Address :1st floor, Sita Mauli,Above Bank of Maharashtra,Madanlal Dhingra Road,Panch Pakhadi, Thane (W), 400 602, INDIA

Telephone no. : +91(0) 22 25405490/ 25452244/25415913 / 14 / 25405488

Fax No. : +91(0) 22 25452233 E-mail : mktg@emco-dynatorq.in Website : www.emco-dynatorq.in

CONTACTS

UNIT-IV1426, GIDC, Waghodia ,

Dist. Baroda-391 760, Gujarat, INDIA.Phone : 02268-290761

UNIT-II1003, GIDC, Waghodia,

Dist. Baroda-391 760, Gujarat, INDIA.Phone : 02268-263086/262189

Fax : 02268-262180

UNIT-IIIGala no.6A & 8, Kedarnath Bldg.

Tungareshwar Indl. Estate,Sativali, Vasai (E) -401 208,

MAHARASHTRA, INDIA.Phone:0250-2480178/2480921

UNIT-IShivam Industrial Estate, Bldg.No.3,

Gala no.12A & 12B,Tungareshwar Phata Road,

Sativali, Vasai (E)-401 208,MAHARASHTRA, INDIA.

Phone:0250-2480489/2481256Fax: 0250-2481086

CONTACTS

1962 ESTABLISHED AS EMCO ELECTRICALS PVT. LTD.

1975 JOINED HANDS FOR TECHNICAL COLLABORATION WITH LENZE & CO GmbH,GERMANY.

1991 EMCO DYNATORQ PVT.LTD - THE NAME INCORPORATED.

1993 ENTERED INTO FINANCIAL PARTICIPATION WITH LENZE THUS KNOWN AS EMCOLENZE PVT. LTD.

2000 TECHNICAL COLLABORATION CONSUMMATES WITH LENZE.

2006 FINANCIAL PARTICIPATION ENDS WITH LENZE AND WE ARE ADDRESSED AS EMCODYNATORQ PVT.LTD.

2008 COLLABORATION WITH THE CARLSONS COMPANY Inc. USA SIGNED.

PROFILE

38 Years of manufacturing experience. 4 Manufacturing Units (plants). Total Plants area – 55,000 Sq. ft. Employing about 120 personnel. Team of more than 25 qualified Engineers. About 15 experienced supervisor. Production – Around 60000 units of Industrial brakes & clutches per

year. Production – Around 35000 nos. of Precise sheet-metal/machined

components/assemblies per year. We run double shifts in 2 units and single shifts in 2 units. Turnover 5 Million USD.

PROFILE

Compliance, Certified by TUV SUD South Asiacertifying body. QMS as per ISO: 9001:2008, certified by JAS-ANZ. UL approved products. Central Mine and Fuel Research Institute certified

products. Approved vendor of MECON Ltd.(Govt. of India

Ent.) ERDA certified products. DGFASLI approval.

PROFILE

WE OFFER ELECTROMAGNATIC BRAKESWITH MANY VARIANTS LIKE- MARINE DUTY IP66 BRAKE- FLAMEPROOF BRAKE- CCV BRAKE- DOUBLE BRAKE SYSTEM- POWER SAVING BRAKE- MULTIPOLE BRAKE

TORQUE UPTO 4000 Nm

TORQUE UPTO 2500 NmVarious Mounting Options.Use Of German Prestressed Spring.

PRODUCT

TORQUE UPTO 2500 Nm

TORQUE UPTO 3650 Nm

We also offer Pneumatic andHydraulic Brakes and Clutches incollaboration with The CarlsonsCompany Inc. USA.

We offer variety of combination unitswhich comprises of an electromagneticclutch and brake, which can be used forcontinuous start stop function in anydrive transmission arrangement of anymachine or mechanism.

PRODUCT

We have recently launched ElectroHydraulic Thruster Brakes incollaboration with The CarlsonsCompany Inc. USA.

TORQUE UPTO 20,000 Nm

PRODUCT

We have recently developed ElevatorBrakes, Powerful and featuring multi coiltechnology, EB.464 & 14.464 dual circuitspring applied brakes are ideally suited foruse in passenger lifts.The required redundancy is achieved bysplitting the armature plate, if power isswitched off, or on power failure,Emergency stoppage of brake ensuresreliable and secure stop in any position.Safe operations are also guaranteed, bothbrake circuits are monitored with micro-switch.Are available in following range:2x90NM ,2x225NM, 2x450NM,2x600NM,2x750NM

TORQUE UPTO 2x750 Nm

PRODUCT

Having world class technologies andfacilities like Trumpf(German make)CNC Laser cutting machine, Bystronic(Swiss make) CNC Bending machineand in machining side, Mazak integrex(Japanese make)Twin spindle/turret-12 axis CNC machine, 6 Axis CNChobbing machine along with manymore CNC Grinding and machining/turning centers , We also offer veryprecise sheet-metal and/or machinedcomponents as per customerdrawing/requirements.We do OEM supplies to MNCs’ and100% export oriented units more than3000nos of components per month.

PRODUCT

4 Manufacturing Units (plants).

Almost all the manufacturingprocesses in-house whichcontrols quantity-qualityrequirements.

Infrastructure doesn’t matterfor expansion any how.

FACILITIES

Department wise air-conditioned offices for allofficials.

Equipped with all office devices.

FACILITIES

Air-conditioned Conference &Training Rooms.

Equipped with projectors fortraining & businessmeetings/presentationpurposes.

FACILITIES

In the sheet metal segment worldclass facilities available like……

Trumpf (German make) CNC Lasercutting machine can cut steel up to20mm with 0.1mm accuracy.

Bystronic (Swiss make) CNC Bendingmachine with 3 meter span andvarious tools to fulfill everyrequirement of bending.

Laser welding machine having U.K.technology, laser beam can beadjusted in microns with zoom inthrough in-built camera for veryprecise welding need.

MIG welding m/c.

FACILITIESTRUMPF - LASER CUTTING M/C

BYSTRONIC – CNC BENDING M/C

CNC LASER WELDING M/C

State of the art Mazak (Japanese Make)multy tasking machines are installedlike…………

Mazak Integrex and Integrex-I, bothmachines are with two spindle and twoturret -12 axis can perform turning,milling, drilling, tapping, threading insingle set-up at both side of the jobsimultaneously with synchronizationbetween spindles.

FACILITIES

MAZAK INTEGREX I

MAZAK INTEGREX

Mazak HMC with 60 tool magazine andpallet changer 12000 RPM spindle speedwith 70 bar through coolant capacity canperform almost all machining operations inmultiple jobs at single set-up.

We also have license version of floatinguser NX CAM for fast & perfectprogramming of CNC machines for anycritical/complex machining operations.

FACILITIESMAZAK HMC

PROGRAMMING ON CAM

CNC grinding machines which IncludeWEDNT (Germany) make HorizontalRotary surface grinding machine with400kgs load carrying capacity of rotarytable and swing over dia. Up to600mm.

Mobile portable surface testers areprovided to monitor the exact surfacefinish requirement while doing in-process inspection.

FACILITIES

UCAM CNC GRINDING M/C

WEDNT CNC GRINDING M/C

CNC 6-axis Hobbing machines withmultiple spline modules to producehigh quality precise gears (hubs) whichcan transmit radial force,jerk/vibration free with minimumnoise.

FACILITIES

CNC LASER WELDING M/C

CNC HOBBING MACHINES

Nitriding furnace with automaticprogrammable cycle gives results upto 50 HRC with case depth of0.015mm on armature plates &mounting flanges which results intonegligible wearing and years oftrouble free operations.

Salt spray test machine used forchecking every lot after Nitriding toensure anti corrosive propertyrequirements.

FACILITIESNITRDING FURNACE

SALT SPRAY TEST M/C

Stress relieving furnace withautomatic programmable cycle givesprotection against any thermaldistortions after processes such aslaser cutting, welding etc. to sustainthe mechanical properties of material.

Nitrogen generation plant to produceN2 gas with high purity of 99.99% with5m3/hr. capacity, used for aforesaidheat treatments.

FACILITIES

NITROGEN GENERATION PLANT

STRESS RELIEVING FURNACE

There are advance technologies alsoadopted for coil winding &encapsulation of stator whichincludes………

CNC Coil winding Machine (Ruff-Germany make) for high precisionlinear winding applications. The speedup to 12,000 rpm is one of the highlights. Along with auto coil tappingmachine.

Meter mix dispensing machine undervacuum with 3-Axis robotic dispenserto encapsulate coil without trappedair or moisture to increase windinglife. Also with pallet changerfor high productivity.

FACILITIESCNC COIL WINDING MACHINE

VACUUM POTTING - ENCAPSULATION MACHINE

Ultrasonic cleaning machines used forrotors to get thoroughly cleanedsurface before bonding with frictionliners which only gives proper bondingthat never failed in any high torqueapplication.

Isolated Rotor bonding room withcontrolled temperature and humidityto get proper bonding of frictionliners with aluminum Rotors.

Vibratory cleaning with water rinsingand de-burring machine are also thereto clean & remove burrs from splinedRotors and Hubs(gears).

FACILITIESULTRASONIC CLEANING M/C

ROTOR BONDING ROOM

DE-BURRING AND CLEANING MACHINES

There are numbers of CNC Verticalmachining centers (VMCs’) and CNCturning centers (TCs’) are available tofulfill the various machining needswith in adequate quantity withconsistency in quality.

FACILITIESVMC VMC

VMC

TC TC

VMC

There are multiple set-ups for powdercoating & encapsulation of statorwhich includes………

Electric Ovens & trollies with guiderails for baking the lot of statorhousing after coating.

Powder Spray booths & Guns withcontrol panels to adjust flow to getthe uniform layer of coating.

Coating thickness measurementdevice to control the process.

FACILITIES

There are multiple assembly lines toassemble & routine test for numbersof operational trials of the finalproduct which includes………

Separate assembling tables equippedwith pneumatic guns with torqueadjustments and all required kit ofspanners & gauges.

Number of test set-us with testpanels, electric motors.

Wrenches for torque measurement &Digital force measurementinstruments to check hand releaseoperation.

FACILITIES

There are Laser marking machines forpermanent marking of unique code onall critical components and to printthe name plates of finished productsfor proper identification andtraceability for years.

We do foam packing and striping withautomatic machine for damage freetransportation, no matter, even it maybe a overseas destination.

FACILITIES

There are final inspection & testingbatches available after everyassembling lines, which includes………

Testing of electrical parameters of theproduct like Coil connectivity with H.V.Tester, Coil Resistance measurementwith Micro ohm tester.

Rotor Face along with hub run outinspection.

Hub bore diameter inspection.

We do 100% inspection & testing ofevery batch as aforesaid.

FACILITIES

Our standard room, Production & Q.C.departments are well equipped withnumbers of mechanical/electricalmeasuring & testing instruments /equipments. Few of them are as listed.

Co-ordinate measuring machine CMMMitutoyo Micro hardness testerMitutoyo Surface roughness testersRotor Face Run Out testing by LaserSpring/Magnetic Force Testing MachinesTime Measurement with oscilloscopeBrake Testing With Load Condition – TestSet-upsH.V. testers & Micro Ohm testersNumbers of digital/dial calipers &micrometers.

FACILITIES

Co-ordinate Measuring Machine

We have two dedicated team fordesign & development.

D&D department facilitated withDesign room, standard room and testlabs equipped world class measuring& testing instruments / equipments.

We’re having license version of multiuser Auto CAD Design PC SuitUltimate.

FACILITIES

We’re having adequate facilities forstorage & preservation of materials.

There are strong rooms for expensivematerials, bonded rooms for finishedgoods, Racks with numbers of bins forbrought out items and heavy duty rackswith pallets for raw material.

Flameproof cabinets & Refrigerators arealso there for proper storage ofmaterial as per preservation guidelines.

For Material management multiuserERP system established & to get visualcontrol, KANBAN system adopted.

FACILITIES

We’re having adequate facilities forlifting and handling of material asdescribed below.

Toyota make Forklift of 1 ton capacity.

At workshops, nos. of EOT cranes of 0.5to 2 ton capacity are installed and railsare extended to cover all requiredareas.

Hydraulic Jack s of 10 ton capacity

Movable trolley of 20 ton capacity

Pallet Trucks of 1 ton capacity

FACILITIES

Own Goods vehicles for externalmaterial movement and to forward thefinished goods to the warehouses.

Toyota make Forklift of 1 ton capacityfor in-house material movement andstoring.

FACILITIES

You do not see us here, but we are there.

APPLICATION

SIEMENS LIMITEDMRF LIMITEDTATA POWER LIMITED_(SED)LARSEN & TOUBRO LIMITEDCEAT LIMITEDBHABHA ATOMIC RESEARCH CENTREHINDUSTAN MOTOR MFG. CO.MARATHON ELECTRIC MOTORS (INDIA) LTD.PRAGATI AUTOMATION PVT.LTD.HERCULES HOISTS LTD.REVA INDUSTRIES LIMITEDLAXMI HYDRAULICS PVT. LTD.INDUSTRIAL CLUTCHLAKSHMI MACHINE WORKS LTDINTERNATIONAL COMBUSTION (INDIA) LTDNUCLEAR POWER CORPORATION OF INDIA LTDSTEEL AUTHORITY OF INDIA LIMITEDINDIAN SPACE RESEARCH ORGANIZATION (ISRO)BHARAT BIJLEE LTD.NORD DRIVESYSTEMS PVT. LTD.

CUSTOMER BASECOLUMBUS MCKINNON INDUSTRIALPRODUCTSLIFTKET ELECTRIC CHAIN HOISTLINKS INDUSTRIAL SUPPLIESTELECO FRENIJACOB MULLER PVT. LTD.KIRLOSKAR TOYOTA TEXTILE MACHINERYPVT LTDTORQUE TECHNOLOGIESALLTORQ LTDLADEN (CHINA) TECHNOLOGY COMPANYREMI ELECTROTECHNIK LTD.SHREE KRISHNA SALESGUNNEBO INDIA PVT. LTD.KAIZEN SWITCHGEAR PRODUCTSCROMPTON GREAVES LTD.

GERMANY

USA

CHINA

NETHERLANDS

NORWAY

THAILAND

SOUTH AFRICA

EGYPT

ITALY

AUSTRALIA

MALAYSIA U.K.

EXPORTS

As the leading manufacturer ofIndustrial Brakes and Clutches fromIndia, our customers are our mostimportant asset. We are committedto creating products that will helpyou succeed, while being able toremain flexible, productive andprofitable.

MOTTO

Our engineers are dedicated inbuilding world class solutions thatenable you to offer your clients,services that help them to besuccessful. As part of the EmcoDynatorq family, we are committed toongoing investments in technologicalinnovations that can enhance ourproduct offerings to better serve youand your business now and in thefuture.

MISSION

We firmly believe that partnering witha service or product provider you cantrust, is important.

At Emco Dynatorq you will receive theright product - right support, at theright price – at all times.

COMMITMENT

All of us at Emco Dynatorq lookforward to partnering with you tomake sure that you get the very bestto become the very best in your ownindustry.

OFFER