abs pipe design manual

Issue 1 Revision 1

EURATECH (MALAYSIA) SDN BHD (527494-K)

AddressLot 1478 Nilai Industrial Estate Phase II71800 NilaiNegeri SembilanMALAYSIA

Telephone(60 6) 799 8989

Facsimile(60 6) 799 8626

[email protected]

Websitewww.euratech.com.my

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CONTENTS

1 Introduction 4

2 Pipe Systems 6

3 Material 8

4 Design 17

5 Installation 31

6 Pipes & Fittings 45

7 Flow Nomograms 63

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LIMITATIONS OF LIABILITY

All information contained in this catalogue has been compiled and presented ingood faith and is subject to change without notice. Euratech (Malaysia) Sdn Bhdmakes no express or implied warranty of any kind regarding the accuracy of theinformation contained herein.

Euratech (Malaysia) Sdn Bhd reserves the right to withdraw or alter the specificationof any product without notice. The products listed in this catalogue have been

INTRODUCTION

designed and manufactured to be in accordance with the instructions guiding theiruse, care and maintenance. The products should not be used for any purpose otherthan those for which they were designed.

For further information regarding these products, reference should be made to theinstructions and the guidelines for care and use issued by Euratech (Malaysia)Sdn Bhd representative listed on this publication.

Euratech (Malaysia) Sdn Bhd, a wholly owned by Tyco Flow Control Group of Companies, has within itself a group of highly trained anddedicated staff in the design, manufacture, installation and operation of its products. The company is committed to a continuing programof quality and reliable products and services. A comprehensive technical advisory service is available from the company’s technicalservice engineers including design of special customers’ requirements, application advice and other information.

Our ABS products are manufactured and conformed to the highest international engineering quality standard such as the AustralianStandard AS3518, the British Standard BS5391 and Malaysian Standard MS1419. Euratech (Malaysia) Sdn Bhd is also accredited toISO9002 Quality System.

Euratech (Malaysia) Sdn Bhd is principally engaged in the manufacturing and sales of ABS pressure pipes and fittings. Our products arewidely used in a variety of industries such as:-

1) Water reticulation2) Domestic plumbing3) Water treatment plants4) Waste water treatment and recycling plants5) Power generation plants6) Industrial plants such as electronics, food processing, chemical, paper mills, palm oil and rubber mills.7) HVAC

It is Euratech’s corporate objective to be the preferred supplier for high quality advanced thermoplastic piping system by meeting ourcustomers’ need in a timely and effective manner by giving full technical support and advice.

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APPROVAL AUTHORITIES

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Lloyd’s Register Quality Assurance

Sirim & Sirim QAS Ikram QA Services Sdn Bhd

Jabatan Bekalan Air Sarawak Jabatan Bekalan Air Kelantan

Jabatan Bekalan Air Kedah Jabatan Bekalan Air Pahang

American Bureau of Shipping Syabas

Perbadanan Air MelakaSAJ Holdings Sdn. Bhd. (Syarikat Air Johor)

Lembaga Air Perak Syarikat Air Terengganu Sdn. Bhd.

Perbadanan Bekalan Air P.Pinang Sdn BhdJabatan Bekalan Air Negeri Sembilan

Jabatan Perkhidmatan Pembetungan

BERSEKUTU

BERTAMBAH MUTU

JABATAN PERKHIDMATAN PEMBETUNGAN

Jabatan Bomba dan Penyelamat MalaysiaJABATAN BOMBA DAN PENYELAMAT MALAYSIA

BERSEKUTU

BERTAMBAH MUTU

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GENERAL OVERVIEW

A B S

ABS (acrylonitrile, butadiene, styrene) is a modern thermoplastic polymerfound in everyday applications such as construction site safety helmets.

Piping Systems manufactured from this polymer display outstandingproperties and so makes ABS pipes the first choice for many of the mostdemanding piping applications.

ABS pipe and fittings are designed and manufactured by EURATECH to suitlocal conditions.

The EURAPIPE piping systems is manufactured from ABS polymer.

ENVIRONMENTAL ADVANTAGE

The use of ABS contributes positively to the environment as it takesapproximately one sixth of the energy to manufacture compared to metalproducts. This has direct savings in green house gas emissions.

Additionally ABS is lead and chlorine free and can be readily recycled.

IMPACT STRENGTH

The butadiene constituent in ABS affords unrivalled resistance to impact. Thismeans that Eurapipe ABS Plastic Piping Systems may be used in more criticalapplications where other types of plastics could not be considered.

CHEMICAL RESISTANT

EURAPIPE ABS is unaffected by both internal and external chemical attack bya wide range of acids, alkalis, ground water salts and other environmentalfactors.

ABRASION RESISTANT

EURAPIPE ABS offers good resistance to abrasion and erosion from aggressiveslurries which can rapidly damage steel or other traditional pipe materials.

WEATHER RESISTANT

EURAPIPE ABS is one of the most weather resistant polymers available today.Successful field tests have been completed on piping systems having beenexposed to weathering for over 30 years.

PIPE SYSTEMS

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NON-TOXIC/TAINT FREE

The ABS formulation contains no harmful metallic stabilizers and it has beenwidely used for many years in piping systems for high purity water, medicalpreparations, food products and soft drinks.

EURAPIPE ABS systems is ideal for potable cold water. They conform toWorld Health Organisation, E.E.C. and AS 4020 requirements for potable waterreticulation and distribution.

EXCEPTIONALLY SMOOTH BORE

EURAPIPE ABS does not suffer from internal corrosion and provides a smoothbore for the life of the piping system.

The smooth bore does not support the formation of scale and slime as docement based lined products.

SIZE AND PRESSURE RANGE

EURAPIPE ABS piping systems is manufactured in sizes ranging from 15mmto 630mm. Standard pressure ratings at 20˚C start at 450 KPa and go to1500 KPa (PN4.5 to PN 15). Larger sizes and heavier classes are indevelopment and reference should be made to Euratech.

TEMPERATURE RANGE

A great advantage of EURAPIPE ABS over other plastic systems is its abilityto perform over a wide temperature range from -40˚C to + 70˚C. This makesEURAPIPE ABS very versatile and capable of handling a wide variety offluids from refrigerants to moderately hot corrosive liquids.

LIGHT WEIGHT

ABS is one-sixth the weight of steel systems, making EURAPIPE easy tohandle and install. This reduces the cost of installation, handling and transport.

JOINING SYSTEMS

Cold Solvent Weld Joining

The EURAPIPE size range also utilizes the proven traditional method ofjoining ABS pipes, cold solvent cement welding, which provides an homogenousbond between pipes and fittings (SWJ).

Elastomeric Seal Joining

The EURAPIPE size ranges utilise an elastomeric seal joining systems (RubberRing Joint, or RRJ).

Other Joint Systems

Other joint systems are also available as standard for EURAPIPE systemsand are detailed further in this catalogue.

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INTRODUCTION

Because of a unique balance of properties, modern ABS copolymers are beingused on an ever increasing scale for the manufacture of many industrial anddomestic products.

The material is very tough and resilient, has high impact strength, goodchemical resistance and is non toxic and taint free. These advantageousproperties have attracted engineers in many industries to the use of ABSpiping systems rather than traditional material, which do not have thesedistinctive benefits.

ABS piping systems are replacing many failed piping systems made fromother materials.

The Euratech ABS system comprises a range of matched pressure pipes andfittings, joined together by a wide variety of methods including cold solventcement welding or our rubber ring joint system.

THE MATERIAL

Acrylonitrile - Butadiene - Styrene (ABS) identifies a family of engineeringthermoplastics with a broad range of performance characteristics.

The copolymeric system is alloyed to yield the optimum balance of propertiessuited to the selected end use.

ACRYLONITRILE - imparts chemical resistance and rigidity.

BUTADIENE - endows the product with impact strength, toughnessand abrasion resistance.

STYRENE - contributes to the lustre, ease of processing andrigidity.

MATERIAL

8

AgeingResistance

Heat Resistance

Chemical Resistance

LustreMouldability

Rigidity

LowTemperature

Property RetentionImpact Strength

ABS

BBUTADIENE

SSTYRENE

AACRYLONITRILE

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Property* Reference Temperature S. I. Unit Other Units

Ultimate tensile strength (strain rate 50 mm/min) 20˚C 30 MPa 4350 lbf/in2

ASTM D638 Type 1

Elangation at break 20˚C 25% 25%

Instantaneous Flexural Modulus 20˚C 2000 MPa 290 000 ibf/in2

ASTM P750

Compressive strength 20˚C 42 MPa 6 100 ibf/in2

Izod impact strength (notched) 23˚C 340 J/m notch 6.4 ft ib/in notchASTM D256 (method A)

Specific gravity 1.04 x 103 Kg/m3 1.04 x 10-3 ib/ft3

Vicat softening point ASTM D1525 104˚C 219˚F

Coefficient of thermal expansion 10.1 x 10-5 m/m ˚C 5.6 x 10-5 ft/ft ˚F

Maximum operating temperature 80˚C 176˚F

Poisson’s ratio 0.35 0.35

Thermal conductivity 0.25W/m˚K 1.7 BTU/ft2/in/˚F

Specific heat 1.47 KJ/kg˚K 0.35 BTU/Ibm/˚F

Volume resistivity 3.5x1016Ωcm

Dielectric constant 3.2 at 60Hz3.12 at103Hz2.9 at 106Hz

* Test pieces machined from moulded specimens yielded to the above mentioned typical properties.

MATERIALS PROPERTIES

The formulation used by Euratech has been developed in conjunction withpolymer manufacturers to optimise performance in respect to tensile strength,chemical resistance, ductility, resistance to weathering, heat stability, lowtoxicity, taint free and ease of processing from raw material to finishedproduct.

ABS is tough and strong over the recommended temperature range of-40˚ C to + 70˚ C.

The outstanding properties of ABS are:

High impact strength and ductility, which combine to give exceptionaltoughness.

Good chemical resistance.

Abrasion resistance.

High strength solvent weld jointing which allows efficient systemassembly and modification.

Rubber Ring jointing methods, allowing compatible systems jointingtechniques.

Non Toxic and non-taint properties.

Withstands aggressive ground waters.

High strain tolerance for buried applications.

Good resistance to ultraviolet light.

Lower celerity and extreme tolerance to water hammer surges.

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IMPACT STRENGTH

ABS is a relatively ductile thermoplastic which exhibits very high impactstrength compared to other thermoplastics such as uPVC particularly atmoderate low temperatures. It is for this reason ABS is used in demandingapplications requiring exceptionally high impact strength material such asconstruction site safety helmets.

As part of the EURATECH quality assurance programme, sample lengths ofpipe are routinely impact tested in accordance with AS3518. Samples arechilled to 0˚C to stimulate field operating conditions.

ABS is unique in retaining high levels of impact strength at sub zerotemperatures and is significantly superior to most other thermoplastics inthis respect.

The graph shows the relatively small reduction in impact strength of ABSbetween 20˚C and 0˚C compared with another thermoplastics pipe systems.

MODE OF FAILURE

ABS is a ductile material and the mode of failure resembles that of softcopper. Failure is by ductile distortion and tearing, the localized natureminimizing the loss of pipe contents.

In contrast, the failure of brittle material is accompanied by crack propagationand hazardous material fragmentation.

The photograph illustrates an impact failure in ABS pipe under pressure whichmay be compared to the brittle failure mode exhibited by another commonthermoplastic pipe work material subjected to the same test and displayedalongside.

IMPA

CT E

NERG

Y (K

gm)

25

20

15

10

5

020 32 50 100 200

PIPE SIZE (mm)

UPVC @ 20˚C

ABS @ 0˚C

ABS @ 20˚C

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THERMAL EXPANSION

All thermoplastics expand at a greater rate than metals as shown in thediagram above.

Expansion need not cause undue concern in design or installation of an ABSpiping system provided that due recognition is taken at the design stage. Thereduced flexural modulus of ABS over that of steel results in reduced loadson supports and equipment arising from thermal strains.

The linear coefficient of thermal expansion of ABS is 10.1 x 10-5 m/m˚C.

TOXICITY AND TAINT

ABS is free from heavy metal stabilizers such as lead which are often usedin the processing of other thermoplastic materials. Therefore, there is nopossibility of any toxic heavy metals substances being leached from the ABSpipe material into the fluid being conveyed by the pipe.

EURATECH ABS conforms to AS4020 and has been safely used for many yearswith potable water, grade I distilled water for medical use, renal dialysisfluid and many foods and beverages.

ABS is regarded as taint free and has been used for conveying potable water,beer, soft drinks, caramel, wines, sauces, chocolate, custard cream and othersimilar products. It is recommended that food and drink manufacturers testfor taste tainting on their own product before installation commences.

RIGIDITY AND STIFFNESS

ABS is classified as a rigid thermoplastic over its working temperature range- 40˚C to +70˚C.

With increased temperature, pipe rigidity decreases thus necessitating morefrequent support. At 70˚C. continuous support is required on the horizontal.

18

16

14

0

12

10

8

6

4

2MILD METAL

18/18SSCOPPER

uPVC

EURATECHABS

PP

HDPE

COEF

FICI

ENT

OF E

XPAN

SION

(x 1

0-5) m

/m˚C

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WEATHERING

EURATECH ABS Piping systems are suitable for external installation underextreme conditions without additional surface protection.

When ABS products are exposed to the weather, they will suffer some minordegradation of the exposed surface. The degradation results in a reductionof surface gloss, and shift in surface colour to light grey. The degradation isconfined to the exposed surface only.

The effect of long-term exposure to sunlight over prolonged periods hasminimal effect on the physical properties of ABS systems.

ABRASION RESISTANCE

ABS piping systems have long been successfully employed in applicationswhere abrasion resistance is the prime consideration. The conveying of slurriesin the mining, food, power generation and waste water industries is a typicalexample where ABS has been demonstrated to outlast steel and stainlesssteel pipes previously employed.

The chemical resistance of ABS combined with impact resistance makes it anideal choice for such corrosive and erosive environments.

It is these conditions which lead to reduced life of metal pipe systems.

The rubber-like butadiene phase in ABS provides this piping material withoutstanding resistance to abrasive media.

EURATECH sales engineers have the experience to advise on the suitability ofABS pipe for slurry or abrasive applications.

For gravity flow systems the long term low surface roughness enables lesssteep slopes to be used. Lower slopes can mean reduced building heightswhich has a great effect on capital costs. Additionally, lower slopes reducetransport velocity, which in turn reduces the wearing of the piping material.

Because of the relatively high flexural modulus of ABS, the stresses inducedin a component whilst in service result in smaller strains, therefore minimisingthe possibility of environmental stress cracking of the exposed surface.

This resistance to failure is further improved by the inherently high impactstrength of ABS, particularly at low temperatures, and the ability of thepolymer to withstand long term heat exposure with little change to physicalproperties.

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CHEMICAL RESISTANCE

The information given on the following pages is based on the recommendationsof the manufacturers of the polymers, field experience and subsequent testsby EURATECH.

The data is based on the exposure of tensile bars to the environment, andassociated weight changes, tensile strength and elongation determination.These results are augmented by environmental stress cracking tests.

Specific data on industrial chemical applications of ABS can be given by theEURATECH Organization. Such enquiries are invited for applications not shownhere.

Chemical Resistance

Weak acids Good resistance

Strong acids Limited resistance

Weak alkalis Good resistance

Strong alkalis Good resistance

Aggressive soils Excellent resistance

Metal salts Good resistance

Sea water Excellent resistance

AromaticHydrocarbons Poor resistance

Organic solvents Poor resistance

ABS Quick Reference Chemical Resistance

Resistance Key Information

1. RESISTANTLittle or no attack.

2. CONDITIONAL RESISTANCESome attack however may still be suitable when used with a higher pipeclass or reduced service life.

3. NOT RECOMMENDEDLittle or no resistance. Not suitable for use with ABS pipe.

4. REFER TO EURATECH

It should be noted that production of substances might involve process upsetswhich subject piping systems to varying pressures, temperatures and chemicals.It is the design engineers responsibility to assess the materials and exposureconditions. It is likely that the positive characteristics of ABS make it a moresuitable choice than other materials.

Under no circumstances it is to be assumed that a mixture of individuallyacceptable chemicals may be safely used with ABS or any other product.

The information is to be used as a guide and is not a guarantee, eitherexpressed or implied.

Absence of notation indicates the substance has not been tested.

Unless stated, all concentrations are 100%, or saturated aqueous solution.Reference to saturated solutions is at 20˚C.

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DESIGNINTRODUCTION

Thermoplastic pressure piping systems show considerable cost savingscompared with traditional materials, particularly when chemical resistance,external coating, internal lining, resilience and installation time is taken intoaccount.

The modern engineer sees the many advantages that ABS systems bring tothe end user. In applying design principles to the specific criteria ofthermoplastic materials the engineer can take advantage of the database ofcase histories, modern industry standards and use the physical properties ofthe material.

From this information the following decisions may be made:

Pipe material to be used

Diameter, pressure class and stiffness of pipe to be used

Jointing system, e.g. cold solvent cement welding, rubber ring joints,flanges etc.

Supporting arrangements for pipes and valves

Trench design

Route detailsSYSTEM SELECTION CRITERIA

A basic process specification for the piping system should be engineered. Inmany cases this can be a very informal study, but where the application ofservice is of a more critical nature, this should involve some careful researchinto the exact or anticipated process conditions.

Some points to be considered are:

Operating temperature and pressure

Composition of media

Support system design

Design to accommodate thermal expansion

External conditions

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VALVE SELECTION CRITERIA

The table below will assist with the selection of suitable thermoplastic valves

Ball Diaphragm ButterflySize range DN15 - DN100 DN15 - DN50 DN50 - DN200Clean liquid Good Good Good

Slurry Refer to Euratech Suitable Refer to EuratechFlow Control Off / On Good Moderate

Position indicator Yes Yes YesVacuum proof Yes No Yes

Pressure surge behaviour Good Refer to Euratech GoodFPM / PTFE Natural rubber

Sealing materialsEDPM / PTFE Butyl rubber FPM

PTFE EDPMEDPM

Max. pressure range @ 20˚C 1000 kPa 1000 kPa 1000 kPaSuitable for electri or pneumatic actuator Yes Yes Yes

End connection Socket, thread, flange Spigot, socket, thread, flange Wafer style

PRESSURE / TEMPERATURE DERATING

All thermoplastic piping system pressure ratings apply at the standard mid-wall temperature of 20˚C. Where systems are required to operate at highercontinuous mid-wall temperatures, pressure ratings must be adjusted inaccordance with the following graph.

The maximum normal operating temperature for an ABS EURATECH pipelineunder continuous pressure is 70˚C.

PRESSURE / TEMPERATURE DERATING

PIPE MID-WALL TEMPERATURE (˚C)-40˚ 20˚ 30˚ 40˚ 50˚ 60˚ 70˚

150014001300120011001000

900800700600500400300200100

0

WOR

KING

PRE

SSUR

E (k

Pa)

PN 15

PN 12

PN 9

PN 6

PN 4.5

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PIPE DESIGN CRITERIA

Euratech’s pipe design is in accordance with the requirements set out inAS3518.

Design factor of Safety (F)

This factor is applied to the minimum ultimate strength of material to establish“safe” (conservative) working loads.

Euratech has designed its standard range of pipes using minimum designsafety factors of 1.6 and 2.1. This degree of safety margin in the design ofpipes means that the standard EURAPIPE range of pipes are suitable forapplication in critical services such as permanent urban water supplyapplications and where high security is required for the transport of hazardouschemicals.

Design Basis

This is a period, usually a minimum of 50 years according to convention,which is used to determined the long term hydrostatic strength of ABS pipe.Obviously this does not mean that the pipe will fail.

Hydrostatic Design Stress

This hydrostatic design stress (HDS) is the minimum required strength (MRS)divided by the Design Safety Factor. For the minimum design safety of 1.6used in the EURAPIPE pipe ranges, the maximum HDS of 10 MPa is used.

Long Term Hydrostatic Strength (σ LCL)

This is the 97.5% lower confidence limit value of hoop stress, continuouslyapplied at a specified temperature that the pipe wall material can supportfor a specified time. This value is calculated using the statistical proceduresdetailed in the standard extrapolation method of ISO / TR 9080.

Minimum Required Strength (MRS)

This is the minimum value of σLCL for a temperature of 20˚C and for theconventional period of 50 years. The ABS material used to manufactureEURAPIPE has an MRS of 16 MPa.

PN Value

This is the nominal working pressure at 20˚C, in bar (10 bar = 1 MPa).

Stress Regression

At a constant temperature the time to failure due to stress of a thermoplasticpipe is inversely proportional to the magnitude of the stress. By conducting aseries of burst tests on ABS material at different stress levels, a graph ofstress versus time to fracture can be plotted. This is always shown as a log-log plot and is known as the Stress Regression Characteristic for the pipe. Itis representing a possible “life” for the pipe manufactured from the selectedABS raw material compound. See figure below.

STRESS REGRESSION CHARATERISTIC FOR EURATECH ABS PIPE

100.00

10.00

HOOP

STR

ESS,

MPa

1 10 100 1000 10000 100000 1000000

MEAN / HP STR

LWR 97.5 / HP STR

16.08 50 YR LCL

50 YRS

HOURS

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FLOW CALCULATIONS FOR LIQUIDS

The extreme smoothness of the EURATECH pipe wall and the chemicalresistance of the material prevent internal corrosion. Consequently, thehydraulic characterstics of an ABS EURAPIPE pipe generally remain constantfor the life of the system. Euratech ABS EURAPIPE pipes do not need to be“oversized” in the design stage to allow for future performance losses due tocorrosion.

For gravity pipe systems where the flow regime may be partially full, theengineer should refer to the procedure in AS2200 - Design charts for watersupply and sewerage.

PRESSURE LOSS CALCULATION PROCEDURE

Pressure drops due to friction may be determinde for practical purposes usingnomograms (flow charts). Full range of nomograms for applications wherethe media is water can be found at the end of this catalogue.

The fluid pressure loss through fittings may be included in the overall systempressure loss by calculating the equivalent length of pipe equal to the pressureloss through individual fittings.

The calculation of pressure loss in fittings is:

Eƒ = F x D

whereE

ƒ= equivalent length of straight pipe for fittings, m

F = fittings constant (see adjacent column)D = fittings diameter, mm

To calculate the total pressure loss in the system, the equivalent straight pipelength for fittings is added to the total measured straight pipe length.

Etotal

= Eƒ + E

P

whereE

P= the pipeline length, m

ALTERNATIVE PROCEDURE

The aforementioned method will provide a conservative selection of pipediameter and class for an application. A more rigorous approach will derivesignificant savings in the design of a pipe system.

Loss in straight lengths of pipe

The head loss in straight lengths of pipe can be calculated as follows:

L v2

HP = ƒ –– x ––

d 2g

whereL = length of pipe, mH

P= head loss, m

ƒ = Darcy friction factor, dimensionlessd = inside diameter of pipe, mv = mean velocity of media, m/s

g = 9.81m/s2, acceleration due to gravity

The Darcy friction factor id dependent upon the Reynolds number, Re, and ε

the relative roughness of the pipe surface, –– d

vdρRe = ––– µwhereρ = density, Kg / m3

µ = dynamic viscosity, Kg / m • s

ε = absolute roughness, dimensionlessε = 0.003, the absolute roughness for clean ABS

ABS FITTING CONSTANTS

Fittings F

Elbow 90˚ 0.017

Elbow 45˚ 0.009

Bend 90˚ short radius 0.004

Bend 45˚ short radius 0.002

Bend 90˚ long radius 0.002

Bend 45˚ long radius 0.001

Tee through 0.011

Tee branch 0.042

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COEFFICIENT OF FRICTION FOR FITTINGS, Kf

Type of fitting Kf

Laminar flow In this type of flow Re < 2000 and theDarcy factor yields:

64ƒ = ––– Re

Turbulent flow The friction factor for Re > 2000is calculated using the Colebrook White equation:

ε –

1 d 2.51––– = -2log

10 –– + ––––

√ƒ 3.7 Re√ƒ

Head loss in fittings v2

Hƒ = ∑K

ƒ x ––

2g

where∑K

ƒ = N

bends K

bends + N

elbows K

elbows + N

tees K

tees+...

whereK

ƒ= coefficient of friction for each type of fitting,

shown in the adjacent tableN = number of fittings of each type

Total head loss

Using the head loss calculations above, the pressure drop in the pipeline iscalculated using the formula:

∆p =ρg (HP + H

ƒ ), N/m2

Notes :• The Reynolds number range between 2000 and 4000 is called the critical

zone. Flow in this zone is unstable, and this must be taken into account.• The methods shown above can be used with various types of newtonian

fluids.

Elbow

90˚ 1.2

45˚ 0.35

Bends Sweep

90˚ 0.5

45˚ 0.2

22˚ 0.1

Tees

Flow through 0.6

Flow to branch 1.8

Flow from branch 1.5

Entries

Square 0.65

Protruding 0.75

Slightly rounded 0.21

Bellmouth 0.06

Outlets (all) 1.0

Sudden enlargements

Inlet to outlet ratio 4:5 0.15





Sudden contractions






Valves fully open

Gate 0.2

Butterfly 0.3

Ball 0.5

Swing check 1.3

Diaphragm 2.4

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THERMAL EXPANSION

Expansion is not a problem during the installation of an ABS EURAPIPE pipesystems provided the appropriate provisions are made during the design stage.

The linear coefficient of thermal expansion for Euratech ABS pipe is10.1 x 10-5 m/m˚C (5.6 x 10-5ft/ft˚F).

The variation in pipe wall temperature should be used in the followingequation to calculate the maximum pipe thermal movement. (Pipe operatingand shut down conditions should be considered when evaluating extremetemperature variations.)

∆L = L x C x ∆Twhere∆L = pipe expansion/contraction, mL = original pipe length, mC = linear coefficient of thermal expansion, m/m˚C∆T = pipe wall temperature variation, ˚C

The mid-wall temperature is dependent on the internal and externalenvironmental temperatures with the temperature of the flowing mediahaving the greater influence.

PIPE LENGTH (M)

The variation in pipe wall temperature can be calculated as :∆T = 0.65∆T

L+0.10∆T

A

where∆T = pipe wall temperature variation, ˚C∆T

L= maximum temperature variation in pipe content, ˚C

∆TA

= maximum temperature variation of external air, ˚C

Example :Calculate the thermal expansion of a 50 metre section of Euratech ABS pipewith an expected variation in the temperature of the fluid conveyed from20˚C to 30˚C and an expected variation of the ambient temperature from10˚C to 40˚C.∆T

L= 30 - 20 = 10˚C

∆TA

= 40 - 10 = 30˚C∆T = 0.65∆T

L + 0.10∆T

A = 6.5 + 3 = 9.5˚C

∆L = L x C x ∆T∆L = 50 x 10.1 x 10-5 x 9.5 = 0.047975m∆L = 47.98mm

The following graph allows you to read directly total pipe expansion from aknown pipe length and temperature range.

PIPE

EXP

ANSI

ON (

∆L)

600

500

400

300

200

100

0

0 20 40 60 80 100

THERMAL EXPANSION

60˚

50˚

40˚

30˚

20˚

15˚

10˚

5˚ VARI

ATIO

N IN

MID

-WAL

L TE

MPE

RATU

RE∆

T ( ˚

C)

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DESIGNING FOR PIPE EXPANSION (ABOVE GROUND)

Pipe expansion of a cold solvent cement welded pipel ine may beaccommodated using any one or combination of the following techniques:

Pipe route planning

Expansion loops

Expansion joints (rubber bellows)

Pipe wall stressing

PIPE ROUTE PLANNING

In the vast majority of cases, effective route planning can eliminate therequirement of expansion loops, or expansion bellows etc. with consequentfinancial savings.

The basic principle of design is to allow pipe runs to move axially from afixed point (anchor) and then guide this movement into a change of pipedirection ensuring that the pipe is free to flex as shown in fig. 1.

An inappropriate installation is shown in Fig 2. The pipe run is fixed at onend (A) and constrained at the other (B). As the temperature increases thepipe will try to expand but will have nowhere to go as the ends are constrainedby clip (B). Thus the pipe will ‘snake’ between supports as indicated.

In Fig 3, effective route leg planning has eliminated the need for expansionloops etc. by a simple redesign of pipe supports. By utilising a suitable pipesupport to allow free lateral pipe movement, the pipe can be installed withsufficient flexibility to expand and contract. The support at (C) remains butthe clip at pipe support (B) is eliminated to give sufficient length for flexibility.

Fig. 1

Fixed Point

Pipe Clip

Pipe Movement

Pipefree tomove

Fig. 3

Fig. 2

Fixed point A

Pipe deflection

Pipe Clip B

Pipe Clip C

Fixed point A

Pipe Clip B RemovedAllowing Pipe Lateral Movement

Pipe Clip C

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Calculate the expansion

- Establish an anchor point midway along the straight length of pipe tocontrol the direction of any movement.

- Position pipe supports away from change of direction to allow requiredmovement.

- The extent of movement to be accommodated at each end from theneutral position will be ± 25% of the total expansion. Example, if totalcalculated expansion is 100mm, 50mm of this is to be accommodatedat each end, which is ± 25mm from the neutral position, see Fig 5.

EXPANSION LOOPS (ABOVE GROUND)

Length of the expansion loop legs, (H) for sizes up to DN 400 can bedetermined using the adjacent table. Please refer to Euratech for furtherinformation.

The expansion loop table can also be used for calculating flexibility requiredat changes in direction.

Expansion loop dimensions can be reduced considerably by the use of tandembellows. Refer Euratech for details.

15 600 900 1100 1300 1500 1800

20 700 110 1300 1450 1750 2000

25 800 1150 1400 1600 1950 2200

32 900 1300 1600 1800 2150 2500

40 1000 1400 1800 2000 2400 2800

50 1100 1500 1900 2100 2600 3000

65 1200 1650 2000 2300 2800 3100

80 1300 1800 2200 2500 2900 3200

100 1400 2200 2500 2900 3500 4200

125 1700 2400 2800 3100 3800 4500

150 1800 2600 3100 3700 4500 5000

200 2100 3000 3800 4400 5200 5900

225 2500 3600 4700 5300 6200 7200

250 2600 3700 4800 5400 6300 7300

300 2800 4200 5200 6000 7100 8800

350 3400 5100 6000 7000 8000 9800

375 4400 6400 8000 9300 10300

400 5200 7400 9000 10000

PIPE EXPANSION ∆L/2 (fig.4) ∆L (fig.5) (mm)SIZE 25 50 75 100 150 200(DN)

EXPANSION LOOP LEG LENGTH, H (MM)

H/2 max

∆L/2 ∆L/2

H

∆L

H

IntermediatePipe Supportwithout Clip

Fig. 4

Fig. 5

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32 8 - 4 8 15˚

40 8 - 4 8 15˚

50 8 - 5 8 15˚

65 8 - 6 10 15˚

80 12 - 6 10 15˚

100 18 - 10 12 15˚

125 18 - 10 12 15˚

150 18 - 10 12 15˚

200 25 - 14 22 15˚

250 25 - 14 22 15˚

300 25 - 14 22 15˚

350 25 - 14 22 15˚

375 25 - 14 22 15˚

400 25 - 14 22 15˚

450 25 - 14 22 15˚

500 25 - 14 22 15˚

575 25 - 16 19 15˚

650 25 - 16 19 15˚

750 25 - 16 19 15˚

* Values shown are for the single sphere bellows.

EXPANSION COMPENSATORS

Where space does not permit a flexible route, or the use of expansion loops,rubber bellows should be considered.

RUBBER BELLOWS

Rubber bellows are able to accommodate angular, lateral and small axialmovements as shown below. Bellows should be located in adjacent pipe legsto benefit from the lateral movement. Bellows in pressure service should be‘tied’ to prevent excessive forces being applied to anchors, nozzles orstructures. Tandem bellows can be used to meet large thermal movements.

PIPE WALL STRESSING

In cases where relatively small amounts of pipe expansion occur, expansionmay be taken up by variations in pipe wall stresses. Contact Euratech forfurther detailed design procedures should this method be adopted.

Travel

PIPE Axial Lateral AngularSIZE Compression / Deflection DeflectionDN Extension

mm mm

EXPANSION COMPENSATOR OPERATING RANGE*Dual BellowBellows

LoopLoop

AccommodateAngular / Lateral Yes Yes Yes

Movement

Vibration Isolation Good Very good Moderate

Axial Expansion Very small Very high GoodRange

Installation Space Small High Large

Maintenance Minimum Minimum Minimum

Pressure Rating High High High

Size Range, DN 32 - 750 300 - 750 32 - 750

Cost / mm Expansion High Moderate High

GUIDE TO EXPANSION UNIT SELECTION

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Pipe Diameter Min. Clearance

Up to DN150 2 mm

OD225 - OD500 5 mm

OD560 - OD826 10 mm

PIPE SUPPORT

The basic principle of correct pipe supporting is to allow controlled axialmovement of the pipe while providing lateral restraint and adequate supportfor the pipe.

The hanger type support does not provide lateral restraint to the pipe andtherefore encourages snaking and so should be avoided except where locatedadjacent to the changes in direction where flexibility may be required.

Thus pipe supports should:

Be rigid in construction to adequately support pipe (fabricated mild steelangle being ideal).

Have a wide bearing area, to allow pipe to move easily over support.

Resist deflection, thus transferring loads to the structure.

Be free from sharp burrs or edges to avoid cutting or damaging pipewall.

Allow controlled axial movement of the pipe.

Provide lateral restraint, where required.

Pipe clips should:

Allow controlled axial pipe movement

Be free from burrs or sharp edges

Provide required lateral restraint

Clearance between the pipe and pipe clip is important.

Euratech manufactures a range of suitable pipe clips for pipe sizes up to100mm. For sizes 125mm and above fabricated mild steel clips with a radialclearance as per the following table are suitable.

PIPE SUPPORT PADS

The use of pipe support pads between pipe and support is stronglyrecommended where there is likely to be considerable movement of the pipeor chafing of the pipe from vibration. High Density polyethylene sheet 6-10mm is suitable for this purpose and should be installed as indicated in fig. 6.

Width of pipe supports must be sufficient to allow free axial movement ofthe pipe without binding.

The following table gives recommended pipe support widths.

Pipe Diameter Min. Support Width

Up to DN150 20 mm

OD225 - OD315 25 mm

OD355 - OD400 40 mm

OD450 - OD500 50 mm

OD560 - OD826 60 mm

Pipe Clip RadialClearanceBetweenPipe & Clip

Pipe Support PadFig. 6

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PIPE ANCHORS

Pipe anchors should be provided in systems where thermal expansion occurs.

Anchors ensure that pipe movement occurs in a controlled and predictablemanner.

In addition, pipe anchors will absorb axial pipe pressure thrust in those systemsfitted with expansion joints.

Where possible, a flanged pipe connection may be used as an anchor pointby the use of a valve support in lieu of one of the backing rings. Refer tofig. 7.

Where suitable flange connections are not convenient, pipe anchors may beconstructed by solvent cementing split fittings to pipe as shown in fig. 8.

An alternative method for pipe diameters up to 50mm is shown in fig. 9.

Anchor points located at mid length of a straight section need not be asrobust as those associated with expansion compensators which must be ableto withstand the total pressure thrust plus frictional resistance to movement.

Note: Under no circumstances should a tightened pipe clip be used as ananchor.

The action of tightening the clip imposes a crushing load on the pipe whichmay damage the pipe and affect its structural stability.

Fig. 7

Backing Ring ValveSupport

Plate

Gusset Platesas required

Fig. 8

Fig. 9

Backing Ring Valve Support Plate

Gusset Platesas required

Anchor Flangeconnected onto pipe

Anchor SleeveSecure with stainless steel straps

Pipe Clip

Alternative Pipe Anchor Detail

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SUPPORT OF HEAVY PIPE LINE ACCESSORIES

Valves, filters, or other heavy items should always be independently supportedor anchored to prevent undue loading and stress being applied to the pipe.Euratech valve support plates can be used in place of flange backing rings toprovide necessary support.

Equipment Connections

ABS pipe may be connected directly to pipe or other equipment using flangesor threaded connections. Flanges are the recommended method for all sizes,however threaded connections maybe used for sizes 50mm and below.

PIPE SUPPORT CENTRES

ABS is classified as a strong thermoplastic over its working temperature rangeof -40˚ to + 70˚C.

With increasing temperature pipe stiffness decreases requiring frequentsupport.

The spacing of supports shall be such that the midspan deflection does notexceed 1/200th of the span.

As a guide, horizontal support centres for Euratech ABS pipe at varioustemperatures is given in the adjacent table. For vertical pipes support centresmay be increased by 50%. For more details contact Euratech (Malaysia) Sdn.Bhd.

Pipes operating at higher temperatures, up to 70˚C, must be continuouslysupported.

Support centres (m)PIPE SIZE Based on PN15 pipe

DN Average pipe wall temperature

20˚C 50˚C 60˚CDN15 1.0 0.8 0.6

DN20 1.1 0.8 0.7

DN25 1.2 0.9 0.8

DN32 1.3 1.0 0.8

DN40 1.4 1.1 0.9

DN50 1.6 1.2 0.9

DN65 1.7 1.4 1.0

DN80 1.8 1.5 1.0

DN100 2.2 1.8 1.1

DN125 2.3 1.9 1.2

DN150 2.5 2.0 1.3

DN195 2.9 2.4 1.5

DN200/OD225 3.0 2.5 1.6

DN225/OD250 3.1 2.7 1.8

DN300/OD315 3.4 2.7 1.8

DN350/OD355 3.7 2.9 2.0

DN375/OD400 4.1 3.2 2.2

DN400/OD450 4.7 3.6 2.4

DN450/OD500 4.7 3.6 2.4

DN500/OD560 5.1 3.9 2.6

DN575/OD630 5.1 4.0 2.7

DN650/OD710 5.2 4.2 3.0

DN750/OD826 5.4 4.4 3.2

DN850/OD900 5.5 4.5 3.4

The following correction factors should be applied for other pipe classes.

Pressure PN4.5 PN6 PN9 PN12 PN15rating

Correction 0.63 0.71 0.88 0.92 1.00factors

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DEFLECTING PIPES ON A CURVE

The flexibility of ABS pipes can often be used to an advantage when installingpipe work where a curve is required. The following table gives minimumbending radii without undue stress being placed on the pipe.

It is possible for pipes to be curved to a lesser radius than in the table belowdepending on the design pressure/temperature relationship. Contact Euratechfor further information.

Pipe Size Up to 65 80 100 125 150 175 195 200 225 300 350 375 400 450 500 575 650 750(DN)Bend Radius 6.5 10 12 15 18 21 25 28 32 37 43 50 53 56 62 74 85 100(m)

ABS PIPE MINIMUM BEND RADIUS

ANGULAR DEFLECTION

In addition to the ability to curve ABS pipes, the elastomeric sealed socketsavailable (RRJ/RRJ) will give further capability for changes in direction.

The following table shows the designed deflection angle for EURAPIPE rangesof sockets.

PIPE SIZE TOTAL DEFLECTION ANGLEPER JOINT

DN 300 4.5˚

EURAPIPE DN 375 TO DN 500 4˚

DN 575 TO DN 750 3.5˚

DEFLECTIONANGLE

RUBBER RING TO RUBBER RING SOCKETWITH DEFLECTION ALLOWANCE

DEFLECTIONANGLE

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COLLAPSE RESISTANCE

Critical collapse pressure (differential pressure) for above ground pipelinesmay be calculated using the following formula:

2 x E x

tP

cr=

1 – v2 D – t

where :E = Modulus, MPa

D = Outside diameter of the pipe, mm

t = Pipe wall thickness, mm

V = Poisson’s ratio, dimensionlessV = 0.35 for ABS

Note: For temperatures above 20˚C Modulus must be derated accordingly(see adjacent table). The values in the table are for long termModulus of Elasticity. The instantaneous Modulus of Elasticity forEuratech ABS is 2000 Mpa.

For buried pipelines, design for buckling should be based upon AS2566 -Buried flexible pipelines - Design.

Euratech ABS pipelines are particularly suitable for below atmosphericapplications. Contact Euratech for further advice.

PRESSURE TESTING

The recommended test pressure for ABS EURAPIPE pipe used in above groundsystems is 1.5 times the designed operating pressure of the system for amaximum of one hour, less allowance for temperature derating.

Pressure testing above these limits is not recommended as it can reduce themaximum life of the system.

Pressure testing of ABS EURAPIPE buried pipelines shall be in accordancewith AS2566 - Buried flexible pipelines.

Variation of long term Modulus ofElasticity with temperature

Temperature Modulus(˚C) (MPa)20 1330

30 1160

40 990

50 830

60 660

3

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INSTALLATIONINTRODUCTION

Euratech ABS pipe systems are easy to install. It requires minimum tradeskills and training of personnel for a successful installation.

A complete certification package comprising training manual, QualityAssurance program, on site training and certification of personnel is availablefrom Euratech.

HANDLING AND STORAGE

ABS pipes and fittings are relatively light and easily handled.

However, care must be taken during handling to prevent scoring or gougingof the pipes and fittings:

Pipes and fittings shall not be dropped, indented, crushed or impacted.

Metal slings, hooks, or chains shall not come into direct contact with thepipe surface. Fabric slings shall be used and shall be attached at twopoints on the load.

Do not sling from the middle of the pipe.

Spreader bars may be necessary to prevent slings slipping during lifts.

Care shall be taken to prevent damaging the external surfaces of pipesby rough handling or by dragging along the ground.

Pipe packs and individual pipes can be lifted by forklift or by usingslings in conjunction with a crane or other lifting device such as a backhoeor other suitable equipment.

Lengths in excess of 6 metres must be lifted from two points at least 3metres apart. This can be achieved by using a forklift with wide tynes orby using slings and spreader bar at least 3 metres long.

If mechanical lifting equipment is not available, large diameter pipesmay be rolled down planks from the transport unit. Ropes shall beemployed to control the pipes on the way down.

Smaller diameter pipes can be lifted and carried manually.

Pipes shall be stored in the packs supplied.

Packs shall be stored on level ground free from stones or projections,which could damage the pipe.

For short term, storage packs can be stacked to a height of maximum2.8 meters.

Multiple packs are not to be lifted.

For longer term storage-more than 3 months-packs shall be stacked toa height of maximum 1.8 meters.

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Where pipes are to be stored individually or without being strapped inpacks, they shall be supported with 75mm wide horizontal timbersupports at 1.5m spacing.

Unpacked pipes shall not be stacked higher than 1.8m without verticalsupport.

When stacking pipes with solvent cement welded sockets fitted to oneend, alternate and stagger the pipe end to end so that the sockets donot bear upon each other.

JOINING SYSTEMS

Pipes and plain ended fittings may be joined by the following methods:

Sockets - cold solvent cement welded (SWJ)- elastomeric sealed (RRJ)

Flanges

Shoulder style coupling (e.g. Victaulic)

Threaded adaptors

Tapping saddles

Unions

Mechanical couplings (e.g. Gibaults, Straub, Wang etc.)

Elastomeric sealed sockets (RRJ)

There are two types of elastomeric sealed sockets:

- one side cold solvent cement weld type and the other side elastomericseal type (SWJ/RRJ),

- both sides elastomeric seal type (RRJ/RRJ).

Cold solvent cement welded sockets (SWJ/SWJ)

Cold solvent cement welded sockets are the quickest, most economical joiningmethod for ABS pipes and plain ended fittings and are available for all pipesizes.

Cold solvent cement welding eliminates the need for thrust blocks as thelongitudinal stress is taken in the pipe wall.

This type of joint is permanent and cannot be disassembled.

Cementing ABS to PVC

The cementing of these two dissimilar materials is not recommended.

A Rubber Ring socket or a mechanical connection such as a threadedconnection or a flange is recommended where such joints are necessary.

Branch connections

The preferred branch connection is by use of tees.

Tapping saddles, which permit branch connections to be made withoutremoving a section of the main pipe are useful where additions are requiredto an existing installation.

Contact Euratech for further details regarding the use and installation of ABStapping saddles.

Euratech ABS pipes need not to be stored under cover except when storageperiod is likely to exceed 6 months. When extended storage periods areexpected, pipes shall be covered with a light colour screening, whichallows airflow between layers.

Fittings shall be stored in the original packaging until ready for use.

Under high solar radiation, pipe should be shaded at least 24 hoursprior to joining.

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Connecting ABS to other pipe systems

There are several recommended methods of connecting other pipe systemsdirectly to ABS pipe.

Elastomeric sealed sockets (RRJ sockets) Composite unions Flanges Threaded adaptors Shouldered end style couplings

COLD SOLVENT CEMENT WELDING

Correctly made joints using this technique are stronger than either pipe of fitting.

The cold solvent cement welding of ABS is a welding process and not a glueingprocess

The solvent acts by temporarily disolving the two surfaces to be welded. When theyare brought together, the two surfaces reconstitute into a single homogenous solidmass as the solvent quickly evaporates.

Sustained axial loading of pipe into the fitting is required to form a satisfactoryjoint.

The axial loading for the welding is provided by ensuring that the two parts beingwelded together have an interference fit. It is for this reason that sockets aredesigned with a taper (fig. 1)

fig. 1 Typical cold solvent cement socket design

Tools required

Coarse file or other tools suitale for chamfering the pipe. Emery paper. Felt tipped pen. Tape measure. Cutting tools e.g. pipe cutters, hack saw, fine tooth wood saw or circular

saw with tungsten tipped blade.

Clean paint brushes (natural bristles and unpainted wooden handle).

Euratech ABS solvent cement and MEK cleaner.

The recommended brush size for ease of use is shown in the following table:

Mechanical device for joining pipe sizes above 150DN e.g. hand operatedlever winch, two fabric lifting slings or two chain slings (min. 12mm linklength).

Clean, lint free rags.

Safety glasses and protective gloves.

Pipe diameter Brush sizeUp to DN 50 20 mm

DN 50 - DN 195 50 - 80 mm

DN 200 and above 100 mm

Wear safety glasses and protective gloves at all times when using ABScement and MEK cleaner.

Safety precautions

The following requirements are in addition to any government safetylegislation or established company work practices:

Read safety precautions on ABS cement and MEK cleaner tins.

Work area must be well ventilated.

As cement and cleaner are flammable liquids ensure work area is clearof falling sparks or other sources of ignition e.g. smoking.

Material Safety Data Sheets are available from Euratech (Malaysia) Sdn. Bhd.

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0

DIAM

ETER

SOCKET DEPTH

MIN.INTERFERENCE FIT

MAX.INTERFERENCE FIT

MAX. SOCKET IDMIN. SOCKET ID

MAX. P

IPE OD

MIN. PIPE

OD

DrDo Dm

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COLD SOLVENT CEMENT WELDING PROCEDURE

Preparation

Prepare and inspect the pipe.

Scratches, gouges or dents shall be less than 10% of the pipe wallthickness.

Joining surfaces must be clean and free from water, dirt, oils, or anyforeign matter to ensure a good weld.

The ends of the pipes shall be cut square and chamfered and all burrsshall be removed.

Dry fit the joint without forcing the pipe into the socket (fig. 1). If thepipe cannot be entered into the socket or does not bind up beforereaching the end of the socket, do not continue with the joint.

Refer to the Training and Accreditation Program for Installation of ABSPipelines. Alternatively, contact Euratech for further information.

Add Witness Marks (fig. 2) at distance from the end of the pipe equalto:

• the socket depth, first witness mark• the socket depth plus 100 mm, second witness mark

For pipe sizes 150 DN and above, set up mechanical joining device toensure sufficient axial load is exerted to the joint (fig. 3)

Abrade and clean joining surface of the pipe (fig. 4), no further thanthe first witness mark, using emery paper. This will help absorption ofMEK into the wall.

Abrade and clean the inside surface of the socket (fig. 5) using emerypaper. This will help absorption of MEK into the wall.

Fig. 1

Fig. 2

Fig. 3

Fig. 4

Fig. 5

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Wipe over the surfaces with a clean dry rag to remove any dust (fig. 6)

Immediately before joining, thoroughly wipe the abraded surfaces witha clean rag moistened with MEK to initiate the chemical reaction (fig. 7)

JOINING

Stir solvent cement before use.

Using a clean brush, apply solvent cement to the pipe (fig. 8) and thesocket (fig. 9).

Brush strokes should be firm and alternatively circumferential andlongitudinal, finishing with continuous longitudinal strokes to redistributeany excess from the socket root and end of the pipe.

For sizes under Ø150mm only one person is required for the weldingprocess. Apply one coat to the pipe surface first, then one coat to thesocket and then apply a second coat to the pipe (when required-seetable below).

For larger sizes, Ø200mm and above, two people are required for thisprocess. One person is applying solvent cement to the pipe - two coats,see table below - while, simultaneously, another person is applyingsolvent cement to the socket (fig. 10)

Excess solvent cement can adversely effect the joint.

⊗ Do not apply solvent cement onto the pipe over the firstwitness mark.

⊗ Do not pour the solvent cement onto the pipe or allow puddlesto form.

Pipe size Coats requiredPer Joint Socket

< DN 50 1 1

> DN 50 2 1

Fig. 6

Fig. 7

Fig. 8

Fig. 9

Fig. 10

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Pipe size Holding time

DN 15 - DN 50 10 - 60 sec.

DN 80 - DN 200 1 - 3 min.

DN 225 - DN 350 3 - 5 min.

DN 375 - DN 500 5 - 10 min.

DN 575 - DN 650 10 - 15 min.

DN 750 20 - 30 min.

Without delay, push the pipe in a smooth even motion, until the end ofthe socket reaches the first witness mark (fig. 11).

Ensure that the joining process is completed as quick as possible, whilethe solvent cement surface is still wet.

⊗ Do not attempt to make the joint if the solvent cement hasdried.

The second witness mark shall be 100 mm from the end of the socket.

Excess solvent cement must be removed

⊗ Do not use MEK to clean up excess solvent cement.

Continue to exert axial load until the joint sets. As the sockets are taperedthe pipe will initially try to slide out of the socket.

See the following table.

Wipe thoroughly excess solvent cement from all around the socket mouthand, where possible, from inside of the joint.

Replace the lids on solvent cement and MEK cleaner.

Clean brushes in MEK.

Where joining is to continue, brushes can be stored in a covered tin ofMEK cleaner to prevent hardening. Always ensure excess MEK cleaner isremoved from brushes before using with solvent cement.

⊗ Do not disturb joints for 30 minutes after joining.

Fig. 11

Fig. 12

Fig. 13

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Important notes on cold solvent cement welding

Work in a well ventilated area clear of hazards.

Use only Euratech ABS solvent cement and MEK cleaner.

⊗ UPVC solvent cement and primer are not suitable for use withEuratech ABS pipe and fittings.

Treat ABS cement and MEK cleaner with care, as they are volatileflammable liquids. Replace lids tightly after use.

An indication of the number of joints likely to be made with EuratechABS Solvent cement when following the recommended procedure is asfollows:

The usage of MEK is approximately 50% that of ABS cement

ABS cement shall be stirred before use.

If solvent cement becomes thickened through evaporation of solventsor becomes contaminated dispose cement safely and use a fresh tin.

⊗ Do not thin cement with MEK.

Ensure there is no contamination to the solvent cement joint from dirt,dust, and oil.

Solvent cement may be removed from your hands with soap and wateror industrial hand cleaning soaps.

Pipe diameter Solvent weld joints per liter *

DN 50 135

DN 80 45

DN 100 35

DN 125 20

DN 150 20

DN 195 10

DN 200 10

DN 225 4

DN 300 4

DN 350 3

DN 375 2

DN 400 1

DN 450 1

DN 500 0.5

DN 575 0.5

DN 650 0.3

DN 750 0.3

* A socket counts as 2 joints, a tee as 3 joints etc.

⊗ Do not use MEK for removing ABS solvent cement from yourskin

The key to fast efficient joining, particularly with large pipe diametersis preparation.

Solvent cement joining must be completed as quickly as practicable,typically within 2 minutes of applying the first coat of cement.

Pipe and socket must be dry for effective joining.

Use only clean cotton rags and clean brushes.

Check alignment of fittings before making the joint.

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When using a lever winch, have everything ready before applying solventcement.

When installing fittings, ensure that winching operations do not bear onbranches of tees.

A canopy over the joining area is desirable when working in full sun.

In hot conditions shading of joining areas of pipe for a minimum of 1hour before joining will enable easier joining.

In hot or wet conditions a canopy over the joining area to prevent directsunlight or precipitation on the joining process will enable easier joining.Ensure adequate ventilation.

Where a lever winch is used, leave it connected applying the axial loaduntil the joint sets.

It is good practice to leave the tension on the winch until it is needed forthe next joint (fig. 14).

⊗ Full rated pressure shall not be applied for 24 hours afterjoining.

⊗ Test pressures above working pressure shall not be appliedfor 48 hours after joining.

INSTALLATION OF BOLT ON SADDLES

Assemble clean elastomeric seal carefully into band, making sure nodirt is in the tapping band groove. Extra care must be taken when fittingcurved E-lips.

Match any positioning lug into the mating notch in the band groove toensure they are aligned correctly.

Position band on a clean section of pipe, tighten bolts until band is secure.Over tightening is not necessary and could cause the stainless steel nutsto gall.

Tap the pipe trough the band being careful not to damage the band orforce swarf under the seal. It is good practice to mark the pipe so that ifthe band is removed it may be replaced exactly and centrally over thetapped hole.

The take-off branch is a plain socket. Reduced or threaded branchconfigurations may be formed by using the appropriate Euratech fitting.

Ensure that all take-off pipes are aligned and free to flex with expansionto avoid undue stress on the saddle.

Ensure that any instrument connected by this method is independentlysupported and not presenting any concentrated load to the main pipe.

Fig. 14

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FLANGED JOINTS

Eurapipe manufactures two styles of flanged joining systems.

Full face flanges, available in sizes 15mm to 150mm.

Stub flanges, available in sizes DN 50 to DN 750.

Stub flanges are the preferred style as they offer a more economical fittingand are easier to install than the full face style. Stub flange assemblies havethe same pressure rating as full face flanges assemblies.

Backing rings must be used with both full face and stub flanges and areavailable in all standard drilling configurations.

Gaskets must be used with flanges.

ABS stub flange and full face flange assemblies may be bolted directly toother flanged pipe systems of the same flange drilling i.e. ANSI 150, AS2129 etc.

Flange bolt torque values for ABS pipes will not be as high as those commonlyused on steel pipe systems.

FixedBacking Ring ABS Pipe

Gasket

Full FaceFlange

Steel Flange ABS Pipe

Backing Ring

Gasket

Stub Flange

LooseBacking Ring ABS Pipe

Gasket

StubFlange

Full Face Flange Assembly

Stub Flange Assembly

Flange Assembly Steel to ABS Stub Flange

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The following recommended torque values are suitable for the maximumpressure rating of ABS pipe systems. Higher torque values may result indistortion of the flange face.

Standard butterfly valves may be placed between ABS stub flange or fullface flange assemblies without modification. Valves should be checked forfull and free movement prior to final tightening of flange bolts. Care needsto be exercised as the valve disc may interfere with the bore of the pipe.Spacers or special stub flanges can be provided.

THREADED CONNECTIONS

Euratech manufactures a range of threaded fittings up to 100DN (4,,).

All threaded fittings are rated 1200kPa at 20˚C.

For high-pressure installations it is preferable to use adaptors or fittings withmale ABS threads in preference to female ABS threaded fittings.

Composite unions, available in male and female threaded configurations to50DN are recommended for joining ABS pipe to metal threads particularly insystems subject to thermal cycling.

Tightening shall only be done by hand with a maximum of an extra quarterturn with a pipe wrench. There is often a tendency to over-tighten threadshowever this only causes distortion and leaks.

If a threaded connection is leaking disassemble the thread and if not damagedremake the connection taking care not to over-tighten.

PTFE tape is the recommended thread sealant.

⊗ Do not use liquid thread sealants, e.g. Loctite or PTFE paste,as they contain chemicals which may attack plastic materials.

Recommended bolt torques and bolt sizes forAS 2129 Table E Flanges (for ABS to ABS Flanges)

Pipe size Bolt size Recommended torque* Bolts perNm Flange

DN 15 M12 x 50 7 4

DN 20 M12 x 50 10 4

DN 25 M12 x 50 14 4

DN 32 M12 x 50 13 4

DN 40 M12 x 50 16 4

DN 50 M16 x 65 22 4

DN 65 M16 x 65 25 4

DN 80 M16 x 70 33 4

DN 100 M16 x 80 25 8

DN 125 M16 x 90 34 8

DN 150 M20 x 90 42 8

DN 195 M20 x 100 63 8

DN 200 M20 x 100 63 8

DN 225 M20 x 130 80 12

DN 250 M20 x 150 108 12

DN 300 M20 x 150 108 12

DN 350 M24 x 160 133 12

DN 375 M24 x 170 163 12

DN 400 M24 x 180 157 16

DN 450 M24 x 190 185 16

DN 500 M27 x 230 191 16

DN 575 M27 x 240 190 16

DN 650 M27 x 280 200 20

DN 800 M33 x 300 200 20

* Torque values are based upon the use of lubricated bolts complying withthe relevant standards. Care should be taken with galvanized bolts asincreased friction may be encountered.

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BURIED PIPELINES

Trench preparation

Trenches shall be excavated in accordance with AS2566 - Buried flexiblepipelines - Installation and the specified design and relevant installation codes.

The bottom of the trench shall be even and stable and prepared in accordancewith the prescribed pipeline gradient and depth.

A bedding layer of a minimum thickness as determined by the code shall belaid in the bottom of the trench.

Ensure that the bedding is free from hard objects or sharp projections.

The bedding shall be graded to continuously support the pipe.

The bedding shall be compacted according to the required specifications.

Where the joining fitting will lay on the trench bottom, scallop out a bell holein the bedding. The bell hole shall be twice the length of the socket joiner toallow sufficient room for joining.

After joining, the bell hole shall be filled and compacted.

Ensure that after joining has been completed joining sockets are neitherunsupported nor on points of concentrated load.

Pre-assembly of cold solvent cement welded pipes and laying

Joining above ground and “snaking” into the trench is suitable for solventcement welded pipes in sizes up to 200DN.

With this method, the pipes are joined together in a continuous length ofseveral hundred metres alongside the trench.

Care must be taken not to strain the pipe or pipe joints.

If this method is to be considered, refer to Euratech.

Joining in trench

This method is appropriate for all joining methods and for all sizes of pipe.

The pipes shall be laid in the trench so that the socketed end of the pipe isfacing in the direction of laying.

The next pipe is then placed in the trench and inserted into the socket.

Pipes can be supplied with one joining socket fitted to one end and the otherend chamfered. Where this is not the case, or the pipe is cut to a specificlength, a chamfer shall be formed (see procedure for cutting) and a socketshall be welded to one end of the pipe above ground before laying in trench.

Where it is necessary to fit a joining socket to a pipe in a trench, the trenchwill need to have sufficient room around the end of the pipe to performjoining.

When solvent cement welding in trenches, ensure that any spillage of solventcement or MEK is completely removed immediately.

Thrust blocks

Thrust blocks are not required for solvent cement jointed buried pipelines atchanges of direction, terminations, changes in pipe diameter or tees.

Thrust blocks may be required where elastomeric seal joints, valves or otherequipment is positioned in the pipeline and are not independently supported.

41

Issue 1 Revision 1

Backfilling and Tamping

Backfilling and compaction of embedment material, overlay and backfill shallbe in accordance with AS 2566.

REPAIR OF DAMAGED PIPES

Above ground

For above ground repairs, the recommended method is to remove thedamaged section of pipe and replace with a new section.

Sockets, flanges, socket unions, or shoulder style joints are all suitablemethods to rejoin the pipe. Metal couplings are also suitable where pipe hasadequate restraint against axial thrust.

Below ground

Where damage to the pipe is minimal (less than 25 - 30% of circumferenceof pipe) a repair saddle may be used. These are available from Euratech. Atemporary repair may be quickly prepared on site from a sectioned ABSsocket with the centre stop removed. A repair saddle properly fitted will restorethe pipe to its maximum rated working pressure.

Where the damage is more extensive, the damaged section of pipe must bereplaced. The joining method may be selected from the following table.

Rubber ring coupling repair procedure

Preparation and removing the damaged section

Note: All dimensions in this section are for pipe DN 500. The repair kits,which are available for all sizes, contain detailed method and procedure.Please contact Euratech for other sizes.

The length of the trench should be extended by 2 metres at each end fromwhere the damaged section is to be removed; this is to allow sufficient pipelength for attaching the ABS RRJ slip couplings and Thrust Restraint Collars(if needed).

Cut out the damaged section using the tungsten tipped circular saw.

It will be necessary to remove a minimum pipe length of 1200 mm to effectthe correct installation of the ABS RRJ slip coupling.

Inspect the existing pipe for surface defects, which may affect performanceof the rubber rings. Ensure the pipe is free of any dirt and debris and cleanthe surface using rags dampened with water. Do not use the MEK cleaner.

The following chamfers need to be applied (approximate only):- On the existing pipe, a chamfer of 15˚ x 15mm back along the pipe.

- On the new section, a chamfer of 15˚ x 30mm back along the pipe.

Measure the old section of pipe that has been removed and cut the newsection to be installed 100 mm shorter, this is to ensure there is no interferenceof the new and existing pipe sections and for ease of installation.

REPAIR METHODMethod Size Range Axial Restraint*

Slip Coupling DN 250 - DN 750 NO

Shoulder Style DN 50 - DN 450 NOCoupling

Mechanical Coupling DN 15 - DN 750 NO

* Temporary restraint may be required.

42

Issue 1 Revision 1

Positioning the new pipe section

Apply a thin film of the RRJ lubricant to the inside surface of the ABS RRJ slipcoupling rings and to the outside surface of each end of the replacementpipe for a distance of 400mm.

Fit ABS RRJ slip couplings to each end and using a mechanical device (come-a-long etc) slide to the length of the coupling, as shown on the followingdrawing, (a).

Position the new section of pipe in the trench, using the marking pen place awitness mark 200mm back from the ends of the existing pipe and applylubricant to chamfer and pipe ends.

Slide the slip-couplings over the existing pipe ends back to these marks asshown on the following drawing, (b).

Important

If needed, a detailed procedure of installing Thrust Restraint Collars is providedwith the repair kit. The Thrust Restraint Collars require a minimum curingtime before recommissioning the line. Contact Euratech for the recommendedtime required for each application.

Repairs made with repair sockets or metal couplings may be returned toservice immediately.

Repairs made using shoulder ends may be returned to service immediatelyfor gravity lines, or after the recommended solvent cement drying time forpressure lines.

After pressure testing, backfill excavation ensuring pipe is suitably beddedand tamped.

ABOVE GROUND PIPELINES

Euratech ABS pipe is particularly suitable for installation as an above groundline. Typical examples are in tailings disposal or de-water applications. ContactEuratech for information.

REPAIR ASSEMBLYABS REPLACEMENT PIPE

PRE-ASSEMBLED WITH ABS SLIP COUPLINGS

REPLACEMENT PIPEEXISTING PIPE EXISTING PIPE

ABS SLIP COUPLINGS(a)

(b)

43

Issue 1 Revision 1

HYDROSTATIC PRESSURE TESTING

The test procedure outlined in AS2566 should be followed where installationsmust be pressure tested. Alternatively, the following procedure may beemployed.

Note: Testing must not be carried out until the following times have elapsedsince completion of the last joint:

Sizes DN 15 - DN200 24 hours

Sizes OD225 - OD355 36 hours

Sizes OD400 - OD630 48 hours

For large installations split the system into sections for testing.

Fill section with clean ambient temperature water (20˚C is ideal). Donot pressurise.

Ensure no air is trapped in the system.

Inspect system for gas leaks.

Allow the system to stand for one hour to allow temperature to stabiliseand an equilibrium reached.

If there are no leaks remove any remaining air and increase pressure to300kPa. Leave at this pressure for 15 minutes and inspect for leaks.

If pressure remains constant, increase pressure to recommended testpressure. Leave pressurised for a period not exceeding one hour. Duringthis time pressure should hold almost constant.

Recommended test pressure is 1.5 times the operating pressure, less theallowance for temperature/pressure derating at the current test temperatureand maximum static head.

Note: If extended times are required to achieve the test pressure eitherleakage is occurring or there is air trapped in the system. Inspectfor leakage and if none apparent, reduce the pressure and checkfor trapped air which must be removed before the test cancontinue.

CAUTION: Under no circumstances should pressure tests be carried out usinghigh pressure gas. Water is the preferred pressurizing medium.If air is used, a maximum pressure of 7kPa should not beexceeded.

When testing above ground lines, the Poisson’s effect may reduce the lengthof line. This may impose excessive loads on bulk heads or equipment greaterthan the design.

It is recommended that final closures are made after the hydrotest and in-service test.

44

Issue 1 Revision 1

MAXIMUM

PIPE SIZE PIPE OPERATING ORDER OUTSIDE INSIDE WALL MASS

CLASS PRESSURE CODE DIAMETER DIAMETER THICKNESS

(mm) (kPa) (mm) (mm) (mm) (kg/m)

1/2” (15DN) 15 1500 01 513 015 21.4 17.0 2.2 0.14

3/4” (20DN) 9 900 01 511 020 26.8 23.4 1.7 0.14

3/4” (20DN) 12 1200 01 512 020 26.8 22.4 2.2 0.18

3/4” (20DN) 15 1500 01 513 020 26.8 21.4 2.7 0.21

1” (25DN) 9 900 01 511 025 33.6 29.3 2.1 0.22

1” (25DN) 12 1200 01 512 025 33.6 28.1 2.7 0.28

1” (25DN) 15 1500 01 513 025 33.6 26.9 3.3 0.33

1 1/4” (32DN) 9 900 01 511 032 42.3 37.0 2.6 0.34

1 1/4” (32DN) 12 1200 01 512 032 42.3 35.5 3.4 0.44

1 1/4” (32DN) 15 1500 01 513 032 42.3 34.0 4.1 0.52

1 1/2” (40DN) 9 900 01 511 040 48.3 42.3 3.0 0.44

1 1/2” (40DN) 12 1200 01 512 040 48.3 40.5 3.9 0.57

1 1/2” (40DN) 15 1500 01 513 040 48.3 38.8 4.7 0.68

2” (50DN) 9 900 01 511 050 60.4 53.0 3.7 0.69

2” (50DN) 12 1200 01 512 050 60.4 50.7 4.8 0.88

2” (50DN) 15 1500 01 513 050 60.4 48.6 5.9 1.06

2 1/2” (75mm) 6 600 11 510 075 75.1 68.8 3.1 0.75

2 1/2” (75mm) 10 1000 11 511 075 75.1 65.0 5.1 1.17

2 1/2” (75mm) 12 1200 11 512 075 75.1 63.1 6.0 1.36

2 1/2” (75mm) 15 1500 11 513 075 75.1 60.5 7.3 1.63

3” (80DN) 6 600 01 510 080 88.9 81.5 3.7 1.04

3” (80DN) 9 900 01 511 080 88.9 78.1 5.4 1.49

3” (80DN) 12 1200 01 512 080 88.9 74.8 7.0 1.90

3” (80DN) 15 1500 01 513 080 88.9 71.7 8.6 2.28

4” (100DN) 3 300 01 508 100 114.3 109.4 2.5 0.91

4” (100DN) 4.5 450 01 509 100 114.3 107.1 3.6 1.32

4” (100DN) 6 600 01 510 100 114.3 104.9 4.7 1.71

4” (100DN) 9 900 01 511 100 114.3 100.5 6.9 2.45

4” (100DN) 12 1200 01 512 100 114.3 96.3 9.0 3.13

4” (100DN) 15 1500 01 513 100 114.3 92.2 11.0 3.76

6” (150DN) 3 300 01 508 150 168.3 161.1 3.6 1.94

6” (150DN) 4.5 450 01 509 150 168.3 157.7 5.3 2.82

6” (150DN) 6 600 01 510 150 168.3 154.4 6.9 3.68

6” (150DN) 9 900 01 511 150 168.3 148.0 10.1 5.28

6” (150DN) 12 1200 01 512 150 168.3 141.8 13.2 6.75

6” (150DN) 15 1500 01 513 150 168.3 135.9 16.2 8.12

EURAPIPE ABS PIPE DIMENSION TABLE

1. All values quoted are average and are subject to manufacturing tolerances.

2. Standard pipe length supplied 5.8 m. Lengths up to 12 m available upon request.

45

PIPES & FITTINGS

4. Other sizes and pressure ratings are available upon request

5. Pipe is supplied plain ended.

Dimension stated as guide, for detail dimension, please refer to Euratech (M) Sdn Bhd

Issue 1 Revision 146

MAXIMUM




8” (200DN) 3 300 01 508 200 219.1 209.9 4.6 3.27

8” (200DN) 4.5 450 01 509 200 219.1 205.5 6.8 4.77

8” (200DN) 6 600 01 510 200 219.1 201.2 9.0 6.21

8” (200DN) 9 900 01 511 200 219.1 192.8 13.1 8.93

8” (200DN) 12 1200 01 512 200 219.1 184.8 17.2 11.43

8” (200DN) 15 1500 01 513 200 219.1 177.0 21.0 13.75

140 mm 4.5 450 11 509 140 140.2 133.5 3.3 1.50

140 mm 6 600 11 510 140 140.2 131.5 4.4 1.95

140 mm 9 900 11 511 140 140.2 127.5 6.4 2.81

140 mm 12 1200 11 512 140 140.2 123.6 8.3 3.61

225 mm 3 300 11 508 225 225.3 218.1 3.6 2.63

225 mm 4.5 450 11 509 225 225.3 214.7 5.3 3.85

225 mm 6 600 11 510 225 225.3 211.4 6.9 5.00

225 mm 10 1000 11 511 225 225.3 202.9 11.2 7.92

225 mm 12 1200 11 512 225 225.3 198.7 13.3 9.29

225 mm 15 1500 11 513 225 225.3 192.7 16.3 11.22

250 mm 3 300 11 508 250 250.3 242.3 4.0 3.23

250 mm 4.5 450 11 509 250 250.3 238.6 5.9 4.72

250 mm 6 600 11 510 250 250.3 234.9 7.7 6.16

250 mm 10 1000 11 511 250 250.3 225.4 12.5 9.77

250 mm 12 1200 11 512 250 250.3 220.8 14.7 11.45

250 mm 15 1500 11 513 250 250.3 214.2 18.1 13.84

315 mm 3 300 11 508 315 315.4 305.4 5.0 5.10

315 mm 4.5 450 11 509 315 315.4 300.7 7.4 7.47

315 mm 6 600 11 510 315 315.4 296.0 9.7 9.76

315 mm 10 1000 11 511 315 315.4 284.1 15.7 15.49

315 mm 12 1200 11 512 315 315.4 278.3 18.6 18.17

315 mm 15 1500 11 513 315 315.4 269.9 22.7 21.96

355 mm 3 300 11 508 355 355.5 344.2 5.6 6.47

355 mm 4.5 450 11 509 355 355.5 338.9 8.3 9.48

355 mm 6 600 11 510 355 355.5 333.7 10.9 12.39

355 mm 10 1000 11 511 355 355.5 320.2 17.6 19.66

355 mm 12 1200 11 512 355 355.5 313.7 20.9 23.06

355 mm 15 1500 11 513 355 355.5 304.2 25.6 27.87

400 mm 3 300 11 508 400 400.5 387.9 6.3 8.20

400 mm 4.5 450 11 509 400 400.5 381.9 9.3 12.02








MAXIMUM




400 mm 6 600 11 510 400 400.5 376.0 12.3 15.71

400 mm 10 1000 11 511 400 400.5 360.8 19.9 24.95

400 mm 12 1200 11 512 400 400.5 353.4 23.5 29.26

400 mm 15 1500 11 513 400 400.5 342.8 28.9 35.37

450 mm 3 300 11 508 450 450.6 436.4 7.1 10.35

450 mm 4.5 450 11 509 450 450.6 429.6 10.5 15.19

450 mm 6 600 11 510 450 450.6 423.0 13.8 19.86

450 mm 10 1000 11 511 450 450.6 405.9 22.3 31.55

450 mm 12 1200 11 512 450 450.6 397.6 26.5 37.01

450 mm 15 1500 11 513 450 450.6 385.7 32.4 44.75

500 mm 3 300 11 508 500 500.7 484.9 7.9 12.77

500 mm 4.5 450 11 509 500 500.7 477.4 11.6 18.74

500 mm 6 600 11 510 500 500.7 470.0 15.3 24.51

500 mm 10 1000 11 511 500 500.7 451.0 24.8 38.95

500 mm 12 1200 11 512 500 500.7 441.9 29.4 45.69

500 mm 15 1500 11 513 500 500.7 428.6 36.0 55.24

560 mm 3 300 11 508 560 560.7 543.1 8.8 15.99

560 mm 4.5 450 11 509 560 560.7 534.7 13.0 23.48

560 mm 6 600 11 510 560 560.7 526.4 17.1 30.72

560 mm 10 1000 11 511 560 560.7 505.2 27.8 48.83

560 mm 12 1200 11 512 560 560.7 494.9 32.9 57.28

560 mm 15 1500 11 513 560 560.7 480.0 40.4 69.27

630 mm 3 300 11 508 630 630.8 611.1 9.9 20.22

630 mm 4.5 450 11 509 630 630.8 601.6 14.6 29.70

630 mm 6 600 11 510 630 630.8 592.3 19.3 38.86

630 mm 10 1000 11 511 630 630.8 568.3 31.2 61.78

630 mm 12 1200 11 512 630 630.8 556.8 37.0 72.48

630 mm 15 1500 11 513 630 630.8 540.0 45.4 87.65

710 mm 3 300 11 508 710 710.9 688.7 11.1 25.65

710 mm 4.5 450 11 509 710 710.9 678.0 16.5 37.70

710 mm 6 600 11 510 710 710.9 667.5 21.7 49.33

710 mm 10 1000 11 511 710 710.9 640.5 35.2 78.45

826 mm 3 300 11 508 826 825.5 799.7 12.9 34.58

826 mm 4.5 450 11 509 826 825.5 787.3 19.1 50.85

826 mm 6 600 11 510 826 825.5 775.1 25.2 66.55








EURAPIPE ABS PRESSURE PIPESERIES 1

PLAIN SOCKETCODE 100

STUB FLANGECODE 135

FULL FACE FLANGECODE 129, 130, 317, 319, 322

SHOULDER ENDCODE 954

SHOULDER STYLE COUPLINGCODE 953

BLANK FLANGE STUB STYLECODE 136

BLANK FULL FACE FLANGECODE 131, 313, 315, 316

BACKING RINGCODE 415, 416, 425

VALVE SUPPORT PLATECODE 460

GASKET (FULL FACE STYLE)CODE 410

GASKET (STUB FLANGE STYLE)CODE 431

ELBOW 90˚CODE 115

ELBOW 45˚CCODE 119

FAUCET ELBOW 90˚CCODE 116

MOULDED BEND 90˚CCODE 118

BEND 90˚R=1.2D (SP-SP)

CODE 301


CODE 302


CODE 308


CODE 312

BEND 45˚R=5D (SP-SP)

CODE 310

EQUAL TEECODE 122

REDUCING TEE SPIGOTOFFTAKE (So-SoxSP)

CODE 120

BEND 90˚R=5D (SP-SP)

CODE 309


REDUCING TEE SOCKETOFFTAKE (So-SoxSp)

CODE 122

TEE THREADED OFF TAKE (So-SoxTh)

CODE 121

Y PIECE 45˚CODE 128

SADDLE STRIPSCODE 146

TAPPING SADDLESCODE 127

REDUCING SOCKETCODE 114

REDUCING BUSHCODE 109

FAUCET SOCKETCODE 101

VALVE ADAPTOR /HEXAGON NIPPLE

CODE 107

VALVE SOCKET / MALE ADAPTORCODE 151

FAUCET ADAPTORCODE 153

END CAPCODE 140

THREADED PLUGCODE 155

SOCKET UNIONCODE 205

SADDLE CLIPCODE 455

PIPE CLIPCODE 434

RUBBER EXPANSION JOINTCODE 452

ANCHOR SLEEVECODE 272

ANCHOR FLANGECODE 137

BALL CHECK VALVE DOUBLE UNIONCODE 836, 838

BALL VALVE DOUBLE UNIONCODE 880

ABS SOLVENT CEMENTCODE 461

MEK CLEANER/PRIMERCODE 463

SADDLECODE 126

Issue 1 Revision 1

SHOULDER END SIZE CODE ID A B Z(mm) (mm) (mm) (mm) (mm)

50 01.160.050 60 73 70 3480 01.160.080 89 104 90 39

100 01.160.100 114 141 108 45150 01.160.150 168 208 140 50200 01.160.200 219 269 170 55250 11.160.250 250 308 213 66315 11.160.315 315 355 241 65355 11.160.355 355 425 273 69400 11.160.400 400 477 505 286450 11.160.450 450 527 555 311500 11.160.500 501 585 605 336

SIZE CODE ID A B Z(mm) (mm) (mm) (mm) (mm)

15 01.100.015 21 27 43 320 01.100.020 27 33 47 325 01.100.025 34 41 53 332 01.100.032 42 52 61 340 01.100.040 48 59 67 350 01.100.050 60 74 77 375 11.100.075 75 93 91 380 01.100.080 89 111 112 6

100 01.100.100 114 141 139 6150 01.100.150 168 203 192 6200 01.100.200 219 250 246 6225 11.100.225 225 247 252 6250 11.100.250 250 275 276 6315 11.100.315 315 341 307 6355 11.100.355 355 384 347 6400 11.100.400 400 440 392 6450 11.100.450 450 493 440 10500 11.100.500 501 548 490 10560 11.100.560 561 593 549 12630 11.100.630 631 688 620 1 4

PLAIN SOCKET

SIZE CODE ID A B C D Z(mm) (mm) (mm) (mm) (mm) (mm) (mm)

50 01.135.050 60 96 40 15 74 375 11.135.075 75 106 50 15 91 380 01.135.080 89 127 57 18 108 5

100 01.135.100 114 159 70 20 133 5150 01.135.150 168 214 100 24 191 8200 11.135.200 219 270 134 25 250 8225 11.135.225 225 270 127 25 250 8250 11.135.250 250 331 139 30 287 8315 11.135.315 315 376 169 35 350 8355 11.135.355 355 440 189 37 400 8400 11.135.400 400 488 220 50 435 14450 11.135.450 450 539 245 50 514 14500 11.135.500 501 613 270 50 548 14630 11.135.630 631 708 335 64 685 16

STUB FLANGETO AS 2129

SIZE CODE ID A B C Z(mm) (mm) (mm) (mm) (mm) (mm)

15 01.129.015 21 95 23 10 320 01.129.020 27 100 25 10 325 01.129.025 34 115 27 10 332 01.129.032 42 140 32 10 340 01.129.040 48 150 34 10 350 01.129.050 60 165 40 10 375 11.129.075 75 184 49 12 380 01.129.080 89 200 57 12 5

100 01.129.100 114 220 70 17 5150 01.129.150 168 285 100 22 8

FULL FACE FLANGE UNDRILLEDTO AS 2129 TABLE D/E

50

Drilled ANSI 150 - 322 SeriesUndrilled - 129 Series

Drilled Table D - 317 SeriesDIN 16/3 - 319 Series

Other Drilling available on request

Backing ring required


Issue 1 Revision 1

SHOULDER STYLE COUPLING

SIZE CODE A B(mm) (mm) (mm)

15 01.136.015 50 1020 01.136.020 56 1025 01.136.025 66 1032 01.136.032 70 1040 01.136.040 81 1050 01.136.050 95 1275 11.136.075 106 1280 01.136.080 127 12

100 01.136.100 159 17140 11.136.140 192 20150 01.136.150 214 22200 01.136.200 270 25225 11.136.225 270 25250 11.136.250 331 32315 11.136.315 376 38355 11.136.355 440 43400 11.136.400 488 52450 11.136.450 539 58500 11.136.500 613 64630 11.136.630 708 81

BLANK FLANGE STUB STYLEAS 2129 TABLE E

SIZE CODE A B Z(mm) (mm) (mm) (mm)

50 01.953.050 140 98 4480 01.953.080 175 131 46

100 01.953.100 205 162 50150 01.953.150 275 214 52200 01.953.200 340 280 63250 01.953.250 410 348 69315 01.953.315 489 395 69355 01.953.355 555 448 76400 01.953.400 568 482 73450 01.953.450 619 539 79500 01.953.500 698 597 76

BLANK FULL FACE FLANGE UNDRILLEDAS 2129 TABLE E SIZE CODE A B

(mm) (mm) (mm)15 01.131.015 95 1020 01.131.020 100 1025 01.131.025 115 1032 01.131.032 140 1040 01.131.040 150 1050 01.131.050 165 1275 11.131.075 184 1280 01.131.080 200 12

100 01.131.100 220 17140 11.131.140 255 20150 01.131.150 285 22200 01.131.200 335 25225 11.131.225 335 25250 11.131.250 405 32315 11.131.315 455 38355 11.131.355 525 43400 11.131.400 580 52450 11.131.450 640 58500 11.131.500 705 64560 11.131.560 760 73630 11.131.630 825 81

51

Shoulder couplings are manufactured from galvanised mild steel with EPDM gasket


Issue 1 Revision 1

AS 2129 TABLE D AS 2129 TABLE E ANSI 150CODE *415 CODE *416 CODE*425

SIZE CODE ID B A PCD H D A PCD H D A PCD H D(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)

15 03.***.015 33 6 95 67 4 14 95 67 4 14 89 60 4 1820 03.***.020 39 6 102 73 4 14 102 73 4 14 99 70 4 1825 03.***.025 47 6 115 83 4 14 115 83 4 14 108 79 4 1832 03.***.032 56 6 120 87 4 14 120 87 4 14 118 89 4 1840 03.***.040 65 6 134 98 4 14 134 98 4 14 127 98 4 1850 03.***.050 77 8 150 114 4 18 157 114 4 18 152 121 4 1875 13.***.075 91 8 165 127 4 18 165 127 4 18 178 140 4 1880 03.***.080 108 8 185 146 4 18 185 146 4 18 191 152 4 18

100 03.***.100 137 8 215 178 4 18 215 178 8 18 229 191 8 18140 13.***.140 167 10 255 210 8 18 255 210 8 18 254 216 8 22150 03.***.150 195 10 280 235 8 22 280 235 8 22 279 241 8 22200 03.***.200 255 10 335 292 8 22 335 292 8 22 343 299 8 22225 13.***.225 255 20 335 292 8 22 335 292 12 22 343 299 8 25250 13.***.250 312 20 405 356 12 22 405 356 12 22 406 362 12 25315 13.***.315 355 20 455 406 12 22 455 406 12 22 483 432 12 25355 13.***.355 405 20 525 470 12 22 525 470 12 26 533 476 12 29400 13.***.400 440 20 580 521 12 26 580 521 12 26 597 540 16 29450 13.***.450 519 25 640 584 12 26 640 584 16 26 635 578 16 33500 13.***.500 553 30 705 641 16 26 705 641 16 26 699 635 20 33560 13.***.560 694 32 760 699 16 30 760 699 16 30 - - -630 13.***.630 690 32 825 756 16 30 825 756 16 33 813 749 20 35

BACKING RING

SIZE CODE ID A B(mm) (mm) (mm) (mm)

15 04.***.015 18 95 320 04.***.020 23 100 325 04.***.025 30 115 332 04.***.032 39 140 340 04.***.040 45 150 350 04.***.050 57 165 375 14.***.075 69 184 380 04.***.080 84 200 3

100 04.***.100 110 220 3140 14.***.140 119 255 3150 04.***.150 164 285 3200 04.***.200 214 335 3225 14.***.225 214 335 3250 14.***.250 242 405 3315 14.***.315 307 455 3355 14.***.355 347 525 3400 14.***.400 392 580 3450 14.***.450 440 640 3500 14.***.500 490 705 3560 14.***.560 549 760 3630 14.***.630 620 825 3

GASKET (FULL FACE STYLE)

SIZE CODE A B C D E F(mm) (mm) (mm) (mm) (mm) (mm) (mm)

15 03.***.015 95 86 51 14 16 820 03.***.020 100 89 76 14 16 825 03.***.025 115 95 76 14 16 832 03.***.032 140 99 76 14 16 840 03.***.040 150 105 76 14 16 850 03.***.050 165 127 102 14 22 875 13.***.075 184 140 109 14 22 880 03.***.080 200 143 126 14 22 8

100 03.***.100 220 159 152 14 22 8140 13.***.140 255 189 192 14 22 10150 03.***.150 285 216 229 14 33 10200 03.***.200 335 246 280 14 33 10250 13.***.250 335 298 340 14 40 12315 13.***.315 405 348 390 22 40 12

VALVE SUPPORT PLATE

52

Material: Hot dipped galvanised mild steel

Material: Galvanised mild steel. Stainless steel also available Code 465 - AS 2129 Table DCode 470 - ANSI 150Code 458 - DIN 16/3

Standard material - EPDM others materials are also available


PCD

Issue 1 Revision 1

GASKET (STUB FLANGE STYLE)

ELBOW 90˚ SIZE CODE ID A B Z(mm) (mm) (mm) (mm) (mm)

15 01.115.015 21 27 31 1120 01.115.020 27 33 36 1425 01.115.025 34 41 43 1832 01.115.032 42 52 51 2240 01.115.040 48 59 56 2550 01.115.050 60 74 69 3275 11.115.075 75 92 83 3980 01.115.080 89 111 102 50

100 01.115.100 114 142 129 64150 01.115.150 168 207 180 88200 01.115.200 219 259 260 116225 11.115.225 225 259 235 116250 11.115.250 250 284 258 127315 11.115.315 315 355 322 158355 11.115.355 355 439 408 202400 11.115.400 400 439 408 202

SIZE CODE ID A B(mm) (mm) (mm) (mm)

50 04.431.050 57 96 375 14.431.075 69 106 380 04.431.080 84 127 3

100 04.431.100 110 159 3140 14.431.140 119 192 3150 04.431.150 164 214 3200 04.431.200 214 270 3225 14.431.225 217 270 3250 14.431.250 242 331 3315 14.431.315 307 376 3355 14.431.355 347 440 3400 14.431.400 392 488 3450 14.431.450 440 539 3500 14.431.500 490 613 3630 14.431.630 620 708 3

ELBOW 45˚


15 01.119.015 21 27 27 720 01.119.020 27 33 30 825 01.119.025 34 41 35 1032 01.119.032 42 52 42 1340 01.119.040 48 59 45 1450 01.119.050 60 74 54 1775 11.119.075 75 91 62 1880 01.119.080 89 112 72 21

100 01.119.100 114 135 89 26150 01.119.150 168 206 132 40225 11.119.225 225 259 171 52250 11.119.250 250 284 190 58315 11.119.315 315 355 232 64355 11.119.355 355 439 289 83400 11.119.400 400 439 289 83

FAUCET ELBOW 90˚

SIZE CODE CODE A B C D ID Z(mm) (mm) (mm) (mm) (mm) (mm)

15 01.116.015 28 29 31 18 21 1120 01.116.020 34 35 36 21 27 1425 01.116.025 43 42 43 24 34 18

20 X 15 01.116.020015 35 32 36 18 27 14

53

Elbows in larger sizes available on request

Elbows in larger sizes available on request


Issue 1 Revision 1

BEND 90˚ R= 1.2D (Sp-Sp)

SIZE CODE ID A B C(mm) (mm) (mm) (mm) (mm)

15 01.118.015 21 29 40 5820 01.118.020 27 35 50 7125 01.118.025 34 43 64 8832 01.118.032 42 64 100 13140 01.118.040 48 54 80 10950 01.118.050 60 64 100 13175 11.118.075 75 93 150 19580 01.118.080 89 113 180 231

100 01.118.100 114 137 220 284

MOULDED BEND 90˚

SIZE CODE R A B(mm) (mm) (mm) min (mm)

50 01.301.050 72 127 15775 11.301.075 90 155 19380 01.301.080 107 182 227

100 01.301.100 137 232 289140 11.301.140 168 282 353150 01.301.150 202 337 421200 01.301.200 263 436 546225 11.301.225 270 448 561250 11.301.250 300 497 622315 11.301.315 378 624 782355 11.301.355 426 702 880400 11.301.400 481 790 990450 11.301.450 541 887 1113500 11.301.500 601 985 1235630 11.301.630 721 1180 1480

BEND 45˚ R= 1.2D (Sp-Sp)SIZE CODE R A B(mm) (mm) (mm) min (mm)

50 01.302.050 72 84 9775 11.302.075 90 103 11880 01.302.080 107 120 138

100 01.302.100 137 152 175140 11.302.140 168 184 213150 01.302.150 202 219 254200 01.302.200 263 282 328225 11.302.225 270 290 337250 11.302.250 300 321 373315 11.302.315 378 402 468355 11.302.355 426 452 526400 11.302.400 481 508 591450 11.302.450 541 571 664500 11.302.500 601 633 737630 11.302.630 721 758 882

BEND 90˚ R= 2.5D (Sp-Sp)SIZE CODE R A B(mm) (mm) (mm) min (mm)

50 01.308.050 151 205 23575 11.308.075 188 253 29180 01.308.080 222 298 342

100 01.308.100 286 380 438140 11.308.140 351 465 535150 01.308.150 421 556 640200 01.308.200 548 721 831225 11.308.225 563 741 854250 11.308.250 626 823 948315 11.308.315 789 1034 1192355 11.308.355 889 1164 1342400 11.308.400 1001 1311 1511450 11.308.450 1126 1473 1698500 11.308.500 1251 1636 1886630 11.308.630 1502 1961 2261

54

Bends supplied plain ended.Non standard bend angles available.




Issue 1 Revision 1

BEND 45˚ R= 2.5D (Sp-Sp) SIZE CODE R A B(mm) (mm) (mm) min (mm)

50 01.312.050 151 117 12975 11.312.075 188 143 15980 01.312.080 222 168 186

100 01.312.100 286 213 237140 11.312.140 351 259 288150 01.312.150 421 310 344200 01.312.200 548 400 446225 11.312.225 563 411 458250 11.312.250 626 456 508315 11.312.315 789 572 638355 11.312.355 889 644 717400 11.312.400 1001 724 807450 11.312.450 1126 813 907500 11.312.500 1251 903 1006630 11.312.630 1577 1135 1266

BEND 90˚ R= 5D (Sp-Sp)

BEND 45˚ R= 5D (Sp-Sp)


50 01.310.050 302 188 20175 11.310.075 376 232 24780 01.310.080 445 273 291

100 01.310.100 572 347 371140 11.310.140 701 424 453150 01.310.150 842 506 541200 01.310.200 1096 656 701225 11.310.225 1127 674 721250 11.310.250 1252 748 800315 11.310.315 1577 940 1005355 11.310.355 1777 1058 1131400 11.310.400 2003 1190 1273450 11.310.450 2253 1338 1431500 11.310.500 2503 1485 1589630 11.310.630 3153 1864 1999


50 01.309.050 302 365 39575 11.309.075 376 425 48980 01.309.080 445 533 577

100 01.309.100 572 672 739140 11.309.140 701 834 904150 01.309.150 842 999 1083200 01.309.200 1096 1298 1407225 11.309.225 1127 1334 1447250 11.309.250 1252 1482 1609315 11.309.315 1577 1864 2021355 11.309.355 1777 2099 2276400 11.309.400 2003 2363 2564450 11.309.450 2253 2657 2882500 11.309.500 2503 2951 3201630 11.309.630 3153 3716 4031

55





Issue 1 Revision 1

SIZE CODE ID A B C(mm) (mm) (mm) (mm)

200-100 01.120.200100 219 277 420 250250-150 11.120.250150 250 339 500 325315-150 11.120.315150 315 387 600 350315-200 11.120.315200 315 387 650 375355-150 11.120.355150 355 450 650 375355-200 11.120.355200 355 450 700 400400-150 11.120.400150 400 500 700 400400-200 11.120.400200 400 500 750 425400-250 11.120.400250 400 500 800 450450-150 11.120.450150 450 559 750 425400-200 11.120.450200 450 559 800 475450-250 11.120.450250 450 559 850 500450-315 11.120.450315 450 559 900 525500-150 11.120.500150 500 618 800 450500-200 11.120.500200 500 618 850 500500-250 11.120.500250 500 618 900 525500-315 11.120.500315 500 618 950 550

REDUCING TEE SPIGOT OFFTAKE (So-SoxSp)

REDUCING TEE SOCKET OFFTAKE (So-SoxSo)

TEE THREADED OFFTAKE (So-SoxTh)

SIZE CODE A B C ID1 ID2 Z1 Z2(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)20x15 01.122.020015 33 67 34 27 21 12 1425x15 01.122.025015 41 73 38 34 21 12 1825x20 01.122.025020 41 78 40 34 27 14 1840x25 01.122.040025 59 97 50 48 34 18 2550x25 01.122.050025 74 109 56 60 34 18 3150x40 01.122.050040 74 125 62 60 48 26 31

SIZE CODE ID A B C D Z(mm) (mm) (mm) (mm) (mm) (mm) (mm)

15 01.121.015 21 29 62 29 18 1120x15 01.121.020015 27 35 67 32 18 14

20 01.121.020 27 35 72 35 21 1425x15 01.121.025015 34 44 73 35 18 17

25 01.121.025 34 43 85 42 24 17

EQUAL TEE (So-SoxSo) SIZE CODE ID A B Z1 Z2 TYPE(mm) (mm) (mm) (mm) (mm) (mm) (mm)

15 01.122.015 21 63 31 11 11 M20 01.122.020 27 72 36 14 14 M25 01.122.025 34 85 43 18 18 M32 01.122.032 43 102 51 22 22 M40 01.122.040 48 112 56 25 25 M50 01.122.050 60 137 69 32 32 M75 11.122.075 75 167 84 40 40 M80 01.122.080 89 204 102 49 49 M

100 01.122.100 114 258 129 64 64 M150 01.122.140 168 360 180 88 88 M200 01.122.200 219 365 235 118 118 M225 11.122.225 225 472 247 124 124 M250 11.122.250 250 520 326 162 162 M315 11.122.315 315 652 326 162 162 M355 11.122.355 355 891 421 263 239 M400 11.122.400 400 990 471 289 265 M450 11.122.450 450 1083 524 310 292 F500 11.122.500 501 1272 562 380 306 F

56

Sizes 15mm - 315mm are mouldedReduced branch sizes are available in sizes 355 - 630


Issue 1 Revision 1

Y PIECE 45˚ SIZE CODE ID A B C Z1 Z2 Z3 TYPE(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)

20 01.128.020 27 28 68 43 6 26 34 M25 01.128.025 34 33 81 52 7 29 55 M32 01.128.032 42 41 98 65 9 42 52 M40 01.128.040 48 50 117 77 11 51 65 M50 01.128.050 60 60 140 95 12 63 78 M80 01.128.080 89 140 400 250 273 186 60 F

100 01.128.100 114 220 550 375 370 285 100 F150 01.128.150 168 277 700 475 468 359 126 F200 01.128.200 219 277 700 475 462 356 123 F250 11.128.250 250 339 750 575 458 429 108 F

SADDLE STRIPS SIZE CODE α A B D*(mm) (mm) (mm) (mm) (mm)

80 01.146.080 120˚ 300 7 1/2”100 01.146.100 120˚ 300 9 1 1/4”140 11.146.140 120˚ 300 11 1 1/4”150 01.146.150 120˚ 300 13 1 1/4”200 01.146.200 120˚ 300 17 2”225 01.146.225 60˚ 300 17 2”250 11.146.250 60˚ 300 19 2”315 11.146.315 60˚ 300 24 2”355 11.146.355 60˚ 300 28 2”400 11.146.400 60˚ 300 30 2”450 11.146.450 60˚ 300 35 2”500 11.146.500 60˚ 300 38 2”

TAPPING SADDLESSIZE CODE A B ID1 ID2(mm) (mm) (mm) (mm) (mm)

80 x 50 01.127.080050 150 96 89 60100 x 50 01.127.100050 175 108 114 60

SIZE CODE A A1 B ID ID1 Z TYPE(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)

20 x 15 01.114.020015 34 27 46 27 21 4 M25 x 15 01.114.025015 42 27 52 34 21 7 M25 x 20 01.114.025020 42 34 52 34 27 5 M32 x 25 01.114.032025 52 43 64 42 34 10 M40 x 25 01.114.040025 59 43 71 48 34 15 M40 x 32 01.114.040032 59 52 68 48 42 8 M50 x 40 11.114.050040 74 62 81 60 48 13 M80 x 50 01.114.080050 110 74 112 89 60 23 M

100 x 80 01.114.100080 141 110 138 114 89 21 M150 x 100 01.114.150100 204 142 204 168 114 47 M250 x 225 11.114.250225 275 - 275 251 226 13 F315 x 250 11.114.315250 341 - 328 316 251 19 F355 x 315 11.114.355315 384 - 382 356 316 20 F400 x 355 11.114.400355 440 - 427 401 356 23 F450 x 400 11.114.450400 493 - 479 451 401 24 F500 x 450 11.114.500450 548 - 530 501 451 25 F630 x 500 11.114.630500 668 - 596 632 501 38 F

REDUCING SOCKET

57

Larger sizes are available on request

* Maximum sizes of threaded tapping


Issue 1 Revision 1

REDUCING HEXAGON NIPPLE

SIZE CODE A B C ID OD Z(mm) (mm) (mm) (mm) (mm) (mm) (mm)

20 x 15 01.107.020015 27 44 15 21 27 2125 x 15 01.107.025015 27 47 15 27 34 2125 x 20 01.107.025020 34 48 16 27 34 2332 x 25 01.107.032025 42 55 19 34 42 2640 x 25 01.107.040025 43 58 19 - 48 2740 x 32 01.107.040032 52 61 22 - 48 3050 x 25 01.107.050025 43 64 19 48 60 2750 x 40 01.107.050040 59 68 21 48 60 32

FAUCET SOCKET(PLAIN THREADED SOCKET)

SIZE CODE A B C ID OD Z(mm) (mm) (mm) (mm) (mm) (mm) (mm)

15 01.101.015 31 41 18 21 27 1920 01.101.020 38 47 20 27 34 2225 01.101.025 47 54 24 34 42 2532 01.101.032 57 61 27 42 53 2940 01.101.040 65 65 27 48 60 2950 01.101.050 79 73 30 60 75 34


20 x 15 01.109.020015 21 27 22 225 x 15 01.109.025015 21 34 25 525 x 20 01.109.025020 27 34 25 332 x 15 01.109.032015 21 42 29 932 x 20 01.109.032020 27 42 29 932 x 25 01.109.032025 34 42 29 440 x 15 01.109.040015 21 48 31 1140 x 25 01.109.040025 34 48 31 640 x 32 01.109.040032 42 48 31 250 x 25 01.109.050025 34 60 37 1250 x 40 01.109.050040 48 60 37 680 x 20 01.109.080020 27 89 52 3180 x 50 01.109.080050 60 89 52 15

100 x 50 01.109.100050 60 114 65 28100 x 80 01.109.100080 89 114 65 13

150 x 100 01.109.150100 114 168 92 28200 x 150 01.109.200150 168 219 120 3250 x 225 11.109.250225 225 250 135 12315 x 250 11.109.315250 250 315 168 33355 x 315 11.109.355315 315 315 188 20450 x 400 11.109.450400 400 450 235 22500 x 450 11.109.500450 450 500 260 25560 x 500 11.109.560500 500 560 275 15630 x 500 11.109.630500 500 630 288 28

REDUCING BUSH

58


HEXAGON NIPPLE

SIZE CODE A B C ID OD Z1 Z(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)

15 01.107.015 27 41 15 - 21 - 2120 01.107.020 34 46 17 21 27 26 2425 01.107.025 42 51 19 27 34 29 2632 01.107.032 52 59 21 34 42 34 2940 01.107.040 59 62 21 - 48 - 3150 01.107.050 74 73 26 48 60 36 36

RED. HEX. NIPPLE

RED. HEX. NIPPLE

Issue 1 Revision 1

MALE ADAPTOR

SIZE CODE A B C ID Z(mm) (mm) (mm) (mm) (mm) (mm)

15 01.151.015 27 38 15 21 1820 01.151.020 34 42 17 27 2025 01.151.025 42 49 19 34 2432 01.151.032 52 56 21 42 2740 01.151.040 59 58 21 48 2750 01.151.050 74 70 26 60 33

FEMALE ADAPTOR SPIGOT SOCKET CODE A B Z Z1 C(mm) (mm) (mm) (mm) (mm) (mm)

15 - 01.153.015 32 42 22 - 1820 15 01.153.020 38 47 25 27 2125 20 01.153.025 47 53 28 31 2432 25 01.153.032 57 62 33 37 2740 - 01.153.040 65 64 33 - 2850 40 01.153.050 79 75 39 42 30

CAP SIZE CODE ID A B C TYPE(mm) (mm) (mm) (mm) (mm)

15 01.140.015 21 27 8 29 M20 01.140.020 27 33 9 33 M25 01.140.025 34 41 13 39 M32 01.140.032 42 52 17 46 M40 01.140.040 48 59 17 50 M50 01.140.050 60 74 21 61 M75 11.140.075 75 93 27 71 M80 01.140.080 89 105 77 111 M

100 01.140.100 114 138 101 139 M140 11.140.140 140 173 114 170 M150 01.140.150 168 203 127 200 F200 01.140.200 219 264 164 250 F225 11.140.225 225 272 169 247 F250 11.140.250 250 302 186 275 F315 11.140.315 315 380 232 341 F355 11.140.355 355 428 260 384 F400 11.140.400 400 482 291 440 F450 11.140.450 450 542 326 493 F500 11.140.500 500 602 361 548 F560 11.140.560 560 674 382 593 F630 11.140.630 630 758 415 688 F

THREADED PLUG SIZE CODE A B C(mm) (mm) (mm) (mm)

15 01.155.015 27 21 1520 01.155.020 33 23 1625 01.155.025 41 26 1932 01.155.032 51 30 2240 01.155.040 58 31 2250 01.155.050 71 36 26

59


ID

C

SIZE

Issue 1 Revision 1

SOCKET UNION SIZE CODE A B ID Z(mm) (mm) (mm) (mm) (mm)

15 01.205.015 35 43 21 1020 01.205.020 43 47 27 1225 01.205.025 60 59 34 1232 01.205.032 74 70 42 1240 01.205.040 83 73 48 1250 01.205.050 103 86 60 1280 01.205.080 158 113 89 12

100 01.205.100 182 142 114 14

SIZE CODE ID A B C(mm) (mm) (mm) (mm) (mm)

15 01.455.015 21 13 37 1420 01.455.020 27 18 41 1425 01.455.025 34 21 45 1632 01.455.032 42 29 65 1640 01.455.040 48 34 67 1650 01.455.050 60 38 87 2280 01.455.080 89 50 122 24

100 01.455.100 114 65 156 38

SADDLE CLIP

PIPE CLIP SIZE CODE B C D d1 d2 d3 Z1 Z2 TYPE(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)

15 05.434.015 26 10 6 21 10.5 5.5 16.5 19 B20 05.434.020 29 10 6 27 10.5 5.5 19 21.5 B25 05.434.025 32 10 6 34 10.5 5.5 24 26.5 B32 05.434.032 36 10 6.5 42 14 6.5 33.5 33.5 C40 05.434.040 39 10 6.5 48 14 6.5 37 37 C50 05.434.050 50 10 10 60 17 8.5 44.5 44.5 C80 05.434.080 105 - 15 89 - 9 89 71 G

100 05.434.100 120 - 15 114 - 9 99 81 G

60

Seal material - EPDM

* Clip thicknessMaterial - Black polypropylene

Material - Black polypropylene


Issue 1 Revision 1

SIZE CODE A C D E(mm) (mm) (mm) (mm)

32 01.452.032 95 8 15˚ 440 01.452.040 95 8 15˚ 450 01.452.050 105 8 15˚ 580 01.452.080 130 12 15˚ 6

100 01.452.100 135 18 15˚ 10150 01.452.150 180 18 15˚ 10200 01.452.200 205 25 15˚ 14250 11.452.250 240 25 15˚ 14315 11.452.315 260 25 15˚ 14355 11.452.355 265 25 15˚ 14400 11.452.400 265 25 15˚ 14450 11.452.450 265 25 15˚ 14500 11.452.500 254 25 15˚ 16560 11.452.560 254 25 10˚ 16630 11.452.630 354 25 10˚ 16

RUBBER EXPANSION JOINT

ANCHOR SLEEVE SIZE CODE ID A B(mm) (mm) (mm) (mm)

50 01.272.050 60 74 4075 11.272.075 76 93 4080 01.272.080 89 104 50

100 01.272.100 115 140 60140 11.272.140 141 173 90150 01.272.150 169 208 90200 01.272.200 220 268 90225 11.272.225 227 268 120250 11.272.250 251 275 120315 11.272.315 316 347 120355 11.272.355 356 390 120400 11.272.400 401 441 120450 11.272.450 451 501 120500 11.272.500 502 550 180560 11.272.560 562 616 180630 11.272.630 632 710 180

ANCHOR FLANGE SIZE CODE ID A B C D(mm) (mm) (mm) (mm) (mm) (mm)

50 01.273.050 62 96 40 14 7475 11.273.075 76 115 53 16 8880 01.273.080 91 127 57 18 118

100 01.273.100 116 159 70 20 134140 11.273.140 141 201 77 22 162150 01.273.150 170 214 100 24 192250 11.273.250 252 334 137 32 305315 11.273.315 317 380 170 35 362355 11.273.355 357 440 190 37 415400 11.273.400 402 493 214 40 450450 11.273.450 452 556 241 42 506500 11.273.500 502 613 266 45 561560 11.273.560 562 665 285 50 615630 11.273.630 632 720 300 70 669

61


Issue 1 Revision 1

BALL CHECK VALVE SINGLE UNION SIZE CODE A B Z(mm) (mm) (mm)

15 01.***.015 48 95 6220 01.***.020 59 112 7325 01.***.025 69 124 7932 01.***.032 96 148 9440 01.***.040 96 148 8850 01.***.050 103 177 10580 01.***.080 178 215 114

BALL VALVE DOUBLE UNION SIZE CODE A B C D Z(mm) (mm) (mm) (mm) (mm) (mm)

15 01.***.015 51 101 48 81 6720 01.***.020 63 119 65 87 7925 01.***.025 73 134 69 101 8632 01.***.032 105 161 88 127 10140 01.***.040 105 160 88 127 9850 01.***.050 135 191 108 151 11880 01.***.080 182 260 138 191 158

100 01.***.100 217 314 165 241 187

SOLVENT CEMENT USAGE*

ABS SOLVENT CEMENT MEK CLEANER / PRIMER

SIZE SOLVENT WELD(mm) JOINTS PER LITRE**

50 13580 45

100 35125 20150 20195 10200 10225 4300 4350 3375 2400 1450 1500 0.5575 0.5650 0.3750 0.3

* The usage of MEK is approximately 50% that of ABS cement** A socket counts as 2 joints, a tee as 3 joints etc.

62

Code 836 - EPDM sealCode 838 - FPM seal

Code 880 - EPDM sealCode 882 - FPM seal


Issue 1 Revision 1

EURAPIPEMETRIC PIPE SERIES 1 DN100 TO DN950

63

FLOW NOMOGRAMS

Issue 1 Revision 1


64

Issue 1 Revision 1


65

Issue 1 Revision 1


66

Issue 1 Revision 1


67

Issue 1 Revision 1


68

Issue 1 Revision 1


69

Issue 1 Revision 1


70


Notes

abs pipe design manual

Documents

jabatan perkhidmatan

galvanised

supplied plain

full face

stub flange

applying solvent

valve support

buried flexible