about application of radar technology in rail transport for the...
TRANSCRIPT
978-1-5090-1081-3/17/$31.00 ©2017 IEEE
2017 International Siberian Conference on Control and Communications (SIBCON)
About application of radar technology in rail
transport for the diagnostics of the condition of the
rail track and rolling stock components
V. S. Potylitsyn, G. Y. Shaydurov, E. A. Kokhonkova.
Research Laboratory of Iridy
Siberian Federal University
Krasnoyarsk, Russia
Abstract — This article describes the radar (RL) method for
extraction information about the defects of the rail track by
registering their own natural oscillation frequency (NOF) rail
span between two sleepers.
Keywords — natural oscillation frequency, radiolocation, defect,
defect detection, nondestructive inspection.
I. INTRODUCTION
The role of non-destructive control and diagnostics on
modern railways is extremely urgent, so the entire network of
railways of Russia set up special centers non-destructive
control, equipped with more than 5,000 of removable and
mobile ultrasonic testing equipment, which employ
exploitation today approximately 10,000 operators, and
periodicity control range from 2 to 6 times per month.
However, each year allowed 100 - 150 breaks, often leading to
outright trains.
The basic means flaw detection at the railway transport are
the electromagnetic and acoustic flaw detectors. The
advantage is the possibility of electromagnetic flaw detectors
conducting contactless control while moving at a speed
exceeding 80 km per h, but the use of eddy current principle of
building electromagnetic flaw detectors does not allow to
detect rail defects, the depth of their occurrence over 8 mm.
The advantage of acoustic or ultrasonic flaw is their high
penetration ability, which determines its use as the main means
of flaw detection of the track. However, ultrasonic flaw
detectors have a serious drawback - it is a necessity of physical
contact between the piezoelectric transducer and controlled
fragment rail [1,2]
The method is to obtain information about the defects of
the rail fragments by registering their own frequency
mechanical vibrations of the rail span between the sleepers.
The natural frequency of oscillation of the rail depends on the
physical parameters such as density and elastic modulus of the
material, geometric shape, the presence of irregularities and so
forth. It is obvious that the parameters of which are identical to
those fragments of rail, the natural frequency will be the same.
The presence of a defect constitutes a change in rail
structure that makes changes in the spectrum of the natural
oscillations.
II. ANALISYS OF INFLUENCE DEFECT ON NATURAL
OSCILLATION FREQUENCY OF RAIL
As a base for theoretical justification of the non-contact
method of defectoscopy, consists in registering natural
oscillation frequency rails, we use the theory of vibrations of
elastic rods. For this, rail span fragment between two sleepers
will be seen as a hard elastic rod, fixed on two fixed supports.
The expression for the natural oscillation frequency will
have the form [3]:
S
JE
l 22, (1)
where l - length of the rod; where E - modulus of elasticity; S -
cross-section of the rail; J - moment inertia of the section.
Let us give theoretical and experimental evaluation of
natural oscillation frequency rail section length l = 1.7 m,
rigidly fixed on two fixed supports. It is necessary to consider
that the rails makes the transverse vibrations in two mutually
perpendicular directions: vertical and horizontal (Figure 1).
Calculated value natural oscillation frequency obtain basic
tone, using the expression (1) for rail brand R65 in the vertical
plane - kHzXOZ 7,1 and in the horizontal plane -
HzZY 6500 [4].
Results of experiment is presented in Figure 2 as a
waveform and spectral characteristics of the process of free
damped oscillations rail taken with the radar sensors. These
characteristics make it possible confirm that the experimental
data rail natural oscillation frequency ( HzZY 6500 ,
2017 International Siberian Conference on Control and Communications (SIBCON)
kHzXOZ 7,1 ) are in good agreement with the calculated
values of the natural oscillation frequency.
impulse load
y
0
x
0
Fig. 1 - The transverse vibrations of the rail when the impulse of the shock
load: a - in the vertical plane u0z b - horizontal x0z.
To assess the influence of the defect on the rail natural
oscillation frequency is worthwhile to consider a change not
only the fundamental frequency in the spectrum ν0 oscillations
and offset of the vibrational modes present in the spectrum. To
detect dependence bias of vibrational modes in the spectrum of
natural oscillation frequency from presence of the defect,
experiment was conducted on bias natural oscillation
frequency defective design registration. To do this the railhead
defect in the form of artificially created washed down with
width and depth of 5mm2 5mm2, 10mm2, 15mm2, etc.
As a result, it was found that the increase in the railhead
defects per 5mm2 affects on the change rail of natural
oscillation frequency approximately 0.05%, which corresponds
to a shift of each vibrational mode spectrum at 1-3 Hz
compared with the previous value with an increase in the size
of the defect to 5mm2.
Furthermore, it was found that the defective sample
spectrum there are additional vibrational modes, whose
presence may indicate the presence of structural heterogeneity.
Hardware implementation of contactless of the flaw
detector railroad tracks in motion, which was built on the
principle of registration of microwaves modulated by
parameters intrinsic mechanical oscillations of the rail, is very
challenging, due to the effect of noise associated with the
movement of the flaw detector. The process of the radar
reading of mechanical oscillations can be represented as
follows.
At rest, the reflected signal to the receiving antenna will
have the following form:
)sin()( 0 tUtU DR , (2)
where is ω - the frequency of the radio signal; φ0 - the initial
phase of the radio signal, which is determined by the
relationship (3):
r2
0, (3)
Where is r - the distance from the source to the the object of
research; λ - the length of the radio wave.
Fig. 2. Characteristics of the process of free rail oscillations.
a - free rail oscillations waveform, b - spectrum of free oscillations of the rail
If the control object oscillates with frequency w, then in
accordance with the periodic change in the parameter r, in
equation (3) will change parameter phase φ0. We rewrite the
expression (3) for this case:
2017 International Siberian Conference on Control and Communications (SIBCON)
)sin()( 0 tUtU DR, (4)
Where
)sin(2 0 tr - parametric dependence of the
radio signal of the phase change of the vibrational bias the
surface of the rail; )sin(0 trr - offset the irradiated
surface of the rail; φ0 - the stationary part of the phase shift;
- frequency vibrations of the rail.
Then the radio signal to the receiving antenna is described
by the expression:
))(2
sin()( 0
rtUtU DR
(5)
механическая
импульсная
нагрузка
3 3 3
1
2
86 7
4
9
10
11
5
50см 50см
12
Fig. 3. Experimental set. 1 - a device to simulate the impact of interaction
of wheel and rail; 2 - rail; 3 - fixed support; 4 - radar; 5 - receiving-
transmitting antenna; 6 - the transmitter; 7 - receiver; 8 - an amplitude
detector (PD); 9 - ADC; 10 - a spectrum analyzer; 11 - Display unit 12 -
defect.
III. THE IMPLEMENTATION FLAW RADAR FLAW ON
RAILWAY TRANSPORT
Consider a system embodiment inspecting components and
rolling nodes based registration natural oscillation frequency
radar method (Fig. 4.a). In this case, when a train is moving,
there is a radar scan of rolling stock components (wheelsets,
axle nodes, automatic couplers, etc.) and the selection
spectrum natural oscillation frequency, which is compared
with a reference spectrum of defect-free sample and a decision
on the defectiveness-inspected node.
Fig. 4.b shows a block diagram of a contactless radar
works for nondestructive testing defectoscope track in motion.
When there is a train movement acoustic noise in the
spectrum, which will be attended by natural oscillation
frequency rail. During the movement of the vibrating surface
of the rail irradiated radar microwave signal. The reflected
signal from a vibrating surface will contain information about
the parameters of the rail oscillations.
Currently, non-destructive testing methods, based on the
obtain information about defects by analyzing the spectral
characteristics of natural oscillation frequency objects of
verification, are widely distributed, including railway
transport. As sensors for registering parameters natural
oscillation frequency used usually microphone assembly
(MA). MA disadvantage is that they have a low directivity,
and therefore exposed to external acoustic noise.
Fig. 4. Radar contactless defectoscopy method, a - rolling stock node with a
fixed installation, b - the installation of rails on moving rolling stock.
This allows you to make use them only approximately an
integral assessment of the technical condition inspected node,
but makes it impossible to reliably detect defects specific
details. Using radar sensors allow for rapid directional remote
scanning, which will allow producing selective control of parts
and node of rolling stock in motion at high speed.
In addition to the above applications, radar technology can
also be used on the railway transport to assess the actual
condition of the ballast, the base of embankments, the
underlying surface, slopes and recesses railroad tracks [5]. For
this purpose, it can be used widespread in recent method GPR
subsurface sounding.
И
V
П Пр
Ω1, Ω2...Ωn
2017 International Siberian Conference on Control and Communications (SIBCON)
Fig. 5. The structural scheme flaw radar for operational nondestructive control
of rails on the move
Fig. 6 shows a block diagram of the radar flaw to diagnose
the technical condition of the railway bridge. In this case, the
natural oscillation frequency is estimated span of the bridge
when considering it as a beam rigidly fixed to fixed supports.
With radars installed continuously recorded spectrum of
mechanical vibrations of the bridge, which allows continuous
monitoring of its technical condition.
Fig. 1.7. The structural circuit of flaw radar for diagnostics of railway bridges
Fundamentally, the method is based on radar probing the
investigated area subsurface ultra-wideband (UWB) pulse
signals. Reflect on the borders soil and other environments
with different electrical properties (dielectric permittivity,
conductivity, etc.) signals are recorded receiving antenna GPR
equipment and after the hardware and software processing are
recorded in a memory in the form of radio messages, which
can be seen on the ground conditions.
Creating a diagnostic complex GPR built on the principle
of the use of UWB signals, complicated feature of UWB
technology antennas. Designing effective UWB antennas for
practical use causes serious difficulties. Nevertheless, the
creation of such systems will allow for permanent, non-
destructive examination of the operational state of the
geotechnical a carrier path of the system [6]. Based on the data
held in the opening of the railway line locations to identify
irregularities that can significantly reduce the number of such
places.
The introduction of GPR diagnostic systems based on
UWB pulse radar subsurface at the railway will significantly
improve the accuracy of the assessment of the state railway.
IV. CONCLUSION
One of the priorities in the development and
implementation of inspection tools is to minimize the human
factor in the operation of non-destructive testing systems.
Operated currently flaw does not meet modern requirements
for safety. In particular, non-destructive testing systems based
on electromagnetic methods have shallow depth study of the
rail, and ultrasonic methods are extremely big drawback - the
need to contact the sensor with the environment and as a
consequence of low productivity.
1. The given theoretical and experimental estimation
shows that is possible to implement contactless instrument
occupies defectoscopy of railway tracks, which is based on the
principle of the scanning rail by registration parametric
modulation reflected from the vibrating surface of the
microwave radio waves using the radar sensor.
2. To separate signals and noise reduction associated with
the movement of the flaw detector, proposed differential noise
compensation system consisting of multiple antennas, and is
offered to use neurocomputing algorithm for pattern
recognition and classification of defects.
3. To determine the potential of the method it is necessary
to measure the movement of noise in natural conditions,
namely, to assess the level of signal / noise ratio when setting
of the prototype on a moving part of the flaw detector, as well
as to determine the frequency spectrum of the noise associated
with the movement.
V. ACKNOWLEDGEMENTS
The authors thank the Siberian Federal University for
providing the infrastructure with the implementation of this
project. This work has been done with the support of Russian
Federal Property Fund (project № 16-07-00426) and the
Regional Science Foundation of the Krasnoyarsk Territory.
[1] Kudinov D. S. , Shaidurov G. Y. Problems of non-destructive testing of
tracks in railway transport // Sensors and Systems. - 2009. - №10. - 19-27 p.
[2] Potylitsyn V. S., Kudinov D. S., Artemyev K. A., Kokhonkova E. A., Investigation natural vibrations rail lashes for organization of emergency acoustic channel communications in the mines and detection of defects, Journal of Siberian Federal University. Engineering & Technologies, vol. 9, № 7, 1131-1138 p., 2016
[3] Lamb G. Dynamic sound theory / Edited by Isakovich M. A.; translate from English. Aheeva N. S.. - M .: Nauka, 1960 - 372 p.
[4] Gurvich A. K., Dovnar B. P., Kozlov V. B., Circle G. A., Kuzmin L. I., Matveev A. N., Non-destructive testing of the rails in their operation and maintenance. / Edited by Gurvich A. K.- M: Transport, 1983-318 p.
[5] Grinyov A. Y., Andrianov A. V., Bagno D. V., Multi-channel ultra-wideband short-pulse radar subsurface probing // Successes of modern electronics. - 2009. - №9. - 19-27 p.
[6] Pomozov V. V. The antenna system GPR complex for monitoring railway track ballast // Successes of modern electronics. - 2009. - №9. - 162-166 p.
[7] Kudinov D. S. , Shaidurov G. Y., Non-contact nondestructive rail testing, International Siberian Conference on Control and Communications, SIBCON-2009; Proceedings, 2009. – 290-295 p.
[8] Gonorovsky I. S., Radio Circuits and signals: Textbook. manual for schools / And. S. Gonorovsky. - 5th ed.. and ext. - M .: Bustard, 2006. - 719p .
[9] Garcia G., Davis D., Methods of non-destructive testing of the rails // state railways in the world. - 2003. - №9. - 18-21 p.
[10] Verigo M. F., Cogan A. J. The interaction track and rolling stock .. - M .: Transport, 1997. - 326 p.
[11] Skolnik. M. Manual Radar: 4m. / Transl. from English. under the total. Ed. K.N.Trofimova. - Vol.1. Fundamentals of radar. Ed. Ya.S.Itshoki. - M .: Sov. Radio, 1976. - 456 p.