ABSTRACTS OF PAPERS

From the AWS Professional Programand Poster Session

A part of the 2009

FABTECH International & AWS Welding ShowNovember 15-18, 2009

Chicago, Illinois

AmericanWelding Society

American Welding Society550 N. W. LeJeune Road

Miami, Florida 33126

90th Annual Professional Program Listing

Monday, November 16,20098:30 AM-11:00 AM

Room: N138

Chair: Stephen Liu, Colorado School of Mines, Golden, CO

SESSION 1: International Trends in Welding Research

A. 8:30am

Status and Trends ofWelding Technologyand industry in China

by Ping Shan, President, Chinese Welding Society and Tianjin University

B. 9:15am

Status and Trends of Welding Technology and Industry in Taiwan

by Jong-Ning Aoh, Taiwan Welding Association and National Chun Cheng

C. 10:00am

Welding Research in Canada

by Patricio Mendez, N. Zhou, A. Gerlich and M. Yarmuch, University of Alberta

Monday, November 16,20091:30 PM - 5:00 PM

Room: N138

Chair: Sindo Kou, University of Wisconsin, Madison, Wl

SESSION 2: Friction Stir Welding

A. 1:30pmEffect ofJoint Design on Strength of DissimilarMg-to-AI Friction-Stir Welds 13

by Vahid Firouzdor and Sindo Kou, University ofWisconsin, Madison, Wl

B. 2:00pm - CANCELLED

Friction Stir Spot Welding and its Application forMagnesiumAbstract not available at the time ofpublicationby Blair E. Carlson, Cameron Dasch, Robert Szymanski and Mark T. Hall, General Motors R&D, Warren, Ml

C. 2:30pmMaterial Flow and Deformation Mechanisms During Friction Stir Weldingby Adrian Gerlech, University of Alberta, Edmonton, Canada

15

D. 3:00pmSynthesis of experimentaland Simulation FSWresults using scaling techniques,by Karem Tello, Colorado School of Mines, Golden, CO

Patricio Mendez, University of Alberta, Edmonton, Canada

17

E. 3:30pmFerrous Alloy Friction Stir Welding and Microstructure Simulation

by David M. Failla II and John Lippold, The Ohio State University, Columbus, OH

27

F. 4:00pmComparison ofJoining Thin Sheet TRIP 780 to CRIF Steels Using FSW and GTAWProcesses

by Scott Gordon, Stephen Liu, Colorado School of Mines, Golden, CO

29

Monday, November 16,20091:30 PM-5:00 PM

Room: N139

Chair: John DuPont, Lehigh University, Bethlehem, PA

SESSION 3: Welding Metallurgy

A. 1:30pm

Optimizing Corrosion Performance of Welds 33

by Andrew Stockdale and John DuPont, Lehigh University, Bethlehem, PA

B. 2:00pm

Loading, Heat Treatmentand Welding Parameters Influence on Wear Resistance 35

by Estela S. Surian, Agustin Gualco, Hernan Gabriel Svoboda and Luis Alberto de Vedia, UNLZ and Regional FacultySan Nicolas-UTN, Buenos Aires, Argentina

C. 2:30pm

Development of a Chromium-Free Ni-Base Consumable for Joining Stainless Steel 39

by Jeffrey Sowards, Boian T. Alexandrov, Dong Liang, Gerald S. Frankel and John Lippold. The Ohio State University,

Columbus, OH

D. 3:00pmGas Tungsten Arc Welding of Titanium: Complex Fluoride-Containing Flux Pastes and Flux-Cored Wires 47

by Christine Hillier, Michael Liu and Stephen Liu, Colorado School of Mines, Golden, CO

E. 3:30pmIn-situ Thermite Welding ofBoiler Tubing 51

by John Nickell and Stephen Liu, Colorado School of Mines, Golden, COKent Coleman, Electric Power Research Institute

F. 4:00pmMagnetic Stirring ofHigh Chromium Nickel Based Weld Metals 57

by Steve McCracken, Electric Power Research Institute, Charlotte, NCSuresh Babu, Dave Farson, Yong Chae Lin and xinghua Yu, The Ohio State University, Columbus, OH

G. 4:30pmMicrostructure Control in HSLA Steel Welds 59

by Boian T. Alexandrov and John C. Lippold, The Ohio State University, Columbus, OH

Monday, November 16,20091:30 PM - 5:00 PM

Room: N136

Chair: Patrick Hochanadel, Los Alamos National Laboratory, Los Alamos, NM

SESSION 4: High Energy Density Beam Processes

A. 1:30pmLaser Hybrid Welding/Brazing ofAl to Ti Alloys with Filler Wire

by Liqun Li and Norman Zhou, University of Waterloo, Waterloo, CanadaShuhai Chen and YanBin Chen, Harbin Institute of Technology, Harbin, China

B. 2:00pmLaser Welding of open Root Thin Foil Materials forProducing Lattice Structures

by Andrew Deceuster, Chunbo Zhang and Leijun Li, Utah State University, Logan, UT

C. 2:30pmEnergy Transferin Laser Spot Welding - Effect of Joint Geometry.

by Charles V. Robino, Jerome T. Norris and Gerald A, Knorovsky, Sandia National Laboratories, Albuquerque, NM

D. 3:00pmThe Use ofFiller Metal Shims to Improve Electron Beam Weldabilityby John Rugh, and Gary LaFlamme, PTR-Precision Technologies, Inc., Enfield, CT

Daniel Nowak, GE Energy, Greenville, SC

E. 3:30pmFiberLaser Beam Oscillation Techniques for Spiking Suppressionby Dave Farson, Matt Reiter and Junho Cho, The Ohio State University, Columbus, OH

F. 4:00pmComparison of high Deposition Rate Laser Cladding with Yb Fiberand Direct Diode Lasers

by Todd A. Palmer and Kenneth Meinert, Pennsylvania State University, State College, PA

Keith Parker, Direct Diode Systems, Coherent, Inc., Stephenville, TX

G. 4:30pmBead Geometry Control for Repair of Directionally Solidified Nickel-Based Superalloy

by Andrew Deceuster, Chunbo Zhang and Leijun Li, Utah State University, Logan, UT

Tuesday, November 17,20098:00 AM-12:00 PM

Room: N138

Chair: YuMing Zhang, University of Kentucky, Lexington, KY

SESSION 5: Arc Processes

A. 8:00am

New Advancements in AC GMAWfor Steel Construction 85

by Matthew Brooks, OTC Daihen, Inc., Atlanta, GA

Ken Takahashi, OTC Daihen Inc., Tipp City, OHHideo Shiozaki, Tetsuo Era and Tomoyuki Ueyama, OTC Daihen, Inc., Kobe, Japan

6.8:30am

A Compact, Low Cost, In-Process Welding Defects Detection System Based on Thermal Plasma Emission 87

by Pengcheng Lv, and Binglin Miao, AlphaSense, Inc., Newark, DE

Seun Hwan Lee and Jyoti Mazumder, University of Michigan, Newark, DE

Matthew Sinfield, Naval Surface Warfare Center, West Bethesda, MD

C. 9:00am

Laser Enhanced GMAW Metal Transfer. 89

by Yi Huang and YuMing Zhang, University of Kentucky, Lexington, KY

D. 9:30am

Reflection ofIllumination Laser from Gas MetalArc Weld Pool Surface,

91

by Xiaoji Ma and YuMing Zhang, University of Kentucky, Lexington, KY

E. 10:00am

Droplet Heat Content in Various TransferModes in Gas Metal Arc Welding 93

by Erik James Soderstrom, Colorado School of Mines, Golden, CO

Kevin Michael Scott and Patricio F. Mendez, University ofAlberta, Edmonton, Canada

F. 10:30am

Compositional Variation ofIndividual Fume Particles by STEM-EDS 95

by Neil T. Jenkins, The Ohio State University, Columbus, OHThomas W. Eager, Massachusetts Institute of Technology, Cambridge, MA

G. 11:0Oam

Influence of Behavioral Parameters on Duplex Weldments 97

by Carolian Payares-Asprino, and Homan Galezo, Universidad Simon Bolivar, Caracas, Venezuela

John P. Steele, Colorado School of Mines, Golden, CO

Tuesday, November 17,20098:00 AM -12:00 PMRoom: N139

Chain Michael Santella, Oak Ridge National Labs, Oak Ridge, TN

SESSION 6: Industrail Technology

A. 8:00am

Construction and Weld Overlay of Pipelines for the Petrochemical Industry 105by Borja Saiz Sanchez and Roberto Saiz Juarez, Nuevas Tecnologias de Soldadura SI. (NEWTESOL), Cajano, Spain

B. 8:30am

Evaluation ofArc Burning Behavior and Process-Integrated QualityAssurance in Pulse GMA Welding Al-Mg Alloys.. 117by S. Rajasekaran, Vinayaka Missions University, Ariyanur, India

C. 9:00am

Thermal Sprayed Aluminum Against Corrosion Under Insulation 119by Fred van Rodijnen, Sulzer Metco OSU GmbH, Duisburg, Germany

0.9:30am-CANCELLED

Reducing the Noise Generated When Air-Arc Gouging Can Be As Simple As Flipping A SwitchAbstract not available at the time ofpublicationby George Durkt, Jr., U.S. Dept. of Labor - Mine Safety & Health Administration, Pittsburgh, PA

E. 10:00am

DeltaSpot- Reel time resistance welding.by Stefan Mayr, Fronius, USA, Brighton, Mi

. 125

Tuesday, November 17,20098:00 AM-12:00 PMRoom: N136

Chair: Dave Farson, The Ohio State University, Columbus, OH

SESSION 7: Welding Modeling

A. 8:00amA Distortion Prediction Tool for Weld Sequence Optimizationby Yu-Ping Yang, Edison Welding Institute, Columbus, OH

Bradrinarayan P. Athreya, Caterpillar, Mossville, IL

129

B. 8:30am

Preventing Dissimilar Metal Weld Failures: Application ofNew Functionally Graded Transition Joints 131

by Gregory Brentrup, Brett Leister, John DuPont, Lehigh University, Bethlehem, PA

C. 9:00am

Analytical Three-Dimensional Temperature Fieldin Keyhole Welding 137Presented by Chon L. Tsai, Affiliated with The Ohio State University, Columbus, OHby C.C. Chiang and P.S. Wei, National Sun Yat-Sen University, Kaohsiung, China

D. 9:30am

Experimental andSimulation Study ofLaser-Stimulated Electrical Discharges in Nanoscale GapsAbstract not available at the time ofpublicationby Jian Chen and Dave Farson, The Ohio State University, Columbus, OH

E. 10:00am

Bilinear Model Predictive Control of Plasma Pipe Welding ProcessAbstract not available at the time ofpublicationby Kun Qian and YuMing Zhang, Universityof Kentucky, Lexington, KY

F. 10:30am

Maximum Post-Weld Heat Treating Temperatures for Ml Cr-Mo Steels 141

by Michael Santella, Oak Ridge National Laboratory, Oak Ridge, TN

G. 11:00am

Weld Profile Prediction of GMAWofDuplex Stainless Steel

Abstract not available at the time ofpublicationby John P.H. Steele, Colorado School of Mines, Golden, COCarolina Payares-Asprino, Universidad Simon Bolivar, Caracas, Venezuela

Tuesday, November 17, 2009

2:00 PM - 5:00 PM

Room: N138

Chair: Gerald A. Knorovsky, Sandia National Laboratories, Albuquerque, NM

SESSION 8: Properties/Design

A. 2:00pmFCMAW Welding of Stainless Steels for 4.2 K Service 143

by Edward N. Dalder, Dalder Materials Consulting, Inc., Alameda, CA

B. 2:30pmInfluence ofMaterial Properties and Weld Geometry on Fatigue Performance ofDP780and Mild Steei

GMAW Lap Joints 145

by David Anderson,, American Iron and Steel Institute, Southfield, Ml

Yan (Jack) Sang, Justin Hunt and Chonghua (Cindy) Jiang, AET Integration, Inc., Wixom, Ml

C. 3:00pm

Welding Specifications: What Makes for a Good One? 147

by Gerald A. Knorovsky, Sandia National Laboratories, Albuquerque, NM

0.3:30pmEffect of submerged arc welding parameters on Weld Microstructure and Mechanical Properties ofAISI 304 Welded

Joints for Cryogenic Applications 149

by Rafael Eiji Toma, Promon Tecnolgia, Sao Paulo, Brazil

Antonio Cordeiro Souza and Zorailde Morais, Lincoln Electric de Brazil, Guarulhos, Brazil

Sergio Duarte Brandi, University of Sao Paulo, Sao Paulo, Brazil

E. 4:00pmImpact Reliability ofHybrid LaserArc (HLA) Welds on Mild Steels and High Strength Steels 151

by Caleb Roepke and Stephen Liu, Colorado School of Mines, Golden, CO

F. 4:30pmEffect of Welding Parameters on Duplex Stainless Steel Performance 153

by Matthew Yarmuch, Alberta Research Council, Edmonton, Canada

Kimberley Sandy, Master Flo Valve, Inc., Edmonton, Canada

Galen Wright, G. Wright's Welding Ltd., Edmonton, Canada

G. 5:00pmDifferences in Hardness Testing Techniques for Characterizing Wellhead Cladding 157

by Joshua Sleigh, Martin Hukle and Brian Newbury, ExxonMobil Development Co., Houston, TX

Tuesday, November 17,20092:00 PM - 5:30 PM

Room: N139

Chair: Suresh Babu, The Ohio State University, Columbus, OH

SESSION 9: Solid-State Processess

A. 2:00pmAn Explosion In The Uses ofExplosion Welding 159

by Michael Blakely, Dynamic Materials, Sugarland, TX

B. 2:30pm

Explosive BondInterface Characterization 161

by Stephen Liu, Vilem Petr, Collin Trickel, Brandon Dugan, Scott Gordon, Dan Andrews and Chris Paul,Colorado School of Mines, Golden, CO

C. 3:00pmDiffusion-Welded Superconducting Joints ofBi-2223 /Ag Multlfilamentary Tapes 165

by Gui Sheng Zou, and Norman Zhou, University of Waterloo, Waterloo, CanadaWei Guo, Zhou Fang Big and Ai Ping Wu, Tsinghua University, Beijing, China

D. 3:30pmInterfacial Microstructure Characterization in Magnetic Pulse Welds.—, 167

by Yuan Zhang, Suresh Babu and Glen Daehn, The Ohio State University, Columbus, OH

E. 4:00pmTransient Thermal Response in Ultrasonic Additive Manufacturing 169

by David Schick and Suresh Babu, The Ohio State University, Columbus, OHMatt Short, Edison Welding Instiute, Columbus, OH

F. 4:30pmVery High Power UltrasonicAdditive Manufacturing 173

by Siriraman Melatheru Ramanujam, Suresh Babu, The Ohio State University, Columbus, OHMatt Short and Karll Graff, Edison Welding Institute, Columbus, OH

G. 5:00pmHigh-Resolution Transmission Electron Microscopy ofInterfaces in UAM bonds

Abstract not available at the time ofpublicationby Ryan Dehoff, David Schick, Ryan Hahnien and Suresh Babu, The Ohio State University, Columbus, OH

Tuesday, November 17,20092:00 PM - 5:00 PM

Room: N136

Chair: Murali Tumuluru, U.S. Steel, Munhall, PA

SESSION 10: Automotive

A. 2:00pmFailure Mode and heatAffected Zone Microstructure ofAHSS 185

by Victor H. Baltazar Hernandez, Yasuaki Okita and Y. Zhou, University of Waterloo/Centre for Advanced Materials Joining,Waterloo, Canada

B. 2:30pmEffects of Surface Conditions On Resistance Spot Welding of Mg-Alloy AZ31 189

by Lei Liu, Jicai Feng, Yanhong Tian and Norman Zhou, Centre for Advanced Materials Joining, University of Waterloo,Canada & Harbin Institute of Technology, Waterloo, Canada

C. 3:00pmCorrosion and Corrosion-Fatigue ofAZZI Magnesium Weldments 191

by Carl E. Cross and Ping Xu, BAM, Berlin, GermanySuzanne Bender, Otto-von-Guericke University, Magdeburg, Germany

D. 3:30pmA Comparative Study ofJoint Efficiency forAdvanced High Strength Steels 193

by Ted Coon, Ford Motor Company, Dearborn, Ml

John Bohr, General Motors R&D, Warren, Ml

Justin Hunt, AET Integration, Inc., Wixom, Ml

E. 4:00pmThe Effect ofAlloying Elements on the Resistance Spot Weld Performance in High Strength DualPhase Steels 195

by Murali Tumuluru, U.S. Steel, Munhall, PATakahiro Kashima, Kobe Steel, Japan

F. 4:30pmEvaluation ofthe Partial Interfacial Fracture During Mechanical Testing for Spot-Welded AdvancedHigh Strength Steels 201

by Yeong-Do Park and Sang-Min Lee, Dong-Eui University, Busan, South Korea

Du-Youl Choi and Ji-Ho Lim, POSCO, Gwangyang-Si, South Korea

Wednesday, November 18,20098:00 AM-12:00 PM

Room: N138

Chair: Wangen Lin, Pratt & Whitney, Hartford, CT

SESSION 11: Weldability

A. 8:00am

Arc Waveform andNi-Cr-Fe weld Overlay Quality.203

by Yoni Adonyi, and Steve Wolbert, LeToumeau University, Longview, TX

Jordan Smith, Arc Specialties, Houston, TX

B. 8:30am

Failure Analysis of Welded Pipe Supports205

by Mikal C. Balmforth and John Wise, Exponent, Inc., Matick, MA

C. 9:00am

High Chromium Nickel-Base Weld Filler Metals 207

by Steve McCracken, Electric Power Research Institute, Charlotte, NC

Boian Alexandrov, John Lippold, Jeffrey Sowards and Adam Hope, The Ohio State University, Columbus, OH

D. 9:30am

Diffusible Hydrogen Characteristics of Hybrid LaserArc Welding 209

by Paul A. Blomquist, Applied Thermal Sciences, Sanford, ME

Stan Ferree, ESAB Welding and Cutting Products, Hanover, PA

Dale Anderson and Brian Marx, Concurrent Technologies Corp., Johnstown, PA

E. 10:00am

A Comparison ofthe High Temperature Corrosion Resistance of Co-Extruded and Weid Overlay Coatings for

Corrosion Protection in Coal Fired Boilers 211

by John N. DuPont, Lehigh University, Bethlehem, PA

William Van Geertruyden, EMWTechnologies, Bethlehem, PA

T. Caizza, Plymouth Engineered Shapes, Hopkinsville, KY

F. 10:30am

Welding Technology forReeled Linepipe used in Offshore Sour Service Applications 273

by Germanique Pickens, Craig Monahan and Rick Noecker, ExxonMobil Development Co., Houston, TX

G. 11:00am

GTAWand LBWof304 to 304L Stainless Steels 215

by P.W. Hochnanadel, M.Q. Johnson, T.J. Lienert, J. Martinez and R. Martinez, Los Alamos National Laboratory,Los Alamos, NM

H. 11:30am

Effects ofLocal CrAdditions on Solidification Mode and Cracking in

PulsedLaser Welds on 304L Stainless Steel 219

by T.J. Lienert, PA. Papin, CT. Neckerand D.J.Alexander, Los Alamos National Laboratory, Los Alamos, NM

Wednesday, November 18, 2009

8:00 AM -12:00 PM

Room: N139

Chair: Johnnie DeLoach, Nava! Surface Warfare Center, West Bethesda, MD

SESSION 12: Shipbuilding

A. 8:00am

Microstuctutal Evolution and Mechanical Properties ofa New High Strength Steel forDefense Applications 221

by Jeff D. Farren and John DuPont, Lehigh University, Bethlehem, PA

B. 8:30am

Atom Probe Tomography ofCu Precipitates in HAZ of Steel. 223

by Xinghua Yu, Jeremy Caron, Suresh Babu and John Lippold, The Ohio State University, Columbus, OH

C. 9:00am

Qualification of HLAW ofHSLA-80 Under Naval Vessel Rules 225

by Paul A. Blomquist and Carl Chretien, Applied Thermal Sciences, Sanford, ME

Erik Oiler and Brian Marx, Concurrent Technologies Corp., Johnstown, PA

D. 9:30am

Weldability Evaluation ofBlast-ResistantNaval Steel 227

by Jeremy Caron and John Lippold, The Ohio State University, Columbus, OH

E. 10:00am

Airbone Weld Fume Emission Profiles ofHLAW. 231

by Paul A. Blomquist, Applied Thermal Sciences, Sanford, ME

Dan Chute, Atrium Environmental Health and Safety Services, Reston, VA

F. 10:30am

Size-Fractionated Stainless Steel Welding Fumes Emissions in an Isokinetic Chamber

and in the Breathing Zone

Abstract not available at the time ofpublication

)y S. Erdal, J.J. Schauer, J. Breskey and E. Indacochea, UIC-UW-M

Category B: 4-Year Degree Student Level

PCB1 Comparison of CC and CV Power Supplies for FCAW-G Welding 235Jason Livingston.Katelynn Carr and Kevin Gockenbach, The Ohio State University, Columbus, OH

PCB2 Effect ofPre-Heating on Vibration Welding of ThermoplasticsPoster not available at the time ofpublicationJohn Daubert, Andy Thompson, Margaret Zantow, Avraham Benatar and Sean Flowers,The Ohio State University, Columbus, OH

PCB3 Nickel Alloy electrodes for Welding 9% Ni Steels

Poster not available at the time of publicationOmar Khan, Dan Whiting and Drew McCord, The Ohio State University, Columbus, OH - CANCELLED

PCB4 Larger Diameter Wire Joining for Continuous Wire FeedingPoster not available at the time ofpublicationBlake McAllister, Roman Martynyuk and Richard Brawley, The Ohio State University, Columbus, OH

PCB5 Evaluating Automated Extended Stickout GMAW. 237Adam O'Brien, Nathan Mandeville and Joseph Doyle, The Ohio State University, Columbus, OH

PCB6 Process Evaluation ofSAW With Strip Electrod 239Drew Spears, James McClellan and Zane Bogosian, The Ohio State University, Columbus, OH

PCB7 Weld Repair ofCracks In Hastelloy-X 241Frank Argentine, Jason Hurst and James Rule, The Ohio State University, Columbus, OH

PCB8 Tool Design Optimization in Friction Stir Welding 243

Brent Ludwig, Ken Bean Jr., Mitch Plant, Devin Hartshorn and Scott Grove,Materials Joining Engineer, Longview, TX

PCB9 A Study on theAs-welded Surface Cleanliness andAppearance of GMA Welds 245

Shane Krause and Tanner Patterson, Montana Tech of The University of Montana, Butte, MT

Category C: Graduate Degree Student Level

PCC1 Hardness nanoindentation study ofHAZ in RSW ofAHSS

Poster not available at the time ofpublicationVictor H. Baltazar Hernandez, Norman Y. Zhou, University of Waterloo/Centre for Advanced

Materials Joining, Waterloo, ON Canada - CANCELLED

PCC2 Integrated Experimental and Numerical System for GMAWProcess Monitoring and Control 247

Julien Chapuis, Fabien Soulie, Laboratoire de Mecanique et Genie Civil (LMGC), Montpellier FRANCE

PCC3 The Effects ofSAW Variables on the Penetration Porfile Shapes and CVN

Fracture Energies ofPipeline Steels 249

Joel Pepin, Dr. Hani Henein and Dr. Douglas Ivey, University of Alberta, Edmonton, Alberta, Canada