accpre engineering pvt. ltd., hyderabad, industrial plants & services

Technical proposal for 10TPD Scrap Tire Processing Unit

Technical Consultants: ACCPRE Engineering Pvt Ltd

8-2-601/B/22, Road No. 10,

Banjara Hills, Hyderabad – 500034

Phone: +91 40 65810328,9705233322

Accpre Engineering Pvt. Ltd. 8-2-601/B/22, Road No.10

Banjara Hills, Hyderabad-500034 Ph +9140-65810328

Page 1 of 25

Contents 1. INTRODUCTION ............................................................................................................................... 2

2. METHODS OF RECYCLING WASTE TIRES ......................................................................................... 4

2.1 RETREADING AND REUSING OF TIRES ........................................................................................... 4

2.2 RECYCLING BY PRODUCTION OF GROUND RUBBER FOR USE IN OTHER APPLICATIONS ............. 4

2.3 RECLAIMING RUBBER RAW MATERIALS ....................................................................................... 5

3. PYROLYSIS ....................................................................................................................................... 7

3.1 PROCESS CONDITIONS .................................................................................................................. 7

3.2 CHARACTERISTICS AND COMPOSITION OF THE PYROLYSIS PRODUCTS ....................................... 8

3.2.1 SOLID RESIDUE ....................................................................................................................... 8

3.2.2 PYROLYSIS LIQUID PRODUCT ........................................................................................ 10

3.2.3 STEEL WIRE ........................................................................................................................... 10

3.2.4 PYROLYSIS GASES ................................................................................................................. 11

4. EQUIPMENT STRUCTURE AND WORKING PRINCIPLE OF PYROLYSIS OF OIL EQUIPMENT ........... 12

4.1 DESCRIPTION OF THE PROCESS ................................................................................................... 12

ANNEXURE 1: PYROLYSIS PLANT LAYOUT ............................................................................................. 16

CONTACT INFORMATION ...................................................................................................................... 17



Page 2 of 25

1. INTRODUCTION

Over 9 million tons per year of scrap tires are produced. The huge quantity of

waste tires presently produced in the world will certainly increase in the future

as the associated automotive industries grow. The disposal of scrap tires

becomes a serious environmental problem. The accumulation of discarded

waste tires leads to environmental pollution. A large fraction of the scrap tires

is simply dumped in sites where they represent hazards such as diseases and

accidental fires. Rubbers are not biologically degradable, and this fact creates

problems with their disposal. The impact of waste rubber on the environment

can be minimized by recycling with material or energy recovery. However,

during processing and moulding rubber materials are crosslinked, and

therefore they cannot be simply again softened and remoulded by heating. For

many years landfill, was the main, practical means for dealing with the

problem of waste tires. However, landfilling of tires is declining as a disposal

option, since tires do not degrade easily in landfills, they are bulky, taking up

valuable landfill space and preventing waste compaction. Open dumping may

result in accidental fires with high pollution emissions.

A low percentage of scrap tires are recycled with material recovery and reused

for second-quality rubber products. The problem is that waste tire generation

rate is much more important than the amount of material required for these

alternative uses. Because of their high calorific value, waste tires have been

used as fuel in rotary cement kilns. However, this process can be acceptable

from an environmental point of view only in the case of controlled combustion

+due to the toxic emissions produced during the tire combustion processes.



Page 3 of 25

The high volatile carbon content and heating value (33-35 MJ/kg) make the

scrap tires an excellent material for energy recovery. For this reason, both

pyrolysis and combustion are currently receiving renewed attention. Pyrolysis

offers an environmentally attractive method to decompose a wide range of

wastes, including waste tires. In the pyrolysis process, the organic volatile

matter of tires (around 60 wt%) is decomposed to low molecular weight

products, liquids or gases, which can be used as fuels or chemicals source. The

non-volatile carbon black and the inorganic components (around 40 wt%)

remain as solid residues and can be recycled in other applications. Combustion

of tires has been used also for generation of electrical energy. However, for

minimizing emissions the conditions of the combustion process must be

optimized.



Page 4 of 25

2. METHODS OF RECYCLING WASTE TIRES

The possible ways of recycling waste tires are as follows:

2.1 RETREADING AND REUSING OF TIRES

In this process, the remaining tread is ground away from a tire to be

remoulded and a new tread rubber strip is fused to the old carcass by

vulcanization. The economic potential of the process is major advantage and

the quality of the products is a disadvantage of retreading.

2.2 RECYCLING BY PRODUCTION OF GROUND RUBBER FOR

USE IN OTHER APPLICATIONS

By mechanical or cryomechanical (cooling of rubber to a temperature ranging

between 60 to 100oC) milling of tires the ground rubber of various sizes can be

produced. These materials are used in other applications. For example: as

component in asphalts, carpets, sport surfaces and children’s playgrounds. By

the cryomechanical technology it is possible to obtain a very fine powder,

which can be used as reinforcement in new rubber products. Retaining of

some properties of rubber materials and the absence of direct air emissions

are the major advantages, However, the high consumption of energy, liquid

nitrogen in the cryomechanical process and the limited market for the

products are the main disadvantages of the process.



Page 5 of 25

2.3 RECLAIMING RUBBER RAW MATERIALS

Many attempts have been made since 1910 for reclaiming of scrap rubber

products. However, rubber products during the processing and moulding are

crosslinked, and therefore they cannot be again softened or remoulded by

heating. Reclaiming of scrap rubber products means the conversion of a three

dimensionally interlinked, insoluble and infusible strong thermoset polymer to

a two dimensional, soft, plastic, processable and vulcanizable polymer

simulating many of the properties of virgin rubber. In this case reclaiming of

scrap rubber is more complicated than reclaiming of thermoplastics. Various

methods and processes for reclaiming waste rubber were developed. The most

important of them are: the mechanical shearing process, thermomechanical

reclaiming, reclaiming by use of various chemical agents, microwave

reclaiming, ultrasonic reclaiming, pyrolysis of waste rubber, reclaiming by

renewable resource materials and reclaiming by biotechnological process.

The main problem which reclaim producers face is the acceptability of reclaim

by rubber industry as a raw material. This depends upon two major factors:

- The quality of reclaim products measured by their properties compared to

the properties of virgin raw materials,

- The cost of reclaim compared to the cost of virgin rubber.

Of all the reclaiming processes pyrolysis of tyres is receiving renewed attention

because of the commercial value of the products obtained from the process.



Page 6 of 25

ADVANTAGES OF WASTE TYRE PYROLYSIS PROCESS OVER OTHER RECYCLING

PROCESSES.

•100% waste tire recycling is achieved (no churn left after the process).

•No chemical ingredients are used in process (environment friendly).

• During and after the process; no soil, water or air pollution is observed.

•Creates economically valuable products out of waste (all of the products are

industrial raw materials that have a market value).

• The most cost-effective waste tire recycling technology in the world.

• The system is applicable for the waste tire components (rubber dough, used

rubber, granulated rubber, etc.) which are the by-products of tire production.

•Each recycled ton of tire preserves 10 tons of CO2 that is a major greenhouse

gas.

•The process can be applied to all rubber based materials.

•The system creates an alternative source of energy to replace petroleum

products and natural gas.

•System gives the opportunity to governments and local administrations to

deal with the waste tire problem to a great extent.

•System prevents the spread of diseases caused by waste tires.



Page 7 of 25

3. PYROLYSIS

Tire pyrolysis (thermal decomposition in an oxygen-free environment) is

currently receiving renewed attention. Recycling of tires by pyrolysis offers an

environmentally attractive method. The products of the tire pyrolysis process

are: Solid residue (30-35 wt%), liquid residue (40-45 wt%), scrap steel (10-15

wt%) and gases (10-15 wt%). The solid residue contains carbon black and the

mineral matter initially present in the tire. This solid residue may be used as

reinforcement in the rubber industry, as activated carbon or as smokeless fuel.

The liquid product consists of a very complex mixture of organic components.

Thus, the derived oils may be used directly as fuels, petroleum refinery

feedstock or a source of chemicals. The gaseous fraction is composed of non-

condensable organics as, H2, H2S, CO, CO2, CH4, C2H4, C3H6 etc. The gas fraction

can be used as fuel in the pyrolysis process.

3.1 PROCESS CONDITIONS

Pyrolysis of waste tires leads to the production of a solid carbon residue (char),

a condensable fraction (pyro-oil) and gases. The percentage of each phase is

influenced by process conditions, such as temperature, pressure, heating rate,

particle sizes, heat exchange system, catalysis etc. Pyrolysing waste tire at a

temperature between 300 and 720oC and heating rates 5 and 80oC min-1 found

that the maximum conversion of tire occurred at a temperature of 600oC found

that the temperature does not significantly influence the char and gas yields

over 500oC. However, temperature variations influence the gas composition



Page 8 of 25

pyrolysed cross-section samples (2-3 cm wide), representative of whole tire, at

300-700oC. Tire-pyrolysis liquids are a complex mixture of hydrocarbons, which

contains 0.4% of N and 1.2% of S.

3.2 CHARACTERISTICS AND COMPOSITION OF THE

PYROLYSIS PRODUCTS

Use of pyrolysis as a method for recycling waste tire depends on the market

for pyrolysis products. For this reason, characterization of pyrolysis products

and possibilities of their application in other processes is very important. At

present time, the main application for solid char is its use as active carbon, as

reinforcement in rubber industry and as smokeless fuel. The liquid product is

used as a fuel, or a source of chemicals, scrap steel can be melted and with

some additives it can be used as normal steel & the gas fraction as a fuel in the

pyrolysis process. Quantity of the products produced is given in table below.

Products Weight %

Crude oil 40-45

Carbon black 30-35

Scrap steel 10-15

Gases 10-15

3.2.1 SOLID RESIDUE

Carbon Black is one of the main products recycled by pyrolysis technology. The

amount of recycled carbon black is 30-35% (depending on the type of tire) of

the total amount of scrap tire recycled in the system. Carbon black is used as



Page 9 of 25

raw material or main ingredient in many industries and the chemical structure

of carbon black strengthens, lengthens the endurance, and improves the

coloring features of the materials.

Carbon black produced by pyrolysis application is more economical compared

to carbon black produced primarily from petroleum and is more price-efficient

to be used as an ingredient in the industries listed;

1) Electric cable jacketing

2) Conveyor band

3) Carrier Bands

4) Hose and doormat

5) Black nylon bag

6) Rubber additive

7) Automotive spare parts

8) Heat isolation

9) Black colorant in rubber materials

Elemental analysis of pyrolysis solid residue (carbon black)

Weight % Element

71 Carbon

13.3 Oxygen

5.4 Iron

2.8 Sulphur

2.3 Zinc

1.3 Calcium

0.3 Aluminium



Page 10 of 25

3.2.2 PYROLYSIS LIQUID PRODUCT

The liquid phase is the most important product of tire pyrolysis process. Gas

chromatography/Mass spectroscopy (GC/MS) is the method for analysing

pyrolysis liquid product, but also for analysing the gas yield and products of

char combustion. Pyrolysis oil contains a lot of aromatics (53.4–74.8%), some

nitrogenated (2.47–3.5%) and some oxygenated compounds (2.29–4.85%).

Their GCV 10,000kcal/kg is even higher than that specified for commercial

heating oils, but the sulphur content (1–1.2%) is close to or slightly below the

limit value. Significant quantities of valuable light hydrocarbons such as

benzene, toluene, xylene, limonene, etc. were obtained. The concentration of

these compounds increases with temperature up to 500°C and then decreases.

There is also an important portion of polycyclic aromatics, such as

naphthalenes, phenanthrenes, fluorenes, diphenlys, etc.; their concentration

as well as that of total aromatics increase significantly with temperature. This

oil typically contains 20-25 wt% of naphtha fraction with a boiling point lower

than 200oC. The naphtha fraction typically contains 20-25 wt% dl- limonene.

3.2.3 STEEL WIRE

Tires contain steel wires and the amount ranges from 10%-15% of the total tire

weight. All of the steel present in the tire can be detached after the pyrolysis

recycling process is completed. Valuable steel wires are pressed and sold to

steel and scrap dealers.



Page 11 of 25

3.2.4 PYROLYSIS GASES

The pyrolysis gases contains CO, CO2, H2S and hydrocarbons such as CH4, C2H4,

C3H6 and C4H8, and their unsaturated derivatives.

Non-Condensable gasses arise during the recycling application which;

•Has a higher calorific value compared to natural gas

•Can replace natural gas and propane when stored

•Can be used as energy resource in gas burners, also used in pyrolysis system

The amount of gas generated in the system is 10%-15% of the total amount of

recycled tires and considering the 10 ton scrap tire/day recycling capacity, the

facility generates 900-1000 m³/day gas which has an enormous energy

potential when evaluated.



Page 12 of 25

4. EQUIPMENT STRUCTURE AND WORKING PRINCIPLE

OF PYROLYSIS OF OIL EQUIPMENT

The Equipment is composed of nine parts:

1) Reactor

2) Emissions Scrubber System

3) Feeding-in system.

4) Dedusting System.

5) Condensation system.

6) Storage oil System.

7) Fuel gas heating system (waste gas processing system).

8) Carbon black slag system.

9) Flue dust removal system.

4.1 DESCRIPTION OF THE PROCESS

The pyrolysis reactor is a horizontal type revolving split processor which

rotates on a horizontal axis. It is a two walled reactor, inside the first wall it is

filled with scrap rubber tyres with the help of feeding in system and between

the first and second wall it is filled with fuels like coal, wood or unliquefied gas.

The Reactor has an adjustable rotation rate from 0.2-0.4 rpm. The reactor is

heated externally. Sealing of reactor is a difficulty technology, especially for a



Page 13 of 25

pyrolyser. The internal pressure of the reactor is higher than atmospheric

pressure. A special friction-type seal was designed and successfully applied to

the pyrolysis system with high temperature. But the use of rotary reactor is

advantageous for other pyrolysis technologies. Solid wastes with different

shapes, sizes, and heating values can be fed into the reactor in batches or

continually.

The Reactor is loaded with tyres and heated up by the fuel under it. The scrap

tires will get converted to gases which is a complex mixture of hydrocarbons

and slag when it heated up to a temperature of 4000C in the reactor. The

exhaust gases at 5500C will be transmitted by the pipe on the top of the

cracking reactor to the scrubber where impurities such as ash are removed

from the exhaust gas.

The cleaned exhaust gas is then sent to a dedusting system where the minute

impurities are cleaned off before the gas is sent to condensing system. In the

condensing system the gases are cooled to 600C. The condensation of the

gases is done by the heat exchange. The liquid part of the gases is condensed

to crude oil. Liquid crude oil will be delivered to the storage tank and the

unliquefied exhaust gases are transported to exhaust gas recycle system which

transports the gases to the bottom of the cracking reactor and used as a fuel to

heat up the cracking reactor. The carbon black and the steel wire in the reactor

are transmitted out with the help of carbon black slag system.



Page 14 of 25

TIRE PYROLYSIS OIL PROPERTIES Test Unit Results

Density g/cc 0.9

Flash point 0C 40

Viscosity @ 400C mm2/s 6

Conradson carbon residue %wt 0.2

Asphaltine content %wt 0.47

Ash content %wt 0.001

Pour point 0C -21

Sulphur content %wt 0.3083

Water by distillation %vol 0.05

Calorific value Kcal/kg 10500

Distillation at 1atm IBP 05% Recovery 10% Recovery 20% Recovery 30% Recovery 40% Recovery 50% Recovery 60% Recovery 70% Recovery 80% Recovery 90% Recovery

0C

50 80 115 141 163 187 225 260 294 340 364



Page 15 of 25

CARBON BLACK PROPERTIES S.No. Test Result

1. Iodine Absorption number(mg/gm) 25

2. DBP Absorption (mg/gm) 50

3. pH value 7.86

4. Heating loss at 1100C (% by mass) 0.6

5. Ash content ( % by mass) 9.23

6. Sieving material passing through 300 mesh IS sieve (% by mass)

61.51

7. Gross calorific value (kcal/kg) 7000



Page 16 of 25

ANNEXURE 1: PYROLYSIS PLANT LAYOUT

REACTOR



Page 17 of 25

PYROLYSIS PLANT



Page 18 of 25

EQUIPMENT LIST MACHINERY

SUPPLY COMMENTS

Commodity Dimensions Unit Quantity Notes

1. Reactor Φ 2600 x 7600 (16

mm) FULL OPEN

DOOR

set 1 Boiler

grade

( SA 516

gr 70 )

Reactor with 16 mm boiler

grade steel plate ( ASME

standard SA 516 gr 70 ).

Test certificates of the

Reactor steel plates will

be provided . Welding

quality inspection

certificate by third party

inspection will be

provided. Zero tolerance

check for machining and

facing accuracy achieved.

Reactor external gear

made with special grade

cast iron followed by heat

treatment and zero

tolerance machining.

2. Heavy Oil Tank Φ 600 set 1 Fabricated with MS. Main

Shell 6 mm & Front and

rear dishes of 8 mm.

Suitable pipe fittings

provided for drain

3. Vertical Condensers set 2 2 x 2 Fabricated with wall

thickness 6 mm , 37 tubes

of 3.2mm (Carbon Steel

SA 210 grade A-1), Top &

Bottom tube sheets 32

mm with zero tolerance

machining, 4 MS baffles

and 6 tie rods. Test

certificates will be

provided for boiler grade

tubes of condensers.



Page 19 of 25

4. Condenser Operating

Platform

2mts x 3 mts unit 1 Provided with 3 mm thick

chequered plate.

5. Condenser Operating

Platform

1.25 mts x 2.5 mts unit 1 Provided with 3 mm thick

chequered plate

6. Light Oil Tank Φ 1200 unit 2 2 x 3.5 KL Fabricated with MS. Main

shell 4 mm and side dishes

5 mm. Suitable man holes

provided for maintenance.

7. Water Seal Φ 900 set 1 Fabricated with MS. Main




8. Air Bag Φ 875 set 1 Fabricated with MS. Main




9. Expansion Bellow Φ 300 set 1 Stainless Steel expansion

joint with suitable MS

flanges

10. Reactor coupling Φ 330 set 1 Cast iron coupling

machined for zero

tolerance. Fitted with 32

mm gland rope of style 80.

11. Reactor gland rope 19 mm set 1+1 (Spare) 2 x 5 kgs Primary gland rope.

Spitman style 80. Spare

gland rope. Spitman style

1200.

12. Reactor door high

temperature bolts

12 pieces

13. Carbon Discharger set 1 Discharger with discharger

frame. 1 meter long

helical screw, with sealed

bearing and chain

coupling

14. Rupture disk with

Holder

set 1 Fike International make.

Made of inconell material.



Page 20 of 25

CONTROL PANEL & COOLING TOWER

1. Switch gear material Relays

Contractors

MCCBs

OLRs

L&T Make

2. Temperature & Pressure

indiacators

2 Multi span make

3. Fuses HRC

4. Digital Ammeter &

Digital Voltmeter

2 Radiant make

5. Pressure and

temperature

transmitters

2

6. Speed regulator 1 Powermeg make

6. Cooling Tower 50 TFR SITS Make (Hyderabad) with saber motor 2 HP. FRP

walls. Aluminum fan. 12 mm finns.

MOTORS and ELECTRICALS

1. Reactor motor 7.5 KW Dynaspede make ( 1 Year OEM warranty )

2. Carbon discharger 2 HP Crompton Greaves make with elecon gear box ( 1

Year OEM warranty )

3. Draught fan motor 5 HP Crompton Greaves make ( 1 Year OEM warranty )

4. Water pump 5 HP Open well submersible. Crompton Greaves make ( 1

Year OEM warranty )

5. Cooling tower motor 2 HP Saber motor ( 1 Year OEM warranty)

6. Oil pump 2 HP Crompton Greaves motor ( 1 Year OEM warranty ).



Page 21 of 25

With external pump and gear box.

7. 1 sqmm 2 core copper

PVC flexible cable

175 MTS Polycab make

8. 2.5 sqmm 3 core copper

PVC flexible cable



PVC flexible cable

20 MTS Polycab make

REACTOR DRIVE AND DRAFT FAN PARTS

Speed

Reducer

assembly

Set 1 Heavy duty gear box assembly with pinion machined and

adjested to reactor gear.

Reactor

motor

Pieces 1 10 HP Dynaspeede integrated systems make.

Dyno Drive Pieces 1 Dynaspeede integrated systems make.

Speed

controller

Pieces 1 + 1 (

controller

slot)

Speed controller with spare controller port provided in the

control panel.

Draught

Fan

Set 1

Draft Fan

Motor

Set 1 5 HP of Crompton and Greaves make.

Cast Iron

Fitting

Φ 325 Set 1

Oil Pipe Line, Gas Pipe Line & Supporting Frame

1. 25 NB pipe A class 14 Pipes(84

meters)

Jindal make. Used in platform railing.

2. 25 NB pipe B class 4 Pipes (24

meters)

Jindal make IS 1239(part1). Used in water pipe

lines connecting condenser to scrubber and

condenser to water seal. Reactor gas pipe line.



Page 22 of 25


meters)

Jindal make IS 1239(part1). Used in oil lines & gas

lines.


meters)

Jindal make IS 1239(part1). Used in condenser

water lines.

5. 80 NB pipe B class 1 Pipe (6

meters)

Jindal make IS 1239(part1). Used in air bad valve

line and view glasses.


meters)

Jindal make IS 1239(part1). Used for platform

legs and oil & gas line.


meters)

Jindal make IS 3589 5 mm schedule. Used for gas

line from reactor to condensers and gas line in

condenser lines.


meters)

Jindal make IS 3589. Used for exhaust gas line.

Pipe Fitting

MS nipple Φ50 Piece 30

MS pipe fittings used in appropriate pipe connections.

90 deg Bend Φ50 Piece 15

T Joint Φ50 Piece 6



T Joint Φ25 Piece 6



T Joint Φ25*25 Piece 4

90 deg Bend (

Seamless)

Φ300 Peice 8 Exhaust Line

90 deg Bend ( Φ200 Peice 1 Gas Line



Page 23 of 25

Seamless)

Gaskets

Metallic

gaskets

1500 mm

x

1600 mm

2 sheets 30.50 Kgs Style 59. Spitman make. For high temperature joints. 1 sheet for

installation. 1 sheet useful to generate spares according to future

maintenance requirements.

Non

metallic

gaskets

1500 mm

x

1600 mm

1 sheet 13.80 kgs Style 20. Spitman make. For low temperature joints. Half sheet for

installation. Half sheet useful to generate spares for future

maintenance requirement.

Flange & Blind Plate :-

Flange 2 inch Pieces 34






Blind

Plate

1 inch Pieces 6

Blind

Plate

1.5 inch Pieces 7

Blind

Plate

6 inch Pieces 3

Blind

Plate

8 inch Pieces 10

Blind

Plate

12 inch Pieces 1



Page 24 of 25

Furnace and Waste Gas Burning Room

1. Furnace Door 300 * 400 Pieces 2 Cast iron casting

2. Furnace Bar Pieces 45 Cast iron casting

3. Burner Pistols Set 5 Cast iron housing with stainless steel

burner

4. Blowers Set 5 0.33 Hp air blowers with 1 year OEM

warranty.

5. Metal braided hose

pipes

Φ 60 Meters 5 For connecting gas line to burners

7. Burner bricks Pieces 5 Heat treated fire cement casting. 25

Kgs each.

8. Stainless Steel hose

pipe joints

Φ 60 Pieces 10 For connecting flexible hose pipe.

Meters, Viewing mirror & safety valves :-

Temperature

Meters

0 – 6000 Pieces 3

Pressure

Meters

0-1 Kg, 0-2 Kg Pieces 3

CP siphon

cock

3/8 bsp Pieces 4

CPQ siphon

pipe

3/8 bsp Pieces 3

CP U shape

siphon pipe

3/8 bsp Pieces 1

MS Forged

socket

3/8 bsp Pieces 10

MS Forged

socket

½ bsp Pieces 10

MS nipple C class 1*9 inch Pieces 12



Page 25 of 25

CONTACT INFORMATION

Raghuvardhan Reddy Suram

SENIOR MARKETING MANAGER,

Accpre Engineering Pvt.Ltd

Phone :+91-9705233322

[email protected]

MS nipple C class 1.5*9inch Pieces 12

FCS # 800

globe valve

1 inch Pieces 2 RM make

SS ball valve 1 inch Pieces 15

SS ball valve 1.5 inch Pieces 9

Bronze safety

relief valve

1 inch Pieces 1 Mahavir make

High

temperature

valve

3 inch Pieces 1 High temperature ball valve with PTFE seating.

Pressure

relief valve

1.5 inch Pieces 1

mailto:[email protected]

ACCPRE Engineering Pvt. Ltd.

8-2-601/B/22, Road No.10

Banjara Hills, Hyderabad-500034

Ph +9140-65810328

ACCPRE Engineering Pvt.Ltd. Page 1

Dear Sir,

In reference to all our conversations about providing Machinery for your 12 & 10 MTD Tire

Pyrolysis plant. We have given the required quotation for all the equipments you have requested for,

i.e. Plant Machinery for a 12 & 10 MTD scrap tyre pyrolysis plant, Please take your time in browsing

through the quotation.

Kindly feel free to contact us in case of any clarifications required.

Meanwhile we assure you our prompt attention and best of services at all times.

Thanking you,

Yours faithfully,

For ACCPRE ENGINEERING PVT LTD.

Raghuvardhan Reddy Suram,

Senior Manager Marketing.


8-2-601/B/22, Road No.10


Ph +9140-65810328


Equipments List

MACHINERY

SUPPLY COMMENTS

Commodity Dimensions Unit Quantity Notes

1. Reactor Φ 2600 x 7600 (16

mm) FULL OPEN

DOOR

Set 1 Boiler

grade

( SA 516

gr 70 )

Reactor with 16 mm boiler grade

steel plate ( ASME standard SA

516 gr 70 ). Test certificates of

the Reactor steel plates will be

provided . Welding quality

inspection certificate by third

party inspection will be provided.

Zero tolerance check for

machining and facing accuracy

achieved. Reactor external gear

made with special grade cast iron

followed by heat treatment and

zero tolerance machining.

2. Heavy Oil Tank Φ 600 Set 1 Fabricated with MS. Main Shell 5

mm & Front and rear dishes of 6

mm. Suitable pipe fittings

provided for drain

3. Vertical

Condensers

Set 2 2 x 2 Fabricated with wall thickness 5

mm , 37 tubes of 3.2mm (Carbon

Steel SA 210 grade A-1), Top &

Bottom tube sheets 25 mm with

zero tolerance machining, 4 MS

baffles and 6 tie rods. Test

certificates will be provided for

boiler grade tubes of condensers.

4. Condenser

Operating

Platform

2mts x 3 mts Unit 1 Provided with 3 mm thick

chequered plate.


8-2-601/B/22, Road No.10


Ph +9140-65810328


5. Condenser

Operating

Platform

1.25 mts x 2.5 mts Unit 1 Provided with 3 mm thick

chequered plate

6. Light Oil Tank Φ 1200 Unit 2 2 x 3.5 KL Fabricated with MS. Main shell 4

mm and side dishes 5 mm.

Suitable man holes provided for

maintenance.

7. Water Seal Φ 900 Set 1 Fabricated with MS. Main shell 4



maintenance.

8. Air Bag Φ 875 Set 1 Fabricated with MS. Main shell 4



maintenance.

9. Expansion Bellow Φ 300 Set 1 Stainless Steel expansion joint

with suitable MS flanges

10. Reactor coupling Φ 330 Set 1 Cast iron coupling machined for

zero tolerance. Fitted with 32

mm gland rope of style 80.

11. Reactor gland

rope

19 mm Set 1 10 kgs Primary gland rope. Spitman style

80. Spare gland rope. Spitman

style 1200.

12. Reactor door high

temperature bolts

12 pieces

13. Carbon Discharger Set 1 Discharger with discharger frame.

1 meter long helical screw, with

sealed bearing and chain

coupling

14. Rupture disk with

Holder

Set 1 Fike International make. Made of

inconell material.


8-2-601/B/22, Road No.10


Ph +9140-65810328


CONTROL PANEL & COOLING TOWER

1. Switch gear material Relays

Contractors

MCCBs

OLRs

L&T Make

2. Temperature & Pressure

indicators

2 Multi span make

3. Fuses HRC

4. Digital Ammeter &

Digital Voltmeter

2 Radiant make

5. Pressure and

temperature

transmitters

2

6. Speed regulator 1 Powermeg make

6. Cooling Tower 50 TFR SITS Make/or similar (Hyderabad) with saber motor 2

HP. FRP walls. Aluminum fan. 12 mm finns.

MOTORS and ELECTRICALS

1. Reactor motor 7.5 KW Dynaspede make/or similar ( 1 Year OEM warranty )

2. Carbon discharger 2 HP Crompton Greaves make with elecon gear box ( 1

Year OEM warranty )

3. Draught fan motor 5 HP Crompton Greaves make ( 1 Year OEM warranty )


8-2-601/B/22, Road No.10


Ph +9140-65810328


4. Water pump 5 HP Open well submersible. Crompton Greaves make ( 1

Year OEM warranty )

5. Cooling tower motor 2 HP Saber motor ( 1 Year OEM warranty)

6. Oil pump 2 HP Crompton Greaves motor ( 1 Year OEM warranty ).

With external pump and gear box.

7. Screw conveyor motor 2HP Crompton Greaves make with elecon gear box ( 1

Year OEM warranty )


PVC flexible cable


9. 2.5 sqmm 3 core copper

PVC flexible cable



PVC flexible cable

20 MTS Polycab make

REACTOR DRIVE AND DRAFT FAN PARTS

Speed

Reducer

assembly

Set 1 Heavy duty gear box assembly with pinion machined and

adjested to reactor gear.

Reactor

motor

Pieces 1 10 HP Crompton greaves

VFD Pieces 1

Speed

controller

Pieces 1 Speed controller

Draught

Fan

Set 1

Draught

Fan Motor

Set 1 5 HP of Crompton and Greaves make.


8-2-601/B/22, Road No.10


Ph +9140-65810328


Cast Iron

Fitting

Φ 325 Set 1

Oil Pipe Line, Gas Pipe Line & Supporting Frame (As per site specifications)

1. 25 NB pipe A class 14 Pipes(48

meters)

Jindal make. Used in platform railing.


meters)

Jindal make IS 1239(part1). Used in water pipe

lines connecting condenser to scrubber and

condenser to water seal. Reactor gas pipe line.


meters)

Jindal make IS 1239(part1). Used in oil lines & gas

lines.


meters)

Jindal make IS 1239(part1). Used in condenser

water lines.

5. 80 NB pipe B class 1 Pipe (6

meters)

Jindal make IS 1239(part1). Used in air bad valve

line and view glasses.


meters)

Jindal make IS 1239(part1). Used for platform

legs and oil & gas line.


meters)

Jindal make IS 3589 5 mm schedule. Used for gas

line from reactor to condensers and gas line in

condenser lines.


meters)

Jindal make IS 3589. Used for exhaust gas line.

Pipe Fitting


8-2-601/B/22, Road No.10


Ph +9140-65810328



MS pipe fittings used in appropriate pipe connections.

As per site specifications






90 deg Bend (

Seamless)

Φ300 Piece 8 Exhaust Line,

90 deg Bend (

Seamless)

Φ200 Piece 1 Gas Line

Gaskets

Metallic

gaskets

1500 mm

x

1600 mm

1 sheet 15 Kgs Style 59. Spitman make. For high temperature joints. 1 sheet for

installation. 1 sheet useful to generate spares according to future

maintenance requirements.

Non

metallic

gaskets

1500 mm

x

1600 mm

1 sheet 13.80 kgs Style 20. Spitman make. For low temperature joints. Half sheet for

installation. Half sheet useful to generate spares for future

maintenance requirement.


8-2-601/B/22, Road No.10


Ph +9140-65810328


Flange & Blind Plate :-

Flange 2 inch Pieces 34 As per site specifications






Blind

Plate

1.5 inch Pieces 7 As per site specifications

Blind

Plate

6 inch Pieces 2 As per site specifications

Blind

Plate


Blind

Plate


Furnace and Waste Gas Burning Room

1. Furnace Door 300 * 400 Pieces 2 Cast iron casting

2. Furnace Bar Pieces 45 Cast iron casting

3. Blowers Set 7 0.33 Hp air blowers with 1 year OEM

warranty.

4. Metal braided hose

pipes

Φ 60 Meters 7 For connecting gas line to burners

5. Burner bricks Pieces 7 Heat treated fire cement casting.

6. Stainless Steel hose

pipe joints

Φ 60 Pieces 14 For connecting flexible hose pipe.


8-2-601/B/22, Road No.10


Ph +9140-65810328


Meters, Viewing mirror & safety valves :-

Temperature

Meters

0 – 6000 Pieces 4

Pressure

Meters

0-1 Kg, 0-2 Kg Pieces 4

CP siphon

cock

3/8 bsp Pieces 4

CPQ siphon

pipe

3/8 bsp Pieces 3

CP U shape

siphon pipe

3/8 bsp Pieces 1

MS Forged

socket

3/8 bsp Pieces 10

MS Forged

socket

½ bsp Pieces 10

MS nipple C class 1*9 inch Pieces 12

MS nipple C class 1.5*9inch Pieces 12

FCS # 800

globe valve

1 inch Pieces 1 RM make

CI ball valve 1 inch Pieces 15


8-2-601/B/22, Road No.10


Ph +9140-65810328


SCOPE OF SERVICES

ACCPRE Engineering Pvt. Ltd. (AEPL) shall render following services in setting up of Scrap

rubber tire Pyrolysis plant.

A. Business and Enterprise Consulting

Conceptualizing the project according to customer requirement and their business

interests

Preparation of Detailed Project Report (DPR)

Documentation necessary for registration of the proposed project in small scale

industries

Documentation necessary for required clearances from Pollution Control Board

Documentation necessary for project Financial closure

B. Technical & Engineering services*

Preparation of General Arrangement (G. A.) drawings

Preparation of Pipe Routing drawings

Preparation of Civil lay-out drawing

CI ball valve 1.5 inch Pieces 9

Bronze safety

relief valve

1 inch Pieces 1 Mahavir make

High

temperature

valve

3 inch Pieces 1 High temperature ball valve with PTFE seating.

Pressure

relief valve

1.5 inch Pieces 1


8-2-601/B/22, Road No.10


Ph +9140-65810328


Electrical load data calculation

Supervising the Erection of the project machinery and auxiliaries

Testing and Commissioning of the plant

Training the plant engineers (during Project Commissioning phase) for running the plant

post commissioning

Detailed manuals for operation of machinery (2 copies each)

Warranty and Service

1. Machinery parts supplied by Accpre engineering are covered under 1 year warranty on

manufacturing defects.

2. Necessary service and spares are provided by ACCPRE Engineering Pvt Ltd after 1 year at

a price.

PRICE

For 12MT

Part A Machinery & Auxiliaries (Ex-works)

Rs. 46,00,000*

TOTAL Rs. 46,00,000*

* The price excludes Local Taxes (5% VAT) or 2% CST

Part A includes all equipments mentioned in the “Equipments List” section

For 10MT

Part A Machinery & Auxiliaries (Ex-works)

Rs. 44,00,000*

TOTAL Rs. 44,00,000*

* The price excludes Local Taxes (5% VAT) or 2% CST

Part A includes all equipments mentioned in the “Equipments List” section


8-2-601/B/22, Road No.10


Ph +9140-65810328


Additional equipment

Tyre cutting Machine

Power 5hp

Motor make Crompton and Greaves

Price Rs.1,30,000

Capacity Can cut at least 100 radial tyres in 1 hr.

Oil burning system

Oil consumption 90Litres per batch

No. Of Burners 2

No. Of blowers 2

Blowers capacity 1hp each

Tank 500Litres capacity

Price Rs.1,50,000

Terms and Conditions

1. Offer is valid for one month from the date.

2. All local taxes (12.36 % service tax on service component & 5% VAT on machinery

component) & CST (If applicable) are excluded in the price.

Client scope


8-2-601/B/22, Road No.10


Ph +9140-65810328


1. All liaisoning works related to SSI, PCB, Industries & Fire Dept and all other Govt related

departments and the charges related to the above would be in clients scope.

2. Transportation of machinery from site of manufacturing to plant site will be arranged by

Client.

3. Unloading of all the machinery would be under client scope.

4. Implementation & cost of the civil foundation (reactor, condensers, scrubber, belt

conveyor, waste gas burning room) based on the civil foundation drawing provided by

AEPL would be in clients scope.

5. Necessary security for machinery at the plant site has to be provided by the client.

6. All other civil constructions: Plant shed, storage room for Black Carbon, Office room,

Compound wall/Fencing, etc. would come under client scope.

7. Electricity transformer & Line charges payable to Electricity Board would be in client’s

scope.

8. Water and Sewerage charges payable to Water Board & Bore-well charges would be in

clients scope.

9. Accommodation and travel for our engineers during plant visit has to be arranged by

Client. Food, lodging, boarding and local transport for the technical staff during erection

has to be arranged by the client.

10. Power line from the transformer/ generator to the control panel should be provided by

the client.

11. All necessary tools and machinery required for installation and commissioning will be

arranged by Client. (Labour cost, cranes, erection consumables, welding machines,

cutters, testing tools, electrical cables).

Project Schedule & Payment Structure (12MT)

Phase Targets Fees

Payment Amount (Rs.`)

Phase I Placement of Order for Plant Machinery Machinery

25,00,000*

Phase II

Upon inspection of machinery by client at machinery fabrication site. Machinery

21,00,000*

Total (Rs.) 46,00,000*


8-2-601/B/22, Road No.10


Ph +9140-65810328


(*excluding local Taxes (cst@2% or vat@5%))

Project Schedule & Payment Structure (10MT)

Phase Targets Fees

Payment Amount (Rs.`)

Phase I Placement of Order for Plant Machinery Machinery

24,00,000*

Phase II

Upon inspection of machinery by client at machinery fabrication site. Machinery

20,00,000*

Total (Rs.) 44,00,000*

(*excluding local Taxes (cst@2% or vat@5%))

About ACCPRE Engineering Pvt. Ltd.

We are leaders in manufacturing, installing & commissioning waste plastic and tyre pyrolysis plants in India. We design, manufacture, supply, install and commission state of art waste plastic and tyre pyrolysis plants. We have 15 projects running across Andhra Pradesh and Tamil nadu. Our company, ACCPRE Engineering Pvt. Ltd, with headquarters in Hyderabad, AP provides end to end technical consulting in helping investors setup Tire Pyrolysis units. Our Technical Team includes engineers from the prestigious Indian Institute of Technology (IITs), who have developed the most cost effective and hassle free solution to our illustrious business clients across India.


8-2-601/B/22, Road No.10


Ph +9140-65810328


Our Clients 1) M/S ALLIANCE HYDROCARBONS ------------- NELLORE, ANDHRA PRADESH.

2) M/S SAI SRINIVASA RENEWABLES ------------NELLORE, ANDHRA PRADESH.

3) M/S BALAJI CONVERSIONS---------------------NELLORE, ANDHRAPRADESH.

4) M/S ESTRO OIL CORPORATION -------------- CHITTOR, ANDHRA PRADESH.

5) M/S SAI SRI RECYCLING PVT.LTD-------------NALGONDA, ANDHRA PRADESH.

6) M/S INFINITY POLYMERS----------------------NALGONDA, ANDHRA PRADESH.

7) M/S OJASVI HYDROCARBONS-----------------NALGONDA, ANDHRA PRADESH.

8) M/S SUPREME OIL CORPORATION ----------KRISHNA, ANDHRA PRADESH.

9) M/S SRI VENKATESWARA INDUSTRIES------ KRISHNA, ANDHRAPRADESH.

10) M/S PIONEER RENEWABLES-----------ANANTHAPUR, ANDHRA PRADESH.

11) M/S HARIKA PYRO-PRODUCTS-------WARANGAL, ANDHRA PRADESH.

12) M/S SRUTHI INDUSTRIES ---------------MAHABOOBNAGAR, ANDHRA PRADESH.

13) M/S AGNI CRUMB RUBBER INDUSTRIES------------MAHABOOBNAGAR,

ANDHRAPREADESH

14) M/S JADE BIOFUEL -------------------------MAHABOOBNAGAR, ANDHRAPRADESH.

15) M/S ALLIANCE EXTRACTION OILS PVT.LTD----MAHABOOBNAGAR, ANDHRAPRADESH.

16) M/S PUNAR ECOTECH PVT.LTD-----------CHEYYAR, TAMILNADU.

17) M/S GS VENTURES--------------------------CHENNAI, TAMILNADU

18) M/S MARUTHI INDUSTRIES----------------PRAKASAM, ANDHRAPRADESH.

19) M/S HYDERABAD RECLAIM PVT.LTD------MEDAK, ANDHRAPRADESH.

20) M/S AADITHYA POLYMERS TECH PVT.LTD-MEDAK, ANDHRAPRADESH.

21) M/S AUREATE OIL PVT.LTD-----------------HARYANA.


8-2-601/B/22, Road No.10


Ph +9140-65810328


Contact Information: Accpre Engineering Pvt. Ltd. Regd Off: 8-2-601/B/22, Road No.10 Banjara Hills, Hyderabad-500034 Ph +9140 65810238 Raghuvardhan Reddy Suram

Senior Manager Marketing

Mob +91 9705233322


8-2-601/B/22, Road No.10


Ph +9140-65810328


Dear Sir,

In reference to all our conversations we have given the required quotation for all the services

you have requested for Erection and Commissioning & On-site services. Please take your time in

browsing through the quotation.

Kindly feel free to contact us in case of any clarifications required.

Meanwhile we assure you our prompt attention and best of services at all times.

Thanking you,

Yours faithfully,

For ACCPRE ENGINEERING PVT LTD.

Raghuvardhan Reddy Suram

Senior Manager Marketing.


8-2-601/B/22, Road No.10


Ph +9140-65810328


SCOPE OF SERVICES

ACCPRE Engineering Pvt. Ltd. (AEPL) shall render following services in setting up of Scrap

rubber tire Pyrolysis plant.

A. Business and Enterprise Consulting

Conceptualizing the project according to customer requirement and their business

interests

Preparation of Detailed Project Report (DPR)

Documentation necessary for registration of the proposed project in small scale

industries

Documentation necessary for required clearances from Pollution Control Board

Documentation necessary for project Financial closure.

B. Technical & Engineering services

Preparation of General Arrangement (G. A.) drawings

Preparation of Pipe Routing drawings

Preparation of Civil lay-out drawing

Electrical load data calculation

Erection of the project machinery and auxiliaries

Testing and Commissioning of the plant

All necessary tools , machinery, man power required for installation and commissioning

will be arranged by ACCPRE ENGINEERING PVT.LTD.

Training the plant engineers (during Project Commissioning phase) for running the plant

post commissioning.

Detailed manuals for operation of machinery (2 copies each).


8-2-601/B/22, Road No.10


Ph +9140-65810328


PRICE

3,00,000/- (excluding local

Taxes*)

PART I

Erection & Commissioning Services*

TOTAL 3,00,000/- (excluding local Taxes*)

* The price excludes Local taxes 12.36% Service tax on service component. Note: Machinery component and service component are clearly mentioned in the payment schedule & structure section of this document.

Part I includes ,

1.Complete Documentation for various departments like,

SSI Pollution control board(PCB) DTCP Panchayat Fire Department Factories Department Power

2.Complete Erection & Commissioning Services.

Client scope 1. All liaisoning works related to SSI, PCB, Industries & Fire Dept and all other Govt related

departments and the charges related to the above would be in clients scope.

2. Transportation of machinery from site of manufacturing to plant site will be arranged by

Client.

3. Unloading of all the machinery would be under client scope.

4. Implementation & cost of the civil foundation (reactor, condensers, scrubber, belt

conveyor, waste gas burning room) based on the civil foundation drawing provided by

AEPL would be in clients scope.

5. Necessary security for machinery at the plant site has to be provided by the client.


8-2-601/B/22, Road No.10


Ph +9140-65810328


6. All other civil constructions: Plant shed, storage room for Black Carbon, Office room,

Compound wall/Fencing, etc. would come under client scope.

7. Electricity transformer & Line charges payable to Electricity Board would be in client’s

scope.

8. Water and Sewerage charges payable to Water Board & Bore-well charges would be in

clients scope.

9. Accommodation and travel for our engineers during plant visit has to be arranged by

Client. Food, lodging, boarding and local transport for the technical staff during erection

has to be arranged by the client.

10. Power line from the transformer/ generator to the control panel should be provided by

the client.

Terms and Conditions

1. Offer is valid for one month from the mentioned date.

2. All local taxes (12.36 % service tax on service component) & CST (If applicable) are

excluded in the price.

Payment Structure and Schedule:-

Phase Targets

Payment Amount (Rs.)

Phase I Upon Agreement Sign-of 2,00,000

Phase II Upon inspection of machinery by client at machinery fabrication site.

1,00,000

About ACCPRE Engineering Pvt. Ltd.

We are leaders in manufacturing, installing & commissioning waste plastic and tyre pyrolysis plants in India. We design, manufacture, supply, install and commission state of art waste plastic and tyre pyrolysis plants. We have 15 projects running across Andhra Pradesh and Tamil nadu. Our company, ACCPRE Engineering Pvt. Ltd, with headquarters in Hyderabad, AP provides end to end technical consulting in helping investors setup Tire Pyrolysis


8-2-601/B/22, Road No.10


Ph +9140-65810328


units. Our Technical Team includes engineers from the prestigious Indian Institute of Technology (IITs), who have developed the most cost effective and hassle free solution to our illustrious business clients across India.

Our Clients 1) M/S ALLIANCE HYDROCARBONS ------------- NELLORE, ANDHRA PRADESH.

2) M/S SAI SRINIVASA RENEWABLES ------------NELLORE, ANDHRA PRADESH.

3) M/S BALAJI CONVERSIONS---------------------NELLORE, ANDHRAPRADESH.

4) M/S ESTRO OIL CORPORATION -------------- CHITTOR, ANDHRA PRADESH.

5) M/S SAI SRI RECYCLING PVT.LTD-------------NALGONDA, ANDHRA PRADESH.

6) M/S INFINITY POLYMERS----------------------NALGONDA, ANDHRA PRADESH.

7) M/S OJASVI HYDROCARBONS-----------------NALGONDA, ANDHRA PRADESH.

8) M/S SUPREME OIL CORPORATION ----------KRISHNA, ANDHRA PRADESH.

9) M/S SRI VENKATESWARA INDUSTRIES------ KRISHNA, ANDHRAPRADESH.

10) M/S PIONEER RENEWABLES-----------ANANTHAPUR, ANDHRA PRADESH.

11) M/S HARIKA PYRO-PRODUCTS-------WARANGAL, ANDHRA PRADESH.

12) M/S SRUTHI INDUSTRIES ---------------MAHABOOBNAGAR, ANDHRA PRADESH.

13) M/SAGNI CRUMB RUBBER INDUSTRIES------------MAHABOOBNAGAR,

ANDHRAPREADESH

14) M/S JADE BIOFUEL -------------------------MAHABOOBNAGAR, ANDHRAPRADESH.

15) M/S ALLIANCE EXTRACTION OILS PVT.LTD----MAHABOOBNAGAR, ANDHRAPRADESH.

16) M/S PUNAR ECOTECH PVT.LTD-----------CHEYYAR, TAMILNADU.

17) M/S GS VENTURES--------------------------CHENNAI, TAMILNADU

18) M/S MARUTHI INDUSTRIES----------------PRAKASAM, ANDHRAPRADESH.

19) M/S HYDERABAD RECLAIM PVT.LTD------MEDAK, ANDHRAPRADESH.

20) M/S AADITHYA POLYMERS TECH PVT.LTD-MEDAK, ANDHRAPRADESH.

21) M/S AUREATE OIL PVT.LTD-----------------HARYANA.

Contact Information:

Accpre Engineering Pvt. Ltd. Regd Off: 8-2-601/B/22, Road No.10 Banjara Hills, Hyderabad-500034 Ph +9140 65810238 Raghuvardhan Reddy Suram

Mob +91 9705233322

Senior Manager Marketing

1

WHY

??? Accpre specializes in design and manufacturing of plant and machinery in the field of Pyrolysis Industry. We undertake projects on concept to commissioning basis as well as turnkey consultants. Our Business Value Build projects on-time in a cost-effective manner while maintaining high quality to the maximum satisfaction of clients ACCPRE share the business objectives of clients and in process of work become pseudo business partners who conscientiously keep making suggestions and recommendation on their ultimate needs, problems and opportunities. Tailor made solutions are then offered with dedicated documented support system after projects have been commissioned. Different client needs are different but their Goal is same- PROFIT. Thus, we offer complete range of customized solutions which cover design, manufacture & supply of Pyrolysis equipments & auxiliaries. Client Challenges

Adapt to the changing market conditions

Innovate continuously

Optimize costs, while maintaining high customer satisfaction

Accelerate time-to-market for new products and services

Integrate distributed operations and networks

Meet industry standards and compliance requirements

Leverage emerging technologies effectively

2

ADVANTAGE- Accpre!! Consulting Advantage… @ Accpre, our team understands our client interest and his requirements, we try to recognize the client intricacies & complexities and in-turn make an effort to ensure a smooth operation, right from analysis to implementation and eventually turning it into a Successful profitable asset for the client. Our advantage over others is:

Detailed Project Report

Financial Reports

All Paper Work, drawings, Blue prints for the various Government departments and their subsidiary organizations which include- District Industries Centre: Entrepreneurship Memorandum (Part 1 & Part 2), Factories Dept., Fire Dept., Pollution Control Board, Electricity Dept., Town and country planning, Panchayat Permissions

Accpre has the resources/contacts of licensers who could help you in getting the required licenses/permissions.

Accpre Manufacturers all the Machinery indigenously. The entire manufacturing process is supervised by stationed competent & experienced Accpre engineers and technicians to give our clients the best machine- qualitatively & technically. The balance of the plant & machinery are manufactured or fabricated on site under Accpre surveillance to give our clients a complete peace of mind.

Accpre undertakes entire erection and commissioning of supplied equipment as well as offers quick spot service calls to provide timely and effective solutions during and after warranty period by its service engineers who are well trained & vastly experienced.

Qualitative & Quantitative Assurance.

3

Technical Advantage...

Comprehensive Technical documentation.

Complete Erection of machinery, tanks, auxiliaries, Generator Set, Electricals, etc.

Includes all erections materials, consumables, labour & logistics hence, No hidden costs.

Personalized integration of technology, innovations, and modern developments as per clients’ requirements.

All our Engineers, Technicians, Contractors are well trained and highly experienced with the pyrolysis equipment.

Machinery Advantage... Accpre strives for distinction by providing our clients the best in class machinery. We invariable integrate innovations, latest technical developments & strategies.

Greater Reactor Thickness: 16 MM thickness- Increases safety

Full-size reactor: 2600mm x 7600mm - We would like to give a reactor which can actually fit in 10 MT of tyre per day and not water.

Dual set Condensers: Better oil yield- By giving our clients an additional set of condensers, we assure our clients an enhanced 4 % yield of oil.

Auto Slag system with Screw Conveyor: Better Black carbon handling for healthier & improved working condition. This would also increase Black carbon yield by approximately 1 % by restricting loses.

Anti pollution devices: Scrubber and De-duster system- These systems are devised based on the pollution norms prevailing in India.

4

ACCPRE Warranty... All the machinery supplied by Accpre is warranted for a period of 1 year.

Direct Warranty: Unlike other Machinery providers or traders, we take the pride of giving our clients, the first hand warranty i.e. Warranty provided by ACCPRE ENGINEERING PRIVATE LIMITED.

One stop solution: Accpre would not like its customers to run from one corner to another for the execution of warranty. Accpre offers quick spot service calls to provide timely and effective solutions during and after warranty period by its service engineers who are well trained & vastly experienced.

Accpre customers can purchase the AMC (Annual Maintenance Contract) after expiry of warranty.

…………Accpre warranty exceeds prevailing industry standards. Turn Key Solutions Advantage… One Stop Solution: Business consulting Site suitability Documentation Government permissions Loans Machinery Auxiliaries Erection Warranty Training Commissioning – Buy back ……...much more ………..except PROFITS

5

ACCPRE!! We call ourselves Pyrolysis- End to End Turn Key consultants rather than Traders. “ACCPRE: The one and only Erection Procurement Commissioning providers for pyrolysis equipment” throughout INDIA

FIGURE 1: REACTOR

FIGURE 2: PYROLYSIS SYSTEM

FIGURE 3: CONDENSORS AND LIGHT OIL TANKS

FIGURE 4: BACKEND VIEW OF THE REACTOR

FIGURE 5: REACTOR DOOR WITH DISCHARGER

FIGURE 6: SIDE VIEW OF THE PYROLYSIS SYSTEM

12 MTD Tyre Pyrolysis Plant Project Cost……. (Approximate)

Cost Taxes (Rs.) Total(Rs.)

Approx Machinery Cost 4600000 230000 (5 % VAT) 4630000

Approx Machinery Transportation & Onsite Erection Services: Labour cost, cranes, Boarding & lodging for engineers, erection consumables, welding machines, cutters, testing tools, electrical cables

700000 ------(12.36 % ST if applicable)

700000

TOTAL 5100000 5320000

Basic Civil Cost: TOTAL Foundations & Beds

Carbon Room(2000 sft) Machinery shed (2000 sft without walls)

Extra gas Burner room Scrubber

Carbon Pit/Conveyor channel Grate bars

1525000 300000 600000 350000 35000 100000 100000 40000

(Taxes if applicable) 1525000

D G Set (40 kva kirloskar)- new 400000 (Including VAT) 400000

Main Oil Tank (25 KL)- new 250000 (Including VAT) 250000

TOTAL 7275000 7505000

Bribes and permission 150000

Transformer cost

Working Capital 2000000

Misc (cost of land, land leveling, etc)

ANNEXURE - A GOVERNMENT OF ANDHRA PRADESH

ABSTRACT

Industries & Commerce Department – Incentives for setting up of New Industries in Andhra Pradesh- Industrial Investment Promotion Policy for 2005-2010- Orders- Issued.

INDUSTRIES AND COMMERCE (IP) DEPARTMENT

G.O.Ms.No.178 Dated:21-06-2005

Read the following:-

1 G.O.Ms.No.108, Industries & Commerce (IP) Department, Dated 20-5-96. 2 G.O.Ms.No.241, Industries & Commerce (IP) Department, Dated:15.7.98 3 G.O.Ms.No.9, Industries & Commerce (IP) Department, Dated:5-1-2001

4. G.O.Ms.No.141, Industries & Commerce(IP)Department,Dated:3-7-2004

****

O R D E R:

Government is extending various Incentives for encouraging establishment of new industrial units in the State since 1961. In the reference 3rd read above, Government have issued new Industrial Policy 2000- 2005, which was concluded by 31.3.2005. 2) After detailed examination and after having discussions with various industrial Organisations such as CII, FAPSIA, FICCI and taking into consideration of recommendations of Industrial Associations, a policy of various States viz., Karnataka, Maharastra, Gujarat, West Bengal and to make a policy with emphasis on Creation of Quality Infrastructure, Incentivising Investments, Building Industrial Competency in Women, Quality Competitiveness, Export Promotion, Environmental Friendly Climate, Attracting Mega Investments, Attracting Foreign Direct Investment, Access to Market, Intellectual Property Rights, Fostering Industrial Clusters, Prevention of Industrial Sickness, Preventing Migration, Permitting Industries to Exit, towards better Regulation, Policy Measures, Thrust Sectors, the Government approved a new “Industrial Investment Promotion Policy 2005-2010” as appended at Annexure-I.

3) Under the new “Industrial Investment Promotion Policy 2005-2010”, the Government approved the following fiscal benefits covering the categories of a) SSI/Tiny units b) SC/ST Entrepreneurs c) Women Entrepreneurs d) Units other than SSI/Tiny (Large & Medium Scale Industries) and e) Mega Projects:

3.1.0 SSI/Tiny units

Small Scale Industry (SSI) means a Unit having the investment on plant and machinery (Productive only) up to limit as defined by the Government of India from time to time.

Tiny Industry means an industry in which Investment plant and machinery (Productive only) up to limit as defined by the Government of India from time to time.

3.1.1. 100% reimbursement of Stamp duty and transfer duty paid by the industry on purchase of land meant for industrial use.

3.1.2. 100% reimbursement of Stamp duty for Lease of Land/Shed/

Buildings. 3.1.3. 100% reimbursement of Stamp duty and transfer duty paid by the

industry on financial deeds and mortgages etc. 3.1.4. 25% rebate on land cost in IEs/IDA’s limited to Rs.5.00 lakhs. 3.1.5. Power cost will be reimbursed @ Rs.0.75 per unit during the first

year of the policy and thereafter for the remaining four years the rate of reimbursement would be so regulated on yearly basis, keeping in view of the changes in the tariff structures to ensure that power cost to the industry is pegged down to the first year’s level.

3.1.6. 15% investment subsidy on fixed capital investment will be given

subject to a maximum of Rs.15.00 lakhs 3.1.7. An additional investment subsidy of 5% on fixed capital investment

limited to Rs.5.00 Lakhs for SC/ST entrepreneurs. 3.1.8. 25% of the tax paid during one financial year will be ploughed back

as a grant by the Government towards the payment of tax during next year. Benefit will be available for 5 years from the date of commencement of production i.e., upto 6th year.

3.1.9. 3% interest subsidy on Prime Lending Rate (PLR) will be given on

the term loan taken by new Tiny/SSI industrial units subject to a maximum of Rs.5.00 lakh per year for a period of 5 years.

3.1.10. 5% of project cost will be provided as seed capital assistance to

SSI/Tiny Units started by SC/ST Entrepreneurs as a grant for industries, which were sanctioned seed capital assistance by Prime Lending Institutions under National Equity Fund Scheme limited to Rs.5.00 Lakhs.

3.1.11. 8% subsidy on capital equipment for technology upgradation. 3.1.12. 50% subsidy on the expenses incurred for quality certification limited to Rs. 1.00 Lakh. 3.1.13. 25% subsidy on specific cleaner production measures limited to Rs.5.00 Lakhs. 3.1.14. 50% subsidy on the expenses incurred for patent registration limited to Rs. 5.00 Lakhs.

3.2. 0. Women Entrepreneurs

Women entrepreneurs mean those units established as sole Proprietress or invariably having 51% share in Partnership/Private Limited Companies. 3.2.1. 100% reimbursement of Stamp duty and transfer duty paid by the

industry on purchase of land meant for industrial use. 3.2.2. 100% reimbursement of Stamp duty for Lease of Land/Shed/ Buildings. 3.2.3. 100% reimbursement of Stamp duty and transfer duty paid by the

industry on financial deeds and mortgages etc. 3.2.4. 25% rebate in land cost in IEs/IDA’s limited to Rs.5.00 Lakhs.

3.2.5. Power cost will be reimbursed @ Rs.0.75 per unit during the first

year of the policy and thereafter for the remaining four years the rate of reimbursement would be so regulated on yearly basis keeping in view of the changes in the tariff structures to ensure that power cost to the industry is pegged down to the first year’s level.

3.2.6. 15% investment subsidy on fixed capital investment will be given to

SSI/Tiny Units subject to a maximum of Rs.15.00 lakhs

3.2.7 5% Additional Investment subsidy on fixed capital investment limited to Rs.5.00 Lakhs. 3.2.8 Another 5% investment subsidy on fixed capital investment limited

to Rs.5.00 Lakhs for women belongs to SC/ST Community. 3.2.9. Upto 25% of the tax paid during one financial year will be ploughed

back to Industries as a grant by the Government towards the payment of tax during next year. However, such grant shall not remit in net cash outflow to Government. Benefit will be available for 5 years from the date of commencement of production i.e. upto 6th year.

3.2.10.5% of project cost will be provided as seed capital assistance to

SSI/Tiny Units as a grant for industries, which were sanctioned seed capital assistance by Prime Lending Institutions under National Equity Fund Scheme limited to Rs.5.00 Lakhs.

3.2.11. 5% interest subsidy on Prime Lending Rate (PLR) will be given on

the term loan taken by new Tiny/SSI industrial units subject to a maximum of Rs.5.00 lakh per year for a period of 5 years.

3.2.12. 8% subsidy on capital equipment for technology upgradation. 3.2.13. 50% subsidy on the expenses incurred for quality certification limited to Rs. 1.00 Lakh. 3.2.14. 25% subsidy on cleaner production measures limited to Rs.5.00 Lakhs.

3.2.15. 50% subsidy on the expenses incurred for patent registration limited to Rs. 5 Lakhs.

3.3.0. Units other than SSI/Tiny units (Large & Medium Scale Industries)

Other than SSI/Tiny units (Large & Medium Scale Industries) means an industry in which the investment on plant and machinery (Productive only) less than Rs 100 crores except SSI Units. 3.3.1 100% reimbursement of Stamp duty and transfer duty paid by the industry on purchase of land meant for industrial use. 3.3.2. 100% reimbursement of Stamp duty for Lease of Land/Shed/ Buildings. 3.3.3. 100% reimbursement of Stamp duty and Transfer duty paid by the industry on financial deeds and mortgages etc. 3.3.4. 25% rebate in land cost in IEs/IDA’s limited to Rs.5.00 Lakhs.

3.3.5. Power cost will be reimbursed @ Rs.0.75 per unit during the first

year of the policy and thereafter for the remaining four years the rate of reimbursement would be so regulated on yearly basis keeping in view of the changes in the tariff structures to ensure that power cost to the industry is pegged down to the first year’s level.

3.3.6. 25% of the tax paid during one financial year will be ploughed back to the units as a grant by the Government towards the

payment of tax during next year. Benefit will be available for 5 years from the date of commencement of production i.e. upto 6th year.

3.3.7. Infrastructure like roads, power and water will be provided at door

step of the industry for stand alone units by contributing 50% of the cost of infrastructure from IIDF with a ceiling of Rs.1.00 Crore, subject to (a) the location should be beyond 10 kms from the existing Industrial Estates/IDA’s having vacant land/shed for allotment and (b) cost of the infrastructure limited to 15% of the eligible fixed capital investment made in the industry.

3.3.8. 50% subsidy on the expenses incurred for quality certification limited to Rs. 1.00 Lakh. 3.3.9. 25% subsidy on cleaner production measures limited to Rs.5 Lakhs. 3.3.10. 50% subsidy on the expenses incurred for patent registration limited to Rs. 5 Lakhs.

3.4.0. Mega Projects

Mega Project means the Industrial unit, which sets up with a capital investment of Rs.100 Crores or above. 3.4.1. Mega projects i.e. projects with an investment of Rs.100 Crores and

above are eligible for all the incentives available for Large and Medium Scale Industries.

3.4.2. Further, the Government will also extend tailor-made benefits to suit

to particular investment requirements on case to case basis.

3.5.0. Existing Tiny/SSI/Large & Medium Scale Industries other than Mega projects

3.5.1. 50% subsidy on the expenses incurred for quality certification limited to Rs. 1.00 Lakh. 3.5.2. 50% subsidy on the expenses incurred for patent registration limited to Rs. 5.00 Lakhs.

3.6.0. Existing Large Industries and Mega projects

3.6.1. In order to address the specific problems of existing Large industries, Government may offer special package of fiscal benefits on case to case basis. Exact fiscal benefits would be decided by SIPB from time to time depending on the nature of the project, investment, location, employment etc. An Industrial Promotion fund with adequate provision will be created for the purpose. Guidelines and Modalities for operating the fund will be decided by the SIPB.

3.7.0. Other benefits (to all categories)

3.7.1. Land conversion from Agriculture use to industrial use will continue to be automatic on payment required fee as per the rules in vogue.

3.7.2. All industrial units continue to be exempted from payment of

NALA tax, 3.7.3. Government will ensure stable prices of Municipal water for 3 years

for industrial use. 3.7.4. Reservation of 10% of water for industrial use from the existing

projects as well as future projects will continue. 4) To promote Andhra Pradesh as attractive and competitive destination for industrial investments, the State Government have offered various incentives/benefits to all eligible new industrial units set up in the State except in the Municipal Corporation limits of Visakhapatnam, Vijayawada and Hyderabad and commence commercial production on or after 1.4.2005 but before 31-3-2010. Projects involving substantial Expansion/ Diversification of existing industries in the eligible lines of activities are also entitled for benefits offered under the policy. The list of ineligible Industries/ activities as per G.O.Ms.No.9,

Industries & Commerce (IP) Department, Dated: 5-1-2001 read with G.O.Ms.No.141, Industries & Commerce (IP) Department, Dated: 3-7-2004 is appended to, as Annexure II, till further modifications of the list. 5) Necessary amendments/ Orders will be issued by the concerned Departments. Detailed guidelines will be issued by the Commissioner of Industries separately. 6) This order issues with the concurrence of Finance (Exp.I&C) Department, vide their U.O.No . 12970/447/Exp.I&C/05, Dt.19-05-2005.

(BY ORDER AND IN THE NAME OF THE GOVERNOR OF ANDHRA PRADESH)

D.LAKSHMI PARTHASARATHY

PRINCIPAL SECRETARY TO GOVERNMENT & CIP To The Commissioner of Industries, Hyderabad. The Accountant General, Andhra Pradesh, Hyderabad. The Chief Secretary to Government, Hyderabad. The Prl.Secretary to Chief Minister. All Private Secretaries to the Ministers. Copy to: The Pay and Accounts Officer, Hyderabad. All District Collectors. All Heads of Departments. All Departments of Secretariat. All Govt. Companies/Corpns. The Fin.(Expr.Inds) Dept. All General Managers, District Industries Centre in the State. All Sections in the Dept. SF/Sc.

ANNEXURE-II

LIST OF INELIGIBLE INDUSTRIES 1. All process of Edible Oil Seeds/Cakes viz., 1. Groundnut 2. sesam

3.Safflower 4. Rape Seed/Mustard 5. Coconut (both tender & dry) 6.sunflower, Niger Cotton Seed.

(All processes include Decorticating, Expelling, Crushing, Roasting,

Parching, Frying) 2. Rice, Dall and Flour Mills including Roller Flour Mills, Modern Rice Mills

and Parboiled Mills, Idli Rava, Parched/Flaked Rice (Poha & Murmura). 3. Coffee Roasting, Grinding. 4. Ice Cream, Ice Candy, Kulfy, Ice Fruit, Pepsy, Tuty Fruity etc. 5. Chacolates, Peppermints and Confectionery, Chewing gum except those

having ISI, AG Mark or FPO Mark. 6. Aerated Waters including soft drinks. 7. Nut Powder including Raw nut processing, Chikini Power and Pan Masala. 8. Khandasari Sugar and Sugar Mills. 9. Powders of Chilly, turmeric, Masala, Spices, Curry, Sambar etc. 10. Sweets. 11. Pickles & Chutnys other than 100% EOUs. 12. Beer and other Alcoholic Drinks. 13. Rectified Spirit (Alcohol) from out of Molasses. 14. Alcohol based Industries except Pharmaceuticals and Drug Industries. 15. Cotton Ginning Mills. 16. Cotton/Jute/Iron Scrap Bailing processes. 17. All table meat, animal rearing/farming like poultry, piggery etc.

18. Hatchery (Other than Duck hatchery). 19. Slab Polishing except Granite and Marble curring & Polishing. 20. Soap making units not operated by power driven machinery. 21. Manure mixing industry.

22. Chloral Hydrate. 23. Products of Camphor. 24. Naphthalene Balls. 25. Shampoos and other cosmetic items except those having ISI mark. 26. Tooth Power/paste. 27. Distilleries, Breweries. 28. Varnishes and Thinners. 29. Lime Kiln / Burnt Lime/ Hyderabad Lime. 30. Treadle operated conventional printing presses including Off-set, litho etc. 31. Power laundries. 32. Beedi/cigaratte manufacture and other tobacco products. 33. Tobacco barons/tobacco re-drying/processing. 34. Saw-mills and all types of wooden furniture manufacturing including wood

based laminated products. 35. Road Metal/ Stone Crushing / Coal Pulverising/ Ready concrete wise. 36. Drinking Straws. 37. Cinematography/ Video Parlours /Theatres & Videography. 38. Book Binding/ Note Books / Exercise Note Books / Registers Ledgers/ File

Pads / Office files etc. 39. Tailoring other than readymade garments.

40. Steel Structural and fabrication works other than heavy structurals. 41. Aluminum re-rolling rods, and utensils manufacturing. 42. Stainless Steel utensils. 43. Steel re-rolling mills, rolling rods, including Tor steel Angles, Channels,

Flats etc. 44. G.I. Buckets, Gamelas, Boiling pans, Trunks, Spades, Mamotees, Shovels

and Bins. 45. Steel furniture except units set up in town/village with population below

1,00,000 per 1991 census. 46. Corrugated Sheets from GP/BP shets.

47. Hamilton poles and Tubular Poles. 48. Steel Gates/Grills and Bright bars. 49. Mangalore Tiles/Asbestos Products. 50. Hotels except (a) motels (b) Hotels set up in State Government approved

tourist centres of Districts. 51. X-ray clinics and clinical/ pathological laboratories and scanning, M.R.I.

Tests. 52. Photo Studios and colour Film Laboratories.

53. All industries of mobile nature like rigs, concrete mixing plants, road metal

mixing etc., including site oriented industries. 54. Servicing and/ or Repairing units, excluding: a) Auto Servicing and/or

repairing units; b) Retreading units; c) Industrial material testing laboratories; d) General engineering machining workshops; e) Common effluent treatment plants; f) CAD and/or CAM; g) Cold storage; h) Heat treatment, Electroplating and Galvanising units; I) Seed processing units; j) Xerox units set up with institutional finance only and k) Desk top printing units.

55. Composite units set up for manufacture of an eligible item along with

ineligible item. 56. Mini Steel Plants. 57. Steel Ingots/Billets. 58. Alloy Steel Castings Manufacturing units with induction furnace more than

500 KVA capacity. 59. Ferro Alloys Manufacturing. 60. Calcium Carbide and Silicon Carbide Manufacturing

D.LAKSHMI PARTHASARATHY PRINCIPAL SECRETARY TO GOVERNMENT & CIP


8-2-601/B/22, Road No.10


Ph +9140-65810328

Company formulation

Agreement with Accpre

Engineering Pvt. Ltd

Land identification

Land conversion from agricultural to

non- agricultural if required

Registering under SSI (Entrepreneurship

memorandum part1)

Applying for Single window clearances (Fire,

Factories, Pollution, Grama panchayat,

Power, Town and country planning)

Applying for bank loan

Placing order for Machinery

Erection and commissioning

of Machinery

Applying for consent

for Operation

Civil works and Power transmission

line


8-2-601/B/22, Road No.10


Ph +9140-65810328

TIMELINE

S.No Process No. Of Days ( Approximately)

1 Company formulation( if a private limited company) 15

2 Agreement with Accpre Engineering Pvt. Ltd 2

3 Land identification --

4 Land conversion --

5 Registering under SSI 2

6 Single window clearances upon application 45

7 Bank loan Approval --

8 Manufacturing , shipping and transportation of Machinery to the site

60

9 Erection and commissioning of Machinery 25

10 Consent for operation 20

NOTE:

1) The above timeline is designed basing on synchronized modular flexibility and on the

previous knowledge, it may vary depending on the functional transitional options and on the

local conditions.