accessory application installation p/n 08l33-szn-200 2011 zdx … · 2010-12-22 · 2011 zdx dec...

© 2010 American Honda Motor Co., Inc. – All Rights Re

BII 45339Publications No.

INSTALLATIONINSTRUCTIONS

Accessory Application

SPORT RUNNING BOARDS P/N 08L33-SZN-200

served. BII 45339 (1012

2011 ZDX

) 0

Issue Date

DEC 2010

PARTS LIST

2 Sport running boards

Left center trim

Right center trim

Left under cover

Right under cover

Left front end cap

Right front end cap

Left rear end cap

Right rear end cap

Left bracket A

Right bracket A

2 Left brackets B

2 Right brackets B

12 Flange bolts, 8 x 20 mm

1 of 128L33-SZN-2000-91

14 Square head bolts

14 Flange nuts

2 EPT sealers

4 Wire ties

12 Push nuts

8 Self-tapping screws

8 Spring nuts

4 Clip nuts

4 Bolts

2 of 12 BII 45339

TOOLS AND SUPPLIES REQUIRED

Phillips screwdriver

Stubby phillips screwdriver

Torque wrench

8 mm, 10 mm, and 13 mm Sockets

10 mm Wrench

Plastic trim tool T/N SILTRIMTL10

Isopropyl alcohol

Shop towel

Needle-nose pliers

Ratchet

Scissors

Diagonal cutters

Illustration of the Sport Running Boards on the Vehicle

INSTALLATION

NOTE:

• Do not damage the body paint finish.

• Clean and wax the area to be covered with a high quality paste wax.

• Before removing parts from the vehicle, note their locations and how they are installed so they can be reinstalled in the original positions.

Client Information: The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by “do-it-yourselfers.”

940201AX

RIGHT SPORT RUNNING BOARD

LEFT SPORT RUNNING BOARD

(1012) © 2010 American Honda Motor Co., Inc. – All Rights Reserved.

1. Make sure you have the anti-theft code for the audio unit and the navigation system if equipped, then write down the radio station presets.

2. Disconnect the negative cable from the battery.

Removing the Vehicle Parts

3. Remove five self-tapping screws that secure the left rear inner fender.

4. Remove the four spring nuts shown.

940205AX

FRONT

5 SELF-TAPPING SCREWSReuse.

LEFT REAR INNER FENDER

940206AX

FRONT


4 SPRING NUTSReuse.

© 2010 American Honda Motor Co., Inc. – All Rights Reserved. BII 45339

5. Under the vehicle, remove three bolts shown.

6. Open the left front door and left rear door.

7. Remove the left front side sill trim (four self-tapping screws and three clips).

940301AX

FRONT

LEFT FRONT DOOR

BOLTReuse.

940202CX

FRONT

4 SELF-TAPPING SCREWSReuse.

LEFT FRONT INNER FENDER

CLIP

FRONT

CLIP

LEFT FRONT SIDE SILL TRIM


CLIPReuse.

CLIPLEFT FRONT SIDE SILL TRIM

CLIPReuse.


(1012) 3 of 12

8. Remove the two spring nuts from the front side sill trim.

9. Cut off four pins on the left front side sill trim cover as shown and remove the left front side sill trim cover (one self-tapping screw).

940203BX

SPRING NUTReuse.


940204BX

4 PINS

LEFT FRONT SIDE SILL TRIM COVER

Cut off.

SELF-TAPPING SCREWReuse.


4 of 12 BII 45339

10. Using a plastic trim tool, release the rear of the left rear side sill trim (one clip) and remove the clip from the left rear side sill trim.

11. Remove the left rear side sill trim (thirteen clips).

12. Using a plastic trim tool, remove one clip grommet. Install the clip removed in step 10 to the clip grommet.

940302EX

LEFT FRONT DOOR

FRONT

VEHICLE PANEL

LEFT REAR DOOR

13 CLIPS

CLIP GROMMET

Slide.

CLIP GROMMET

CLIP

LEFT REAR SIDE SILL TRIM

CLIPReuse.

CLIPLEFT REAR SIDE SILL TRIM

PLASTIC TRIM TOOL

PLASTIC TRIM TOOL


13. Using diagonal cutters, cut off the four pins from the left rear side sill trim cover. Remove the left rear side sill trim cover (one self-tapping screw).

14. Remove the two stops from the left rear side sill trim.

940303AX

4 PINS


LEFT REAR SIDE SILL TRIM COVER

Cut off.

SELF-TAPPING SCREWReuse.

940304AX


STOPReuse.


15. Remove the thirteen clips from the vehicle panel. Turn the clips 45° to remove them.

16. Remove the left front side step trim (two retaining tabs and four clips).

940305BX

FRONT

VEHICLE PANEL

13 CLIPSReuse.

CLIP

45°

940306AX

LEFT FRONT SIDE STEP TRIM

4 CLIPS

2 RETAINING TABS

FRONT

(1012) 5 of 12

17. Pull away the weatherstrip and remove the left kick panel (one cap, three hooks, one clip, and unplug the vehicle connector if equipped).

Installing the Center Trim

18. Locate the two holes in the vehicle under cover. Use scissors to cut slits in the vehicle under cover in the area shown.

940601BX

CLIP

LEFT KICK PANEL

WEATHERSTRIPPull away.

3 HOOKS

CAP

VEHICLE CONNECTORIf equipped.

940608CX

VEHICLE UNDER COVER

VIEWED FROM BELOW

2 HOLESCut.

FRONT

FRONT

Cut.

VEHICLE UNDER COVERSCISSORS

6 of 12 BII 45339

19. Install two clip nuts to the vehicle under cover.

20. Install twelve of the thirteen clips (removed in step 15) to the left center trim.

940609CX

VEHICLE UNDER COVER

FRONT

CLIP NUT

940602BX

LEFT CENTER TRIM

12 CLIPS


21. Install the two stops (removed in step 14) to the left center trim.

22. Install the left center trim to the vehicle panel with twelve clips.

23. Remove the vehicle grommet from the vehicle panel.

24. Route the left center trim harness through the hole in the vehicle panel, and seat the grommet in the hole.

940603AX STOP

LEFT CENTER TRIM

940604AX

VEHICLE GROMMETRemove.

VEHICLE PANEL

HOLE

FRONT

LEFT CENTER TRIM HARNESS


FRONT12 CLIPS

LEFT CENTER TRIM

GROMMET

VEHICLE PANEL


25. In the kick panel area on each side of the vehicle, locate the vehicle 2-pin connector blue-taped to the vehicle harness. Remove the blue tape to free each connector.

NOTE: On the passenger’s side, there are two vehicle 2-pin connectors. Locate the one blue-taped to the vehicle harness under the dashboard (it is difficult to see). Check the wire colors (pink and blue) of the 2-pin connector to verify that you have the correct connector.

VEHICLE HARNESS

BLUE-TAPERemove.

Driver’s Side:

Passenger’s Side:

Do not plug into this connector.

BLUE-TAPERemove.

VEHICLE HARNESS

2-PIN CONNECTOR(PINK AND BLUE WIRES)

2-PIN CONNECTOR(PINK AND BLUE WIRES)

(1012) 7 of 12

26. Remove one clip and lift the floor carpet. Route the center trim harness forward along the vehicle harness. Remove the dummy connector from the vehicle 2-pin connector (pink and blue wire) you located in step 25, and plug the center trim harness 2-pin connector to the vehicle 2-pin connector.

FRONT

VEHICLE HARNESS

FLOOR CARPETLift.

FRONT

VEHICLE 2-PIN CONNECTOR

CENTER TRIM HARNESS

DUMMY CONNECTOR

2-PIN CONNECTOR

CLIP

Driver’s Side:

Passenger’s Side:

FLOOR CARPETLift.

CENTER TRIM HARNESS2-PIN CONNECTOR

VEHICLE HARNESS

DUMMY CONNECTOR

VEHICLE 2-PIN CONNECTOR

CLIP

8 of 12 BII 45339

27. Secure the 2-pin connector and left center trim harness to the vehicle harness with two wire ties.

28. Using isopropyl alcohol on a shop towel, thoroughly clean the area where the EPT sealer will attach.

29. Secure the center trim harness to the vehicle panel with one EPT sealer as shown.

940606AX

WIRE TIE

VEHICLE HARNESS

2-PIN CONNECTOR

EPT SEALER

VEHICLE PANEL

Driver’s Side:

Passenger’s Side:

EPT SEALER

VEHICLE PANEL

WIRE TIE

2-PIN CONNECTORS

VEHICLE HARNESS


Installing the Sport Running Board

30. Install four spring nuts to four brackets on the left center trim.

31. Loosely secure the left bracket A to the vehicle frame with two 8 x 20 mm flange bolts. The bracket is marked “left.” Make sure to install the flange bolts in the correct position and orientation.

940607BX

FRONT

FRONT

4 BRACKETS

4 SPRING NUTS

LEFT CENTER TRIM

4 BRACKETS

LEFT CENTER TRIM

940610AX

LEFT BRACKET A

FLANGE BOLT, 8 x 20 mm

FRONT


32. Loosely secure two left brackets B to the vehicle frame with four 8 x 20 mm flange bolts. The brackets are marked “left.” Make sure to install the flange bolts in the correct position and orientation.

33. Install the left front side sill trim cover (removed in step 9) to the left front end cap with one self-tapping screw and three push nuts. Use an 8 mm socket to install the push nuts. Make sure to install the push nuts in the correct direction.

940701AX

4 FLANGE BOLTS, 8 x 20 mm

FRONT

VIEW FROM UNDER THE VEHICLE

VEHICLE FRAME

LEFT BRACKETS B

FLANGE BOLT INSTALLATION HOLES

FRONT

940704CX

3 PINS

LEFT FRONT SIDE SILL TRIM COVER

SELF-TAPPING SCREW

3 PUSH NUTS

LEFT FRONT END CAP

PUSH NUT8 mm SOCKET

(1012) 9 of 12

34. Install the two clips (removed in step 7) to the left front end cap.

35. Install the two spring nuts (removed in step 8) to the left front end cap.

36. Install the left rear side sill trim cover (removed in step 13) to the left rear end cap with one self-tapping screw and three push nuts. Use an 8 mm socket to install three push nuts. Make sure to install the push nuts in the correct direction.

940705CX

2 SPRING NUTS

CLIP

LEFT FRONT END CAP

940706CX

3 PINS

LEFT REAR SIDE SILL TRIM COVER

SELF-TAPPING SCREW

3 PUSH NUTS

PUSH NUT8 mm SOCKET

LEFT REAR END CAP

10 of 12 BII 45339

37. Install two clips (removed in step 10 and 15) to the left rear end cap.

38. Install four spring nuts (removed in step 4) to the left rear end cap.

39. Insert three square head bolts into each channel of the sport running board.

940707AX

4 SPRING NUTS

CLIP

LEFT REAR END CAP

940702AX

CHANNELS

SQUARE HEAD BOLT

SQUARE HEAD BOLT(Install three intoeach channel.)

SPORT RUNNING BOARD

SPORT RUNNING BOARD


40. Insert one bullet tab on the left front end cap into the sport running board, and rotate the left front end cap as shown.

41. Secure the left front end cap to the sport running board with two bullet tabs.

42. Insert one bullet tab on the left rear end cap into the sport running board, and rotate the left rear end cap as shown.

43. Secure the left rear end cap to the sport running board with two bullet tabs.

902701AX

Rotate.

BULLET TABSPORT

BOARD

LEFT REAR END CAP

Rotate.

BULLET TAB

SPORT RUNNING BOARD

LEFT FRONT END CAP

LEFT FRONT END CAP

LEFT REAR END CAPBULLET

TAB

SPORT RUNNING BOARD

BULLET TAB


44. Install the sport running board to the left bracket A and the two left brackets B by inserting the six square head bolts into the holes in the brackets. Install one flange nut to each square head bolt, and torque the flange nuts to 27 N·m (20 lbf·ft).

45. Torque the flange bolts (installed in step 31 and 32) to 27 N·m (20 lbf·ft).

46. Secure the front of the sport running board to the vehicle with the two clips installed in step 34, and four self-tapping screws removed in step 7.

940703BX

FRONT

FRONT

LEFT BRACKETS B

LEFT BRACKET A

6 FLANGE NUTS

SQUARE HEAD BOLT

FLANGE NUT

SPORT RUNNING BOARD

940708CX

FRONT4 SELF-TAPPING SCREWS (reused)

CLIP(reused)


SPORT RUNNINGBOARD

(1012) 11 of 12

47. Secure the rear of sport running board to the vehicle with the two clips installed in step 37, and the five self-tapping screws removed in step 3.

48. Install the left under cover to the sport running board.

940709CX

FRONT


SELF-TAPPING SCREW (reused)

CLIP

SPORT RUNNING BOARD

940710CX

LEFT UNDER COVER

FRONT

LEFT UNDER COVER

CROSS SECTION

FRONT

Hook.

SPORT RUNNING BOARD SPORT RUNNING

BOARD

12 of 12 BII 45339

49. Insert one square head bolt into the rear channel of the sport running board.

50. Secure the left under cover to the vehicle with four self-tapping screws, five bolts, and one flange nut.

51. Repeat steps 3 through 50 to install the right sport running board to the passenger’s side of the vehicle.

52. Check that all wire harnesses are routed properly and all connectors are plugged in.

53. Reinstall all removed parts.

54. Reconnect the negative cable to the battery.

55. Enter the anti-theft code for the audio and navigation system if equipped, and reset the radio station presets.

56. Reset the clock.

962401BX

VIEWED FROM BELOW FRONT

FRONT

5 BOLTS

SELF-TAPPING SCREW INSTALLATION HOLES

4 SELF-TAPPING SCREWS

FRONT

SQUARE HEAD BOLT

LEFT UNDER COVER

BOLT INSTALLATION HOLE

FLANGENUT

FLANGE NUT

FLANGE NUT INSTALLATION HOLE

LEFT UNDER COVER

LEFT UNDER COVER

SQUARE HEAD BOLT

SPORT RUNNING BOARD


accessory application installation p/n 08l33-szn-200 2011 zdx … · 2010-12-22 · 2011 zdx dec...

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