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' Sirco Automazione 1997 09.97 SIRCO TECHNICAL HANDBOOK DIGITAL INVERTERS FOX SERIES

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Page 1: AC  drive SIRCO fox^gb_1.00

FOX SERIES

© Sirco Automazione 1997 09.97

SIRCO

TECHNICAL HANDBOOK

DIGITAL INVERTERS

FOX SERIES

Page 2: AC  drive SIRCO fox^gb_1.00

© Sirco Automazione 1997 09.97

FOX SERIES

Page 3: AC  drive SIRCO fox^gb_1.00

FOX SERIES

© Sirco Automazione 1997 09.97

Applicable maximummotor out: 004 → 0,37 kW

008 → 0,75 "011 → 1,1 "015 → 1,5 "S15 → 1,5 " size T1022 → 2,2 "040 → 4,0 "S40 → 4,0 " size T2055 → 5,5 "075 → 7,5 "110 → 11 "

MODEL

C E

SIRCO

OPTION

S/N INPUT

OUTPUT

LOAD

IPmade in Italy

AC 220V -15% / 240V +10%16A 50/60 Hz 1 PHASEAC 0 / 220V 7A 0,1 / 480 Hz

1,5 kW AC 3Ph MOTOR

IP 20

_

_

_

SIRCO AUTOMAZIONE S.R.L.Vigonovo - VE - ItalyFrequency converter

Input specifications →

Output voltage →specifications

Load specifications →

Enclosure specification →

FOX2MS15

Phase: M→ single - phaseT → three - phase

Voltage class: 2 → 220 V / 240 V 4 → 380 V / 460 V

Serie's name

NAME PLATE

Page 4: AC  drive SIRCO fox^gb_1.00

© Sirco Automazione 1997 09.97

FOX SERIES

CONTENTS Page

Name Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

TECHNICAL SPECIFICATIONSGuide to the choice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

WIRING DIAGRAMSPower and control terminal blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Terminal description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

INSTALLATIONInstallation guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10Wiring hints- Protections - Cables Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13How to change the value of a parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

INVERTER PARAMETERS

Display of parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Digital I/O status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Parameter summary list ( F Menu, C Menu) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18P Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19b Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Parameter description :Frequency reference settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Settings of motor voltage / frequency characteristic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Frequency jumps - Output frequency limitations - Jogging control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Switching frequency - Acceleration and deceleration ramps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Motor data settings - Motor thermal protections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Prevention of motor stall - inverter lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Slip compensation - Istantaneous overload signalling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Prevention of short mains blackouts - Pickup of motor in free rotation (flying restart) . . . . . . . . . . . . . . . . . . . 27Automatic boost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Programmable control inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Auxiliary analog input - Analog output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Encoder input - Programmable digital outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Dynamic braking - Direct current braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31PID regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Reset - Autoreset - Protections and alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33Serial line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35Programming key - Encoder add-in board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Compliance - Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

MECHANICAL DIMENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Page 5: AC  drive SIRCO fox^gb_1.00

1© Sirco Automazione 1997 09.97

FOX SERIES

The main characteristic of the FOX inverter is its efficient and flexible control of motor speed. In this way, theasynchronous motor can be used in a wider range of applications, with a more regular rotation and a significant reduction ofnoise compared to the older inverters.

The FOX inverter can be used not only in the industrial field, e.g. machines, conveyor belts, etc., but also in the civilfield where its good performance and noiseless operation are essential features for its use.

- High torques at low revolution number

The FOX inverter produces high torques at low revolution number without discontinuity thanks to the automatism that,being activated from 0.1 Hz, assures a safe start of the motor .

- Noise disappearance

With the FOX inverter, those annoying noises typical of the older inverters will never be heard. The noiseless operationof the inverter is due to a proper method of creating the waveform of the voltage that supplies the motor.

- Continuity of operation in power failure state

In case of temporary power failure, the FOX inverter stops and starts again, and keeps the preset controlcharacteristics without having to stop the motor.

- Easy operation

A panel consisting of four keys, one display with four 7-segment digits and three leds allows you to easily operate theFOX inverter.The display and the keys allow you to change all the inverter parameters so as to make it suitable to all applications.The display also shows the values controlled, e.g. frequency or current, and the error codes in case of improper operation.

A programming key device allows to copy the preset control characteristic of the inverter for transferring parametersfrom and to or between inverters.

Besides being controlled from panel, the FOX inverter can be easily remote controlled and programmed through seriesconnection by means of a proper communication protocol.However, the run, stop, speed reversal and change operations are performed, as usual, through terminal board.

FOX

INTRODUCTION

In spite of its compact dimensions, the inverter FOX has several control features. When installed between mains andmotor, the inverter will increase their performance by offering a long continuous service that will result in saving.

Page 6: AC  drive SIRCO fox^gb_1.00

2 09.97 © Sirco Automazione 1997

FOX SERIES

Þ

Þ

General safety instructions

Throughout the text, the following Danger symbols indicate paragraphs containing particular instructions that must becarefully read so as to assure safety conditions to users:

This warns the user about the presence of a dangerous voltage. It indicates the presence of HighVoltage conditions that can cause serious damages or even death.

This indicates a general danger or very important operation notes.

Warnings

l Electrical devices can represent a risk source for personnel safety. It is therefore necessary to know all usagemethods and unit control devices perfectly before using the machine.

l The machine should then be used by skilled personnel only, aware of the installation and operation rules, incompliance with the safety and protection standards, and able to interpret all danger warnings.

The capacitors contained in the machine have dangerous high voltages. After cutting power off, you should waitat least 5 minutes before performing any operation.With stopped motor, dangerous voltages can be present on the entire power terminal board: terminals L1, L2, L3, U, V, W.

l In particular adjustment programming conditions, after a power failure, the machine could start automatically.

The warranty conditions valid at purchase time will be applied.Any responsibility will be declined for damages occurring duringtransportation or unpacking.

The unit is designed for motor speed control only. Do not use it for other applications.The manufacturer is not responsible for damages deriving from improper use or installation or inadeguate ambient conditions,as well as for damages due to improper rated values.Nor will, the manufacturer be responsible for consequential or accidental damages.

No intervention has to be perfomed on parts inside the machine: when installing, just remove the terminal board cover panel.Any tampering or use of spare parts or other parts not supplied by the manufacturer, besides making the warranty void, maycause damages and/or serious accidents.

The warranty will cover a period of 24 months after delivery to the final user and, in any case, will not last more than 36 monthsfrom delivery by SIRCO, if not otherwise indicated in the sale conditions.

The technical data contained in this manual are to be considered correct at printout time. The manufacturer, however, reservesthe right to change, without notice, both the contents and the technical data of the product.

Warranty and Notes onResponsibilities

SAFETY INSTRUCTIONS

Page 7: AC  drive SIRCO fox^gb_1.00

3© Sirco Automazione 1997 09.97

FOX SERIES PRODUCT DESCRIPTION

The FOX inverters are converters with D.C. intermediate circuit. When connected with a common single or threephase mains,they produce a threephase, variable-frequency, A.C. voltage, used to control the speed of threephase asynchronous motors.

The control circuit has a microprocessor properly programmed.

The control keyboard allows the user to easiliy and quickly enter any parameter necessary for the required working conditions.

The threephase, variable frequency, alternate voltage, controlled by microprocessor, is delivered to the motor through a powermodule which uses the most recent IGBT technology.The use of microprocessor, IGBT technology and modulation frequency programming, assures an extremely accurate andsilent operation.

The software, properly developed for power electronics, allows for an accurate and quick control of motor speed, start and stoptimes which can be independently adjusted, and other operation conditions:

l Speed control as a function of the load is by current adjustment, thus allowing for automatic adjustment to process.

l Automatic boost that allows for a safe start of the motor by acting on the torque as a function of the load. Presenceof high torques and rotation evenness at very low frequencies too.

l Direct current braking, with programmable duration and value, allowing for a comfortable motor stop.

l Presence of a PID-type inner regulator, which can be freely configured, to control the motor speed and/or torque.

l Presence of a standard series line, with programmable transmission modes, to remote program and/or control theconverter.

Further, the unit is provided with two programmable relay outputs and two programmable opto-insulated digital outputs, foralarms and machine state signalling. It also has an analog output that indicates, through selection, the trend of the main valuesof the inverter.

FOX T1 0,8- 1.5 Kw

220 V - 460 Vsingle -

threephase

FOX T21,5 - 4,0 Kw

220 V - 460 Vsingle -

threephase

FOX T34 - 11,0 Kw

380V - 460V

threephase

Page 8: AC  drive SIRCO fox^gb_1.00

4 09.97 © Sirco Automazione 1997

FOX SERIES

Guide to the choice

TECHNICAL SPECIFICATIONS

Protection degree IP 20

(*) resistor value suggested : 100 Ohm

(**) resistor value suggested : 50 Ohm

Vac kVA A A kW W Ohm

FOX2M004

FOX2M008

FOX2M011

FOX2MS15

FOX2M015

FOX2M022

FOX2T004

FOX2T008

FOX2T011

FOX2TS15

FOX2T015

FOX2T022

FOX4T008

FOX4T015

FOX4T022

FOX4TS40

FOX4T040

FOX4T055

FOX4T075

FOX4T110

2,2

4,0

6,0

7,0

7,0

10,0

2,2

4,0

6,0

7,0

7,0

9,5

2,2

4,0

5,5

9,0

9,0

12,5

17,0

25,0

4,5

9,0

12,0

16,0

16,0

20,0

2,5

5,0

8,0

9,0

9,0

11,0

3,5

6,0

8,0

13,0

13,0

16,0

21,0

30,0

0,37

0,75

1,1

1,5

1,5

2,2

0,37

0,75

1,1

1,5

1,5

2,2

0,75

1,5

2,2

4,0

4,0

5,5

7,5

11,0

25

45

60

80

80

100

25

45

60

80

80

100

30

50

70

160

160

230

300

450

T1

1,0

1,6

2,2

2,9

2,9

4,0

1,0

1,6

2,2

2,9

2,9

4,0

1,6

2,9

4,0

6,8

6,8

9,0

12,5

15,0

T1

T2

T2

100

100

100

50

50

50

100

100

100

50

50

50

50 (*)

50 (*)

50 (*)

25 (**)

25 (**)

25 (**)

25 (**)

25 (**)

T1

T2

T3

Minim.breakingresistor

Size

Inverterdissip.power

Motorpower

Currentabsorptionper phase

Ratedoutputcurrent

Inverterpower

InputvoltageModello

220 V - 15%

240 V + 10%

50 / 60 Hz

single phase

220 V - 15%

240 V + 10%

50 / 60 Hz

three phase

380V - 15%

460V + 10%

50 / 60 Hz

three phase

Page 9: AC  drive SIRCO fox^gb_1.00

5© Sirco Automazione 1997 09.97

FOX SERIES TECHNICAL FEATURES

current

Environmentconditions

Outputs

220/240 V, -15%+10%, single or 3-phase; 380/460 V, -15%, +10%, 3-phase

frequency: 47 Hz / 63 Hz. voltage 3-phase from 0V to input voltage.

output : from 0,1 to 480 Hz; resolution 0,1 Hz (0,01 Hz if set via serial line, or with

frequency optional 16 bit board).

switching : from 1kHz to 18 kHz, programmable.

continuous output: nominal current of the inverter type .

overload capacity : to 200% for 30" every 20' (model dependent).

acceleration time: 0,01 to 9999 sec. 4 different types, of previous programmed

accel./decel. deceleration time: 0,01 to 9999 sec. acc./dec. times, can be externally selected.

" S " characteristic: 0,0 to 10,0 sec.

operation temp.: 0°C to + 40°C (temperature close to the inverter);

storage temp.: -20°C a +60°C

ventilation: self cooling to 2,2 kW, then the ventilation is forced ;(free of oil, dust, or corrosive gas)

humidity: 20% RH to 90% RH, non-condensing.

installation: max. 2000 m sea level elevation. (over, the characteristics must be derated )

protective config. : IP 20start ( forward run ), direction ( reverse run).

alarm external (the action is programmable).

5 other: selectable betwen:

alarm reset; frequency selector: F1, F2, F3; acc./dec. ramp se-

lector: T1, T2; inverter enable; d.c. braking enable; start d.c.

braking; flying restart ;

(with optional card), accept 2 ch. from an encoder or a frequency

signal to be used as a frequency refer. or speed feedback

1°)selectable : 0/10V or -10V/+10V, offset and gain programma-

ble.

2°)selectable : 0/20 mA or 4/20 mA offset and gain programma-

ble.

3°)auxiliary: 0/10V, selectable function.

1°)alarm contact

2°)multifunction contact: state of the inverter, frequency,

acc./dec. ramps, encoder etc.

1°)open collector, selectable: same functions as relay n.2

2°) " " " " " "

0/10V: gain and offset programmable; amplitude function of

one of following signals: output frequency or voltage or current or

torque and also cos ϕ or power.

2-wire operation: 32 inverter max. can be linked in parallel;

transmission parameters are programmable;

can be used to substitute the keypad panel.

Operationsignals

DigitaloptoisolatedNPN or PNP

EncoderLine driver

Frequencyreference

Analog

Inputs

Relays

Photocoupleroutputs

Analog

Indications

Comunications

RS-485

overcurrent, undervoltage (programmable threshold), overvoltage, inverter overheating; overload of: inverter,

motor, braking resistor; phase loss (for three phase models ), inner fuse cutoff, phase to phase and phase

to ground shortcircuit, value of stored parameter error.

Protectionfunctions

V/F characteristic programmable, slip compensation, autoreset (number of retries and base time

programmable), jump frequency, upper and lower output frequency limits, flying restart, momentary

power loss, PID control loop, motor stall or inverter fault prevention .

Standardfunctions

Externalcontrols

Input voltage

Outputs

Page 10: AC  drive SIRCO fox^gb_1.00

6 09.97 © Sirco Automazione 1997

FOX SERIES

EARTH

BRAKE RESISTOR

3-phase 50 Hz - 60 Hz +/- 2Hz380 V (-10%) to 480 V (+10%)

POWER SECTION

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

31 32 33

34 35 36

GND - D Programmable outputs

ENCODER

A+ B-

A- B+ Alarm relay

CM IN + 24V

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

MULTIFUNCTIONPROGRAMMABLEOUTPUT RELAY

GND - D +5Vauxiliary power

RS - 485+10V

4 /

20 m

A

0 /

+10 V

GND

PROGRAMMABLE INPUTS

Ext

ern

al

ala

rm

Ru

n

Dir

ect

ion

Ala

rm r

ese

t

CONTROL SECTION

Potentiometer 4,7 kOhm

EARTH (L) (N)

Single-phase 50 Hz - 60 Hz +/- 2Hz200 V (-10%) to 240 V (+10%)

1 2 3 4 5 6 7 8 9 10 11 G L1 L2 L3 U V W PE R+ R -DC

1 2 3 4 5 6 7 8 9 10 11 G L1 L2 U V W PE R+ R -DC

BRAKE RESISTOR

IN 5

IN IN IN IN 1 2 3 4

F1 F2 F3 JOG

TERMINAL BLOCK CONNECTIONS

M

MR

R

CO O OM U UM T TON 1 2

Sp

ee

dre

fer.

Analoginputs

0 / 10 V output signal:monitors outputfrequencyor choice of otherprogrammable signals

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7© Sirco Automazione 1997 09.97

FOX SERIES TERMINALS DESCRIPTION

POWER CONNECTIONS

TERMINALS FUNCTIONNo.

CONTROL CONNECTIONS

TERMINALS

ReversalRun

SIGNAL TYPEFUNCTION

contact capacity: 250 Vac 0,2A30 Vdc 1A

If b-00=1:

Optical couplers: 24 V, 6 mA

P-46

1234567891011

GL1(L)L2(N)L3UVWPE

R

EARTH CONNECTIONMAINS SUPPLY220 V SINGLE-PHASE460 V THREE-PHASETHREE-PHASE OUTPUT(TO THE MOTOR)

POWER EARTHBRAKING RESISTORCONNECTIONSNEGATIVE OF D.C. CIRCUIT

123456789101112131415161718192021222324252627282930313233343536

Backward runForward run

Reference ground for digital inputs

Analog output, can be configuredAnalog input, can be configuredCurrent reference input for speed controlPotentiometer voltage for speed refer.Voltage reference input for speed controlCommon for analog input/output circuitInputs for serial lineRS-485

Auxiliary supply

Alarm relay:

Contacts of output relay, can beconfigured by:

5 V +/- 5% 50 mA

0 - 10 V Rload min.= 2 kOhm0 - 10 V Ri = 20 kOhm0 - 20 mA or 4 - 20 mA Ri = 250 Ohm 10V +/- 3% 50 mA0 - 10 V or + / - 10 V Ri = 20 kOhm

Optical couplers: 24 V, 6 mA

Optical couplers: 50 V, 50 mA

Option

REVRUN

EXTFLTIN5

CM-IN+24 VGND-DGND-DENC-A+ENC-A -ENC-B+ENC-B -CM-OUT

OUT1OUT2

EARTHIN1IN2IN3IN4

OUT-ANAUX-VREF-I+10V

REF-VGND-ALNK+LNK -GND-D

+5VFLT-NOFLT-CMFLT-NC

OUT3-NOOUT3-CMOUT3-NC

Alarm from outsideDigital input, can be configured by: P-43Digital inputs commonAuxiliary supply for digital inputs 24 V +/- 5% 300 mA

Inputs from encoder channel A or from afrequency transducerInputs from encoderchannel BDigital outputs commonDigital output,can be configured by:Earth connections

Digital inputs,can be configured by:

P-44P-45

P-39P-40P-41P-42P-48P-47

Open during alarmCommonClosed during alarm

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8 09.97 © Sirco Automazione 1997

FOX SERIES

R

M

36

34

35

31

33

32

15

14

13

JOG

F3

F2

F1

1

2

3

17

18

19

20

4

RUN

REV

EXTFLT

IN1

IN2

IN3

IN4

IN5

CM - IN5

6 + 24V

24

25

23

22

27

28

16 G(EARTH)

11/12

9/10A

26

GND - D7

8

4k7 ohm

L3

L2 (N) V

W

UL1 (L)

P E

30

29+5V

GND - D

FILTER

G

BRAKINGRESISTOR

0 / 10V proportional tothe output frequencyon motor (factory-preset function)

Alarm signaling relay (factory preset with 33=NC in alarm state)

Factory-presetfunctions

Auxiliarysupply

Refer.freq.

NOTE: The connections indicated for control keys are the most common solution for a NPN-type control. Other examples are given on the following page.

ÞWITHOUT IT,

COMMANDS ARENOT FUNCTIONNING

B

ENC

Ferritetoroid

OUT AN

(26)GND - A

21

OUT3 - NO

OUT3 - NC

OUT3 - CM

Multifunction outputactive with runningmotor

Open collector multi-function outputs:

active when requiredspeed is reached

active with inverter ready

OUT 2

OUT 1

CM - OUT

ENC B +/-

ENC A +/-

RS -485

LNK +

LNK -

+10V

REF - V

REF - I

AUX-V

GND - A

Speed reference

4 / 20 mA

0 / +10 V

Alarm Reset

Reversal

RunExternal alarm

Factory-presetfunctions

Selectionofreferencefrequency

FLT - NO

FLT - NC

FLT - CM

Ferritetoroid

(220V single-phase)

380 V three-phase supply

TOTAL CONNECTIONS

Page 13: AC  drive SIRCO fox^gb_1.00

© Sirco Automazione 1997 09.97 9

FOX SERIES

6 + 24V

1

2

3

17

18

19

20

4

RUN

REV

EXTFLT

CM - IN5

7

8 GND - D

Connections for PNP-type controls:

JOG

F3

F2

F1

Run

Reversal

IN2

IN3

IN4

IN5

CM - IN

+

24V

GND - D

Connections for controls opto-insulated from the inverter:

Factory-presetfunctions

Reversal

Run

Ext. alarm

F1

F2

F3

JOG

Alarm reset

WITHOUT IT,COMMANDS ARE

NOT FUNCTIONNING

IN1

IN2

IN3

IN4

IN5

Selectionofreferencefrequency

Factory-presetfunctions

Alarm reset

Ext. alarm

Selectionofreferencefrequency

6

1

2

3

17

18

19

20

4

5

7

8

IN1

EXTFLT

RUN

REV

+ 24V

Þ

CONNECTIONSCONNECTIONSCONNECTIONSCONNECTIONSCONNECTIONS

Page 14: AC  drive SIRCO fox^gb_1.00

10 09.97 © Sirco Automazione 1997

FOX SERIESINSTALLATION INSTRUCTIONSINSTALLATION INSTRUCTIONSINSTALLATION INSTRUCTIONSINSTALLATION INSTRUCTIONSINSTALLATION INSTRUCTIONS

INSTALLATION GUIDELINES

In order to obtain a safe operation of the unit, assembly and start-up should be performed by skilled personnel only, according to the general regulations concerning safety conditions when working with high currents

or voltages.

Mechanical installationRemoval of the heat produced by the inverter is performed by ventilating with natural air flow, in low power models, and

by means of fan in all other models.When assembling, leave a space of at least 40 mm. from the sides and 150 mm. above and below the inverter, so as

to assure a free circulation of the cooling air. In case of stacking of more units, leave a vertical space of at least 300mm. between them.

The site should assure the ventilation air is free from dust or corrosive gases, otherwise a regular cleaning of the co-oling surfaces must be performed. Avoid, in any case, the condensation of the sprayed fluids. The ambient humidityshould never exceed 90%.

In working conditions, the temperature inside the cabinet should never exceed 40° C. If it should, it will be necessaryto perform a derating of the unit or a forced ventilation so as to avoid air stagnation.

Warning: When calculating the overall dimensions, also consider the space required for installation of anti-noise filters.

Electrical installationThe inverters are designed to operate in an industrial environment where high levels of electro-magnetic disturbance must

be expected. Good installation practice usually ensure trouble-free operation, however it is suggested that a good earthconnection and RFI filters should be used. The RFI filters ensure a reduction of radiated or conducted interference when theinverter is in a interference sensible environment.

To connect the inverter, just remove the cover which protects the power and control terminal boards.The FOX series is designed both for 220V / 240V single phase or three phase supply (FOX2M004...2T022 ) and 380V

/ 460V three phase supply (FOX4T008...4T110 ).For supply cables, we recommend using two-wire (phase + neutral) shielded cable or four-wire (the three phases+earth)

shielded cable, with the earth cable external but parallel to the shield; dimensionning must consider a ∆V on cable notmore than 5% of mains voltage as per EN60204-1.

The same cable can be used for motor connection too. The cable length should never exceed 30 m. If it should, useadditional inductances, series-connected with cables, to balance the parasitic capacities. In this case, a reduction of mo-tor voltage can be noticed.

Warning: The inverter supply must be protected by means of fuses or automatic switch.

Make sure the cables are properly connected and, in particular, check that the earth connection is correctly locked. In caseof shielded supply cables, connect the shield with the G(EARTH) terminal on drive and motor side.

The power cables must be kept separate from the signal cables. The standards require the use of separate raceways.For control cables, use a shielded cable with a section of at least 0.5 mm 2. The shield should be connected with

PE (0V, terminal 16) on drive side only.For connection of reference signals or serial line, use twisted cables.Connect spark quenching units in parallel to relay coils, solenoid valves, remote control switches located near the unit, as

suggested on the following table:

REMOTE CONTROL SWITCH CHARACTERISTICS OF SPARK QUENCHING UNITOR SOLENOID VALVE TYPE

220 V, 240 V > 30 A 0.5 uF + 100 Ohm 1/2 W 250 V

220 V, 240 V < 30 A 0.1 uF + 100 Ohm 1/2 W 250 V

380, 460 V 0.5 uF + 100 Ohm 1/2 W 1000 V

Warning: The protection circuit failure towards earth must ONLY protect the inverter against failurestowards earth, occurring on the motor cable or on the motor itself. It is NOT designed to protect

people who accidentally touch the motor or the corresponding supplying cable.

It is forbidden: to connect PFC devices to output terminals between inverter and motor;to connect capacitors between output terminals or output terminals and earth;

It is not advisable: to connect remote control switches to output terminals between inverter and motor.

•••••

•••••

Page 15: AC  drive SIRCO fox^gb_1.00

© Sirco Automazione 1997 09.97 11

FOX SERIES

WIRING HINT

Note: To connect the inverter it is necessary to conform to the following indications:

1 - Power supply wiring: only the three power wires must be shielded; the ground wire, which is obligatory, must be external to the shield and run parallel to it.2 - Both the inverter side and the motor or filter side of the shield must be grounded.3 - The ferrite toroid must be put on the inverter side of the cable in a way to cover the part of the cable uncovered fromthe shield.4 - The power cables must be kept separated from the signal cables; it is forbidden to install power and signal cables inthe same conduit or duct. It is important to hold motor wiring as far as possible from the power supply wiring.5 - Use high quality motors, with low parasitic capacities towards ground.

The input filter increases leak currents towards ground; so it is advisable use a overcurrent switch with a tripping currentnot lower than 100 mA .

The following drawing shows the wiring method wich is in compliance with the standards.

PROTECTION - CABLES SECTIONPROTECTION - CABLES SECTIONPROTECTION - CABLES SECTIONPROTECTION - CABLES SECTIONPROTECTION - CABLES SECTION

1 2 3 4 5 6 7

12

M

Shielded cable with screenand ground wire connectedon one side only

CONTROLBOARD

Powerterminalblock

Toroids

Mains

Filter

If the cable lenght is lowerthan 20 cm. it is possible toleave out the shield (usetwisted wire instead)

FOX2M004FOX2M008FOX2M011FOX2M015FOX2M022FOX2T004FOX2T008FOX2T011FOX2T015FOX2T022FOX4T008FOX4T015FOX4T022FOX4T040FOX4T055FOX4T075FOX4T110

Model

A

Linecurrent

Line fuseRecommended(slow-blow type)

A1016202525 61016161610101625253244

Minimum sectionSupply cables and

motor cablesmm2

1,51,53,04,04,01,51,51,52,52,51,51,51,52,54,04,06,0

4,59,0

12,016,020,0 2,55,08,09,0

11,03,56,08,0

13,016,021,030,0

If the system where the inverter is installed isprovided withovercurrent switch, this one

should be calibrated for a tripping current notlower than 100 mA and for a time not lower than 0,1 sec.Further, it must be able to support high frequencydisturbance events.

Here, the cables section indicated is the lowest onerequired when the length does not exceed 30 m. In thisway, the leakages are reduced and the voltage drop donot exceed 5% of the supply voltage, as specified inEN60204-1 standard.

INSTALLATION - INSTRUCTIONSINSTALLATION - INSTRUCTIONSINSTALLATION - INSTRUCTIONSINSTALLATION - INSTRUCTIONSINSTALLATION - INSTRUCTIONS

Page 16: AC  drive SIRCO fox^gb_1.00

12 09.97 © Sirco Automazione 1997

FOX SERIESOPERATIONOPERATIONOPERATIONOPERATIONOPERATION

Before turning the inverter on, make sure the cover is locked in position. After each turning off,wait some minutes before opening the unit so as to allow the capacitors to discharge.

For safety reasons, at power on or after a reset due to an alarm, the inverter is factory-preset not tostart even with run control in active state. To start the motor, you should set the control first to OFF and then to ON (thissafety precaution can be intentionally cancelled through parameter b-03).

l Turning on

The inverter is not provided with a ON/OFF switch. This operation is performed by appliying the mains voltage. After voltageapplication, the inverter performs a test. If an error is encountered during this test, the display will show the message à ErrThe display, consisting of four 7-segment digits, shows both letters and numbers. When turned on, it shows the outputfrequency value ( Ï0Hz with stopped motor).The inverter is factory-preset to control standard motors which operate with voltages and currents having valuescorresponding to the inverter size.

l Run

1 - Connect a 4,7 kOhm potentiometer for speed reference (terminals 24, 25, 26).2 - Connect two contacts for forward and backward run control (terminals 2, 1, and 7/8 ) as shown on page 6.3 - Close the the run contact to start the motor . The motor is started at the frequency selected through the preset ramp

(5 seconds from 0 Hz to maximum frequency).

If the factory - preset values should be modified to adapt the inverter to the application, it canbe made through the control panel where the actual values can be displaied, then modified, andthen permanently stored.

l Stop

To stop the motor, proceed as follows: - Disable the run control. In this way, the motor is stopped with factory-preset ramp (5 seconds from max. frequency

to 0 Hz). - Or set to zero the speed reference potentiometer, so that the user has control over the motor stop.

Caution: in this case the motor is still live.

l The motor does not start

If after enabling the run control, the motor does not start, first check that the connections shown on page 6 have beenperformed, then check that the factory-preset parameters meet the motor characteristics.The parameters can be checked through the P menu. Press the M key until the P menu appears, then, through the Ý ß keys,select the code of the parameter with the value to be checked and press the E key to get its value. Important are the data ofthe motor rating characteristics that can be set through the parameters P-01, P-02, P-09, P-11, P-12 (page 19).

CAUTION

ATTENTION

Page 17: AC  drive SIRCO fox^gb_1.00

© Sirco Automazione 1997 09.97 13

FOX SERIES

FWD

REV

PRG E

M

Note:

To reset the alarm hold the ⇑, ⇓ ⇑, ⇓ ⇑, ⇓ ⇑, ⇓ ⇑, ⇓ keys

pressed togheter.

Access to connector for

external programming key

Enter Key:goes to Selected Parameter /Confirmation

Increase Key:

Selects the parameter

Increases the parameter value

Decrease Key:Selects the parameter

Decreases the parameter value

Menu Selection Key:Allows to scroll through the parameter

sets: d-xx, F-xx, P-xx, b-xx, C-xx

Green Led:backward run (*)

Green Led:forward run (*)

Yellow Led:If flashing, thechange has notbeen stored

Caution: the changes made to parameter values have an immediate effect but are notautomatically stored. The storage is performed through control C- 00.

(*) NOTE: the flashing of Green Leeds, indicates the action of the motor stall prevention.

l The display is used to show both letters and numbers, e.g.:

P-xx means: P = letters indicating the selected menuxx = numeric code indicating the parameter progressive number

xxx.x means: number, also decimal, indicating the value of the selected parameter

l The parameter sets, or MENU, have the following meaning:

d-xx menu of read-only parameters (display)

F-xx menu of read/write parameters of terminal-board selectable frequencies

P-xx menu of read/write parameters

b-xx menu of read/write parameters, ON/OFF-type (they can be changed with stopped motor only)

C-xx menu of control-type parameters

CONTROL PANELCONTROL PANELCONTROL PANELCONTROL PANELCONTROL PANEL

Page 18: AC  drive SIRCO fox^gb_1.00

14 09.97 © Sirco Automazione 1997

FOX SERIESCONTROL PANELCONTROL PANELCONTROL PANELCONTROL PANELCONTROL PANEL

At STARTUP the conrol panel enters the MONITOR mode, thus allowing reading of the values assumed by themenu parameters: d, F, P, b, C. The following chart shows how to switch from one menu or parameter to another.

STARTUP

MONITOR MODE

PRESSING M

To CHANGE a parameter value: DISPLAY the corresponding code, then accept the selection by pressing theCONFIRMATION key E, as shown in the following chart.

IMMEDIATELYDISPLAYS

ONE OF d MENUPARAMETERS

SWITCHES FROMd TO ANOTHER

MENU:F P b C d

SWITCHES FROM ONE PARAMETER TOANOTHER OF d THROUGH THE ⇑ ⇓ KEYS

(THE PARAMETER VALUE APPEARSAPPROX. 1" AFTER THE KEY RELEASE)

THEN, THE ⇑ ⇓ KEYS ALLOW SELECTIONOF THE CODE CORRESPONDING TO THE

DESIRED PARAMETER

CHANGE MODE PRESSING E

PRESSING E

CONFIRM THE VALUES SELECTED THROUGH ⇑ ⇓ ;UPDATES THE PARAMETER VALUE;THE PARAMETER CODE APPEARS AGAIN

THE SELECTEDPARAMETERS IS

CONFIRMED, THENITS REAL VALUE

APPEARS

TO CHANGE THE VALUES,PRESS THE ⇑ ⇓ KEYS.

(TO INCREASE THE SCAN SPEEEDHOLD THESE KEYS PRESSED)

THE FLASHINGLED MEANS THAT THEVALUE HAS BEENCHANGED BUT NOTPERMANENTLY STORED

IF THE YELLOW LED REMAINS ONTHE PARAMETERSCAN BE CHANGED

PRESSING M

EXITS THE CHANGE MODEAND RETURNS TO THEPARAMETERS CODE

To permanently STORE the changes made, proceed as follows:

STORAGE MODE PRESSING MGO TO MENU C

USING THE ⇑ ⇓ KEYS,GO TO THE "C-00" CODE

AND PRESS E

USING THE ⇑ ⇓KEYS, CHOSE 7AND PRESS E

IF THE YELLOWLED IS LIT THE

STORAGE IS ALLOWED

FIRST "runn" APPEARS TO INDICATETHAT THE CONTROL HAS BEEN ACCEPTED.THEN "done" APPEARS, FOR 2", TOINDICATE THAT THE OPERATION HAS FINISHED.

Page 19: AC  drive SIRCO fox^gb_1.00

© Sirco Automazione 1997 09.97 15

FOX SERIES

At start-up: ................................................................................................................

1 - Press M repeatedly until the P menu is displayed: ......................................................

2 - Through the Ý ß keys, select code 01, ......................................................................press E;the value of parameter P-01 will be shown (max. working frequency) ......... ...............

3 - Note the state of PRG LED (page 13): if it is permanently lit, the parameter can be modified. Press Ý to increase the number, ß to decrease it ( if the key is held down, the digit scan speed is increased). Now, press Ý until the display shows 100.0 ...................................................................................................................

Press E to confirm and enable the value;(the parameter code come back on display) ...............................................................NOTE: In this way, the value of max. frequency has been changed, but not

stored in a permanent way (Yellow LED is flashing).

4 - Press M until the C menu is displayed; through the Ý ß keys, select the code 00; ......press E to accept the selection;the PRG LED, if permanently lit, indicates the storage enabling.Through the Ý, ß keys, go to code 7...........................................................................Press E to confirm the value;The message " done" will be displayed for 2 seconds to confirm the operation...........The storage operation is completed.

°0

P-°0

P-°1

l Changing the parameters

Procedure for parameter change. Let us assume we turned the inverter on and we want to change the value of the max. workingfrequency from 50 Hz (factory-preset value) to 100 Hz.

ON DISPLAY

ON DISPLAY

ON DISPLAY

10Ï0ON DISPLAY

P-01ON DISPLAY

5°0ON DISPLAY

ON DISPLAY C-00

7

done

ON DISPLAY

ON DISPLAY

CHANGING PARAMETERSCHANGING PARAMETERSCHANGING PARAMETERSCHANGING PARAMETERSCHANGING PARAMETERS

Page 20: AC  drive SIRCO fox^gb_1.00

16 09.97 © Sirco Automazione 1997

FOX SERIES

d-00output frequency 0.1 Hz

d-01 reference frequency Fmin. to Fmax. 0.1 Hz

d-02output current (rms) 0.1 A

d-03output voltage (rms) 1 V

d-04continuous voltage (dc) 1 V

d-05output speed (d-00)*(P-16) 0.01 / 1

d-06 reference speed (d-01)*(P-16) 0.01 / 1

d-07cos ϕ 0.01

d-08power 0.01 Kw

d-09inverter overload (100% = alarm threshold) 0.1 %

d-10motor overload (100% = alarm threshold) 0.1 %

d-11braking resistor overload (100% = alarm threshold) 0.1 %

d-12 last alarm memory

d-13second to last alarm memory to reset the alarm, use control C-03

d-14 third to last alarm memory

d-15 fourth to last alarm memory

d-16digital inputs state

d-17digital outputs state

d-18 16-bit parallel port state

d-19encoder pulse number (for sampling period) 1 / 100

d-20encoder frequency 0,1 Hz

d-21encoder speed (d-00)*(P-16) 0.01 / 1

d-22PID reference 0,1 %

d-23 PID feedback 0,1 %

d-24PID error 0,1 %

d-25PID integral component 0,1 %

d-26PID output 0,1 %

d-27 inverter rated current 0,1 A

d-28software version xx.xx

d-29identification code xxxx

d-30 display test all segments lit

# # # #

£ £ £ £

DISPLAY OF PARAMETERS:

INVERTER PARAMETERSINVERTER PARAMETERSINVERTER PARAMETERSINVERTER PARAMETERSINVERTER PARAMETERS

d - MENU: At startup, the inverter enters the MONITOR MODE, i.e. it is ready to display information about its opera-tion, as shown on the table; first, the output frequency parameter is displayed. The same action is obtained by selectingthe d MENU through the M key.To facilitate the operation, the modifiable parameters are divided into three groups or levels. Whether the parameters of agiven level (accessibility) can be changed or not depends on the presetting of parameter P-20:

P-20=1 ® 1st level (factory preset)P-20=2 ® 2nd levelP-20=3 ® 3rd level

CODE DESCRIPTION CHANGE RANGE UNIT PRESET VALUE

each vertical segmentcorresponds to an inputor output state, as shownon the tables on next page

Page 21: AC  drive SIRCO fox^gb_1.00

© Sirco Automazione 1997 09.97 17

FOX SERIES

NOTE: Each segment, when lit, indicates that the corresponding I / O is active.

- Inputs:

£ £ £ £ IN-REV IN-REV IN-REV IN-REV IN-REV IN-4 IN-4 IN-4 IN-4 IN-4 IN-RUN IN-RUN IN-RUN IN-RUN IN-RUN IN-3 IN-3 IN-3 IN-3 IN-3

IN-FLT IN-FLT IN-FLT IN-FLT IN-FLT IN-2IN-2IN-2IN-2IN-2 IN-5 IN-5 IN-5 IN-5 IN-5 IN-1IN-1IN-1IN-1IN-1

- Outputs:

£ £ FAULTFAULTFAULTFAULTFAULT OUT-3 OUT-3 OUT-3 OUT-3 OUT-3

OUT-2OUT-2OUT-2OUT-2OUT-2OUT-1OUT-1OUT-1OUT-1OUT-1

- 16 bit input board:

BIT-12BIT-12BIT-12BIT-12BIT-12 BIT-11BIT-11BIT-11BIT-11BIT-11 BIT-13BIT-13BIT-13BIT-13BIT-13 BIT-10BIT-10BIT-10BIT-10BIT-10

BIT-14BIT-14BIT-14BIT-14BIT-14 BIT-9 BIT-9 BIT-9 BIT-9 BIT-9 BIT-15BIT-15BIT-15BIT-15BIT-15 BIT-8 BIT-8 BIT-8 BIT-8 BIT-8

£ £ £ £ BIT-7 BIT-7 BIT-7 BIT-7 BIT-7 BIT-0BIT-0BIT-0BIT-0BIT-0 BIT-6 BIT-6 BIT-6 BIT-6 BIT-6 BIT-1BIT-1BIT-1BIT-1BIT-1

BIT-5 BIT-5 BIT-5 BIT-5 BIT-5 BIT-2BIT-2BIT-2BIT-2BIT-2 BIT-4 BIT-4 BIT-4 BIT-4 BIT-4 BIT-3BIT-3BIT-3BIT-3BIT-3

I/O DIGITAL STATEI/O DIGITAL STATEI/O DIGITAL STATEI/O DIGITAL STATEI/O DIGITAL STATE

Page 22: AC  drive SIRCO fox^gb_1.00

18 09.97 © Sirco Automazione 1997

FOX SERIES

Permanent storage of all parameters (*)

Recall of previously stored parameters (the currently used parameters are replaced by the (*)

previously stored ones)

Recall of factory-preset parameters (the storage depends on the operator's choice) (*)

Zero setting of alarms memory

Recall and storage of the parameters contained in the external programming key (*)

Storage of the inverter parameters on external programming key

Measure of motor phase resistance and corresponding initialization of parameter P - 12 (page 24) (*)

C-00

C-01

C-02

C-03

C-04

C-05

C-06

0,0 / 480,0

" "

" "

" "

" "

" "

" "

" "

" "

0,1 Hz

" "

" "

" "

" "

" "

" "

" "

" "

0,0

" "

" "

" "

" "

" "

" "

" "

10.0

23

"

"

"

"

"

"

"

25

INVERTER PARAMETERSINVERTER PARAMETERSINVERTER PARAMETERSINVERTER PARAMETERSINVERTER PARAMETERS

F MENU: sets and/or reads the frequencies that can be selected through terminal board.

DESCRIPTION

Reference frequency 0

Reference frequency 1

Reference frequency 2

Reference frequency 3

Reference frequency 4

Reference frequency 5

Reference frequency 6

Reference frequency 7

Jogging frequency

F-00

F-01

F-02

F-03

F-04

F-05

F-06

F-07

F-08

C MENU: sets and executes some controls: to execute them, select value 7 and confirm through E.

RANGE UNIT PRESET VALUE PAGECODE

CODE ACTION PERFORMED

Caution: all parameters or part of them can be write-protected through param. P - 19; their reading willnot be affected. In case of a modification attempt not authorised or not allowed with running motor, thefollowing message will be displayed: prot.NOTE: all parameters not shown on tables are reserved, consequently they must be alwaysset to 0.

- PARAMETER PROTECTION:

ACTION PERFORMED

P-19=0 no protectionP-19=1 F parameters not protected, the others are protectedP-19=2 all parameters are protectedP-19=3 no protection; storage possibility with running motor too. NOT RECOMMENDED

PARAMETER

NOTE: The sign (*) means the controls cannot be executed with running motor.

Page 23: AC  drive SIRCO fox^gb_1.00

© Sirco Automazione 1997 09.97 19

FOX SERIES

P-00

P-01

P-02

P-03

P-04

P-05

P-06

P-07

P-08

P-09

P-10

P-11

P-12

P-13

P-14

P-15

P-16

P-17

P-19

P-20

P-21

P-22

P-23

P-24

P-25

P-26

P-27

P-28

P-29

P-30

P-31

P-32

P-33

P-34

P-35

P-36

P-37

P-38

P-39

P-40

P-41

P-42

P-43

CodeLevel 1

Description Range UnitPresetvalue

Level 2

P MENU: sets all the values of the inverter parameters; they are divided into three groups, or LEVELS, access towhich depends on the code (1, 2, 3) set through parameter P - 20.

(*)(*)

(*)

(*)

Page

NOTE: ( ** ) : the parameter values depend on the inverter size;( * ) : the controls can be executed with stopped motor only;(***) : P-16 allows to convert the frequency displayed in d-00 as output velocity or encoder velocity.

acceleration time 2

deceleration time 2

acceleration time 3

deceleration time 3

acceleration time 4 / acceleration time in jogging state

deceleration time 4 / deceleration time in jogging state

resolution for accel./decel. ramps

DC braking level

frequency for DC braking enabling

DC braking time at start

DC braking time at stop

slip compensation

time constant of slip compensation

jump frequency 1

jump frequency 2

jump amplitude

output frequency upper limit

output frequency lower limit

IN1 input configuration

IN2 input configuration

IN3 input configuration

IN4 input configuration

IN5 input configuration

reference setting

maximum frequency

max. output voltage

V/F characteristic type

torque boost at low revolutions

acceleration time 1

deceleration time 1

"S"-curve characteristic

modulation frequency

motor rated current

motor thermal constant

rating of motor cos jmotor stator resistance

motor efficiency

min. frequency (offset) for frequency analog reference

gain for frequency analog reference

conversion constant ( *** )

display message setting at startup (d-xx value)

parameters protection code

programming level

0 - 8

50,0 - 480,0

(P-72) - (**)

0 - 4

0 - 30

0,01 - 9999

0,01 - 9999

0,0 - 10,0

0 - 7

(20% -150%)Inom

1 - 120

0,01 - 1,00

0,0 - 25,0

0 - 100%

-480 /+480

0,00 - 9,99

0,01 - 99,99

0 - 30

0 - 3

1 - 3

1

0,1 Hz

1 V

1

1% di (P-02)

0,01 / 0,1 / 1 s

0,01 / 0,1 / 1 s

0,1 s

1

0,1 A

1 min.

0,01

0,1 ohm

1

1 Hz

0,01

0,01

1

1

1

0

50,0

(**)

1

3

5,0

5,0

0,0

5

Inom

20

(**)

0,0

100

0

1,00

1,00

0

0

1

23

"

24

"

"

25

"

"

"

26

"

"

"

"

23

"

16

0,01 - 9999

0,01 - 9999

0,01 - 9999

0,01 - 9999

0,01 - 9999

0,01 - 9999

0=0,01s 1=0,1s 2=1s

0 - 100

0,0 / 480,0

0,0 - 60,0

0,0 - 60,0

0,0 - 25,0

0,0 - 10,0

0,0 / 480,0

0,0 / 480,0

0,0 - 100,0

(P-38) - 110

0 - (P-37)

0 - 15

0 - 15

0 - 15

0 - 15

0 - 15

0,01 / 0,1 / 1 s

0,01 / 0,1 / 1 s

0,01 / 0,1 / 1 s

0,01 / 0,1 / 1 s

0,01 / 0,1 / 1 s

0,01 / 0,1 / 1 s

1

1% of Inom

0,1 Hz

0,1 s

0,1 s

0,1 %

0,1 s

0,1 Hz

0,1 Hz

0,1 Hz

1% of (P-01)

1% of (P-01)

1

1

1

1

1

10,0

10,0

10,0

10,0

1,0

1,0

1

0

0,0

0,0

0,0

0,0

0,1

0,0

0,0

0,0

100

0

1

2

3

4

0

25

"

"

"

"

"

"

31

"

"

"

27

"

25

"

"

"

"

25/28

"

"

"

"

INVERTER PARAMETERSINVERTER PARAMETERSINVERTER PARAMETERSINVERTER PARAMETERSINVERTER PARAMETERS

Page 24: AC  drive SIRCO fox^gb_1.00

20 09.97 © Sirco Automazione 1997

FOX SERIES

(*)

(*)

(*)

(*)

(*)

P-44

P-45

P-46

P-47

P-48

P-49

P-50

P-51

P-52

P-53

P-54

P-55

P-56

P-57

P-58

P-59

P-60

P-61

P-62

P-63

P-64

P-65

P-66

P-67

P-68

P-69

P-70

P-71

P-72

P-73

P-74

P-75

P-76

P-77

P-78

P-79

P-80

P-81

P-82

P-83

P-84

P-85

P-86

(*)

(*)

(*)

(*)

(*)

(*)

INVERTER PARAMETERSINVERTER PARAMETERSINVERTER PARAMETERSINVERTER PARAMETERSINVERTER PARAMETERS

P MENU:

NOTE: ( ** ) means the parameter values depend on the inverter size;( * ) means the controls can be executed with stopped motor only.

Code Description Range Unit Presetvalue

Page

Level 3

Level 20 - 30

0 - 30

0 - 30

0 - 10

0 - 11

-9,99 / +9,99

-9,99 / +9,99

0,00 - 2,50

0 - 100

0,0 - 480,0

0,0 - 100,0

20 - 200

0,1 - 25,0

0,1 - 60,0

1 - 250

0,0(=0,01) - 25,0

1 - 9999

0,01 - 99,99

1 - 250

10 - 2500

5 - 1250

0 - 255

0 - 15

0 - 19

0 - 99

0 - 250

1

1

1

1

1

0,01 V

0,01

0,01 s

1% of (P-01)

0,1 Hz

0,1 Hz

1%(mot.)

0,1 s

0,1 s

1

0,1 s

1

0,01

1 ohm

10 W

5 s

1

1

1

1

1 ms

0

5

2

0

0

0,00

1,00

0,00

0

0,0

0,0

110

0,1

5,0

1

0,1

100

1,00

(**)

(**)

(**)

0

0

1

0

1

30

"

"

29

"

"

"

"

"

30

"

27

"

33

"

30

"

"

31

"

"

34

"

"

"

"

base frequency

V / F intermediate frequency

V / F intermediate voltage

ramp start/stop frequency

output voltage reduction

undervoltage threshold

max. time of short mains blackout

current limit in accel. for f<f_base

current limit in accel. for f>f_base

current limit at constant speed

current limit for motor pickup

demagnetization min. time

deceleration speed to prevent stall at constant speed

frequency scan time during motor pickup

voltage reset time

tolerance at constant speed

ramp end delay / constant speed

(P-71) - 480,0

0 - (P-70)

0 - (P-02)

0 - 25,0

0 - 100

40 - 80

0,1 - 25,0

20 - 200

20 - 200

20 - 200

20 - 200

0,01 - 10,00

0,1 - 25,0

0,1 - 25,0

0,1 - 25,0

0,1 - 25,0

0,1 - 25,0

0,1 Hz

0,1 Hz

1 V

0,1 Hz

1%(P02)

1%(P02)

0,1 s

1%(Inom)

1%(Inom)

1%(Inom)

1%(Inom)

0,01 s

0,1 s

0,1 s

0,1 s

0,1 Hz

0,1 s

50,0

25,0

(**)

0,0

100

70

1,0

170

170

170

120

(**)

1,0

1,0

0,2

0,5

1,0

24

"

"

"

"

27

"

26

"

"

27

"

26

27

24/27

26

"

OUT1 output configuration

OUT2 output configuration

OUT3 output configuration

auxiliary analog input configuration

analog output configuration

analog output offset

analog output gain

analog output time constant

max. amplitude of offset frequency from AUX-V

signalling frequency

hysteresis amplitude related to P-53

current limit for overload

delay time for overload signaling

autoreset time

number of autoreset attempts

encoder updating time

number of encoder pulses per Hz

multiplication factor related to P-60

ohmic value of braking resistor

braking resistor power

braking resistor thermic constant

inputs setting by serial line enabling

outputs setting by serial line enabling

serial line configuration

serial line address

answer delay time on serial line

Page 25: AC  drive SIRCO fox^gb_1.00

© Sirco Automazione 1997 09.97 21

FOX SERIES

0,0

5,0

5,0

0,00

0,00

99,99

0,00

0,00

99,99

0,00

P-90

P-91

P-92

P-93

P-94

P-95

P-96

P-97

P-98

P-99

0,1 %

0,1 %

0,1 %

0,01 s

0,01

0,01

0,01

0,01

0,01

0,01

PID reference

PID max. positive error

PID max. negative error

PID updating time

proportional term gain

integral action time set 1

derivative action time

proportional term gain

integral action time set 2

derivative action tim

0

0

1

1

0

1

1

0

0

0

0

0

0

0

0

1

0

0

0

0

0

0

0

0

1

1

1

0

b-00

b-01

b-02

b-03

b-04

b-05

b-06

b-07

b-08

b-09

b-10

b-11

b-12

b-13

b-14

b-15

b-16

b-17

b-18

b-19

b-20

b-21

b-22

b-23

b-24

b-25

b-26

b-27

25

28

"

"

23

25

26

"

28

"

"

"

28/33

33

"

"

24

27

"

"

31

30

"

27/30

26

"

"

"

P MENU:

Code Description Range Unit Presetvalue

PageLevel 3

0,0 - 100,0

0,1 - 100,0

0,1 - 100,0

0,00(=0,005s) - 2,50

0,00 - 99,99

0,00 - 99,99

0,00 - 99,99

0,00 - 99,99

0,00 - 99,99

0,00 - 99,99

32

"

"

"

"

"

"

"

"

"

NOTE: ( ** ) means the parameter values depend on the inverter size;( * ) means the controls can be executed with stopped motor only.

b MENU:sets the values of ON / OFF type parameters; they are divided into three groups, or LEVELS, access to whichdepends on the code (1, 2, 3) set through parameter P - 20. They can all be modified with stopped motor only.

Code Description Range Unit Presetvalue

PageLevel 1

run/reversal inputs configuration

stop mode

reversal enabling

protection

reference inputs reversal

current input

enabling of motor overload protection

motor type

configuration of external alarm input

external alarm tripping mode

external alarm detection mode

stall prevention during acceleration

stall prevention at constant speed

stall prevention during deceleration

overvoltage prevention

autoreset handling in case of external alarm

autoreset enabling

enabling of autoreset attempts limitation

enabling of autoreset of auto zero-setting attempts

alarm contact during autoreset

voltage reduction tripping mode

enabling of momentary overload control

tripping mode of momentary overload control

enabling of momentary overload alarm

enabling of braking resistor overload protection

encoder enabling

encoder phases configuration

encoder used for motor pickup

0=off

0=off

0=off

0=off

0=off

0=always

0=off

0=always

0=off

0=off

0=off

0=phase A

0=off

0=off

0=off

0=off

0=off

Level 2

Level 3

0=RUN/REV

0=in ramp

0=off

0=off

0=off

0=0 / 20 mA

0=off

0=standard

1=NO(nor. open)

0=alarm/lock

0=always

1=on

1=on

1=on

1=on (10 min.)

1=on

1=const. speed only

1=on

1=const. speed only

1=on

1=on

1=on

1=phase A and B

1=on

1=on

1=on

1=on

1=on

1=FWD/REV

1=coast

1=on

1=on

1=on

1=4 / 20 mAv

1=on

1=servo-ventilated

1=NC(nor. closed)

1=inverter disabl.

1=run only

INVERTER PARAMETERSINVERTER PARAMETERSINVERTER PARAMETERSINVERTER PARAMETERSINVERTER PARAMETERS

Page 26: AC  drive SIRCO fox^gb_1.00

22 09.97 © Sirco Automazione 1997

FOX SERIES

b-28

b-29

b-30

b-31

b-32

b-33

b-34

b-35

b-36

b-37

b-38

b-39

b-40

b-41

b-42

b-43

b-44

b-45

b-46

b-47

b-48

b-49

b-50

b-51

b-52

b-53

b-54

b-55

1=on

1=on

1=max. frequency

1=on

1=on

1=on

1=on

1=sinus. flat

1=on

1=on

1=weak

1=on

1=on

1=const. speed run

1=on

1=voltage

1=on

1=sum(feed/forw.)

1=on

1=on

1=on

1=on

0

0

0

0

1

1

0

1

0

1

0

1

0

0

0

0

0

0

0

0

0

0

0

0

0

1

0

0

- -

b-55 b-54 b-53

-

0

0

0

1

-

1

1

1

0

1

1

0

- -

- - -

0

1

1

0

1

0

1

0

1

0

1

00

b-52b-51 b-50

0

0

0

0

1

1

1

- - -

- - -

- - -

1

1

0

0

1

0

0

1

1

0

1

0

1

0

1

0

1

27

"

"

"

24

25

"

"

"

33

28

28/33

32

"

"

"

"

"

"

"

"

"

"

"

"

"

"

"

b MENU:

Code Description Range Unit PagePresetvalue

Level 3

INVERTER PARAMETERSINVERTER PARAMETERSINVERTER PARAMETERSINVERTER PARAMETERSINVERTER PARAMETERS

prevention of short mains blackout

motor pickup enabling (flying restart)

scan start frequency for pickup control

motor pickup at startup

automatic adjustment of output voltage

dead times compensation

automatic boost enabling

modulation type

enabling of switching frequency reduction under 5 Hz

enabling of undervoltage alarm storage

inputs filtering

keyboard controls enabling

PID regulator enabling

regulator tripping mode

enabling of encoder / PID synchronism

variable adjusted by PID regulator

error sign reversal

adjustment mode

suppression of PID regulator positive output

suppression of PID regulator negative output

suppression of positive or negative integral term

integral term initialization at start

PID reference input switches

PID feedback input switches see following table

see following table

0=off

0=off

0=reference freq.

0=off

0=off

0=off

0=off

0=sinus. normal

0=off

0=off

0=normal

0=off

0=off

0=running

0=off

0=frequency

0=off

0=direct

0=off

0=off

0=off

0=off

reference switchesfeedback switches

encoderAUX-VREF-VREF-I

currenttorquepowerset to 0

reference frequencyencoderAUX-VREF-VREF-Iparameter P - 90freq. after rampgenerator

set to 0

Page 27: AC  drive SIRCO fox^gb_1.00

© Sirco Automazione 1997 09.97 23

FOX SERIES PARAMETERS DESCRIPTION

P-01

FUNCTIONRANGE

[ DEFAULT]ASSOCIATED

PARAMETERS

Determines theinverter operationfrequency

Indicates themax. operationfrequency (Hz)

0 - 8[ 0 ]

50,0 - 480,0[ 50,0 ]

P-01, P-14P-15, b04

Each parameter value correspond to a different reference:analog input: REF-V (0/10V)analog input: REF-V (-/+10V) - the polarity determines therotation directionanalog input: REF-I (0/20mA: [b-05=0] or 4/20mA: [b-05=1])selects the frequency set by parameter F-00input from serial line with 0,01 Hz resolutioninput from encoder (with option encoder board only)

8 bit12 bit16 bit

The value set for P-01 indicates the max. operation frequency and alsothe full scale value for the analog inputs or the parallel digital inputs

01

2345678

resolution0,01 Hz

parallel digitalinput

DESCRIPTION

(with option parallel boardonly)

When selecting the analog input, it is possible to change the formula that transforms the reference input signal intothe motor supply frequency through the following parameters:

P-14 determines the minimum frequency (offset); it can assume negative values too.P-15 determines the gain.b-04 enables the formula reversal (a minimum signal corresponds to a maximum frequency).

Let us assume that the input is a 0/10 Vvoltage analog signal:

Direct formula: b-04=0 Inverse formula: b-04=1

volt voltFrif.=((P-01 - P-14) * ----- * P-15) + P-14 Frif. = P-01 - (((P-01 - P-14) * ----- * P-15) + P-14)

10 10

P-01 G=2 G=1 P-01 G=2 G=1 P-01 G=1 G=2 P-01 G=1 G=2

G=0,5 G=0,5 G=0,5 G=0,5

P-14 P-14

10 V 10 V 10 V 10 V P-14 P-14

In any case Fref. will always be limited between P-73 and P-01.

As a alternative to the above mentioned method, the frequency reference can be selected by re-calling somefrequencies preset through parameters F, by means of some contacts to be connected to 3 of the 5 digital inputcorresponding to terminals 17, 18, 19, 20, 4 of the control terminal board (figures on page 8 and 9).To do so, you must configure as a reference frequency switches, 3 of the 5 inputs with parameters, according to thefollowing order :P-39, P-40, P-41, P-42, P-43. These inputs state will give the result indicated on the following table:

VALUES

DESCRIPTIONINPUTS

Ix-F3 Ix-F2 Ix-F1 NOTE: The " on "state indicates aclosed contact; theselection switchesnot used are consi-dered as " off ".

the main reference selected through parameter P-00 is activefrequency F-01(or the reference from AUX-V if P-47=1) is activefrequency F-02 is activefrequency F-03 is activefrequency F-04 is activefrequency F-05 is activefrequency F-06 is activefrequency F-07 is active

off off offoff off onoff on offoff on onon off offon off onon on offon on on

- The AUX-V input allows adding or subracting a frequency, proportional to the 0/10V signal applied to the terminal 22, from the reference. (for more details, see "auxiliary analog input" pag. 29)

PARA-METER

V AL UE S

P-00

P-01

Frequency reference setting

Page 28: AC  drive SIRCO fox^gb_1.00

24 09.97 © Sirco Automazione 1997

FOX SERIESPARAMETERS DESCRIPTION

Setting of motor voltage/frequency characteristic

P-03

FUNCTION

0 - 4[ 1 ]

ASSOCIATED

PARAMETERS

RANGE

[ DEFAULT]Determines thevoltage to be ap-plied to the mo-tor as a functionof the frequency

DESCRIPTION

Each parameter value correspond to a differentcharacteristic:0 user-defined characteristic

1 linear characteristic for 50 Hz motors2 linear characteristic for 60 Hz motors3 quadratic characteristic for 50 Hz motors4 quadratic characteristic for 60 Hz motors

P A R A -METER

P-02 P-04 P-70 P-71 P-72P-73 P-74 P-84 b-16 b-32

P-02 P-04 P-73 P-74 P-84b-16 b-32

DESCRIPTIONRANGE

[ DEFAULT]FUNCTIONP A R A -

METER

(P-71) - 480,0[ 50,0 ] (Hz)

0 - (P-70)[ 25,0 ] (Hz)

0 - (P-02)[ (**) ] (V)

(P-72) - (**)[ (**) ] (V)

0 - 30[ 3 ]

0 - 25,0[ 0,0 ] (Hz)

0 - 100[ 100 ]

0=always;1=const.speed

only [ 0 ]0,1 - 25,0 (s)

[ 0,2 ]

To customize the cha-racteristic:the change is possi-ble only if P-03 = 0

Selects the max. volta-ge applied to the motor.

Increases the outputvoltage at 0 Hz (cal-culated in % of P-02)and also the torque .Selects the frequencyapplied to the motor atstart.Limits the voltage valueapplied to the motor (in% of P-02).Controls the voltagereduction set throughparameter P-74.Determines the max.speed of voltagechange.

P-70

P-71

P-72

P-02

P-04

P-73

P-74

b-16

P-84

Selects the motor base frequency (rated); this frequency is associated to themotor max. voltage set through P-02.Selects the intermediate frequency.

Selects the voltage applied to the motor as regards the intermediatefrequency.To make this value independent from the inverter supply voltage fluctuationenable the automatic adjustement function of the output voltage by settingb-32=1. In this case, the inverter can be supplied through a voltage higherthan the motor rated one. If b-32=0 then the voltage value setted by P-02must matches the motor rated voltage.The value of the applied voltage can be controlled through the terminal boardby applying a 0/10 V signal to the AUX-V input (term. 22) and setting P-47=10.This voltage is added to the V/F characteristic in a decreasing way,until it is annulled at the intermediate frequency (P-71). (fig. A)

Is the ramp begin frequency at start and the ramp end frequency atstop.

The maximum output voltage value is limited to (P-74*P-02)/100 value.This value can be adjusted through terminal board by applying a 0/10 Vsignal to the AUX-V input (term. 22) and setting P-47=2If b-16=0, the reduction is always active; if b-16=1 the reduction is inactiveduring the ramps, so that the torque is completely available both inacceleration and decelerazione state. (fig. B)Time to go to from 0% to 100% of V and viceversaNOTE : too short times cause excessive current peaks.

P-02 P-02 P-02 P-02

(P-02)/2

(P-02)/4

(P-02)/2

(P-02)/4

V V V V

f f f f25 50 50 60

(P-72)

(P-71) (P-70)

V

tP-84

f

P-02

P-04

P-72

100%

P-74

V

fig.A fig.B

30 60 3025

→ ←

fP-71 P-70 t

P-03=1 P-03=3 P-03=2 P-03=4

[ (**) ] = The default values of the parameters depends on the inverter size.

V AL UE S

Page 29: AC  drive SIRCO fox^gb_1.00

© Sirco Automazione 1997 09.97 25

FOX SERIES

Frequency jumps - Output frequency limitations - Jogging - Switching frequency - Accel. and decel. ramps

FUNCTIONP A R A -METER

DESCRIPTION

Jump frequencyno. 1Jump frequencyno. 2The frequency in-terval ∆f to the leftor right of the jumpfrequency

Upper limit of theoutput frequency(% di P-01)Lower limit of theoutput frequency(% di P-01)

Selects the se-quence followed bythe RUN and REVtogheter with theinput Ix-JOG

Selects switchingfrequency (execu-table with stoppedmotor only)Dead time com-pensationThey optimise theperformance if highswitching frequen-cy are used

Configure 2 out of5 control blockinputs as ramp se-lectors

Select the rampform

Selects the resolu-tion trough wichthe ramp times aredefined

off offoff onon offon on

accel./decel. ramp 1 (P05 = accel. time - P06 = decel. time)accel./decel. ramp 2 (P21 = accel. time - P22 = decel. time)accel./decel. ramp 3 (P23 = accel. time - P24 = decel. time)accel./decel. ramp 4 (P25 = accel. time - P26 = decel. time)

DESCRIPTIONIx-T1Ix-T2

f

T.acc. T.dec.

P-07 P-07 P-07 P-07

t Linear ramps and " S " shaped ramps

Particular frequencies with which the inverter supplies the motor can causeundesired vibrations to the mechanical parts coupled to the motor.Parameters P-34 and P-35 can be set to exclude two of these frequency.

Defines the frequency interval amplitude, to the left or right of the jump frequency.E.g.:the interval around jump frequency no. 1ranges from (P-34)-(P-36) to (P-34)+(P-36). Note: the two intervals can overlap. To disable an interval, the relatedfrequency set by P-34 or P-35 must be set to 0 Hz.

The output frequency can be limited independently of the maximum and minimumvalues defined by parameters P-01 e P-14.The output frequency can exceed the maximum frequency set by P-01 up to themax. value of 110%. This is done by using the slip compensation function or thespeed feedback with the PID regulator.

JOGGING is a particular run control to advance the motor by small amounts. Itapplies preset frequencies to the motor through parameter F-08 with accelerationand deceleration ramps set through parameters P-25, P-26. It does not allow DCcurrent braking at startup or in stop condition If b-00 = 0: RUN = run, REV =reversal, and the input Ix-JOG handles the jogging control. If RUN and Ix-JOG aresimultaneously enabled the first one enabled will override the other one.If b-00 =1: RUN = forward run, REV = backward run, the Ix-JOG enables the jogging controlthat overrides the normal run control.

0 = 1kHz; 1 = 2 kHz; 2 = 3 kHz; 3 = 6 kHz; 4 = 9 kHz; 5 = 12 kHz; 6 = 15 kHz;7 = 18 kHz. High values of the switching frequency reduce or eliminate the electric"noise" generated by the motor; viceversa, low values give a higher rotation fluidityat low speed, especially if high torques are required.Dead times compensation: it improves the torque and fluidity actions at low speed.

0 defines a natural sine modulation; 1 allows a flat sine modulation which causesa lower inverter heating with high switching frequency values.In case of output frequencies below 5 Hz, a 3 kHz switching frequency isautomatically selected.

5 enables Ix-T1 as ramp selector - 6 enables Ix-T2 as ramp selectorsThe Ix-T1 and Ix-T2 inputs state (page 28), given by the contactsconnected to theterminal board, will give the result shown on the following table:

Note: a) on = closed contact; the controls not used are considered in offstate.

b) When the jogging control Ix-JOG is active (page 28), the ramp pair 4 isautomatically chosen. The acceleration and deceleration times are necessary toswitch from zero Hz to the max. frequency, (P-01), and viceversa.

c) The modification of P-27 can affect the values entered on P-01, P-02,P-21, P-22, P-23, P-24, P-25, P-26 so these values must be rechecked.

d) If a variable signal between 0V and 10V is connected to the AUX-V inputthe accel./decel. ramps can be extended proportionally to this signal value, undercontrol of P-47; (e.g.: 2(s) x 8(V)= 16 s ramp extension).

e)The ramp extension can also be generated if the functions of motorstall and inverter lock are enabled. This actuation is signaled by a flashingGREEN LED and also on terminal board by properly programming OUT1/2/3.

PARAMETERS DESCRIPTION

RANGE

[ DEFAULT] 0,0 - 480,0[ 0,0 ] (Hz) 0,0 - 480,0[ 0,0 ] (Hz) 0,0 - 100,0[ 0,0 ] (Hz)

(P-38) - 110 [ 100 ]

0 - (P-37) [ 0 ]

0 = off - 1 = on [ 0 ]

0 - 7 [ 5 ]

0 = off - 1 = on [ 1 ] 0 = off - 1 = on [ 0 ] 0 = off - 1 = on [ 1 ]

5 / 6

0,0 = linear ramp form;0,1s - 10,0 s ="S" shaped ramp form 0 = 0,01s to 99,99 s 1 = 0,1s to 999,9 s 2 =1s to 9999 s [ 1 ]

P-34

P-35

P-36

P-37

P-38

b-00

P-08

b-33

b-35

b-36

P-39

P-40

P-41

P-42

P-43

P-07

P-27

Page 30: AC  drive SIRCO fox^gb_1.00

26 09.97 © Sirco Automazione 1997

FOX SERIES

Motor data setting - Motor thermal protection - Prevention of motor stall - inverter lock

P-09

P-10

P-11

P-12

b-06

b-24

b-25

b-26

b-27

P-77

P-78

P-79

P-82

P-85

P-86

PARAMETERS DESCRIPTION

P A R A -METER

FUNCTIONRANGE

[ DEFAULT]DESCRIPTION

C-00DISPLAY:

C-06DISPLAY:

0DISPLAY:

7DISPLAY:

Motor rated current (from the rating)Sets the motorthermic constantMotor cos ϕ (obtai-ned from the rating)Equivalent stator re-sistance

Enable the termal pro-tection of the motor

Limits the accelera-tion current.Limits the current atconstant speed.Limits the voltage du-ring deceleration .Prevents overvoltage.

The parameters setthe current thresholdas a % of InomSet the decelerationramp when b-25 is ac-tive

Set max. reference Dfafter wich start theramp state.Set the delay afterwich the motor is con-sidered in constantspeed state.

To take advantage of the inverter/motor system features, it is necessary to setthe characteristics of the motor used, through the parameters.P-10 can be calculated, (necessary only if the motor thermal protectionfunction is enabled, par. b-06). The higher the value set, the higher the motorcapacity of supporting currents higher than the rated one.The value of P-12 represents the motor phase resistance in case of starconnection, or 1/3 of the phase resistance in case of delta connection. To getthe proper value of P-12, use the function C-06: - 1) Use M to select the C menu ................................ - 2) Use the ⇑, ⇓⇑, ⇓⇑, ⇓⇑, ⇓⇑, ⇓ keys to select the code 06 ..............

and press E:the display will show the value of C-06 ..................

- 3) Use the ⇑, ⇓⇑, ⇓⇑, ⇓⇑, ⇓⇑, ⇓ keys to select the code 07and press E:

the stator resistence is automatically measured .The display will confirm that the operation has been executed .(To see themeasured value, read the value of P-12 that, if necessary, can be manuallymodified).

0 = standard motor, not servo-ventilated, at low revolution number not able tosupport the rated current (derating), the continuous current of DC braking isreduced by 50% (the motor is able to support a continuous current that is 50%of the rated one).1 = servo-ventilated motor;specify the type of motor used through parameterb-07.The level reached by the protection can be read in d-10, measured in %of the max. thermic overload allowed for the motor. When this level reaches100%, the protection trips and the inverter is locked.

Excessive current or voltage can cause motor stall or inverter lock conditions dueto protections tripping.The aim of the parameter is to set thresholds that, whenexceeded, trip some actions that limit currents and voltages:b-24: if the threshold programmed through P-77 (in acceleration state and if f<P-70, constant torque zone), or through P-78 ((in acceleration state and if f>P-70,constant power zone) is exceeded, the ramp is stopped until the current remainsover this threshold.b-25: if the threshold programmed through P-79 is exceeded (constant speedoperation) the output frequency is reduced at a rate controlled by P-82; As soon asI falls below the theshold the frequency start to increase with the selected ramp.b-26: the ramp is stopped when the voltage on filter capacitors is near theovervoltage threshold; when the V falls under the threshold the ramp start again;NOTE: the function can be unable to prevent the inverter lock in case of high-inertialoads and short ramps.b-27: if the voltage on filter capacitors exceeds the overvoltage threshold, the outputvoltage is set to zero (corresponding to a coast-to-stop). As soon as the voltagereaches safety levels,a free rotation motor pickup is executed and the decelerationramp is restarted.NOTE: too short ramps can lock the inverter by overvoltage.The parameters allows to distinguish between the acceleration or decelerationstate and the constant speed state . In fact, acceleration ramps too shortasregards the motor capacity, or slight reference variations, either intentionalor not, does not mean the motor to be considered in constant acceleration ordeceleration. The switching from one state to the other can be controlledthrough P-85, P-86:P-85 set the indifference range to reference change as regards the constantspeed; P-86, instead, set the time after which, starting from ramp completion,the motor is considered to be in constant speed state.

(20-150)% Inom. [ Inom ] (A) 1 - (120) [ 20 ] (min) 0,01 - 1,00 [ (**) ] 0,0 - 25,0 [ 0,0 ] ( W)

0 = off - 1 = on[ 1 ]

0 = off - 1 = on[ 1 ]

0 = off - 1 = on[ 1 ]

0 = off - 1 = on[ 1 ]

0 = off - 1 = on[ 0 ]

20 - 200 [ 170 ]

0,1 - 25

[ 1 ] ( s )

0,1 - 25 [ 0,5 ] ( Hz )

0,1 - 25 [ 1 ] ( s )

(P-09)Inom

100%

50%

continuous current forstandard motor ( b-07=0 )

DC braking continuous currentfor standard motor

(P-70)(P-70)/2f

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FOX SERIES

Slip compensation - Instantaneous overload signalling - Prevention of short mains blackout - Pickup ofmotor in free rotation (flying restart) - Automatic boost

P A R A -METER

FUNCTION DESCRIPTIONRANGE

[ DEFAULT]

P-32

P-33

b-17

b-18

b-19

P-55

P-56

b-28

P-75

P-76

b-29

b-30

b-31

P-80

P-81

P-83

P-84

b-23

b-34

The parameters compensate for the motor speed reduction when increasingthe applied load (slip), changing the inverter output frequency proportionallyto the applied load. Note: a too quick response (P-33 too short) can causefluctuations in the output frequency. To obtain a good compensation properlyset P-09, P-11, P-12 and if the reference frequency is close to the maximumfrequency, it is advisable to set on P-37 a value beyond 100%

The aim of the function which detects the overload is to signal or avoidexcessive efforts on the load, causing the istantaneous locking of the in-verter and the allarm signalling.The treshold defined by P-55 is in % of the motor rated load as obtainedthrough parameters P-09, P-11.The threshold exceeding can be signalled through terminal board by confi-guring the Ox-GTT output.The parameter P-12 must be accurately set too.P-56 Set how long the overload can exceed the tripping threshold beforethe signalling and the inverter lock functions are enabled

The parameters avoid locking the inverter when happen a short mainsblackout.The mains cut off is signaled on the display and on the terminalboard by configuring one of digital outputs OUT1, OUT2, OUT3.Note: 1)on single phase inverter it is advisable to reduce the P-75 value to theminimum to prevent excessive startup currents. Otherwise it is possible thatthe inverter lock by undervoltage. The alarm is always enabled if the voltagefalls under a given value that depends on the inverter size; 2) the tripping ofthe prevention function sets the output voltage to zero, (coast-to-stop). In thisway, the filter capacitors are not completely discharged thus keeping thecontrol logic active. As soon as the voltage exceeds the threshold (hysteresisof 6%), a pickup phase of motor in free rotation is performed, thus resettingthe speed in force before the tripping.

The aim of the pickup function of motor in free rotation is to avoid the higherthan normal startup currents generated when, for some causes the invertercuts the voltage to the motor, then a subsequent run command makes a startfrom zero Hz with the motor still rotating.This function generates an initial frequency, b-30, equal to or higher than themotor one, by gradually increasing, P-84, the output voltage to 100 % andcontrolling that the current does not exceed a preset threshold set by P-80,(it is advisable that this value should be lightly higher than the currentabsorbed by the motor ) otherwise the output frequency would be reduced andthe voltage would be limited.The delay between the cut off of the motor voltage and when the motor pickupphase start can be controlled by P-81 (demagnetization time).The motor is considered frequency-locked when a given frequency is reachedso that, at full voltage, the current is under the threshold.The motor can thenbe accelerated or decelerated until the reference is reached.b-23 enables the uses of a frequency obtained from an encoder as initialfrequency for motor pickup.The motor pickup function can be enabled through terminal board byconfiguring one of the inputs as Ix-FLY input. If the Ix-FLY input is active, everytime the run control is pressed the motor pickup is performed.

This function is an alternative to the voltage (and torque) boost obtainedthrough parameter P-04 (pag. 24).The output voltage is automaticallyincreased as regards the motor and the connected load characteristics. Theefficiency of the action depends on the accuracy applied when setting theparameters P-09, P-11, P-12.

Defines value of themotor rated slip(expressed in %)Compensation timeconstant

Enable the overloaddetection functionSelect when the de-tection function is acti-ve

Set the overload loc-ked stateSet the tripping tlevelof the protectionSet the delay beforethe protection trip

Enables the preventionof short mains blackout

Determines the under-voltage protection trip-ping thresholdSet the max. durationof the short mainsblackout before theundervoltage alarmis enabled

Enables the tripping ofthe motor pickupSelects the initialscanning frequency

Enables the functionwith the firs trun con-trol after startupSets the max. currentthreshold during themotor pickup phaseDelay to activate themotor pickup functionSets the rate of chan-ge of the frequency du-ring the lock searchSet the max. rate ofchange of the voltageEnables the uses of anencoder for the motorpickup function

Enables the automaticboost

PARAMETERS DESCRIPTION

0,0 - 25,0[ 0,0 ]

0,0 - 10,0[ 0,1 ] ( s )

0 = off - 1 = on[ 0 ]

0=always - 1= atconstant speed

[ 0 ]0 = off - 1 = on

[ 0 ]20 - 200

[ 110 ] ( % )0,1 - 25,0

[ 0,1 ] ( s )

0 = off - 1 = on[ 0 ]

40 - 80(% of P-02) [ 70 ]

0,1 - 25,0[ 1 ] ( s )

0 = off - 1 = on[ 0 ]

0=reference freq. 1=max. frequency

[ 0 ]0 = off - 1 = on

[ 0 ]

20 - 200 (% ofInom)[ 120 ]

0,01 - 10,00[ ** ] ( s )

0,1 - 25,0[ 1 ] ( s )

0,1 - 25,0[ 0,2 ] ( s )

0 = off - 1 = on[ 0 ]

0 = off - 1 = on[ 0 ]

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123417181920

Programmable control inputs

PARAMETERS DESCRIPTION

INPUT

TERM. NO.FUNCTION

Terminals 1, 2, 3, have pre-defined functions; theother five can be configured through parameterP-39, P-40, P-41, P-42, P-43.Note: if the forward and backward run controlsare simultaneously executed (b-00=1) a stopcontrol effect is generated: the rotation reversalis obtained by decelerating, with selected ramp,up to a zero frequency, then accelerating up tothe preset reference frequency.

DESCRIPTION

Backward runForward run

If b-00=1Run reversalRun

Alarm coming from outside

Digital inputs that can be configured

NAME

REVRUN

EXTFLTIN5IN1IN2IN3IN4

If b-00=0

DESCRIPTIONFUNCTIONRANGE

[DEFAULT]

b-01

b-02

b-03

b-08

b-09

b-10

b-11

b-38

b-39

The control causes a ramp deceleration up to zero HzThe control cuts off the voltage to the motor so that it coasts-to-stopDisables the control for motor rotation reversalEnables the control for motor rotation reversalThe safety command for run control is disabledEnables the safety command for run control (*)Set the input as normally open (N.O.).The contact closure generates the alarm stateSet the input as normally closed (N.C.).The opening generates the alarm stateThe alarm state caused by EXTFLT locks the inverter (released only through a reset)The alarm state caused by EXTFLT disables the motor as long as the control is activeAllows the inverter to detect the external alarm at any momentAllows the inverter to detect the external alarm only if the motor is runningIf EXTFLT causes the inverter lock, a manual reset only can be executedIf EXTFLT causes the inverter lock, an automatic reset can be executed if b-12=1A control is accepted if it acts longer than 10 ms.A control is accepted if its action lasts for 5 ms. (disturbance sensitivity increases too)Ignores the controls from terminal board (except EXTFLT, Ix-DE, Ix-DD)Enables the control from terminal board

PARA

METER

Sets stop condi-tionEnables motor re-versalSafety

Set the state ofexternal alarm INSet external alarmactionExternal alarm de-tection modeExtern. alarm re-set managementInput filtering

Term. board con-trol management

(*) In order to start, the inverter shalldetect the switching from theinactive to the active state ofthe run control.

ACTION PERFORMEDPARAMETER

VALUE

0123456789101112131415

IX-RESI X-F1I X-F2I X-F3I X-JOGI X-T1I X-T2I X-DEI X-DDI X-ENBI X-DCBI X-FLYI X-INCI X-DECI X-PIDI X-P12

NAME

Not Active""""""

ActiveNot Active

ActiveNot ActiveNot Active

ActiveNot Active

ActiveActiveNot Active

Resets the alarms ( default function for P-43 on IN 5 input)

Reference frequency (as set by F-xx (pg. 18)) selectors

Jogging control ( default function for P-42 on IN 4 input)

Acceleration/deceleration ramps selectors (pg. 25)

Motor output enabling (if disabled, causes a coast-to-stop)Motor output disabling (if enabled, causes a coast-to-stop)D.C. braking enablingD.C. braking controlEnables the motor pickup function in free rotation (flying restart)Enables the function: ramp executionEnables the function: decelerates in ramp up to zero HzPID regulator enablingSelector of PID regulator coefficients

NOTE: If no input isconfigured to enable(disable) a control,this control is auto-matically consideredas active (inactive) asshown on the colu-mn DEFAULT STATE.The x simbol on theName column mustbe substituted bythenumber of theinput used (usually 4or 5).

Values from 0 to 15 can be assigned to parameters P-39, P-40, P-41, P-42, P-43. These values have the following meaning:

The Associated parameters, corresponding to single controls, are acting through the following actions:

CONTROL

DEFAULT STATE

01 [ 0 ]01 [ 1 ]01 [ 1 ]01 [ 0 ]01 [ 0 ]01 [ 0 ]01 [ 0 ]01 [ 0 ]01 [ 1 ]

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Auxiliary analog input ( AUX-V ) - Analog output (OUT-AN )

P-48 NOTETYPE AND MEANING OF ANALOG OUTPUT

Voltage proportional to the output frequency; full scale value set by P-01.10V-amplitude square wave with frequency equal to the output frequency.10V-amplitude square wave with frequency twice the output frequency.Voltage proportional to the output current; the full scale value is twice the ratedI.Voltage proportional to the output voltage; full scale value set by P-02.Analog voltage proportional to the output torque (positive only); the full scalevalue is twice the rated T.Analog voltage proportional to the output torque (absolute value);the sign canbe obtained by one of the digital outputs.Analog voltage proportional to the output power (positive only); the full scalevalue is twice the motor rated power.Voltage proportional to output power (absolute value); sign obtainable by oneof the digital outputs; the full scale value is twice the motor rated power.Voltage proportional to the output cos ϕ (positive only); full scale value is 1.Voltage proportional to the output cos ϕ (absolute value); the sign can beobtained by one of the digital outputs.Voltage proportional to the frequency measured at the encoder input; the fullscale value is set by the value of P-01.

FUNCTIONVALUE

[ DEFAULT]PARA

METER

P-49

P-50

P-51

- 9,99 / +9,99[ 0,00 ] ( V )

- 9,99 / +9,99[ 1,00 ]

0,00 / 2,50[ 0,00 ] ( s )

Adds a variable offset to the signal chosen by P-48

Set a gain for the analog output

Change the time constant of the output voltage filter SintSfsc

1: offset (P-49) = 3; gain (P-50) = 12: offset (P-49) = 0; gain (P-50) = 13: offset (P-49) =-5; gain (P-50) = 14: offset (P-49) =10;gain (P-50) =-15: offset (P-49) =10;gain (P-50) =- 2

Vout= 10 [ ( ------ (P-50)+(P-49) ]

-10V

2

-5V

10V

3

1 3V 4

5

Vout

Vint

The output voltage at terminal N.° 21 ofthe control terminal board, OUT-AN,can vary between 0 and 10V. Themeaning assumed by this voltagedepends on the value assigned toparameter P-48.The value of the voltage can be changedby properly programming theparameters P-49, P-50, P-51.

f ref.

P-01

10 V

P-47=2V rel.%P-74

20%

10 V

P-55

20%

T sgl.% P-47=4

P-47=1

P-47=8D f

P-52

Df P-47=9

-(P-52)

+P-52

5 V 10 V

P-47=3I nom.%P-28

10 V

P-47=5,6,7t acc./dec.

10x

1x

P-47=10boostP-04

10 V

10 V 10 V 10 V

Note:The actiongenerated by theanalog voltage,variable from 0 and10 V, applied toterminal 22 de-pends on the va-lue assigned toparameter P-47.

01

234

5678

9

10

No actionFrequency reference (active if Ix-F1=on, Ix-F2=off, Ix-F3=off); the frequency changes in a linearway from 0 Hz to P-01.Adjusts the output voltage reduction by a proportional value ranging between 20% and P-74.Adjusts the braking direct current, whose level proportionally changes between 0 and P-28.Sets the torque threshold; the threshold value proportionally changes between 20 and P-55.Extension factor of acceleration/deceleration ramps; proportionally changes between 1 and 10.Extension factor of acceleration ramps only; proportionally changes between 1 and 10.Extension factor of deceleration ramps only; proportionally changes between 1 and 10.Changes the frequency reference in a positive way only: to the reference is added a frequencythat proportionally changes between 0 and P-52..Changes the frequency reference: to the reference is added a frequency that proportionallychanges between -P-52 and +P-52.Adjusts the boost level; the level proportionally changes between 0 and P-04.

P-47

VALUEACTION PERFORMED

PARAMETERS DESCRIPTION

VALUE

0123

45

6

7

8

910

11

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FOX SERIES

Programmable digital outputs - Encoder input

VALUE

[ DEFAULT]

PARAMETERS DESCRIPTION

NOTENAME

The terminal board con-tains two output type :a)open-collector (OUT1,OUT2), terminals: 13,14, 15 ;b) relay (OUT3) termi-nals.: 34, 35, 36;the outputs can be confi-gured through parame-ters as follows:P-44 configures OUT1P-45 configures OUT2P-46 configures OUT3

P-44

VALUEDIGITAL OUTPUT DISPLAYED EVENT ( OUTPUT IS ACTIVE )

Inverter in ready stateInverter in alarm stateMotor is runningMotor is not runningCounter-clockwise rotation (in the opposite case, the output is not active)Inverter in steady state (end of ramp)Ramp in progressThe output frequency = to programmed frequency P-53, with hysteresis P-54

" " " ≠≠≠≠≠ " " " P-53, " " " P-54" " " >than " " " P-53, " " " P-54" " " < than" " " P-53, " " " P-54

Ramp end (disabled when the output freq. is < than programmed freq. P-53)Output frequency < than programmed frequency P-53 (disabled at ramp end)Undervoltage with running motor (not depends from short mains blackout)Output torque > than the torque set by P-55 (and AUX-V,if enabled)

currentIn case of ramps extension for limitation of : voltage

current or voltageWhen the motor pickup occursThe dynamic braking circuit is faultyThe cos ϕ sign is negative

>(P-91) and < -(P-92)The PID regulator error is : > (P-91) expressed in % of full scale

< -(P-92) >(P-91) and < -(P-92)

The PID regulator error is : > (P-91) expressed in % of full scale< -(P-92)

Counterclockwise encoder rotation; (clockwise rotation = output is inactive)Clockwise encoder rotation; (counterclockwise rotation = output is inactive)Encoder is stoppedEncoder is running

Ox-OKOx-AL

Ox-RUNOx-STPOx-REVOx-STDOx-RMPOx-EQFOx-NEFOx-GTFOx-LTFOx-RN1Ox-RN2Ox-UVOx-GTTOx-ILOx-VLOx-IVLOx-FLYOx-BRKOx-CFIOx-ERPOx-EPPOx-EPN

Ox-ERP (*)Ox-EPP (*)Ox-EPN (*)Ox-ERVOx-EFWOx-ESTOx-ERN

0123456789101112131415161718192021222324252627282930

The " x " in the " Name"column indicates theselected outputnumber.

( * ) Means that duringstartup outputs areinactive: the outputswill be active not beforethat the PID regulatorerror come into thetolerance limits at leastonce.

The outputs areactive when theevent shown on thetable occurs.

FUNCTION DESCRIPTIONPARA

METER

F r e q u e n c ymeasurementSelect double orsingle inputAllows use of f-encoderSets the pulsescount timeEncoder pulsesper polar pairs.C o r r e c t i o nfactor for P-60

With the optional board, an encoder or a general frequency signal can be used asfrequency reference or speed feedback.; b-22=1 allows the use of encoder with twochannels. In this way, the number of the detected pulses is multiplied by 4 (theaccuracy increases) and the rotation direction is detected too. The direction can bereversed through the REV control on the terminal board (the choice will have effect onlyif the change occurs when b-21=1). The input for a one-channel encoder, or anotherfrequency transducer (e.g. phonic wheel), is through channel A terminal.b-23=1 set the f-encoder as initial frequency during the free rotation motor pickup.P-59 Set the pulses count time; it affects both the measure accuracy and its updatespeed. At the maximum speed, P-59 should be set to such a value that the numberof pulses counted does not exceed 65536. If both channels are used, the numberof pulses counted is 4 times the one detected on one channel only.. (The valueselected would be active only if b-21=1).

0 = off - 1 = on [ 0 ]

0 =single - 1 =double [ 0 ]0 = off - 1 = on

[ 0 ]0 ,0 (=0 ,01 ) -25,0 [ 1 ] ( s )1 - 9999

[ 100 ]0,01 - 99,99

[ 1,00 ]

Note: If the count time set in P-59 exceeds one second, the resolution will be one second, even if the value shown onthe display indicates the tenths too.

1 N-imp = pulses calculated in time P-59 → → → → → displayed on: d-19f-encoder = N-imp * -------------------------------* Cm Cm = 1 if b-22=0

(P-59) * (P-60) * (P61) Cm = 1/4 if b-22=1

The accuracy of f-encoder depends on the number of counted pulses: its value is 1/N-imp. At low speed, the accuracy couldbe reduced.Setting P-00=5 the f-encoder can be used as frequency reference, or as reference or feedback input of PID regulator.The f-encoder value is on the display at position d-20 as frequency and at d-21 as speed. As 0/10 V analog signal, the f-encodervalue is available on the terminal board by presetting the corresponding analog output: P-48=11 (page 29).The terminal board can signal the following: encoder rotation direction (in positive or negative logic), encoder stopped (no pulseduring the P-59 time) or in rotation state, through digital output configuration. - Encoder power supply.The inverter provides two voltages : +5V (pin 30) and +24V (pin 6). The inverter with encoder option, by default, can acceptencoder with a 24V power supply; if the encoder to be used is a 5V unit, and this is declared on the order, it is possible topredispose the inverter at the factory; otherwise: open the inverter, on the little circuit board 9519/A identify the two microswitch,they are positioned toward the lower side (+24V); to use a 5V encoder they must be positioned toward the upper side.

b-21

b-22

b-23

P-59

P-60

P-61

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Dynamic braking - Direct current braking.

FUNCTION DESCRIPTION

b-20

P-62

P-63

P-64

PARA-METER

Thermic protection ofthe braking resistorOhmic value of thebraking resistor (Ω)Resistance power ofthe braking resistor(W)Thermic constant ofthe braking resistor(s)

[ (**) ] = The default values of the parameters depends on the inverter size.

b-20=1 enable the thermic protection of the braking resistor. The protectionefficiency depends on the accuracy of parameters P-62, P-63, P-64. Theprotection level reached can be displayed through parameter d-11,expressed in%. When the level reaches 100%, the protection locks the inverter.During the braking phase, in case of shortcircuit of the inner braking device, thecorresponding signalling can be displayed through terminal board by properlyconfiguring the Ox-BRK output. The only action to be performed in case ofshortcircuit is to cut the inverter supply off.

NOTE: The wiring terminals of the braking resistor are NOT shortcircuit PROTECTED or protected by improper value (lowerthan minimum expected) of the resistors used : in thesecases the inverter will be permanently damaged.

0 = off 1 =on [ 0 ]

1 - 250[ (**) ]

10 - 2500[ (**) ]

5 - 1250[ (**) ]

VALUE

[ DEFAULT]

PARAMETERS DESCRIPTION

P-28

P-29

P-30

P-31

PARA-METER

FUNCTION

D. C. braking level (% of P-02)

Limit frequency belowwhich the braking isforced (Hz)

Set the braking dura-tion at startup (s)Set the braking dura-tion in stop phase (s)

DESCRIPTIONVALUE

[DEFAULT]The aim of D.C. braking is tokeep the motor locked in a fixedposition, it is not an alternative tothe ramp deceleration. The D.C.braking consist in forcing a directcurrent that depends from thevoltage set by P-28 and theelectrical characteristics of themotor into a motor phase (ph. U).With D.C. braking, the decelera-tion time is shorter than in caseof coast to stop. Sometime, atstartup, it mai be useful to lockthe motor for a preset time beforestarting the acceleration ramp.The braking current intensity canalso be adjusted through theterminal board by means of a 0/10V signal applied to the AUX-Vinput (configured with P-47=3):the current value changesproportionally to the 0/10V signalbetween 0 and the value fixedthrough parameter P-28.The function can also be enabledor disabled through terminal boardby configuring one of theprogrammable inputs (Ix-ENB)as a control.It is always possible to force adirect current on the motor,independently of the valuesassumed by the parameters, byconfiguring one of the terminalboard programable inputs (Ix-DCB) as control of for D.C.braking.During the D.C. braking, atparameter d-00 the displayshows the message " dcb "instead of the frequency.

Defines the D.C. value expressed in % of P-02 fromwhich the value of the braking current depends.Defines the frequency below which the decelerationramp is locked and the braking current is forced.Before forcing the current, Vout is set to zero for atime defined by parameter P-81 (demag. time).Defines the braking duration at startup; if P-30 = 0→ no braking is made at startup.Determines the braking duration in stop phase; if P-31 = 0 → no braking is made in stop phase.

0 - 100[ 0 ]

0,0 /480,0[ 0,0 ]

0,0 / 60,0[ 0,0 ]

0,0 / 60,0[ 0,0 ]

P-30

P-29

P-81

P-28

P-31

tt

t

P-28

RUN

Ox-RUN

I, f

P-81

ttt

t

P-28

f

RUN

Ix-DCBOx-RUN

ref

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PID regulator

b-40

b-41

b-42

b-43

b-44

b-45

b-46

b-47

b-48

b-49

P-90

P-91

P-92

P-93

P-94

P-95

P-96

P-97

P-98

P-99

PID regulator enabling

Disables the regulatoraction in ramp phaseAllows regulator upda-ting period to be lockedto the encoderSelect the controlledparameterReverts the errorsignal signModality of control

Suppress the regulatorpositve outputSuppress the regulatornegative outputSuppress the integraltermInitialisation of the inte-gral term at startupPID regulator referen-ce (%)PID maximum positiveerror (%)PID maximum negati-ve error (%)PID regulator updatetime (s)Proportional term gain- Kp1Integral action time -Ti1

Derivative action time -Td1Proportional term gain- Kp2Integral action time -Ti2

Derivative action time -Td2

The regulator is active with running motor only.

1 interrupts the regulator action during the ramp phase.

When the encoder is used as reference or feedback signal b-42 allowsupdating period of the regulator output to be locked to the encoder one (P-59).0: the regulator controls the output frequency; full scale value defined by P-01;1: controls the output voltage; full scale value defined by P-02;The sign of the error signal between reference and feedback is reversed (andthe adjustment effect too).1:the reg. output is added to the freq. reference value or to the voltage valueprovided by the V/F characteristic; 0: the output act as set by b-43.Limits the regulator output in the positive direction; 0 allows the output toassume positive values too.Limits the regulator output in the negative direction; 0 allows the output toassume negative values too.Allows for integral term to match the limits set to the output by b-46 and b-47.Allows the initialization by means of the run control. NOTE: this could causea very slow response of the regulator, even with high gains.The reference value is derived through the setting of the selector parametersshown on the following table.Defines the max. positive excursion of the regulator error expressed in % of thefull scale value.Defines the max. negative excursion of the regulator error expressed in % ofthe full scale valueDefines the regulator update time.

PARA

METERFUNCTION

0 = off 1 = on[ 0 ]

0 = off 1 = on[ 0 ]

0 = off 1 = on[ 0 ]

0 = f r e q u e n c y1=voltage [ 0 ] 0 = off 1 = on

[ 0 ]0=direct 1=(feed/forward) [ 0 ]0 = off 1 = on

[ 0 ]0 = off 1 = on

[ 0 ]0 = off 1 = on

[ 0 ]0 = off 1 = on

[ 0 ]0,0 - 100,0

[ 0,0 ]0,1 - 100,0

[ 5,0 ]0,1 - 100,0

[ 5,0 ]0,00(=0,005s) -2,50 [ 0,00 ]0,00 - 99,99

[ 0,00 ]0,00 - 99,99

[ 99,99 ]0,00 - 99,99

[ 0,00 ]0,00 - 99,99

[0,00 ]0,00 - 99,99

[ 99,99 ]0,00 - 99,99

[ 0,00 ]

PARAMETERS DESCRIPTION

ACTION PERFORMED

set

N. 2

set

N. 1

VALUE

[ DEFAULT]

0

1

0

1

0

1

0

1

0

0

1

1

0

0

1

1

0

0

0

0

1

1

1

1

b-52b-51 b-50

reference switches

fixed at 0freq. from encoder inputAUX-VREF-VREF-II out (10V=2*Inom)T out (10V=2*Tnom)P out (10V=2*Pnom)

b -

5 5

feedback switches

0

0

0

0

1

1

1

1

0

0

1

1

0

0

1

1

0

1

0

1

0

1

0

1

reference frequencyfreq. from encoder inputAUX-VREF-VREF-IP - 90 in % of full scalefreq. downstream ramp gener.fixed at 0

b-53b-54

The regulator enabling and the coefficients selection can be made throughterminal control board by configuring two out of the five control inputs as Ix-PID and Ix-P12 input respectively:Ix-PID = 1 the PID regulator is controlled from the terminal board.Ix-P12 = 1 selects the coefficient set N. 1; 0 refers to set 2.When enabling the regulator or changing the coefficients set, the integralterm is used according to the present output and coefficients, by taking intoaccount possible limits applied to the output and to the integral term; thisavoid sudden output changes ("bumpless" operation).If the coefficient change occurs when the error is significant, the systemresponse speed is affected by the integral action weight, as the proportionaland derivative term weight is compensated by the integral term.A max. tolerance interval can be defined for the error that, if exceeded,actuates a signalling available on the terminal board by properly configu-ring one of the digital outputs: OUT1, OUT2, OUT3 .The error tolerance control is enabled when the error falls within the presetinterval for the first time (P-44 value: 21, or 22, or 23). During startuptransient (that is: not before the regulator error falls within the tolerancelimits at least once), it is possible to disable the outputs through P-44 value24, or 25, or 26. The possible sign reversal made by setting b-44=1 hasno importance for tolerance control.The out-of-tolerance signaling available on the digital outputs can beenabled when exceeding one of the two limits (Ox-ERP), or the positive (Ox-EPP) or negative (Ox-EPN) limit only.To facilitate the parameters setting, the following items can be displayed:

reference signal: code d-22 on display,feedback signal: code d-23, "error: code d-24, "integral component: code d-25, "output: code d-26, "

NOTE: The integral term is set to zero if the integral action time is set tothe max. value, i.e. 99.99. The derivative term is null if thederivative action time is set to zero.

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FOX SERIES

Reset - Autoreset - Protections and alarms

Operation to be executed when the inverter is in alarm state. Three possibilities are available:

Reset

As an alternative to manual reset, this function allows an automatic restart in case of lock due to protection tripping.It can only be enabled if the lock is due to: overcurrent, overvoltage, undervoltage, momentary overload, externalalarm (b-11) and is controlled by the parameters defined on the following table:

Autore-set

PARAME-TER

FUNCTION DESCRIPTIONVALUE

[ DEFAULT]b-12

b-13

b-14

b-15

P-57

P-58

Autoreset enabling

Enable autoreset at-tempts limitationEnable the automaticset at zero the numberof attemptsSet the state of thealarm contact during theautoreset.Delay to start the auto-reset function (s)Set the max. number ofrestart attempts

0 = off 1 = on[ 0 ]

0 = off 1 = on[ 0 ]

0 = off 1 = on(10 min.) [ 0 ]

0 = disabled 1 =enabled

[ 1 ]0,1 - 60,0

[ 5 ]1 - 250

[ 1 ]

In case of lock, it automatically restarts the inverter.

Allows for limiting the number of attempts made by the inverter toexecute the autoreset.Sets to zero the number of attempts performed, if no further locks occurwithin 10 min.

During autoreset, it disables the lock signalling contacts on theterminal board if allowed, through parameter setting, to perform thealarm function.Defines the time, as regards the lock enabling moment, after which theautoreset (restart) is executed.Sets the max. number of restart attempts after which the inverterremains in lock state. To restart, execute a manual reset.

DESCRIPTION

Lock thatcan bereset

( alarm con-tact ena-bling andstorage of

alarm type,the displayis flashing)

C.Err

P.Err

CODE ON

DISPLAYFUNCTION

CO

DE

DESCRIPTIONFUNCTION

E F

O C

O U

U U

O H

OLi

OLm

OLr

O T

P H

F U

1

2

3

4

5

6

7

8

9

10

11

PARAMETERS DESCRIPTION

Full lock(alarmcontactenabled)

Configuration memory error. It is enabled at inverter startup if the configuration memory is notworking properly. To avoid this, try to turn the inverter off and restart it after some minutes.Parameter memory error. It is enabled if the memory contains inconsistent parameters. Causes:accidental loss of parameters (turning off during storage phase), memory failure. In case ofaccidental loss: turn the inverter off and restart it after some minutes. The factory-presetparameters will be stored.

External protection: enabled by the EXTFLT input on terminal board. Autoreset can be enabled onlyif parameter b-11=1.Overcurrent protection: enabled when the output current exceeds, even momentary, the max.allowed threshold to protect the inverter. It signals shortcircuits between phases and to ground too.Overvoltage protection: enabled when the voltage at the filter capacitor ends exceeds the max.programmed threshold to protect the inverter.Undervoltage protection: enabled when the voltage at the filter capacitor ends falls below the min.threshold programmed to avoid troubles due to torque reduction. Autoreset is allowed. If b-37=0,the alarm storage is disabled.Overtemperature protection: enabled when the heat sink temperature exceeds the max. thresholdprogrammed to protect the inverter. Autoreset is not allowed.Inverter overload protection: enabled when the direct current exceeds the max. threshold for themax. allowed time (IxT) to protect the inverter. Autoreset is not allowed.Motor overload protection: enabled when the direct current exceeds the max. threshold for themax. allowed time (I2xT), to protect the motor. The levels and times depend on setting of the motorcharacteristic data. Autoreset is not allowed.Braking resistor overload protection: enabled when the power dissipated by the braking resistorexceeds the max. threshold for the max. allowed time. The levels and times depend on setting ofthe resistor characteristic. Autoreset is not allowed.Protection for momentary motor overload: it is active, after enabling (b-17=1), when the torquedelivered by the motor exceeds the programmed level for the preset time, to protect the connectedmechanical parts or the worked material.Protection for supply phase lack (valid for 3-phase supply only): enabled 30 s. after one of thesupply phases has been disconnected. Autoreset is not allowed.Fuse breakage protection: enabled in case of inner fuse breakage. Autoreset is not allowed.

a) Keyboard reset:simultaneously press the Ý and ß keys : the action will have effect when the keys are released.

b) Terminal board reset:it can only be performed if one of the programmable control inputs has been configured as Ix-

RES. In this case, the reset operation is enabled when switching from active to inactive control.c) Cut the inverter supply off, wait until it is completely off, supply the inverter again.

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34 09.97 © Sirco Automazione 1997

FOX SERIES

Serial line

DESCRIPTION

The inverter can communicate with a remote controller through a RS-485 2-wire serial line. In this case, the inverter behaveslike a "slave", i.e. it answers on special controller request only (master). Up to 32 inverters can be parallel connected withaddresses set between 1 and 99 through P - 68.The address 99 is a specialized one since it is expected that it will be used when it is necessary to send a code to all inverterssimultaneously; in this case the reception of the code is assured to all inverters regardless of the individual address, theacknowledgement will be made only from the inverter with address 99.The serial line allows reading and writing all the parameters, forcing the various controls by replacing the keyboard or theterminal board, or forcing the I/O as in a PLC. The parameters involved are:

PARAMETERS DESCRIPTION

FUNCTIONVALUE

[ DEFAULT]DESCRIPTION

0 - 255[ 0 ]

0 - 15[ 0 ]

0 - 19[ 1 ]

0 - 99[ 0 ]

0 - 250[ 1 ] ( ms )0 = off 1 =

on [ 0 ]

PARAME-TER

Enables the control ofinputs from serial lineEnables the control ofoutputs from serial lineDefines the transmis-sion parametersAssign an address toeach inverterSet the response de-lay time of the inverterEnables the terminalboard control

The parametrer value is a decimal equivalent of the current value of the 8 bitinput register SX8 (see the serial comunication handbook)The parametrer value is a decimal equivalent of the current value of the 8 bitooutput register SX8 (see the serial comunication handbook)See the following table

Assign the unique address between 0 - 99 to each inverter

The delay time between the receipt of the comand and the emission of theanswerThe scope of the parameter is to disable the control of the inverter from theterminal board to avoid conflicts with the serial line.

P-65

P-66

P-67

P-68

P-69

b-39

0

1

2

3

4

5

6

7

8

9

even

odd

no

no

even

odd

no

no

even

odd

1

1

2

1

1

1

2

1

1

1

10

11

12

13

14

15

16

17

18

19

no

no

even

odd

no

no

even

odd

no

no

P-67VALUE

BAUD

RATE

9600

9600

9600

9600

4800

4800

4800

4800

2400

2400

7

7

7

8

7

7

7

8

7

7

PARITYSTOP

BIT

P-67VALUE

2400

2400

1200

1200

1200

1200

19200

19200

19200

19200

BAUD

RATE

7

8

7

7

7

8

7

7

7

8

PARITYSTOP

BIT

2

1

1

1

2

1

1

1

2

1

DATA BIT DATA BIT

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© Sirco Automazione 1997 09.97 35

FOX SERIES

105

90

5,5

110

121

1

7

SIRCO AUTOMAZIONE FOXTST

H z

V

A

PRGREVFWD

RESET

EM

1 2 34 56

24

Vd

cLN

K+

LN

K-

GN

D

1 2 3 4

1

12

OPTIONS

AUXILIARY KEYBOARD [ code FOXTST ]

The auxiliary keyboard take the place of the on board keyboard when, formounting reasons, it is not possible to reach the control panel.It performs the same functions as the control panel.As in the control panel, there are: - 4 keys: Enter, Menù, Ý, ß (simultaneously pres Ý and ß to reset the alarm ) - 4 7-segment digit to displays all parameters. - 3 Led indicating: forward run, backward run, storage status. - further 3 Led to indicate the units of parameter value displayed.The auxiliary keyboard is equipped with a 6-wire extension cable, 2 m.long. This cable must be connected : one side to the connector on thecontrol board to the left of control circuit terminals, the other side to theconnector on the front, lower side, of the auxiliary keyboard. Anythingelse is required to operate the auxiliary keyboard.

REMOTE TERMINAL [ code FOXREM ]

LCD contrast adjustment hole

The remote terminal connects to the SIRCO inverter, FOX series,through a 2-wire RS 485 serial line with a programmable Baud Rate .The serial connection allows the remote terminal to control up to 32inverter.The remote terminal supply needs +8/+24 Vdc, normally provided by theFOX series .Operator interface : - 16 character LCD alphanumeric display, possibly backlighted. - 8 keys to program and control the inverter. The STOP, FWD, JOG, and REW keys performs the direct operation of run and stop of an inverter enabled to do so. - 4 signalling Led .A 4-wire terminal block is provided to link the remote terminal toinverters .The dimensions are the same as the auxiliary keyboard.(For the detailed instructions see the specific handbook)

- Wiring the remote terminal:

Remote Terminal shield Inverter control circuit terminals

24 Vdc 1 6 LNK+ 2 27 LNK- 3 28 GND 4 29

The inverter and remote terminal factory-preset parameters are so that the correct working of the link is assured.

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36 09.97 © Sirco Automazione 1997

FOX SERIESOPTIONS

PROGRAMMING KEY [ code FOXPRG ]

The programming key device allows for transferring parameters from and to the FOXinverter or between inverters.The data are stored in a E2PROM type memory, so battery backup is not

necessary.The switch put on upper front of the key allows to write protect the stored data.

To copy data from an inverter to the key or viceversa the keypad panel are used.

PROGRAMMING KEY: use method

- Parameter transmission from the key to the inverter:

- plug the key in the appropriate hole on the upper left hand side of the inverter keypad panel- select the parameter C - 04, go to the code 7 press E.

If the key contains invalid parameters, the factory-preset parameters will be used and the message " Err" will bedisplayed for 4 sec. Otherwise, data will be permanently stored and the confirmation message " done" will be displayedfor 2 sec.

- Parameter transmission from the inverter to the board:

- plug the key in the appropriate hole on the upper left hand side of the inverter keypad panel- select the parameter C - 05, go to the code 7 press E.

If the key is write-protected, the control is interrupted and the message " off" is displayed for 4 sec. Otherwise, theinverter parameters are stored on the key and, at the end of the operation, the message " done" will be displayed for 2sec. to confirm the operation.

ENCODER Optional Board [ code FOXENC ]

The board is necessary to use an Encoder with the inverter. This little board is connected, under the cover, on theleft side of the keypad panel through two mini-connectors; it is not possible to reverse the placement; the twomicroswitches must be directed towards the control terminal block. When ordering the inverter it is possible state theintention to use the encoder: in this case the Encoder Board will be factory connected; otherwise it is possible order theEncoder Board when needed but is mandatory that the mounting operation must be done by skilled personnel only,aware of electronic installation rules.

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FOX SERIES CONFORMITY

The FOX inverters are designed in accordance to all provisions of the Directive 89 / 336 / EEC and CE Marking requirements.

The aim of the Directive is to avoid the products causing harmful interference and, at the same time, to ensure that the productswill perform adequately and safely under electromagnetic interference.The standards prevents devices from interferring to radio communication services other than induces malfunction onequipment nearby the product one.

The FOX inverters are electrical equipments designed to control the speed of A.C. motors.They can be installed in cabinets,joined together other parts to form a machinery, or installed inside a machinery.

The FOX inverters can be powered by an industrial AC mains source or by a residential one, but the inverter is not to beconsidered a household tool so it cannot be installed nearby other household appliances.

Is responsibility of the end user, when installing the inverter, to be compliant with the EMC directives.

If the indicated prevention measures are implemented the inverter, normally, can be installed withouth problems concerningEMI.

Standard or normative documents which FOX inverters are compliant:

- IMMUNITY

IEC 801 - 2 electrostatic discharge 8 kV contact IEC 1000 - 4 - 3 high frequency EM fields 1 0V/m

14 kV air IEC 1000 - 4 - 5 surge phase to phase 1 kVIEC 801 - 4 burst on power supply cables 4 kV 5 kHz ........ surge phase to ground

2 kVburst on control cables 2 kV 5 kHz IEC 1000 - 4 - 8 50 Hz EM field 200 A/m(capacitive coupling)

IEC 801 - 4 burst on external keyboard 2 kV 5 kHzconnecting cables FOXTST, FOXREM(capacitive coupling)

- LOW FREQUENCY EMISSIONS

The related documents are available as per directives.

- HIGH FREQUENCY EMISSIONS

- Voltage disturbance on power supply cables:

The FOX inverter are compliant to EN 55011 (CISPR11) B, 150 kHz to 30 MHz band.To be compliant it is necessary that :

a) a filter must be connected in series to power supply cablesb) the connections between inverter and motor, and inverter and supply system must be shieldedc) a toroid must be put on each cable

- EM disturbance emitted:

As regards this parameter, the FOX inverter are compliant to EN 55011 (CISPR11) - 1 - B 30 MHz to 1 GHz band.

The following table shows (in bold) the filters and toroids tested with the related inverter type.The filter not in bold mode, although with satisfactory characteristics, are not yet completely tested .

R 34/12.5 N30 (Siemens)

""

"

"

"""

Ferrite toroidFilterModelFOX2M004, FOX2M008

FOX2T004FOX2T008

FOX2M015

FOX2T015, FOX4T008,FOX4T015, FOX4T022FOX2M022FOX2T022, FOX4T040FOX4T055, FOX4T075

823.008.V (FIN)F.LL.E2.012A.AN.I2 (ARC)832.005.V (FIN)F.LL.D3.008A.AN.I1 (ARC)832.005.V (FIN)823.024.V (FIN)F.LL.D3.016A.AN.I1 (ARC)F.LL.D3.008A.AN.I1 (ARC)

823.024.V (FIN)F.LL.D3.016A.AN.I1 (ARC)832.030.V (FIN)

FIN = FINMOTORARC = ARCOTRONICS

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38 09.97 © Sirco Automazione 1997

FOX SERIESEXTERNAL DIMENSIONS

MODEL

T1

T2

T3

A B C D E H G

203 141 124 192 121 37 180

269 170 163 253 147 68 240

363 206 172 351 181 87 334

Dimensions (mm)

D

E

BHC

A G

T2 AND T3 MODELS CAN BE MOUNTED THROUGH A HOLE ON A PANEL WHEN THE FIXING SOPPORTSARE ROTATED UPSIDE-DOWN AS INDICATED BY THE FOLLOWING PICTURES:

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FOX SERIES

PARAMETER MODIFICATIONS (function deletion):

- Par b-35 [ MODULATION TYPE ] page 22 and 25: the parameter is no more used; the modulation is no more selectableby the customer.

- Par b-38 [ INPUT FILTERING ] page 22 and 28: the control accept time is fixed at 1 ms with a check on the last threevalues read; so the b-38 parameter is no more used to filtering inputs.

ADDITION OF PARAMETER AND / OR FUNCTIONS:

Torque increase :

- Par b-38 [ OVERMODULATION ] ( NEW function) It is used to introduce a modulation that provide an increase ofthe output voltage when the output frequency is greater than f

base ; therefore the output torque is increased.

Magnetisation current compensation:

- Par P-87 Function : gain ; Change range : 0 - 100 ; - Par P-88 " time constant " " " 0 - 3 - Par P-89 " serial link time-out " " " 0,0 - 25,0 sec.[0,0 = default, functiondisabled]

Motorized_potentiometer:

- Par P-00 The value 9 is added to act as : motorized_potentiometer reference ( page 19 and 23 ). - Par P-39......P-43 Are added the values : 16 to act as : motorized_potentiometer value increase ( page 28 )

17 " " : motorized_potentiometer value decrease ( page 28 )Note: the last value (position) of the motorized_potentiometer is always stored.

Auxiliary analog input AUX-V: ( page 29 )

- Par P-47 The value 11 is added to act as : gain of the frequency reference ( REF-V )

Analog input OUT-AN : ( page 29 )

- Par P-48 Are added the values : 12 to act as : analog voltage proportional to: reference frequency13 " " " " " current Iu14 " " " " " current Iv15 " " " " " current Iw16 " " " " " load current Icosj17 " " " " " magnetizing current Isenj

Programmable digital outputs: ( page 30 )

- Par P-44...P-46 Are added the values : 31 to act as : signals the intervention of external alarm32 " a logic negation of value on output 3133 " signals the sign of Iu34 " signals the sign of Iv35 " signals the sign of Iw

SOFTWARE CHANGES

MODIFICATIONS INTRODUCED WITH SOFTWARE VERSION FOX111

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40 09.97 © Sirco Automazione 1997

FOX SERIES

Tel : +39 - 0499800318Fax : +39 - 0499800319E-MAIL : sirco @ gpnet.it

SIRCO Automazione S.r.l.Via dell'Artigianato, 37VIGONOVO - 30030 (VE) Italy

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