of costs to other teams to help
them make decisions that benefit the whole
organization, not just their activities' bottom line.
In the next section, the details of the analysis of
activities are discussed. The analyses of activities
involve: (i) Identification of value-added and non-
value-added activities;
(ii) Analysis of critical activities; and (iii)
Comparison of the performance of those activities
with that of benchmarked.
III. Identify value-added and non-value-
added activities
From the moment the activities are specified and
the cost of each activity is calculated, the next step
is to identify value-added and non-value-added
activities. A non-value-added activity is often
defined as an activity that can be eliminated with
no deterioration of product attributes (e.g.
performance, functionality, quality, perceived
value) (Miller 1992).
Making non-value-added cost visible is one of the
major benefits of ABM, but also the most difficult
to achieve (David and Robert 1995). Of course
defining these topics in contrast can be very
difficult. The definition value-added and non
value-added activity can be often confused and
misunderstood.
To be more specific there are few examples ofnon-value-added activities in an organization.
Equipment setup is a non-value-added
activity (as the machine is not producing
anything while being setup).
The logistics in the organization is another
non-value-added activity (moving a
product does not make it more valuable). Inspection is a non-value-added activity.
Making the same work again can be one of the
non-value-added activities that can be found in
any industry. Nevertheless, this activity is a value-
added activity for an operator who performs
rework on a job because he/she increases the value
of a product by rework. Therefore, all aspects of
an organization should be considered while
identifying value added and non-value-added
activities.
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An alysis of cr iti cal activi ties
Generally speaking, in a small company, the
number of activities may range from 10 to 200. It
is not possible to analyze all of them at once due
to limited time and resources. The key is then to
focus on the most critical activities that will add
value to customers or help the effective operation
of the business. Moreover, these are the activities
that provide the significant opportunities for
improvement.
IV. Activity-based management at PaideiaImage - a case study
Paideia Image (PI) is a small company with 0.5
million euro annual turnover. It employs about 20
people and is located in India. The main products
of PI are four types of machines (viz. sander,
splitter, shaper and foliar) for the picture framing
industry.
The foliar and sander machines are produced in
different numbers of heads varying from 1 to 6.
They produce machines in standard specifications
and according to customers requirements. The
company manufactures only 22% of parts of the
machine in-house and purchases 78% of parts
from subcontractors and suppliers.
The assembly of all these parts is the main activity
of the company. The company works in a
traditional way and all activities are performed
manually.
Information provided by an ABC system is used to
find the opportunities of improvement in
organization at the activity level. The analysis of
activities involves classification of activities into
value added and non-value added, and then
compare these with that of the world class
company or the best practices. Benchmarking with
the best practice offers avenues for improvement
in value-added activities. This also explains how
Management can use the cost drivers as the
performance measures and control the volume of
cost drivers. The ideal cost object is `products that are sold to customers. The cost of all activities
is calculated in a similar way to that of parts. The
total cost of a four-head foiler is shown in table 1.
Marketing. The annual cost of marketing
is 23 330 which is divided equally
between four types of machines. Then, this
amount is divided by eight because theannual sale of a four-head foiler is eight
machines. Therefore, the marketing cost
for this product is 729.06.
Inventory carrying cost. The cost driver
for inventory carrying is the stock value.
The total stock value in PI is 20 000. For
a four-head foiler, the stock value is
1600. Hence, the inventory carrying cost
for this machine is 491.20.
Engineering support. The cost driver for
this activity is the time spent by the
engineering support staff s for a particular
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product. For this machine, a total of 80 h is
spent by the engineering staff and hence
the cost of engineering support activity is
1480.
Assembly. The assembly of the machine is
performed manually. The cost driver for
assembly activity is the labor hours and the
volume of the cost driver is 82 h. This
leads to the total assembly cost as
886.42.
Table 1 The cost of a four-head foiler
Activity Cost driver Cost driver rate Cost driver
volume
Cost
Assembly Labor hours 10.81 82 h 886.42
Material
handling No. of movements 0.2 1020 movements 204
Inspection No. of inspection 0.41 450 inspection 184.5
Purchasing No. of orders 20.65 16 orders 330.4
Marketing No. of product 729.06 1 729.06
Inventory Stock value 0.307 1600 491.2
Engineering
support
Staff hours 18.5 80 h 1480
Personnel Labor hours 0.64 470 h 300.8
Misc. overhead Labor hours 1.6 520 h 832
Manufactured
parts
1306.88
Direct material 9773.0
Total cost 16518.3
An alysis of activiti esABC provides detailed information about the
company and its activities. This detailed
information can be used by the Management to
initiate improvements and decision- making. The
percentage cost of all activities is shown in Figure
2. This shows that engineering support activitiescarry 22.21% of the total cost of all activities.
Once the cost of each activity is calculated, the
next step is to identify the value-added and non-
value-added activities. According to the definition
of a non-value added activity (an activity that can
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be eliminated with no deterioration of product
attributes), all activities are non-value added
except activities, e.g. assembly, machining and
engineering support. Activities, e.g. marketing,
personnel and purchasing do not add value to the
product, but these are necessary and cannot beeliminated.
Figure 2 The percentage of cost activities from (Assembly
to the last Direct material)
Therefore, there are three non-value-added
activities, viz. inspection, material handling and
inventory.
If we compute the percentage of value-added and
non value-added activities, it indicates that non-
value-added activities are 16.18% of the total cost
of activities. These activities can be eliminatedwithout deterioration of product attributes, e.g.
quality, performance and function.
By using different quality assurance methods, e.g.
TQM, ISO9000 and dynamic process control,
quality can be maintained during production and
hence there is no need for an inspection. Similarly,
material handling and inventory-related activities
can be eliminated using different methodologies
and techniques, e.g. JIT. It may not be possible to
eliminate or reduce all non value- adding activities
at the same time. The key is then to focus on the
critical activities which form a major portion ofthe total cost. The inventory carrying cost is
55.81% of the total cost of non value-added
activities. Therefore, activities related to carrying
inventory should be eliminated first.
The cost driver for inventory carrying activity is
the value of stock. The company should not
maintain any stock in order to eliminate related
activities. This could be possible by the
introduction of just-in-time purchasing. At the
same time, the cost of purchasing should be
closely monitored. The purchasing department
will place more purchasing orders to maintain the
minimum stock level. If the company eliminates
inventory-related activities and increases the cost
of purchasing activity, then there are no benefits ineliminating non-value-added activities.
Similarly, the cost of maintaining quality in
processes should be considered in eliminating the
inspection activity.
Material handling activities cannot be eliminated
at the cost that is difficult to justify. Sometime,
non-value added activities can be clearly
identified, but difficult to eliminate completely.
However, it is always possible to reduce the cost
of these activities.
Performance measur ements
In ABM, performance of PI should be measured at
an activity level, and performance measures
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include both financial and non-financial measures.
The cost drivers are performance measures for all
activities. The volume of the cost driver indicates
the performance level of each activity.
For example, the cost driver for an assembly
activity is labor hours. If labor hours required to perform the assembly activity increases, then this
indicates that the performance of the assembly
activity is poor. If labor hours decrease, then the
performance of the assembly activity improves
which in turn leads to a reduction in the cost of the
product and hence an increase in the profit level.
Similarly, appropriate cost drivers are
performance measures for all identified activities
in the company.
From the analysis of activities, the value-added
and non-value-added activities are clearly
identified. In PI, the inventory carrying activity is
the major non value- added activity which should
be eliminated.
However, it is difficult because the purchasingcost of the present system will increase as the
company places more purchased orders with the
objective to reduce inventories. Therefore, it
indicates that the purchasing activity should also
improve. The comparison of this purchasing
activity with the best practice indicates the scope
for improvements. ABM uses ABC information to
motivate the people in improving and monitoring
the performance of their activities.
V. Conclusions
Management practices and methods have been
changed over the last decade, and organizations
are moving from managing vertically to manage
horizontally.
Activity-based costing and activity-based
Management provide cost and operating
information that mirror the horizontal view. ABC
provides accurate cost information and ABM uses
this information to initiate improvements. ABC
systems produce a large amount of information
that is used by the ABM. The costing at part level
or subassembly level helps the Management in amake or buy decision.
In this paper, an attempt has been made to study
the application of ABM in a small company.
Firstly, a conceptual model is developed to
describe the major components of ABM.
Secondly, a case study is presented to discuss the
application of the model in a real-life small
company. The benefits of ABC and ABM can
only be achieved if it is applied for the whole
organization.
Therefore, PI should use activity-based analysis to
identify non-value-added activities (e.g. inventory
carrying, material handling and inspection), and
then try to eliminate these activities by using the
number of available Management methods andtechniques. Also, there are possibilities to improve
value-added activities. The cost driver of activities
should be used to measure the performance of
activities.
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REFERENCES
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3. Argyris,C., and R. S. Kaplan. 1994. Implementing new knowledge: The case of activity
-based costing , Accounting Horizons (September): 83-105.
4. Gupta, M. and Galloway, K. A ctivity-based costing/management and its implications for
operations management , Technovation 23 (2003) 131 138.
5. Wegmann, G. 2011. Activity-based Management in France: A focus on the information
systems department of a bank, International Conference on Economics, Business and
Marketing Management, March 11-13, Shanghai, China, 2011.
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