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AC WINCH

AUTOMOTIVE WINCH ATV/UTV WINCH INDUSTRIAL WINCH

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Copyright © COMEUP INDUSTRIES INC. 2013-14. All rights reserved. COMEUP is registered trademark of COMEUP INDUSTRIES INC. Products may look different upon modification.

Specifications are subject to change without prior notice.

201302-2000

COMEUP reserves the right to improve our products at any time.

CONTENTS

ELECTRIC WINCH . . . . . . . . . . P01-09• 3ph AC 180 kg lift

• 1ph AC 200-250-300-400-500 kg lift• 3ph AC 300-500-750-900-1100-2200-3500-5000 kg lift

BABY WINCH . . . . . . . . . . P10-11• 1ph AC 80-160-230-300 kg lift

COMPACT WINCH. . . . . . . . . . P12-13• 1ph AC 80-200-300 kg lift

LONGER ROPE COMPACT WINCH . . . . . . . . . . P14-15

• 1ph AC 200-300 kg lift

CABLE PULLER . . . . . . . . . . P15

• 1ph AC 2500 kg pull

ACCESSORY . . . . . . . . . . P16

ENGINEERING DATA . . . . . . . . . . P17

17

AC WINCH．Engineering Data

Engineering Data

How to select a winch

• Determine the rope tension required by the job.

(The load rated in this brochure are based on top layer lifting ratings)

• Determine the rope speed

• Determine the size and length of rope

• Specify the operating phase, frequency and voltage for the electric

motor

Load and speed vary according to how much wire rope is on the drum.

The first layer of rope on the drum delivers the slowest speed and the

maximum load. The top layer delivers the maximum speed and the

minimum load.

For this reason, winches are rated at their top layer capacities.

To obtain the best wire rope service, the maximum fleet angle should not

more than 1.5 degree for smooth drum.

The correct distance (B) a lead sheave should be located from the center

line of winch drum may be derived by the following :

B for 1.5 degree fleet angle ( ) = Drum length (A) (in centermeter) x 19

• Regarding ropes, requires a minimum of 3:1 safety factor with an 12:1

D/d ratio rope pitch diameter to drum diameter for most winching

applications such as pulling (eg. pulling/hauling and anchor handling).

For lifting and lowering a 5:1 safety factor with an 15:1 rope pitch

diameter to drum diameter is required.

• The life of the winch is depending on the conditions of the load and

working frequency. In the long time operation, make sure to use the

machine within its short time ratings. Short time ratings means the

working duty cycle (%ED) is subject to the rated voltage, rated

frequency and a 63% of rated load. All winches are rated 25%

percentage duty cycle (%ED).

• The flanged drum end plates shall protrude beyond the rope wound on

the drum at the top layer by at least 1.5 x the nominal rope diameter.

• A minimum of five (5) wraps of rope around the drum is necessary to

make the rope and stopping secure.

• Wire rope can break without warning. Always keep a safe distance

from the winch and wire rope while under a load.

• Failure to adequately align, support, or attach winch to a suitable

mounting base could result in a loss of efficiency or premature failure

of winch, wire rope, or mounting base.

In most pulling applications you are dealing with a rolling road rather

than pulling a dead weight. Resistance to rolling is mostly influenced by

the load, rolling resistance, track gradient, track curvature, track

conditions.

• Load: Calculate the total weight of all the loaded cart to be moved

simultaneously.

• Rolling resistance: Resistance to rolling is influenced by the wheel

journals, type of lubrication used and the ambient temperature.

• Track gradient: For each one percent gradient, a rise of one meter for

every 100 meter of track, the running line pull must be increased by 10

kg per ton.

• Track curvature: To overcome the effects of wheels binding against

rails on curved sections of track, running line pull must be increase.

For each degree of curvature, the running line pull must be increased

by 1kg per ton.

• Track conditions: The condition of substandard track can vary

considerably.

Tb+Ts

TbPercentage duty cycle (%ED)= x100%

Tb : total sum of overall loading operating hours

Ts : total sum of stopping hours

Tb+Ts = approximately 1 to 10 min.

Winch Selections Calculating Fleet Angle

Load Ratings

Safety Reguirements

• It is forbidden to move loads above the rated capacity of the winch.

• Do not try to move fixed or obstructed loads.

• With winches for lifting and lowering suspend loads, side-pull of load is

not allowed.

• Excessive inching (e.g. giving short pulses to the motor) shall be

avoided.

• Ban on transporting persons.

• Inspection of wearing parts such as ropes, hooks and brake linings.

• Divide the checking into daily checking and periodic checking

Warning

Each new winch is guaranteed against defects in workmanship and

material defects for a period of one (1) year from the original date of

purchase.

WIRE ROPES ARE NOT INCLUDED UNDER WARRANTY.

Warranty

Calculating Head Loads

Railcar Pulling Capacity

P:Rope tension :Sheave coefficient :Angle

W:Load :Friction factor

(B)

(A)

01

Planetary gears for maximum mechanical efficiency

Electromagnetic spring-applied failsafe brake integrated in motor

Emergency stop function and 24VAC low voltage control ass’y come as standard

Up and down limits protection

WT-180

Electric Winch

CompactLightweightEfficiencyHigh Speed

Untwisted wire rope comes with a safety-latch weight hook

* Compliant with EN 14492-1 requirements for hoisting application:．The working coefficient for the first rope layer on the drum shall be at least 5.．The D/d ratio to the center of the rope shall be at least 15 for

the drum.．A switch with an emergency stop and limits functions are requested．Low voltage control is requested

02

180 kgWT-180

PERFORMANCE DATA

SOLUTION for REMOTE CONTROL

1). Low voltage control ass’y LV-320- Remote control, PB-306. Switch cord 1.25 mm2 x 3C x 3 m. Pendant switch PB-306 w/an emergency stop button

- Low voltage control, LV-320

DIMENSION mm/in

380/400/415/440V x 3ph AC

Lifting Capacity, Lifting Speed and Rope CapacityLayer of

Wire RopeLifting Capacity

kgLifting Speed

m/min

252 17

233.3 18.3

217.2 19.7

203.2 21

190.2 22.4

1st

2nd

3rd

4th

5th

6th 180 23

Total Rope on the Drum, m

14.5

30.2

47.1

65.1

84.3

100

Note: Above performance ratings are based on 50Hz supply.

Lightweight and compact design for wind energy turbines for efficient

and economical operation at great heights

A standard lifting height of up to 100 meters and high lifting speed are

perfect guarantee efficient operation.

Extreme high duty cycle 40%ED, 2m FEM classification, 240 times of

start per hour.

Electromagnetic spring-applied failsafe brake integrated in motor.


Emergency stop and up and down limits functions come as standard

24 VAC control for safety operation

Positive opening safety up and down limit switches meet CE

requirement

All electric components, up and down limits protection, and brake are

compliant to CE and VED requirements

AC WINCH ． Electric Winch．180 kg lift

Electric Winch

SPECIFICATIONS

Lifting capacity kg wire rope top layer 180

Lifting speed m/min

first layer 17

top layer 23

Motor rating IP55 & F class

type Induction, brakeoutput,

kw x poles3ph, 380/400/415/440V 0.75 x 4

Gear ratio 2-stage planetary 36:1

Maximum lifting height, m 98

Braking methods Electromagnetic

Wire rope(untwisted)

w/hook

size, mm x m 5 x 100

construction 19 x 6

breaking strength, kg 1,230

weight hook CHW-0033

Drumdimension,

mm

length 185

drum dia. 120

flange dia. 200

Mounting bolts pattern, mm x mm 350 x 220

Standardaccessory

weight hook w/safety latch *remote control *Low voltage control *Suspension plate *

Net weight, kg (standard version) 55Gross weight, kg 60Body dimension, mm (L x D x H) 696 x 463.5 x 284.5 Box dimension, mm (L x D x H) 728 x 498 x 304

Note: 1. Above performance ratings are based on 50Hz supply.(60Hz motor available as option resulting in a reduction of liftingcapacities by 20% and a speed increase of 20%)

2. “*” Means standard version

180 kgg

SPECIFICATIONSMODEL WT-180

03

CP-200,CP-250,CP-300200-250-300 kg

AC WINCH．Electric Winch．200-300 kg lift

110V or 220V-240V x 1ph AC

Positive retention of wire rope on the drum

Electromagnetic spring-applied failsafe brake

Heavy duty high efficiency ball bearings on all running surfaces


Enclosed drum flanges to prevent rope becoming trapped

between drum and support steel plates

Quiet running

Emergency stop function switch is available upon request

Low voltage control ass’y is available upon request

PERFORMANCE DATA

DIMENSION mm/in

Pulling load capacity for various inclines in kg

MODELLevel

SurfaceGradient % inclines / angle in degrees

10%6 20%11 40%25 60%31 80%39

CP-200 1,500 800 600 400 320 280

CP-250 1,850 1,000 750 500 400 350

CP-300 2,250 1,200 900 600 500 400

1. All rating are based on the top layer. For each layer reduction on the drum pulling capacity is increased by 10%

2. Use a snatch block for double line operation, to increase line pull by approximately 85%

3. The pulling capacities are based on a pulling load and 15% has been allowed for friction (specific applications will vary)

Lifting Capacity, Lifting Speed and Rope Capacity

Layer of Wire Rope

Lifting Capacitykg

Lifting Speed m/min


MODEL CP-200 CP-250 CP-300 CP-200 / 250 / 300

1st 296 370 444 10 5.4

2nd 264 330 396 11.3 11.5

3rd 239 298 358 12.5 18.3

4th 218 272 327 13.8 25.7

5th 200 250 300 15 30

MODEL CP-200 CP-250 CP-300Lifting capacity kg wire rope top layer 200 250 300

Lifting speed, m/min

first layer 10top layer 15

Motor rating IP44

type Inductionoutput, kw x poles

1ph,110V0.6 x 4 0.75 x 4 1.1 x 4

1ph,220-240V

Gear ratio 43:1

Maximum lifting height, m 29Braking methods Electromagnetic

Wire rope w/hook

size, mm x m * 6 x 305 x 45

* 6 x 30

construction 6 x 19

breaking strength, kg 2,0101,270

2,010

weight hook CHW-0031Drum

dimension, mm

length 110drum dia. 94flange dia. 154


Standard accessory

weight hook *remote control *power lead 1.5 mm2x 3C x 3 m and industry plug

Net weight, kg (standard version) 32 34 38

Gross weight, kg 34 36 40

Body dimension, mm (L x D x H) 489 x 210 x 241 525 x 210 x 241 548.5 x 210 x 241

Box dimension, mm (L x D x H) 610 x 286 x 285 630 x 286 x 285 650 x 290 x 295


SOLUTION for REMOTE CONTROL1). *Remote control, CPB-213

- Switch cord 1.25 mm2 x 5C x 3 m- Pendant switch CPB-213

2). Remote control, PB-331- Switch cord 1.25 mm2 x 5C x 3 m - Pendant switch PB-331 w/an emergency stop button



Note: 1. Above performance ratings are based on 50Hz supply.(60Hz motor available as option resulting in a reduction of lifting capacities by 20% and a speed increase of 20%)


SPECIFICATIONS

Electric Winch

04

500 kgCP-500, CP-500T

200V-240V x 1ph AC (CP-500)

CP-500

380V-440V x 3ph AC (CP-500T)

Lightweight and compact design for easy installationElectromagnetic spring-applied failsafe brakeHeavy duty high efficiency ball bearings on all running surfaces Planetary gears for maximum mechanical efficiencyEnclosed drum flanges to prevent rope becoming trapped between drum and support steel platesSteel plate foot mountingsQuiet running Emergency stop function switch is available upon request Low voltage control ass’y is available upon request

00 kg

0

AC WINCH．Electric Winch．500 kg lift

Electric Winch

CP-500T

SPECIFICATIONSMODEL CP-500 CP-500T

Lifting capacity kg wire rope top layer 500

Lifting speed, m/mim

first layer 10 12top layer 15 18

Motor rating IP44

type Inductionoutput,

kw x poles1ph,220-240V 1.8 x 4 -3ph, 380-440V - 1.8 x 4

Gear ratio 48:1 42:1

Maximum lifting height, m 58


Wire rope w/hook

size, mm x m * 7 x 60construction 6 x 19breaking strength, kg 2,700weight hook CHW-0005

Drum dimension, mm

length 220drum dia. 102flange dia. 180


Standard accessory

weight hook *remote control *

Net weight, kg (standard version) 55 54

Gross weight, kg 57 56

Body dimension, mm (L x D x H) 728 x 260 x 299

740 x 280 x 350Box dimension, mm (L x D x H)

704 x 260 x 299

DIMENSION mm/in


MODELLevel


10%6 20%11 40%25 60%31 80%39CP-500 CP-500T 3,700 2,000 1,500 1,000 800 700





Layer of Wire Rope

Lifting Capacitykg

Lifting Speed, m/minTotal Rope on the Drum, m

MODEL CP-500 / 500T CP-500T CP-500 / 500T

1st 757 12 10

2nd 671 13.4 22

3rd 602 14.9 35

4th 546 16.4 50

5th 500

CP-500

10

11.6

12.9

14.2

15 18 60



1). *Remote control, CPB-213- Switch cord 3.5 mm2 x 5C x 6 m- Pendant switch CPB-213

2). Remote control, PB-331- Switch cord 3.5 mm2 x 5C x 6 m - Pendant switch PB-331 w/an emergency stop button





4). Low voltage control ass’y LV-320 (CP-500T only)- Remote control, CPB-161. Switch cord 1.25 mm2 x 3C x 3 m. Pendant switch CPB-161


PERFORMANCE DATA

05

CP-750T750 kg 380V-440V x 3ph AC

Electric Winch


Lightweight and compact design for easy installationElectromagnetic spring-applied failsafe brakeHeavy duty high efficiency ball bearings on all running surfaces Planetary gears for maximum mechanical efficiencyEnclosed drum flanges to prevent rope becoming trapped between drum and support castingsCast steel foot mountingsQuiet running Rated capacity limiter limits driving power of the motor to prevent overloading of the winchLow voltage control ass’y comes as standardEmergency stop function switch is available upon request

PERFORMANCE DATA

DIMENSION mm/in

1,000

80%39

1,200

60%31

2,200

20%11


MODEL Level Surface

Gradient % inclines / angle in degrees

10%6 40%25

CP-750T 5,500 3,000 1,500




48.513.88264th


Layer of Wire Rope

Lifting Capacitykg

Lifting Speed m/min


1st 1,188 10 9.9

2nd 1,036 11 21.3

3rd 920 12.4 34.2

5th 750 15 60

*low voltage control

58Maximum lifting height, m

ElectromagneticBraking methods

3ph, 380-440V

240flange dia.114drum dia.240lengthDrum

dimension, mm

3,750breaking strength, kg6 x 19construction

* 9 x 60size, mm x m Wire rope w/hook

*safety-latch hookStandard accessory

300 x 400Mounting bolts pattern, mm x mm

58:1Gear ratio

2.2 x 4output, kw x poles

135Net weight, kg (standard version)*base plate

*remote control

InductiontypeMotor rating

IP54

15top layer 10first layer Lifting speed,

m/mim

750Lifting capacity kg wire rope top layerCP-750TMODEL

Gross weight, kg 165


Box dimension, mm (L x D x H) 970 x 530 x 520



1). *Low voltage control ass’y LV-320- Remote control, CPB-161. Switch cord 1.25 mm2 x 3C x 3 m. Pendant switch CPB-161

- Low voltage control, LV-3202). Low voltage control ass’y LV-320

- Remote control, PB-306. Switch cord 1.25 mm2 x 3C x 3 m. Pendant switch PB-306 w/an emergency stop button


Note:1. Above performance ratings are based on 50Hz supply.(60Hz motor available as option resulting in a reduction of lifting capacities by 20% and a speed increase of 20%)


SPECIFICATIONS

06

300 kgCWG-10077, CWG-30075

110V, 220V-240V x 1ph AC (CWG-10077)

CWG-10077

380V-440V x 3ph AC (CWG-30075)

SPECIFICATIONS

635 x 296 x 290

477 x 210 x 241

142 x 14215494110

2,010

* 6 x 30

29

1ph, 220-240V

43:10.75 x 4-3ph, 380-440V

1510



1ph,110V

180flange dia.102drum dia.150length

Drum dimension, mm

CHW-0031weight hook

2,0102,700

breaking strength, kg

6 x 19construction

* 6 x 607 x 40

size, mm x m

Wire rope w/hook

*weight hookStandard accessory


41:1Gear ratio

-1.5 x 4output, kw x poles

3242Net weight, kg (standard version)*remote control


IP44

19top layer 12first layerLifting speed,

m/mim

300Lifting capacity kg wire rope top layerCWG-30075CWG-10077MODEL

Gross weight, kg 44 34


Box dimension, mm (L x D x H) 700 x 280 x 375DIMENSION mm/in (CWG-10077)

400

80%39

500

60%31

900

20%11


MODELLevel


10%6 40%25

CWG-10077CWG-30075 2,250 1,200 600




30501517.63003235th

-

25.718.311.55.4

CWG-30075

-

326358396444

CWG-30075

-

13.812.511.410

CWG-30075

CWG-10077

CWG-10077

CWG-10077

MODEL



kgLifting Speed

m/minTotal Rope on the Drum, m

1st 467 12 8.12nd 420 13.5 17.23rd 382 14.9 27.14th 350 16.2 38

6th 300 19 60Note: Above performance ratings are based on 50Hz supply.


- Switch cord 3.5 mm2 x 5C x 3 m for CWG-10077- Switch cord 1.25 mm2 x 5C x 3 m for CWG-30075- Pendant switch CPB-213

2). Remote control, PB-331

- Pendant switch PB-331 w/an emergency stop button3). Low voltage control ass’y LV-320





DIMENSION mm/in(CWG-30075)

PERFORMANCE DATA

300 kg

- Switch cord 3.5 mm2 x 5C x 3 m for CWG-10077- Switch cord 1.25 mm2 x 5C x 3 m for CWG-30075


Electric Winch

CWG-30075

Positive retention of wire rope on the drumElectromagnetic spring-applied failsafe brakeHeavy duty high efficiency ball bearings on all running surfacesPlanetary gears for maximum mechanical efficiencyEnclosed drum flanges to prevent rope becoming trapped between drum and support steel platesQuiet running Emergency stop function switch is available upon request Low voltage control ass’y is available upon request

07

CWG-10151, CWG-30151400-500 kg400-500 kg

Electric Winch


220V-240V x 1ph AC (CWG-10151)380V-440V x 3ph AC (CWG-30151)

Electromagnetic spring-applied failsafe brakeHeavy duty high efficiency ball bearings on all running

surfaces Planetary gears for maximum mechanical efficiencyEnclosed drum flanges to prevent rope becoming trapped between drum and support castingsCast steel foot mountingsFabricated steel drumSupplied on steel base plate ready to mountQuiet running Emergency stop function switch is available upon request Low voltage control ass’y is available upon request

CWG-10151

CWG-30151

SPECIFICATIONS

*remote control

500

922 x 367 x 425

57:1

1.5 x 4-3ph, 380-440V



1ph, 220-240V

280flange dia.140drum dia.240length

Drum dimension, mm

CHW-0005weight hook

3,7502,970


6 x 24construction

* 9 x 608 x 100

size, mm x m

Wire rope w/hook

*weight hookStandard accessory


Gear ratio

-1.5 x 4output, kw x poles

120Net weight, kg (standard version)*base plate


IP44

18top layer 12first layerLifting speed,

m/mim

400Lifting capacity kg wire rope top layerCWG-30151CWG-10151MODEL

Gross weight, kg 148


Box dimension, mm (L x D x H) 1,090 x 470 x 590

DIMENSION mm/in (CWG-10151)

5508001,2003,000CWG-10151

700

80%39

620

800

60%31

1,500

20%11


MODELLevel


40%25

CWG-30151 3,700

1,600

10%6

2,000 1,0001. All rating are based on the top layer. For each layer reduction on the drum

pulling capacity is increased by 10%2. Use a snatch block for double line operation,to increase line pull by

approximately 85%3. The pulling capacities are based on a pulling load and 15% has been

allowed for friction (specific applications will vary)



- Pendant switch CPB-2132). Remote control, PB-331

- Pendant switch PB-331 w/an emergency stop button3). Low voltage control ass’y LV-320





DIMENSION mm/in(CWG-30151)

500544597662742

CWG-30151 CWG-10151 / 30151CWG-10151MODEL



kgLifting Speed


1st 593 12 122nd 529 13.3 263rd 478 14.8 404th 436 16.2 575th 400 18 60

PERFORMANCE DATA



08

900-1100-2200-3500-5000 kgCWG-30375, CWG-30565, CWG-30750, CWG-31500, CWG-34000

Electromagnetic spring-applied failsafe brake Heavy duty high efficiency ball bearings on all running

surfaces Planetary gears for maximum mechanical efficiency Cast steel foot mountingsFabricated steel drumSupplied on steel base plate ready to mount Rated capacity limiter limits driving power of the motor to prevent overloading of the winch Quiet running

Emergency stop function switch is available upon request

Low voltage control ass’y comes as standard


SPECIFICATIONSMODEL CWG-30375 CWG-30565 CWG-30750 CWG-31500 CWG-34000

Option A B A B A B A B A B

Lifting capacity kg wire rope top layer 900 1,100 2,200 3,500 5,000

Lifting speed, m/mim

first layer 13 8.5 14 9.2 6.9 4.5 5.8 4.4 8 5.3

top layer 20.6 13.5 25 16.4 12.6 8.3 8 6 12.2 8

Motor rating IP54

type Induction

output,kw x poles 3.8 x 4 2.2 x 6 5.5 x 4 3.8 x 6 5.5 x 4 3.8 x 6 5.5 x 6 3.8 x 8 11 x 4 7.5 x 6

Gear ratio 48:1 50:1 127:1 192:1 197:1

Maximum lifting height, m 58 97 97 144 192


Wire rope

w/hook

size, mm x m * 10 x 60 * 12 x 100 * 16 x 100 * 18 x 150 * 22.4 x 200

construction 6 x 24

breaking strength, kg 4,640 6,680 11,900 15,000 23,300

Drum dimension,

mm

length 230 312 312 405 680

drum dia. 127 140 178 356 324flange dia. 275 320 410 570 570

Mounting bolts pattern, mm x mm 500 x 370 620 x 425 600 x 499 847 x 680 920 x 680

Standard accessory

safety-latch hook *

remote control *

low voltage control *

base plate *Net weight, kg (standard version) 185 250 400 800 1,380

Gross weight, kg 225 285 445 870 1,545

Body dimension, mm (L x D x H) 974 x 400 x 445 1,120 x 470 x 520 1,246 x 565 x 658 1,439 x 740 x 860 1,860 x 740 x 905

Box dimension, mm (L x D x H) 1,140 x 590 x 620 1,290 x 650 x 680 1,390 x 710 x 830 1,590 x 840 x 1,020 2,040 x 840 x 1,100



09

Electric Winch


380V-440V x 3ph AC

D

GI

C A

H

E

F

B

DIMENSION mm/in


MODELLevel


10%6 20%11 40%25 60%31 80%39

CWG-30375 6,300 3,600 2,670 1,770 1,400 1,200

CWG-30565 7,700 4,400 3,250 2,150 1,700 1,500

CWG-30750 15,400 8,800 6,500 4,300 3,400 3,000

CWG-31500 24,500 14,000 10,500 7,000 5,500 5,000

CWG-34000 35,000 20,000 15,000 10,000 8,000 7,000





1). * Low voltage control ass’y LV-320- Remote control, CPB-161. Switch cord 1.25 mm2 x 3C x 3 m. Pendant switch CPB-161

- Low voltage control, LV-320 for CWG-30375, CWG-30565, CWG-30750, CWG-31500 at 380-440V power ratings

2). *Low voltage control ass’y LV-360- Remote control, CPB-161. Switch cord 1.25 mm2 x 3C x 3 m. Pendant switch CPB-161

- Low voltage control, LV-360 for CWG-34000 at 380-440Vpower ratings


- Low voltage control, LV-320 for CWG-30375, CWG-30565, CWG-30750, CWG-31500 at 380-440V power ratings


- Low voltage control, LV-360 for CWG-34000 at 380-440Vpower ratings

Lifting Capacity, Lifting Speed and Rope CapacityCWG-30375

Lifting Capacitykg

Lifting Speed, m/min Total Rope on the Drum, m

1,4261,2441,103991

MODELLayer of Wire Rope

1st

2nd

3rd

4th

5th 900

A13

14.916.818.720.6

B8.59.811

12.213.5

1020334660

PERFORMANCE DATA

CWG-30565Lifting Capacity

kgLifting Speed, m/min Total Rope on

the Drum, m 1,9681,7001,4961,3361,2071,100

A14

16.218.420.622.825

B9.210.612.113.515

16.4

1226425979

100

CWG-30750Lifting Capacity

kgLifting Speed, m/min Total Rope on

the Drum, m 4,0143,4463,0192,6862,419

MODELLayer of

Wire Rope1st

2nd

3rd

4th

5th

6th 2,200

A6.98.19.210.411.512.6

B4.55.36

6.87.58.3

1124395675100

MODEL CWG-31500

Layer of Wire Rope

Lifting Capacitykg

Lifting Speed, m/min Total Rope on the Drum, m A B

1st 4,848 5.8 4.4 252nd 4,422 6.4 4.8 533rd 4,065 6.9 5.2 834th 3,761 7.5 5.6 1165th 3,500 8 6 150

MODEL CWG-34000

Layer of Wire Rope

Lifting Capacitykg

Lifting Speed, m/min Total Rope on the Drum, m A B

1st 7,587 8 5.3 322nd 6,718 9.1 5.9 683rd 6,028 10.1 6.6 1084th 5,466 11.1 7.3 1535th 5,000 12.2 8 200


MODELMounting bolts pattern

D E F G H IA B C

CWG-30375 500 370 4 – 19 974 400 445 127 230 275

CWG-30565 620 425 4 – 19 1,120 470 520 140 312 320

CWG-30750 600 499 4 – 22 1,246 565 658 178 312 410

CWG-31500 847 680 8 – 28 1,439 740 860 356 405 570

CWG-34000 920 680 8 – 32 1,860 740 905 324 680 570

MODELLayer of

Wire Rope1st

2nd

3rd

4th

5th

th6

øøøøø

10

80-160-230-300 kgCWS-80, CWS-160, CWS-230, CWS-300

Hanger attachment comes as

standard

AC WINCH．Baby Winch．80-300 kg lift

．Lightweight and compact design Allows easy installation

．Upper hoisting limit switch When rope touches the limit arm, hoisting is automatically stopped

．Lower hoisting limit switch Sensor arm automatically stops motor if the wire rope is under-wound

．Dynamic and mechanical ratchet pawl brake provides instant and safe braking

．Can operate on standard domestic power supply

．Wire rope comes with a safety-latch weight hook

．Emergency stop function switch is available upon request

SPECIFICATIONS

Note: 1. Above performance ratings are based on 50Hz supply. (60Hz motor available as option resulting in a reduction of lifting capacities by 20% and a speed increase of 20%)


MODEL CWS-80 CWS-160 CWS-230 CWS-300

Lifting capacity kg wire rope top layer

Lifting speed, m/mm

first layertop layer

Motor rating IP44type Series Wound

output, kw x Amp

1ph, 110V 1.2 kw x 12 A

1ph, 220-240V 1.2 kw x 6 AGear ratio

Maximum lifting height, m

Braking methodsfor motor Electromagnetic

for gear Single mechanical ratchet Double mechanical ratchets

Wire rope w/hook

size, mm x m

construction



Drum dimension, mm

length 60

drum dia. 90

flange dia. 170

Standard accessory

weight hook *remote control *power lead 1.5 mm2 x 3C x 5 m and industry plug

Option accessory Crane CRH-0710Net weight, kgGross weight, kg

160

1422

192:1

30

* 4.8 x 31 4 x 41

6 x 19

1,100 810

1425

230

914

272:1

24

* 5 x 25

1,270

1526

300

913

-

1.5 kw x 7.5 A270:1

24

* 4.8 x 25

A7 x 19

1,910

60

94

170

-

1728

Box dimension, mm (L x D x H)

80

1830

0.8 kw x 8 A

0.8 kw x 4 A92:1

23

* 4 x 24 3.2 x 36

810 530

CHW-0032

46

70

158

918

355 x 355 x 270 425 x 365 x 300

11

Electric Winch

DIMENSION mm/in


110V or 220V-240V x 1ph AC (CWS-80/160/230)220V-240V x 1ph AC (CWS-300)

CWS-80

CWS-160 / 230 / 300


Lifting Capacity, Lifting Speed and Rope CapacityCWS-80

Lifting Capacity kg

Lifting Speed m/min


132 18 2.4119 20.4 5.1108 22.4 8.1100 24.3 11.392 26.3 14.886 28.3 18.6

MODELLayer of

Wire Rope1st

2nd

3rd

4th

5th

6th

7th 80 30 24

PERFORMANCE DATA

MODEL CWS-160Layer of


kgLifting Speed


1st 257 14 3.42nd 234 15.4 7.23rd 214 16.8 11.34th 197 18.2 15.85th 183 19.6 20.66th 171 21 25.87th 160 22 31



kgLifting Speed


1st 351 9 3.32nd 318 10.3 6.93rd 290 11.3 10.94th 267 12.3 15.25th 247 13.3 19.96th 230 14 25



kgLifting Speed


1st 446 9 3.62nd 406 9.7 7.53rd 373 10.6 11.74th 345 11.4 16.45th 321 12.3 21.36th 300 13 25

1). * Remote control, CPB-313 - Switch cord 1.25 mm2 x 6C x 10 m - Pendant switch CPB-313

2). Remote control, PB-317 - Switch cord 1.25 mm2 x 6C x 10 m - Pendant switch PB-317 w/an emergency stop button

CRANE CRH-0710

. Crane CRH-0710 for baby winch rating up to 250 kg (for CWS-80/160/230)

y g p gfor CWS-80/160/230)

12

80-200-300 kgCWL-80, CWL-200, CWL-301

CWL-80

Lightweight and compact design for easy installationDynamic and mechanical ratchet brake provides instant and safe brakingOperates on standard household power supplyWire rope comes with a safety-latch weight hookEnclosed drum flanges to prevent rope becoming trapped between drum and support castingsEmergency stop function switch is available upon request

CWL 80

Dynamic aOperates Wire rope Enclosed support caEmergenc


210

92135

200

120125

344

8-ø10.5

SPECIFICATIONS

Note: 1. Above performance ratings are based on 50Hz supply. (60Hz motor available as option resulting in a reduction of lifting capacities by 20% and a speed increase of 20%)


MODEL CWL-80 CWL-200 CWL-301

Lifting capacity kg wire rope top layer 80 200 300

Lifting speed, m/mm

first layer 16 11 16top layer 25 16 25

Motor rating IP44

type Series Wound

output, kw x Amp

1ph, 110V 0.3 kw x 6 A 1.2 kw x 12 A -

1ph, 220-240V 0.3 kw x 3 A 1.5 kw x 7.5 A 2.3 kw x 11 AGear ratio 56:1 240:1 110:1

Maximum lifting height, m 23 45 29

Braking methodsfor motor Electromagneticfor gear Single mechanical ratchet Double mechanical ratchets

Wire rope w/hook

size, mm x m * 4 x 24 * 5 x 46 * 6 x 30

construction 6 x 19breaking strength, kg 810 1,270 2,010


Drum dimension, mm

length 46 97 97

drum dia. 70 95 95

flange dia. 158 190 190

Mounting bolts pattern, mm x mm120 x 90 125 x 135

142 x 94 152 x 135

Standard accessory

weight hook *remote control *power lead 1.5 mm2 x 3C x 3 m and industry plug 2.0 mm2 x 6C x 10 m and industry plug

Net weight, kg (standard version) 16 30 38Gross weight, kg 18 32 40

Body dimension, mm (L x D x H) 344 x 200 x 210 413 x 210 x 270 501 x 210 x 270

Box dimension, mm (L x D x H) 376 x 330 x 240 515 x 395 x 350 630 x 395 x 350

SOLUTION for REMOTE CONTROL (CWL-80)


2). Remote control, PB-316A - Switch cord 1.25 mm2 x 6C x 3 m - Pendant switch PB-316A w/an emergency stop button



2). Remote control, PB-317 - Switch cord 1.25 mm 2 x 6C x 10 m - Pendant switch PB-317 w/an emergency stop button

13

Lifting Capacity, Lifting Speed and Rope CapacityCWL-80

Lifting Capacity kg

Lifting Speed m/min


132 16 2.4119 17.2 5.1108 18.9 8.1100 20.6 11.392 22.3 14.886 24 18.6

MODELLayer of

Wire Rope1st

2nd

3rd

4th

5th

6th

7th 80 25 24

PERFORMANCE DATA CWL-200Lifting Capacity

kgLifting Speed


320 11 5.8291 11.6 12.1

267 12.6 19.1246 13.7 26.6

229 14.7 34.7213 15.8 43.4

MODELLayer of

Wire Rope1st

2nd

3rd

4th

5th

6th

7th 200 16 46

CWL-301Lifting Capacity

kgLifting Speed


478 16 4.8

427 17.7 10.2386 19.6 16.2

353 21.5 22.7324 23.4 29.8

300 25 30


MODELLevel


10%6 20%11 40%25 60%31 80%39

CWL-80 600 320 240 160 128 108

CWL-200 1,500 800 600 400 325 270

CWL-301 2,250 1,200 900 600 500 400






2). Remote control, PB-317 - Switch cord 2.0 mm2 x 6C x 10 m - Pendant switch PB-317 w/an emergency stop button


MODELLayer of

Wire Rope1st

2nd

3rd

4th

5th

6th

Electric Winch

DIMENSION mm/in


110V or 220V-240V x 1ph AC (CWL-80/200)220V-240V x 1ph AC (CWL-301)

CWL-200

CWL-301

14

CWL-200L

CWL-200L, CWL-301L200-300 kg

SPECIFICATIONS

Note: 1. Above performance ratings are based on 50Hz supply. (60Hz motor available as option resulting in a reduction of lifting


MODEL CWL-200L CWL-301LLifting capacity kg wire rope top layer 200 300

Lifting speed, m/mm

first layer 11 16top layer 16 25

Motor rating IP44

type Series Woundoutput,

kw x Amp1ph, 110V 1.2 kw x 12 A -

1ph, 220-240V 1.5 kw x 7.5 A 2.3 kw x 11 AGear ratio 240:1 110:1Maximum lifting height, m 69 58

Brakingmethods

for motor Electromagneticfor gear Double mechanical ratchets

Wire rope w/hook

size, mm x m * 5 x 71 * 6 x 60construction 6 x 19breaking strength, kg 1,270 2,010weight hook CHW-0031

Drumdimension,

mm

length 147 147drum dia. 95 95flange dia. 190 190

Mounting bolts pattern, mm x mm 197 x 94 207 x 135

Standard accessory

weight hook *remote control *

power lead 1.5 mm2x 3C x 3 m and industry plug -

Net weight, kg (standard version) 33 40Gross weight, kg 35 42Body dimension, mm (L x D x H) 407.5 x 210 x 270 556 x 210 x 270Box dimension, mm (L x D x H) 545 x 395 x 350 630 x 395 x 350

SOLUTION for REMOTE CONTROL (CWL-200L) SOLUTION for REMOTE CONTROL (CWL-301L)


2). Remote control, PB-317 - Switch cord 1.25 mm2 x 6C x 10 m ．Pendant switch PB-317 w/an emergency stop button


2). Remote control, PB-317 - Switch cord 2.0 mm2 x 6C x 10 m ．Pendant switch PB-317 w/an emergency stop button

DIMENSION mm/in (CWL-200L)

DIMENSION mm/in (CWL-301L)

capacities by 20% and a speed increase of 20%)


Lightweight and compact design for easy installationDouble mechanical ratchets brake provide instant and safe brakingOperates on standard household power supplyWire rope comes with a safety-latch weight hookEnclosed drum flanges to prevent rope becoming trapped between drum and support castingsEmergency stop function switch is available upon request

Best solution for wind energy turbines for efficient and economical operation at great heights.

CWL-200LBest solution

15

110V or 220V-240V x 1ph AC (CWL-200L)220V-240V x 1ph AC (CWL-301L)

Cable PullerLonger Rope Compact Winch

AC WINCH．Cable Puller．2,500 kg pull

110V, 220V-240V x 1ph AC 2,500 kgH-2500

Dual pulling capacities of 2,500 kg and 1,500 kgDual speeds vary according to drum sizeA overload protection switch ensure automatic shut-offElectromagnetic spring-apply failsafe brakeHeavy duty high efficiency ball bearings on all running

surfacesRugged high power induction motor of proven reliabilityCase hardened gear train for maximum mechanical

efficiencySuitable for continuous pulling to tackle the toughest wall, ground and underground pulling applications

Lifting Capacity, Lifting Speed and Rope CapacityMODEL CWL-200LLayer of


kgLifting Speed


1st 320 11 8.92nd 291 11.6 18.73rd 267 12.6 29.44th 246 13.7 415th 229 14.7 53.56th 213 15.8 66.97th 200 16 71

PERFORMANCE DATA

MODEL CWL-301L

Layer of Wire Rope

Lifting Capacity kg

Lifting Speed m/min


1st 478 16 7.52nd 427 17.7 15.8

3rd 386 19.6 25

4th 353 21.5 35.1

5th 324 23.4 46.1

6th 300 25 60


MODELLevel


10%6 20%11 40%25 60%31 80%39

CWL-200L 1,500 800 600 400 325 270

CWL-301L 2,250 1,200 900 600 500 400





MODEL Large drum Small drumPulling capacity kg 1,500 2,500

Rope speed m/mm

50 Hz 4.0 2.5

60 Hz 5.0 3.0

Gear train hypoid gear plus spur gears

Gear ratio 154:1

Motor rating IP44 600 w

Drumdimension,

mm

length 124 104drum dia. 110 74flange dia. 166 94

Cable puller weight, kg 60

Gross weight, kg 83


Box dimension, mm (L x D x H) 610 x 720 x 500

SPECIFICATIONS

STANDARD ACCESSORIES• Rope arm• Base plate• Wire rope 8 mm x 50 m• Detachable rope storage roller• Foot control with 2.0 mm2 x 3C x 2 m lead• Power lead coming with 1.5 mm2 x 3C x 3 m

DIMENSION mm/in

450 440

540655

320

850

CWL-301L

p g pDual speeds vary according to A overload protection switch enElectromagnetic spring-apply faHeavy duty high efficiency ball

surfacesRugged high power induction mCase hardened gear train for m

efficiencySuitable for continuous pulling ground and underground pullin

16

Series ModelLifting

capacity, kgAccessories

A B C D E F G H I J K L M N O P Q R

Electric Winch

Baby Winch

Compact Winch

Long Rope Compact Winch

WT-180CP-200CP-250CP-300CP-500CP-500TCP-750TCWG-10077CWG-30075CWG-10151CWG-30151CWG-30375CWG-30565CWG-30750CWG-31500CWG-34000CWS-80CWS-160CWS-230CWS-300CWL-80 CWL-200CWL-301CWL-200LCWL-301L

180200250300500500750300300400500900

1,1002,2003,0005,000

8016023030080200300200300

A….Wire ropeB….Remote Control, CPB-213C….Remote Control, CPB-161D….Remote Control, CPB-313E….Remote Control, PB-331

…Standard Accessory ….Option Accessory

F….Remote Control, PB-306G….Remote Control, PB-317H….Remote Control, PB-316A I ….Remote Control, CPB-413J ….Weight Hook, CHW-0031

K….Weight Hook, CHW-0005L….Weight Hook, CHW-0032M….Weight Hook, CHW-0033N….Safety-latch HookO….Base Plate

P….Low Voltage Control, LV-320Q….Low Voltage Control, LV-360R….Crane CRH-0710

Weight Hook

Remote Control Low Voltage Control

CHW-0005

Rated 500 Kg

CHW-0031

Rated 300 Kg

LV-360 w/steel cover LV-320 w/plastic cover

CHW-0032

CHW-0033

Rated 300 Kg

Pendant switch

CPB-161 w/cord

Pendant switch

CPB-213 w/cord

Pendant switch

PB-306 w/cord

Pendant switch

PB-316A w/cordPendant switch

PB-317/331 w/cord

Pendant switch

CPB-313 w/cord

Pendant switch

CPB-413 w/cordRemote Control (switch with an emergency stop)

Winch Accessories Chart

AC WINCH．Accessories

CONTENTS

ELECTRIC WINCH . . . . . . . . . . P01-09• 3ph AC 180 kg lift

• 1ph AC 200-250-300-400-500 kg lift• 3ph AC 300-500-750-900-1100-2200-3500-5000 kg lift

BABY WINCH . . . . . . . . . . P10-11• 1ph AC 80-160-230-300 kg lift

COMPACT WINCH. . . . . . . . . . P12-13• 1ph AC 80-200-300 kg lift

LONGER ROPE COMPACT WINCH . . . . . . . . . . P14-15

• 1ph AC 200-300 kg lift

CABLE PULLER . . . . . . . . . . P15

• 1ph AC 2500 kg pull

ACCESSORY . . . . . . . . . . P16

ENGINEERING DATA . . . . . . . . . . P17

17

AC WINCH．Engineering Data

Engineering Data

How to select a winch

• Determine the rope tension required by the job.

(The load rated in this brochure are based on top layer lifting ratings)

• Determine the rope speed

• Determine the size and length of rope

• Specify the operating phase, frequency and voltage for the electric

motor

Load and speed vary according to how much wire rope is on the drum.

The first layer of rope on the drum delivers the slowest speed and the

maximum load. The top layer delivers the maximum speed and the

minimum load.

For this reason, winches are rated at their top layer capacities.

To obtain the best wire rope service, the maximum fleet angle should not

more than 1.5 degree for smooth drum.

The correct distance (B) a lead sheave should be located from the center

line of winch drum may be derived by the following :

B for 1.5 degree fleet angle ( ) = Drum length (A) (in centermeter) x 19

• Regarding ropes, requires a minimum of 3:1 safety factor with an 12:1

D/d ratio rope pitch diameter to drum diameter for most winching

applications such as pulling (eg. pulling/hauling and anchor handling).

For lifting and lowering a 5:1 safety factor with an 15:1 rope pitch

diameter to drum diameter is required.

• The life of the winch is depending on the conditions of the load and

working frequency. In the long time operation, make sure to use the

machine within its short time ratings. Short time ratings means the

working duty cycle (%ED) is subject to the rated voltage, rated

frequency and a 63% of rated load. All winches are rated 25%

percentage duty cycle (%ED).

• The flanged drum end plates shall protrude beyond the rope wound on

the drum at the top layer by at least 1.5 x the nominal rope diameter.

• A minimum of five (5) wraps of rope around the drum is necessary to

make the rope and stopping secure.

• Wire rope can break without warning. Always keep a safe distance

from the winch and wire rope while under a load.

• Failure to adequately align, support, or attach winch to a suitable

mounting base could result in a loss of efficiency or premature failure

of winch, wire rope, or mounting base.

In most pulling applications you are dealing with a rolling road rather

than pulling a dead weight. Resistance to rolling is mostly influenced by

the load, rolling resistance, track gradient, track curvature, track

conditions.

• Load: Calculate the total weight of all the loaded cart to be moved

simultaneously.

• Rolling resistance: Resistance to rolling is influenced by the wheel

journals, type of lubrication used and the ambient temperature.

• Track gradient: For each one percent gradient, a rise of one meter for

every 100 meter of track, the running line pull must be increased by 10

kg per ton.

• Track curvature: To overcome the effects of wheels binding against

rails on curved sections of track, running line pull must be increase.

For each degree of curvature, the running line pull must be increased

by 1kg per ton.

• Track conditions: The condition of substandard track can vary

considerably.

Tb+Ts

TbPercentage duty cycle (%ED)= x100%

Tb : total sum of overall loading operating hours

Ts : total sum of stopping hours

Tb+Ts = approximately 1 to 10 min.

Winch Selections Calculating Fleet Angle

Load Ratings

Safety Reguirements

• It is forbidden to move loads above the rated capacity of the winch.

• Do not try to move fixed or obstructed loads.

• With winches for lifting and lowering suspend loads, side-pull of load is

not allowed.

• Excessive inching (e.g. giving short pulses to the motor) shall be

avoided.

• Ban on transporting persons.

• Inspection of wearing parts such as ropes, hooks and brake linings.

• Divide the checking into daily checking and periodic checking

Warning

Each new winch is guaranteed against defects in workmanship and

material defects for a period of one (1) year from the original date of

purchase.

WIRE ROPES ARE NOT INCLUDED UNDER WARRANTY.

Warranty

Calculating Head Loads

Railcar Pulling Capacity

P:Rope tension :Sheave coefficient :Angle

W:Load :Friction factor

(B)

(A)

AC WINCH

AUTOMOTIVE WINCH ATV/UTV WINCH INDUSTRIAL WINCH

info

Copyright © COMEUP INDUSTRIES INC. 2013-14. All rights reserved. COMEUP is registered trademark of COMEUP INDUSTRIES INC. Products may look different upon modification.

Specifications are subject to change without prior notice.

201302-2000

COMEUP reserves the right to improve our products at any time.

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