Exceptional Performance Ceramic Repair Compound

• High performance polymer for in-situ repairs, no special tools or added heat required

• Fine silicon carbide particles enhance wear properties

• Angular aluminum oxide particles increase resistance to abrasion and erosion

• Uniform distribution of interlocking Kevlar fibers add toughness and impact resistance

COATING

AbraCor 5 with Kevlar®

DESCRIPTION:

AbraCor Formula 5 with KEVLAR is a high performance polymer that provides resistance to erosion and abrasion while ensuring good adhesion to a wide variety of metal and rigid non-metal surfaces. Its comprised of a two-part epoxy system consisting of a hardener and a resin. When mixed, the components react and cure to form a wear-resistant coating. AbraCor Formula 5 is composed of four primary ingredients; a high performance polymer, silicon carbide particles, aluminum oxide particles and interlock-ing Kevlar fibers.

AbraCor Formula 5 has been formulated to allow applica-tion in-situ, with no special tools and without the need for additional heat. Plus it is suitable for use on both new and worn parts. It can be “cast” into irregular shapes for use as wear pad / wear plate. Use AbraCor Wet Surface Repair to bond wear pads into place.

APPLICATION PROCEDURE:

1. Remove oil, grease and scale from the surface to be coated. To ensure optimum adhesion, roughen by grit blast-ing to achieve a 0.002-0.003 inch profile. For small areas roughening with a grinding wheel or coarse sandpaper is acceptable.

2. For large applications combine the entire contents of resin and hardener, then mix until a uniform, streak-free, Light gray color is achieved. Use mechanical mixing equip-ment to ensure uniformity. For small repairs combine a ratio of four parts resin to one part hardener by volume and mix thoroughly.

3. Spread evenly over the surface with a trowel. Press the material into cracks and voids to eliminate air bubbles. Use a dragging motion with light pressure on the tool to achieve a smooth surface texture. Pot life is about 25 min-utes at 75°F (approx. 24°C).

4. Post-heating with a heat gun/heat lamp held about 15-20 inches (approx. 38mm x 51mm) from the composite coating will accelerate the cure. Begin heating after the coating has jelled - about one hour after application.

APPLICATIONS:

· Rebuild worn areas on pumps and impellers· Line chutes, elbows and piping sections that are used to convey abrasive materials (coal, cement, etc.)· Form a wear face on fan blades and fan housings· Restore screw flights to dimension· Cast wear plate/wear pad

Statement of Liability: Due to variations inherent in specifi c applications, the technical information contained herein, including any information as to suggested product applications or results, is presented without representation or warranty, expressed or implied. Without limitation, there are no warranties of merchantability or of fi tness for a particular purpose. Each process and application must be fully evaluated by the user in all respects, including suitability, compliance with applicable law and non-infringement of the rights of others, and Eutectic Corporation and its affi liates shall have no liability in respect thereof.

YOUR RESOURCE FOR PROTECTION, REPAIR AND JOINING SOLUTIONSEutectic CorporationN94 W14355 Garwin Mace DriveMenomonee Falls, WI 53051 USAP 800-558-8524 • F 262-255-5542

Eutectic MexicoKM 36.5 AutopistaMexico-Quertaro54730 Cautitlan-IzcalliEstado de Mexico, MexicoPhone: 011 (52) 55-5872-1111e-mail: eutectic.mexico@eutectic.com.mx

AB5 10-09© 2008, Eutectic Corporation, ® Reg. T.M., Printed in the U.S.A.

www.eutecticusa.com

Hardness Shore D: 90 -

Compressive Strength: 17,000 psi D 695

Lap Shear: 3,600 psi D 1002

Shrinkage: Passed C 881

Machinable: No -

Specifi c Gravity: 0.074 lb/in D 792

Max. Operating Temp.: 250°F -

(approx. 121°C)

PHYSICAL ASTM

PROPERTY VALUE TEST

Color, mixed: Light gray

Mixing ratio by volume: 4 resin : 1 hardener

Pot life at 75°F: 25 minutes

(approx. 24°C)

Return to service: 3 - 4 hours

100% cure @ 150°F: 48 hours

(approx. 65.5°C)

Shelf life: 1 year

Coverage: 2.66 lb per ft @ ¼” thick

13.5 in per lb

Viscosity: Super thick paste

PROCESS PARAMETERS:

TECHNICAL DATA:

COVERAGE:

5 lb Kit: 1.9 ft @ ¼” (6.4mm) thick

20 lb Kit: 7.6 ft @ ¼” (6.4mm) thick2

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Eutectic Canada428, rue Aime VincentVaudreuil-Dorion, Quebec J7V 5V5Phone: (800) 361-9439Fax: (514) 695-8793www.eutectic-na.com