adjustment section 25-27 · note: if your opener came with a one piece rail, proceed to assembly...

2

Introduction 2-7Safety rule review........................................................2

Preparing your garage door ........................................3

Tools needed...............................................................3

Planning ..................................................................4-5

Carton inventory ..........................................................6

Hardware inventory .....................................................7

Assembly 8-10Assemble the rail & attach the chain pulley bracket ...8

Install the trolley ..........................................................9

Fasten rail to motor unit ..............................................9

Install chain & attach chain spreader.....................9-10

Install the chain noise reduction pads.......................10

Installation 11-24Installation safety instructions....................................11

Determine the header bracket location................12-13

Install the header bracket..........................................14

Attach the rail to the header bracket.........................15

Position the opener ..............................................15-16

Hang the opener ..................................................16-17

Install the door control...............................................17

Install the remote control wall mount (optional) ........17

Wiring instructions for optional accessories..............18

Install the light globe .................................................19

Attach the emergency release rope and handle .......19

Connect electric power..............................................19

Installing the safety infra-red safety sensors.............20

Fasten the door bracket .......................................21-22

Connect door arm to trolley .................................23-24

Adjustment Section 25-27Adjust the travel limits ...............................................25

Adjust the force .........................................................26

Test the safety reverse system .................................27

Testing the safety infra-red safety sensors ...............27

Operation 28-30Operation safety instructions.....................................28

Using your garage door opener ................................28

To open the door manually........................................29

Care of your opener ..................................................29

Troubleshooting.........................................................30

Programming 31To code a hand-held remote control .........................31

To erase all codes .....................................................31

Multi-function remotes ...............................................31

Warranty 32

TABLE OF CONTENTS

When you see these Safety Symbols and SignalWords on the following pages, they will alert you tothe possibility of serious injury or death if you donot comply with the corresponding instructions. Thehazard may come from something mechanical orfrom electric shock. Read the instructions carefully.

When you see this Signal Word on the followingpages it will alert you to the possibility of damage toyour garage door and/or the garage door opener ifyou do not comply with the correspondinginstructions. Read them carefully.

Mechanical

INTRODUCTIONSafety Rule Review

WARNINGWARNING

CAUTION WARNING

WARNING

WARNINGWARNING

CAUTION WARNING

WARNINGWARNING

CAUTIONCAUTION WARNING

WARNINGElectrical

This garage door opener is designed and tested to offer safe service provided it is installed, operated,maintained and tested in strict accordance with the warnings, safety instructions and instructions contained inthis manual.

3

Pliers

Wire Cutters

Claw Hammer

Hack Saw

Screwdriver

Adjustable End WrenchLocking pliers13mm, 11mm, and 6mmSockets and Wrench

Drill

Tape Measure

21

Stepladder

Pencil

8mm, 5mm, and4mm Drill Bits

Carpenter'sLevel

To avoid damage to the garage door and opener, disablelocks before installing and operating the opener. Use a woodscrew or nail to hold locks in the "open" (unlocked) position.Operation at other than 230V/50 Hz will cause openermalfunction and damage.

To prevent possible SERIOUS INJURY OR DEATH:• Always call for professional B&D garage door service

if garage door binds, sticks, or is out of balance. Anunbalanced garage door might not reverse when required.

• NEVER try to loosen, move, or adjust garage door, doorsprings, cables, pulleys, brackets or their hardware, all ofwhich are under EXTREME tension.

• Disable ALL locks and remove all ropes connected togarage door before installing and operating garage dooropener to avoid entanglement.

• This unit should not be installed in a damp or wet space.• The door must not extend over public byway during

operation.• This product is provided with a power supply cord of special

design which, if damaged, must be replaced by a powersupply cord of the same type; such a power supply cordmay be obtained from you local B&D distributor andmust be fitted by a specialist.

Preparing your garage door • Disable locks. Insert wood screws or nails to keep

them unlocked.

• Remove any ropes connected to garage door.

TESTING YOUR DOOR

Before you begin, complete the following test to

make sure your door is balanced and is not sticking

or binding:

• Lift the door about halfway as shown. Release thedoor. It should stay in place, supported entirely byits springs.

• Raise and lower the door to see if there is anybinding or sticking.

If your door binds, sticks, or is out of balance, call forprofessional garage door service.

Tools neededDuring assembly, installation and adjustment of theopener, instructions will call for hand tools asillustrated.

SECTIONAL DOORSectional Door

One-Piece Door

WARNINGWARNING

CAUTION WARNING

WARNING

WARNING


WARNING

114A3231

4

PlanningIdentify the type and height of your garage door.Survey your garage area to see if any of theconditions below apply to your installation. Additionalmaterials may be required. You may find it helpful torefer back to this page and the accompanyingillustrations as you proceed with the installation ofyour opener.Depending on your requirements, there are severalinstallation steps which may call for materials and/orhardware not included in the carton.• Installation Step 1 – Look at the wall or ceiling

above the garage door. The header bracket mustbe securely fastened to structural supports.

• Installation Step 5 – Do you have a finished ceilingin your garage? If so, a support bracket andadditional fastening hardware may be required.

B&D recommends the use of safety infra-redbeam sensors on all installations of automaticgarage door openers.• Installation Step 10:

– Depending upon garage construction, extensionbrackets or wood blocks may be needed to installthe infra-red safety sensors.

– Alternate floor mounting of the safety infra-redbeam sensors will require hardware not provided.

• Do you have an access door in addition to thegarage door? If not, a B&D Emergency AccessAccess Device is required (B&D Part# 59009).

SECTIONAL DOOR INSTALLATIONS• Do you have a steel, aluminum, fiberglass or glass

panel door? If so, horizontal and vertical reinforce-ment is required (Installation Step 11).

• The opener is normally installed at the center ofthe door. If there is a torsion spring or centerbearing plate in the way of the header bracket ordoor bracket area, the opener may be installedwithin 300mm to the left or right of the door center.See Installation Steps 1 and 11.

• Look at the garage door where it meets the floor. Itmust close on the floor all the way across.Otherwise, the safety reverse system may not workproperly. See Adjustment Step 3. Floor or doorshould be repaired.

Safety Reversing Sensor (IR Beam)

Support br acket & fastening har dwareis required.See page 17.

— —

— —

— —

— —

Door Cen tre

Header Wall

Saf etyRev ersingSensor

Gap between floor and bottom ofdoor must not ex ceed 6mm.

FINISHED CEILING

Ext ension Spring

Tor sion Spring Acce ss Door

OR

Motor Unit

HeaderSleeve Br acket

HeaderBracket

Tro lley

Str aightDoorArm

Emergenc yesaeleR

Rope & Handle

Door BracketGar age

Door

CurvedDoorArm

Gar ageDoorSpring

HeaderWal l

CLOSED POSITION

Rail Assembly

Sectional Door InstallationHorizontal and vertical reinforcement is needed for lightweight garage doors (fibreglass steel, aluminium, door with glass panels, etc.)SEE PAGE 21 FOR DETAILS

5

ONE-PIECE DOOR INSTALLATIONS• Generally, a one-piece door does not require

reinforcement. If your door is lightweight, you canrefer to the information relating to sectional doorsin Installation Step 11.

• Depending on your door’s construction, you mayneed additional mounting hardware for the doorbracket (Step 11).

• The gap between the bottom of the garage doorand the floor cannot exceed 6mm. Otherwise, thesafety reverse system may not work properly. SeeAdjustment Step 3. The floor or the door should berepaired.

Acce ssDoor

Gap between floor and bottom of door must not ex ceed 6mm.Saf ety

Rev ersing Sensor

Saf etyRev ersing Sensor

Safety Reversing Sensor

FINISHED CEILINGSupport bracket& fasteninghardware is required.See page 17.

Saf ety Rev ersingSen sor

Gap between floor and bottomof door must not exceed 6mm

HeaderWal l

Acce ss Door

CLOSED POSITION

One-Piece Door without Track

CLOSED POSITION

HeaderSleeve Br acket

HeaderBracket

Trolley

StraightDoorArm

Emergenc yReleaseRop e & Handle

Door Bracket

CurvedDoorArmHeader

Wall

Rail

Gar ageDoor

Chain

One-Piece Door with Track

HeaderBracket

Header Sleeve Br acket

DoorBracket

StraightDoorArm

CurvedDoor Ar m

Tro lley

Emergenc yReleaseRop e & Handle

liaR

Gar ageDoor

HeaderWal l

CLOSED POSITION

6

Your garage door opener is packaged in two cartonswhich contains the motor unit and the parts illustratedbelow. If anything is missing, carefully check thepacking material. Parts may be stuck in the foam.

Hardware for assembly and installation is shown onthe next page. Save the carton and packing materialuntil installation and adjustment is complete.

Carton Inventory

Straight DoorArm Section

Curved DoorArm Section

Safety LabelsandLiterature

Chain

Hanging Brackets

1-Function RemoteControl Transmitter (2)

Remote ControlTransmitter Visor Clip (2)

Light L ens (1)

RailCentreSection

Chain Spreader with Screws and W ashers

Trolley

Inner Trolley

4-Piece Rail

Door Bracket

Rail Straps

Header Bracket

Header Sleeve Bracket

Light globe

Remote ControlWall Mount Bracket

Chain Noise Reduction Pads

Hardware InventorySeparate all hardware and group as shown below for the assembly and installation procedures.

7

Spring /Trolley Nut (1) Master

Link (2)

ASSEMBLY

INSTALLATION

NOTICE

Handle

RopeLock Washer

8mm (7)

Hex Screw

8mm x 20mm (4)

Nut8mm (7)

Carriage Bolt8mm x 65mm (2)

Screw (2)Washered Screw 25mm (4)(mounted in opener)

Anchors8mm x 40mm (6)

InsulatedStaples

Rail Grease

Car riage bolt (1)

Stop Bolt (1)

Rin g Fast ener (4)

Sheet Metal S crew8mm x 13mm (2)

Lag Screw8mm x 45mm (2)

Lag Screw8mm x 40mm (4)

Clevis Pin8mm x 32mm (1)



8

ASSEMBLY STEP 1Assemble the RailNOTE: If your opener came with a one piece rail,proceed to Assembly step 2, page 9.Grease inside edges of rail brace sections. Place railpieces on flat surface for assembly. All four railsections are interchangeable. Slide rail braces ontorail section. Connect rail by sliding rail brace ontonext rail section. Tap rail assembly on piece of wooduntil rail sections are flush. Repeat with remainingrail sections.

Install the ChainRemove chain from carton and lay chain out on floor(do not allow chain to twist). Push pins of master linkbar through chain link and hole in back end of trolley.Push cap over pins and onto notches. Slide clip-onspring over cap and onto pin notches until both pinsare securely locked in place.

Insert Chain into Rail & AssembleHeader SleeveSlide pulley bracket and inner trolley into back(opener end) of rail assembly, be sure to insert pulleybracket as shown with arrow pointing toward front(header end) of rail. Push bracket toward front(header end ) of rail. Insert carriage bolt throughheader sleeve bracket. Loosely thread spring nutonto carriage bolt. Insert carriage bolt of headersleeve assembly into bold cut out in pulley bracket.Slide header sleeve assembly on to front (headerend) of rail.

Spring Trolley Nut

Carriage Bolt

HARDWARE SHOWN ACTUAL SIZE

Rail Piece

Rail Brace

Rail assembly

Piece of Wood

RailPiece

Grease

PulleyBracket

Carriage BoltHeader Sleeve Bracket

Front (Header End) of Rail

Back(Opener End) of Rail Assembly

PulleyBracket

InnerTrolley

Arrow

RAIL ASSEMBLY

Spring

Cap

Back End of Trolley

Master Link Bar

Chain Link

INSTALLING THE CHAIN

Spring Nut

Header SleeveBracket

Carriage Bolt

Outer Trolley

Arrow

Arrow

Rail Assembly

Towards Door

9

ASSEMBLY STEP 3Attach Chain SpreaderAttach chain spreader to opener with phillips panhead screws. Chain Spreader

Phillips Pan Head Screws

Opener

To avoid serious damage to opener, ONLY use screwsmounted in top of motor unit.

ASSEMBLY STEP 2Attach Trolley to RailSlide outer trolley into rail assembly, be sure arrowon trolley is heading in direction of door is heading indirection of door. Slide outer trolley down rail until itengages with inner trolley.

WARNING


WARNING

ASSEMBLY STEP 4Fasten Rail to Opener & Install ChainRemove four washered bolts from top of opener. Placerail on opener, flush with stops on top of opener. Wrapchain around slot in spreader and over sprocket. Pushidler pulley bracket assembly toward front of the rail toeliminate excess slack in chain. Align bolt holes onbrackets with bolt holes on opener. Secure brackets toopener with previously removed bolts . Tighten boltssecurely. The opener sprocket teeth must engagethe chain. Insert bolt into trolley stop bolt hole securewith lock washer and nut.

CAUTION: Use only those bolts mounted in thetop of opener. Use of any other bolts will causeserious damage to opener.

Set Chain TensionThread spring nut on carriage bolt unit finger tight.Insert a screwdriver tip into one of the slots of the nutring and brace it firmly against the header sleeve.Place an open end wrench on the square end of thespring nut, slightly rotate nut about 1/4 turn clockwiseuntil nut ring is released against header sleeve. Thissets spring to optimum chain tension. chain may slipoff sprocket if chain is too loose. If chain does slip re-tighten spring nut by turing nut clockwise 1/2 turn.Do NOT overtighten chain.

To avoid possible SERIOUS INJURY to fingers from movinggarage door opener:• ALWAYS keep hand clear of sprocket while operating

opener.• Securely attach chain spreader before operating.

WARNINGWARNING

CAUTION WARNING

WARNING

Bolt

?

Trolley StopBolt Hole

Lock Washer Nut

Bolt NutLock Washer

Washered Bolt

Sprocket

2

Stops

4

SprocketSpreader

StopsSpreader

Screwdriver Tip

Nut Ring

Wrench

Spring Nut

Header Sleeve

FASTEN RAIL TO OPENERSET CHAIN TENSION

10

114mm

114mm

1. Clean and remove grease from

rail in areas where pads will be

installed.

2. With chain tensioned lift up the

chain and place noise reduction

pads under the chain in orientation

shown.

3. Install with adhesive side down

allowing pad to stick to rail.

ASSEMBLY STEP 5Install Chain Noise Reduction Pads(optional)


Spring/Trolley Nut

Nut Ring

Trolley

25mmBEFORE

SquareEnd Nut Ring

32mmAFTER RELEASE

TrolleySquareEnd

11

IMPORTANT INSTALLATION INSTRUCTIONS

1. READ AND FOLLOW ALL INSTALLATIONWARNINGS AND INSTRUCTIONS.

2. Install garage door opener only on properly balancedand lubricated garage door. An improperly balanceddoor may not reverse when required and could resultin severe injury or death.

3. All repairs to cables, spring assemblies and otherhardware MUST be made by a trained door systemstechnician before installing opener.

4. Disable all locks and remove all ropes connected togarage door before installing opener to avoidentanglement.

5. Install garage door opener 2.1m or more above floor.6. Mount emergency release handle 1.8m feet above

floor.7. NEVER connect garage door opener to power source

until instructed to do so.8. NEVER wear watches, rings or loose clothing while

installing or servicing opener. They could be caught

in garage door or opener mechanisms.9. Install wall-mounted garage door control:

• within sight of the garage door • out of reach of children at minimum height of 1.5m

• away from all moving parts of the door.10. Place entrapment warning label on wall next to

garage door control.11. Place manual release/safety reverse test label in

plain view on inside of garage door.12. Upon completion of installation, test safety reversal

system. Door MUST reverse on contact with a 40mmhigh object on the floor.

To reduce the risk of severe injury or death:

WARNING

CAUTION WARNINGWARNING

WARNING

INSTALLATION

12

INSTALLATION STEP 1Determine the Header BracketLocationInstallation procedures vary according to garage doortypes. Follow the instructions which apply to yourdoor.

SECTIONAL DOORAND ONE-PIECE DOOR WITH TRACK1. Close the door and mark the inside vertical

centreline of the garage door.2. Extend the line onto the header wall above the

door.NOTE: You can fasten the header bracket within300mm of the left or right of the door center only if atorsion spring or centre bearing plate is in the way; oryou can attach it to the ceiling (see page 14) whenclearance is minimal. (It may be mounted on the wallupside down if necessary, to gain approximately12mm.)If you need to install the header bracket on a 40mmreinforcement board (on wall or ceiling), use lagscrews (not provided) to securely fasten the 40mmreinforcement board to structural supports as shownhere and on page 13. If installing into masonry, useconcrete anchors.3. Open your door to the highest point of travel as

shown. Draw an intersecting horizontal line on theheader wall 50mm above the high point. Thisheight will provide travel clearance for the top edgeof the door.

Proceed to Step 2, page 14.

One-piecedoor withhorizontal

track

Header Wall

Ceiling

Track

Highest Pointof Travel

Door

50mm

Sectional doorwith curvedtrack

Door

TrackHeader Wall


50mm

VerticalCentreline

FinishedCeiling

VerticalCentreline

HeaderWall

40mmReinforcement Board Structural

Supports

To prevent possible SERIOUS INJURY or DEATH:• Header bracket MUST be RIGIDLY fastened to structural

support on header wall or ceiling, otherwise garage doormight not reverse when required. DO NOT install headerbracket over drywall.

• Concrete anchors MUST be used if mounting headerbracket or 40mm reinforcement board into masonry.

• NEVER try to loosen, move or adjust garage door, springs,cables, pulleys, brackets, or their hardware, all of which areunder EXTREME tension.

• ALWAYS call a trained door systems technician if garagedoor binds, sticks, or is out of balance. An unbalancedgarage door might not reverse when required.

WARNING

13

HeaderWall Vertical

Centreline

VerticalCentrelineof GarageDoor

40mmtnemecrofnieR

Board

UnfinishedCeiling

StructuralSupports

40mmtnemecrofnieR

Board

ONE-PIECE DOOR WITHOUT TRACK1. Close the door and mark the inside vertical

centreline of your garage door. Extend the lineonto the header wall above door, as shown.If headroom clearance is minimal, you can installthe header bracket on the ceiling. See page 14.If you need to install the header bracket on a40mm reinforcement board (on wall or ceiling), uselag screws (not provided) to securely fasten the40mm reinforcement board to structural supportsas shown. If installing into masonry, use concreteanchors (not provided).

2. Open your door to the highest point of travel asshown. Measure the distance from the top of thedoor to the floor. Subtract the actual height of thedoor. Add 200mm to the remainder.(See Example).

3. Close the door and draw an intersecting horizontalline on the header wall at the determined height.

If the total number of millimeters exceeds theheight available in your garage, use themaximum height possible, or refer to page 14for ceiling installation.

Door


Header W all

Piv ot

Dis

tanc

e

Floor

One-piece door without track: pivot hardware

Header Wall

Highest Poin tof Travel

Door

Flo or

Dis

tanc

e

JambHardware

One-piece door without track: jamb hardware

EXAMPLEDistance from top of door (at highest point of travel) to floor ................ 2300mmActual height of door.................................... -2100mmRemainder.................................................... 200mmAdd............................................................... +200mmBracket height on header wall ..................... =400mm(Measure UP from top of CLOSED door.)

Proceed to Step 2, page 14.

OPTIONAL CEILING MOUNT FOR

HEADER BRACKET

14

INSTALLATION STEP 2Install the Header Bracket

WALL HEADER BRACKET INSTALLATION• Centre the bracket on the vertical guideline with the

bottom edge of the bracket on the horizontal line(with the arrow pointing toward the ceiling).

• Mark all of the bracket holes. Drill 4.5mm (3/16")pilot holes and fasten the bracket with woodscrews. For concrete mount, use concrete anchorsprovided.

Lag Screw8mm x 40mm

Anchors8mm x 40mm


Bracket Holes

Bracket Holes

50mm(2")

25mmBoard

HeaderWall

VerticalCentreline

Lag Screws8mm x 40mmHeader

Bracket

Highest Poin t ofGarage Door Travel

VerticalCentreline

GarageDoor

UP

CEILING MOUNT ONL Y

Ceiling Mounting Holes

The nail hole is for positioning only.You must use lag screwsto mount the header bracket

UP

Lag Screws8mm x 40mm

Gar age Door

Vertical Cen treline

Header Wall

Finished Ceiling

HeaderBracket

15cm Maximum

VerticalCen treline

DoorSpring

CEILING HEADER BRACKET INSTALLATION• Extend vertical guideline onto the ceiling. • Centre the bracket on the vertical mark no more

than 150mm (6") from the wall. Make sure thearrow is pointing toward the wall.

• Mark all of the bracket holes (5). Drill 4.5mm (3/16")pilot holes and fasten the bracket with woodscrews. For concrete ceiling mount, use concreteanchors provided.

15

Ring fastener (2)

Temporary Support

Garage Door

Header WallHeader Bracket

Header Sleeve

Bracket

Clevis PIn8mm x 13mm (2)

Ring FastenerRing Fastener

Clevis Pin8mm x 13mm


Header SleeveBracket

Rail

HARDWARE SHOWN

ACTUAL SIZE

INSTALLATION STEP 3Attach the Rail to the Header Bracket• Position opener on garage floor below the header bracket. Use packing material to protect the cover. Raise

rail until holes in the header sleeve and holes in the header bracket align. Join with clevis pins. Insert ringfasteners to secure.

NOTE: To enable the rail to clear sectional door springs, it may be necessary to lift opener onto a temporarysupport. The opener must either be secured to a support or held firmly in place by another person.

INSTALLATION STEP 4Position the OpenerFollow instructions which apply to your door type as illustrated.

SECTIONAL DOOR OR ONE-PIECE DOOR WITH TRACK

A 25 mm board laid flat is convenient for setting an ideal door-to-rail distance.

• Raise the opener onto a stepladder. You will need help at this point if the ladder is not tall enough.

• Open the door all the way and place a 25mm board laid flat on the top section beneath the rail.

• If the top section or panel hits the trolley when you raise the door, pull down on the trolley release armto disconnect inner and outer sections. Slide the outer trolley toward the motor unit. The trolley can remaindisconnected until Installation Step 12 is completed.

To prevent damage to garage door, rest garage door openerrail on 25mm board or equivalent placed on top section ofdoor.

WARNING


WARNING

Trolley Release Arm

ENGAGED RELEASED

16

Top of Motor Unit

HeaderBracket

Top of door

ONE-PIECE DOOR WITHOUT TRACK• With the door fully open and parallel to the floor,

measure the distance from the floor to the top ofthe door.

• Using a stepladder as a support, raise the top ofthe opener to this height.

• The top of the door should be level with the top ofthe motor unit. Do not position the opener morethan 50mm above this point.

25mmBoard laid flatRail

Door

INSTALLATION STEP 5Hang the OpenerThe opener must be securely fastened to astructural support of the garage.Two representative installations are shown. Yours maybe different. Hanging brackets should be angled(Figure 1) to provide rigid support. On finished ceilings,(Figure 2) attach a sturdy metal bracket (not supplied)to a structural support before installing the opener.1. On each side of opener measure the distance from

the opener to the structural support (or ceiling).2. Cut both pieces of the hanging bracket to required

lengths. Flatten one end of each bracket and bendor twist to fit the fastening angles. Do not bend atthe bracket holes. Drill 4.5mm (3/16") pilot holes inthe structural supports (or ceiling). Attach flattenedends of brackets to supports with wood screws.

3. Lift opener and fasten to hanging brackets withscrew, lock washer and nut. Check to make surerail is centred over the door.

4. Remove 25mm (1") board. Operate door manually.If door hits the rail, raise header bracket.

5. Use rail grease and lubricate inside surface of rail.

Hex Screw8mm x 20mm Nut 8mm Lock Washer 8mm

Lag Screw8mm x 45mm


To avoid possible SERIOUS INJURY from a falling garagedoor opener, fasten it SECURELY to structural supports ofthe garage. Concrete anchors MUST be used if installing anybrackets into masonry.

WARNING

MeasureDistance

StructuralSupports

Lock Washer 8mmScrew 8mmNut 8mm

1Lag Screws

8mm x 45mm

Figure 1

Bracket(Not Provided)

FINISHED CEILING

Lock Washer 8mmScrew 8mmNut 8mm

HiddenSupport

Lag Screws8mm x 45mm

Figure 2

17

INSTALLATION STEP 6Remote Control Wall Mount1. Locate wall mount bracket at least 1.5m above the

floor.

2. Attach to the wall with 2 x ø 3.5 max flat headscrews (not provided).

3. Slide remote control onto wall mount bracket.

NOTE: Tightening the wall mount screws will reduceclearance between bracket and wall.

Bell Wire

WHT-2

RED-1

Lighted DoorControl Button

Terminal Screws

Lighted DoorControl Button

Bell Wire

Screw 6ABx1-1/2”Lighted Door Control Button Drywall Anchors

Insulated Staples

Install the door control (optional)Note: Wired Push button door control not providedin standard kit. Locate the door control within sight of the door at aminimum height of 1.5m where small childrencannot reach, and away from all moving parts ofthe door and door hardware.1. Strip 6mm of insulation from one end of the bell

wire. Connect it to the two screw terminals on theback of the door control by color: white wire to 2and white/red wire to 1.

2. Fasten the Lighted Door Control Button securelywith 6ABx1-1/2” screws. If installing into drywall,drill 4mm holes and use the anchors provided.

3. Run the bell wire up the wall and across theceiling to the opener. Use insulated staples tosecure the wire in several places. Do not piercewire with a staple, creating a short or open circuit.

4. Receiver terminals are located on the back panelof the opener.

5. Strip 11mm of insulation from the end of the bellwire and insert in wire trap: white to 2 andwhite/red to 1.

6. Permanently attach the entrapment warning labelto the wall near the door control, and the manualrelease/safety reverse test in a prominent locationon the inside of the garage door.


18

WIRING INSTRUCTIONS FORACCESSORIES

• Place entrapment warning label on the inside ofdoor as a reminder of safe operating procedures.Place the manual release/safety reverse testlabel in plain view on the inside of the garagedoor.

To prevent possible SERIOUS INJURY or DEATH fromelectrocution:• Be sure power is not connected BEFORE installing door

control.To prevent possible SERIOUS INJURY or DEATH from aclosing garage door:• Install door control within sight of garage door, out of reach of

children at a minimum height of 1.5m, and away from allmoving parts of door.

• NEVER permit children to operate or play with door controlpush buttons or remote control transmitters.

• Activate door ONLY when it can be seen clearly, is properlyadjusted, and there are no obstructions to door travel.

• ALWAYS keep garage door in sight until completely closed.NEVER permit anyone to cross path of closing garage door.

WARNING


WARNING

KEY SWITCH MODEL 059009

To opener terminal: white to 2; white/red to 1.

SAFETY INFRA-RED REVERSING SENSORMODEL 062153

To opener terminal screws: white to 2; Black to 3.

DOOR CONTROL PANEL 062159

To opener terminal: white to 2; white/red to 1.

INSTALLATION STEP 7Install the Light• Press the release tabs on both sides of lens. Gently

rotate lens back and downward until the lens hingeis in the fully open position. Do not remove thelens. Install a 40 watt maximum (socket size E27),light globe in the socket as shown.

• The light will turn on and remain lit for 2-1/2minutes when power is connected. After 2-1/2minutes it will turn off.

• Reverse the procedure to close the lens.

Replace burned out globes with rough servicelight globes.

Release tabs of lens

40W MaxLight Bulb

Socket

19

Overhand Knot

Emergency Release Handle

Trolley Release Arm

NOTICE

Rope

Trolley

• To prevent possible SERIOUS INJURY or DEATH from afalling garage door:– If possible, use emergency release handle to disengage

trolley ONLY when garage door is CLOSED. Weak orbroken springs or unbalanced door could result in anopen door falling rapidly and/or unexpectedly.

– NEVER use emergency release handle unless garagedoorway is clear of persons and obstructions.

• NEVER use handle to pull door open or closed. If rope knotbecomes untied, you could fall.

WARNINGWARNING

CAUTION WARNING

WARNINGINSTALLATION STEP 8Attach the Emergency ReleaseRope and Handle• Thread one end of the rope through the hole in the

top of the red handle so "NOTICE" reads right sideup as shown. Secure with an overhand knot atleast 25mm from the end of the rope to preventslipping.

• Thread the other end of the rope through the holein the release arm of the outer trolley.

• Adjust rope length so the handle is 1.8m abovethe floor. Secure with an overhand knot.

If it is necessary to cut the rope, heat seal the cutend with a match or lighter to prevent unraveling.

INSTALLATION STEP 9Connect Electric PowerTo avoid installation difficulties, do not run the openerat this time.Connect the operator to a mains which is properlyearthed according to the wiring instruction tagattached to the power supply cord (and as specifiedby local code).

To prevent possible SERIOUS INJURY or DEATH fromelectrocution or fire:• Be sure power is not connected to the opener, and

disconnect power to circuit BEFORE removing cover toestablish permanent wiring connection.

• Garage door installation and wiring MUST be in compliancewith all local electrical and building codes.

• NEVER use an extension cord, 2-wire adapter, or changeplug in any way to make it fit outlet. Be sure the opener isearthed.

WARNINGWARNING

CAUTION WARNING

WARNING

20

Invisible Light BeamProtection Area

Sensor Beam100-150mm max.above floor

Sensor Beam100-150mm max.above floor

Facing the door from inside the garage

INSTALLATION STEP 10Install the Safety Infra-redReversing Sensors (Optional)It is recommended that safety infra-red reversingsensors be connected and aligned correctly tothe garage door opener.

The force, as measured on the closing edge ofthe door, should not exceed 400N (40kg). If theclosing force is adjusted to more than 400N, thissafety system must be installed.

IMPORTANT INFORMATION ABOUT THE SAFETY REVERSING SENSORS

When properly connected and aligned, the safetyinfra-red reversing sensors will detect an obstacle inthe path of its electronic beam. The sending eyetransmits an invisible light beam to the receiving eye.If an obstruction breaks the light beam while the dooris closing, the door will stop and reverse to full openposition, and the opener light will flash 10 times.

The units must be installed inside the garage so thatthe sending and receiving eyes face each otheracross the door, between 100-150mm above thefloor. Either can be installed on the left or right of thedoor as long as the sun never shines directly into thereceiving eye lens.

The brackets must be securely fastened to a solidsurface such as the wall framing. If installing inmasonry construction, add a piece of wood at eachlocation to avoid drilling extra holes in masonry ifrepositioning is necessary.

The invisible light beam path must be unobstructed.No part of the garage door (or door tracks, springs,hinges, rollers or other hardware) may interrupt thebeam while the door is closing.

21

Carriage Bolt 8mm x 65mm

Nut 8mmLock Washer 8mm

Sheet Metal Screw


Fibreglass, aluminum or lightweight steel garage doors WILLREQUIRE reinforcement BEFORE installation of doorbracket. To prevent damage to garage doors reinforce insideof door with angle iron both vertically and horizontally.

CAUTIONINSTALLATION STEP 11Fasten the Door Bracket Follow instructions which apply to your door type asillustrated below or on the following page.A horizontal reinforcement brace should be longenough to be secured to two or three verticalsupports. A vertical reinforcement brace shouldcover the height of the top panel.Figure 1 shows one piece of angle iron as thehorizontal brace. For the vertical brace, 2 pieces ofangle iron are used to create a U-shaped support.The best solution is to check with your garage doormanufacturer for an opener installation doorreinforcement kit.NOTE: Many door reinforcement kits provide fordirect attachment of the clevis pin and door arm. Inthis case you will not need the door bracket; proceedto Step 12.

SECTIONAL DOORS1. Center the door bracket on the previously marked

vertical centreline used for the header bracketinstallation. Note correct UP placement, asstamped inside the bracket.

2. Position the top edge of the bracket 50mm -100mm (2"-4") below the top edge of the door, ORdirectly below any structural support across the topof the door.

3. Mark, drill holes and install as follows, dependingon your door’s construction:

Metal or light weight doors using a vertical angleiron brace between the door panel support andthe door bracket: • Drill 4.5mm (3/16") fastening holes. Secure the

door bracket using the two 8mm x 13mm (1/4"-14x5/8") self-threading screws. (Figure 2A)

• Alternately, use two 8mm (5/16") bolts, lockwashers and nuts. (Figure 2B)

Metal, insulated or light weight factory reinforceddoors: • Drill 4.5mm (3/16") fastening holes. Secure the

door bracket using the self-threading screws.(Figure 3)

Wood Doors:• Use top and bottom or side to side door bracket

holes. Drill 8mm (5/16") holes through the doorand secure bracket with 8mm x 65mm (5/16"x2")carriage bolts, lockwashers and nuts (notprovided). (Figure 4)

NOTE: The 8mm x 13mm(1/4"-14x5/8") self-threadingscrews are not intended foruse on wood doors.

DoorBracket

VerticalCentreline of Garage Door

UP

VerticalReinforcement

Self-ThreadingScrew8mm x 13mm


DoorBracket

Nut8mm

Bolt8mm x 65mm

Lock Washer8mm

UP

VerticalReinforcement


UP



UP

Inside Edgeof Door orReinforcement Board

Bolt8mm x 65mm


Figure 1

Figure 2A

Figure 4

Figure 2B

HARDWARESHOWNACTUAL SIZE

22

Carriage Bolt 8mm x 65mm

Nut 8mmLock W asher 8mm

Sheet Metal Screw


Header Wall

VerticalCentreline ofGarage Door

Finished Ceiling

OptionalPlacementof DoorBracket

HeaderBracket

DoorBracket

25mm Support

For a door with no exposed framing,or for the optional installation, use lag screws 8mm x 40mm (Not Provided)to fasten door bracket.

METAL DOOR

Top of Door(Inside Garage)

DoorBracket

OptionalPlacement

Top Edgeof Door

Self-Threading Screw 8mm x 13mm

DoorBracket

Top of Door(Inside Garage)

Carriage Bolt8mm x 65mm(Not Provided)

OptionalPlacement

Lock Washer8mm

Nut8mm

Top Edgeof Door

WOOD DOOR

HORIZONTAL AND VERTICAL REINFORCEMENT IS NEEDED FORLIGHTWEIGHT GARAGE DOORS (FIBREGLASS, ALUMINUM, STEEL, DOORS WITH GLASS PANEL, ETC.). (NOT PROVIDED)

ONE-PIECE DOORS Please read and comply with the warnings andreinforcement instructions on the previous page.They apply to one-piece doors also.• Centre the door bracket on the top of the door, in

line with the header bracket as shown. Mark eitherthe left and right, or the top and bottom holes.

• Metal Doors: Drill 4.5mm (3/16") pilot holes andfasten the bracket with the 8 x 13mm (1/4"-14x5/8") self-threading screws provided.

• Wood Doors: Drill 8mm (5/16") holes and use8mm x 2" (5/16"x2") carriage bolts, lock washersand nuts or 8 x 40mm (5/16"x1-1/2") lag screwsdepending on your installation needs.

NOTE: The door bracket may be installed on the topedge of the door if required for your installation.(Refer to the dotted line optional placement drawing.)

23

INSTALLATION STEP 12Connect Door Arm to TrolleyFollow instructions which apply to your door type asillustrated below and on the following page.

SECTIONAL DOORS ONLY

• Make sure garage door is fully closed. Pull theemergency release handle to disconnect the outertrolley from the inner trolley. Slide the outer trolleyback (away from the door) about 200mm as shownin Figures 1, 2 and 3.

Figure 1:• Fasten straight door arm section to outer trolley

with the 8mm x 25mm clevis pin. Secure theconnection with a ring fastener.

• Fasten curved section to the door bracket in thesame way, using the 8mmx 32mm clevis pin.

Figure 2:• Bring arm sections together. Find two pairs of

holes that line up and join sections. If possible, usethe top and bottom holes on the curved door arm,as shown.

Figure 3, Hole Alignment Alternative:• If holes in curved arm are above holes in straight

arm, disconnect straight arm. Cut about 150mmfrom the solid end. Reconnect to trolley with cutend down as shown.

• Bring arm sections together.

• Find two pairs of holes that line up and join withscrews, lock washers and nuts.

• Pull the emergency release handle toward theopener at a 45° angle so that the trolley releasearm is horizontal. Proceed to Adjustment Step 1,page 25. Trolley will re-engage automatically whenopener is operated.

Ring Fastener

DoorBracket


CurvedDoor Arm

StraightDoor Arm


Inner Trolley

Outer Trolley

LockWashers8mm

Nuts8mm

Door Bracket

Hex Screws8mm x 20mm

EmergencyReleaseHandle

LockWashers8mm

Nuts8mm

Hex Screws8mm x 20mm

Cut This End

Figure 1

Figure 2

Figure 3

Lock Washer 8mmNut 8mm Ring Fastener

Hex Screw8mm x 20mm

Clevis Pin8mm x 25mm (Trolley)

Clevis Pin8mm x 32mm (Door Bracket)


ALL ONE-PIECE DOORS

Assemble the Door Arm:• Fasten the straight and curved door arm sections

together to the longest possible length (with a 2 or3 hole overlap).

• With the door closed, connect the straight doorarm section to the door bracket with the8mm x 32mm clevis pin.

• Secure with a ring fastener.

Adjustment Procedures for One-Piece DoorsOn one-piece doors, before connecting the door armto the trolley, the travel limits must be adjusted. Limitadjustment screws are located on the left side panelas shown on page 25. Follow adjustment proceduresbelow.

A. Open Door Adjustment: Decrease UPTravel Limit

• Turn the UP limit adjustment screw counter-clockwise 4 1/2 turns.

• Press the Remote Control transmitter button. Thetrolley will travel to the fully open position.

• Manually raise the door to the open position(parallel to the floor), and lift the door arm to thetrolley. The arm should touch the trolley just inback of the door arm connector hole. Refer to thefully open trolley/door arm positions in theillustration. If the arm does not extend far enough,adjust the limit further. One full turn equals 50mmof trolley travel.

B. Closed Door Adjustment: Decrease DOWNTravel Limit

• Turn the DOWN limit adjustment screw clockwise4 complete turns.

24

Nuts8mmLock

Washers8mm

RingFastener

StraightArm

Screws8mm x 20mm

DoorBracket


CurvedDoor Arm

Door Arm

Door ArmConnector Hole

ClosedDoor

Fully ClosedTrolley

Emergency Release Handle

Fully OpenTrolley

Open DoorDoor withBackward Slant(Undesirable)

Door ArmConnector Hole

Door Arm

Correct Angle

• Press the Remote Control transmitter button. Thetrolley will travel to the fully closed position.

• Manually close the door and lift the door arm to thetrolley. The arm should touch the trolley just aheadof the door arm connector hole. Refer to the fullyclosed trolley/door arm positions in the illustration.If the arm is behind the connector hole, adjust thelimit further. One full turn equals 50mm of trolleytravel.

Connect the door arm to the trolley.• Close the door and join the curved arm to the

connector hole in the trolley with the remainingclevis pin. It may be necessary to lift the doorslightly to make the connection.

• Secure with a ring fastener.

• Run the opener through a complete travel cycle. Ifthe door has a slight "backward" slant in full openposition as shown in the illustration, decrease theUP limit until the door is parallel to the floor.

NOTE: When setting the up limit on the followingpage, the door should not have a "backward" slantwhen fully open as illustrated below. A slightbackward slant will cause unnecessary buckingand/or jerking operation as the door is being openedor closed from the fully open position.

25

ADJUSTMENT STEP 1Limit AdjustmentRun the opener through a complete travel cycle.Limit adjustments are not necessary when the dooropens and closes completely and doesn't reverseunintentionally in the fully closed position.

Locate the button on the back panel of motor unit.

NOTE: if the operator stops or reverses and will notallow the run through of a complete travel cycle, itmay be necessary for the operator to adjust the forceprofile.Push the button twice to enter into Force SettingMode. Proceed with limit setting.

NOTE: Repeated operation of the opener duringadjustment procedures may cause motor to overheatand shut off. Allow a 15 minute cooling period after 5continuous operations of the opener.Read the following carefully before proceeding toForce Adjustment. Use a screwdriver to make limitadjustments.

If Door Doesn't Open Completely but Opens atLeast 1.5m (5 feet): Increase up travel. Turn the uplimit adjustment screw clockwise. One turn equals5cm (2") of travel.

If door does not open at least 1.5m (5 feet).Adjust force, see Force Adjustment: Place theopener into the Force Adjustment Mode, see ForceAdjustment.

If Door Doesn't Close Completely: If door arm is atmaximum length, increase down travel. Turn downlimit adjustment screw counterclockwise. One turnequals 5cm (2") of travel. If the door still will notclose completely, the header bracket is positionedtoo high.

If Opener Reverses in Fully Closed Position:Decrease down travel. Turn down limit adjustmentscrew clockwise. One turn equals 5cm (2") of travel.

If Door Reverses when Closing and there is noInterference to Travel Cycle: Test door forbinding. Pull manual release handle. Manually openand close door. If door is binding, call a doorserviceman. If door is not binding or unbalanced,place the opener into the Force Setting Mode, seeForce Settings.

PROCEED TO “FORCE SETTINGS” TOCOMPLETE STEP “LIMIT ADJUSTMENT”. Forcesmust be learned in order for limit adjustments tooperate properly.

Limit Adjustment Screws

Without a properly installed safety reversal system, persons(particularly small children) could be SERIOUSLY INJUREDor KILLED by a closing garage door.• Incorrect adjustment of garage door travel limits will

interfere with proper operation of safety reversal system. • If one control (force or travel limits) is adjusted, the other

control may also need adjustment.• After ANY adjustments are made, the safety reversal

system MUST be tested. Door MUST reverse on contactwith 40mm high object on floor.

WARNINGWARNING

CAUTION WARNING

WARNING

To prevent damage to vehicles, be sure fully open doorprovides adequate clearance.

WARNING


WARNING

ADJUSTMENT STEP 2Adjust the ForceThe force, as measured on the closing edge ofthe door, should not exceed 400N (40kg). If theclosing force is measured to more than 400N, theProtector System must be installed See step 3 onpage 27.The force setting button is located on the back panelof the motor unit. The force setting regulates theamount of power required to open and close thedoor. If the forces are too light, door travel may beinterrupted by nuisance reversals.

Locate the button on the back panel of motor unit.Push the button twice to enter into Force SettingMode. The LED (Indicator Light) will flash. Push thewall control or the programmed remote control thatwas shipped with your opener. The door will travel toeither the OPEN or CLOSE position. Push the buttonagain, the door will travel to the opposite position.Push the button again if the LED is stilling blinking.

The door must travel through a complete cycle UPand DOWN in order for the force to be set properly. Ifthe unit reverses before it reaches the Open or CloseLimit repeat the process. The LED (indicator light) willstop flashing when the force has been learned.

Note: If unable to set limits return to page 25.

26

Button

ButtonPress 2 times

Without a properly installed safety reversal system, persons(particularly small children) could be SERIOUSLY INJUREDor KILLED by a closing garage door.• Too much force on garage door will interfere with proper

operation of safety reversal system.• NEVER increase force beyond minimum amount required to

close garage door. • NEVER use force adjustments to compensate for a binding

or sticking garage door.• If one control (force or travel limits) is adjusted, the other


system MUST be tested. Door MUST reverse on contactwith 40mm high object on floor.

• The force, as measured on the closing edge ot the door,should not exceed 400N (40kg). If the closing force is morethan 400N, the Protector System must be installed. Do notuse the force setting procedure to compensate for a bindingor sticking garage door. Excessive force will interfere withthe proper operation of the Safety Reverse System ordamage the garage door.

WARNINGWARNING

CAUTION WARNING

WARNING

ADJUSTMENT STEP 3Test the Safety Reverse System

TEST• With the door fully open, place a 40mm board on

the floor, centred under the garage door.• Operate the door in the down direction. The door

must reverse on striking the obstruction.ADJUST• If the door stops on the obstruction, it is not

traveling far enough in the down direction.Increase the DOWN limit by turning the DOWNlimit adjustment screw counterclockwise 1/4 turn.NOTE: On a sectional door, make sure limitadjustments do not force the door arm beyond astraight up and down position. See the illustrationon page 23.

• Repeat the test.• When the door reverses on the 40mm board,

remove the obstruction and run the opener through3 or 4 complete travel cycles to test adjustment.

If the door will not reverse on the board afterrepeated adjustment attempts, call for professionalB&D garage door service.IMPORTANT SAFETY CHECK:Repeat Adjustment Steps 1, 2 and 4 after:• Each adjustment of door arm length, limits, or

force controls.• Any repair to or adjustment of the garage door

(including springs and hardware).• Any repair to or buckling of the garage floor.• Any repair to or adjustment of the opener.

ADJUSTMENT STEP 4Test the Safety Infra-red ReversingSensors (if installed)• Press the remote control push button to open the

door.• Place the opener carton in the path of the door.• Press the remote control push button to close the

door. The door will not move more than 25mm,and the door control will blink 10 times.

The garage door opener will not close from a remoteif the indicator light in either sensor is off (alertingyou to the fact that the sensor is misaligned orobstructed).If the opener closes the door when the safetyreversing sensor is obstructed (and the sensorsare no more than 150mm above the floor), call forprofessional B&D garage door service.

Safety Reversing Sensor Safety Reversing Sensor

GARAGE DOOR

40mm board laid flat

Without a properly installed safety reversal system, persons(particularly small children) could be SERIOUSLY INJUREDor KILLED by a closing garage door. • Safety reversal system MUST be tested every month.• If one control (force or travel limits) is adjusted, the other


system MUST be tested. Door MUST reverse on contactwith 40mm high object on the floor.

Without a properly installed safety reversing sensor, persons(particularly small children) could be SERIOUSLY INJURED orKILLED by a closing garage door. The force, as measured on the closing edge ot the door,should not exceed 400N (40kg). If the closing force is morethan 400N, the Safety Infra-red Reversing Sensor must beinstalled. Do not use the force setting procedure tocompensate for a binding or sticking garage door. Excessiveforce will interfere with the proper operation of the SafetyReverse System or damage the garage door.

WARNING

WARNING

27

28

Using Your Garage Door OpenerYour opener will operate with up to twelve remotecontrol transmitters, one entry keypad, and one dip-switch code transmitter. If you purchase a newremote, or if you wish to deactivate any remote,follow the instructions in the Programming section.

Activate your opener with any of the following:• The hand-held Remote Control: Hold the large

push button down until the door starts to move.

• The wall-mounted Door Control (Optional): Holdthe push button down until the door starts to move.

• The Keyless Entry (Optional): Must beprogrammed before use.

When the opener is activated:1. If open, the door will close. If closed, it will open.

2. If closing, the door will stop and reverse.

3. If opening, the door will stop.

4. If the door has been stopped in a partially openposition, it will close.

5. If obstructed while closing, the door will reverse. Ifthe obstruction interrupts the sensor beam, theopener lights will blink for five seconds.

6. If obstructed while opening, the door will stop.

7. If fully open and the Infa-Red Safety Sensor isinstalled, the door will not close when the beam isbroken. The sensor has no effect in the openingcycle.

The opener light will turn on under the followingconditions: when the opener is initially plugged in;when power is restored after interruption; when theopener is activated.

It will turn off automatically after 2-1/2 minutes. Globepower is 40 watts maximum.

IMPORTANT SAFETY INSTRUCTIONS

1. READ AND FOLLOW ALL WARNINGS ANDINSTRUCTIONS.

2. ALWAYS keep remote controls out of reach of children.NEVER permit children to operate or play with garage doorcontrol push buttons or remote controls.

3. ONLY activate garage door when it can be seen clearly, it isproperly adjusted, and there are no obstructions to doortravel.

4. ALWAYS keep garage door in sight until completely closed.NO ONE SHOULD CROSS THE PATH OF THE MOVINGDOOR.

5. If possible, use emergency release handle to disengagetrolley ONLY when garage door is CLOSED. Weak or brokensprings or unbalanced door could result in an open doorfalling rapidly and/or unexpectedly.

6. NEVER use emergency release handle unless garagedoorway is clear of persons and obstructions.

7. NEVER use handle to pull garage door open or closed. If ropeknot becomes untied, you could fall.

8. If one control (force or travel limits) is adjusted, the othercontrol may also need adjustment.

9. After ANY adjustments are made, the safety reversal systemMUST be tested.

10. Safety reversal system MUST be tested every month.Garage door MUST reverse on contact with 40mm highobject on the floor.

11. ALWAYS KEEP GARAGE DOOR PROPERLY BALANCED(see page 3). An improperly balanced door may not reversewhen required and could result in severe injury or death.

12. All repairs to cables, spring assemblies and other hardware,all of which are under EXTREME tension, MUST be made bya trained door systems technician.

13. ALWAYS disconnect electric power to garage door openerbefore making any repairs or removing covers.

14. The force, as measured on the closing edge ot the door,should not exceed 400N (40kg). If the closing force is morethan 400N, the Protector System must be installed. Do notuse the force setting procedure to compensate for a bindingor sticking garage door. Excessive force will interfere with theproper operation of the Safety Reverse System or damagethe garage door.

15. SAVE THESE INSTRUCTIONS.

To reduce the risk of severe injury or death:

WARNING


WARNINGOPERATION

29

To Open the Door Manually

DISCONNECT THE TROLLEY:The door should be fullyclosed if possible. Pull downon the emergency releasehandle (so that the trolleyrelease arm snaps into avertical position) and lift thedoor manually. The lockoutfeature prevents the trolleyfrom reconnectingautomatically, and the doorcan be raised and loweredmanually as often asnecessary.

TO RE-CONNECT THE TROLLEY: Pull the emergency releasehandle toward the opener ata 45° degree angle so thatthe trolley release arm ishorizontal. The trolley willreconnect on the next UP orDOWN operation, eithermanually or by using thedoor control or remote.

Lockout position(Manual disconnect)

TrolleyReleaseArmEmergency

ReleaseHandle(Pull Down)

NOTICE

To reconnect

TrolleyReleaseArm

EmergencyRelease Handle (Pull Down & BackTowards Opener) NOTICE

Care of Your Opener

LIMIT AND FORCE ADJUSTMENTS:Weather conditions maycause some minor changes indoor operation requiring somere-adjustments, particularlyduring the first year ofoperation.Pages 25 and 26 refer to thelimit and force adjustments.Repeat the safety reverse test (AdjustmentStep 3, page 27) after any adjustment of limits orforce.

MAINTENANCE SCHEDULEOnce a Month• Manually operate door. If it is unbalanced or

binding, call for professional garage door service.• Check to be sure door opens & closes fully. Adjust

limits and/or force if necessary. (See pages 25and 26.)

• Repeat the safety reverse test. Make anynecessary adjustments. (See Adjustment Step 3.)

Twice a Year• Check chain tension. Disconnect trolley first. Adjust

if necessary (see page 11).Once a Year• Oil door rollers, bearings and hinges. The opener

does not require additional lubrication. Do notgrease the door tracks.

• Lubricate the chain.

THE REMOTE CONTROL BATTERYThe lithium battery should produce power for up to5 years. To replace battery, use the visor clip orscrewdriver blade to pry open the case. Insert batterypositive side up.Dispose of old battery properly.

Adjustment Label(Located on the left side panel)

Limit Controls• To prevent possible SERIOUS INJURY or DEATH from afalling garage door:– If possible, use emergency release handle to disengage

trolley ONLY when garage door is CLOSED. Weak orbroken springs or unbalanced door could result in anopen door falling rapidly and/or unexpectedly.

– NEVER use emergency release handle unless garagedoorway is clear of persons and obstructions.

• NEVER use handle to pull door open or closed. If rope knotbecomes untied, you could fall.

WARNING

To prevent possible SERIOUS INJURY or DEATH:• NEVER allow small children near batteries.• If battery is swallowed, immediately notify doctor.

WARNING

Troubleshooting1. Opener doesn't operate from either door control orremote:• Does the opener have electric power? Plug lamp into outlet.

If it doesn't light, check the fuse box or the circuit breaker.(Some outlets are controlled by a wall switch.)

• Have you disengaged all door locks? Review installationinstruction warnings on page 1.

• Is there a build-up of ice or snow under door? The door maybe frozen to ground. Remove any obstruction.

• The garage door spring may be broken. Have it replaced.• Repeated operation may have tripped the overload protector

in the motor. Wait 15 minutes. Try again.2. Opener operates from remote but not from doorcontrol:• Is door control button lit? If not, remove the bell wire from

the opener terminals. Short the red and white terminals bytouching both terminals at the same time with a piece ofwire. If the opener runs, check for a faulty wire connection atthe door control, a short under the staples, or a broken wire.

• Are wiring connections correct? Review page 3.3. Door operates from door control but not from remote:• Check battery. Replace battery if necessary.• Is the light at the wall control flashing? Press button with

key-symbol to unlock the opener against remote controls. • Is the receiver LED flashing at the back-side of the opener

when the transmitter is pressed? The opener receiver mustre-learn the remote control code. Follow the instructions onpage 4.

• If you purchased a new remote control then check at cartonof remote control for compatibility or call the Service Hotline.

4. Remote has short range:• Is battery installed? If needed, change the battery.• Change the location of the remote control on the car.• A metal garage door, foil-backed insulation or metal siding

will reduce the transmission range.• Use outside coaxial antenna adapter to move antenna.5. Door reverses for no apparent reason and opener light

doesn't blink:• Is something obstructing the door? Pull manual release

handle. Operate door manually. If it is unbalanced orbinding, call for professional garage door service.

• Clear any ice or snow from garage floor area where garagedoor closes.

• Review Force Settings. Open and close the door in learnmode for several (3-5) consecutive cycles to allow theoperator to adjust to inconsistent doors.

• If door reverses in FULLY CLOSED position, re-learn travellimits.

Repeat safety reverse test after adjustment is complete.The need for occasional adjustment of the force and limitsettings is normal. Weather conditions in particular can affectdoor travel.6. Door reverses for no apparent reason and opener light

blinks for 5 seconds after reversing:Check the safety IR beams (if you have installed thisaccessory). If the light is blinking, correct alignment.Note: Continuously holding down the door control button willallow the door to close if the protector system is not properlyaligned. The transmitter will not close the door. The openerlights will blink.

7. Opener noise is disturbing in living quarters of home:If operational noise is a problem because of proximity of theopener to the living quarters, Vibration Isolator Kit 62155can be installed. This kit was designed to reduce the"sounding board effect" and is easy to install.8. The garage door opens and closes by itself:• Delete all remote controls and reprogram.• Make sure remote push button is not stuck "on".• Disconnect all push buttons or key switches attached and

wait one day.9. Door stops but doesn't close completely:Review Limit Adjustment section.Repeat safety reverse test after any adjustment of door armlength, close force or down limit.10. Door opens but won't close:• Check The Protector System™ (if you have installed this

accessory). If the light is blinking, correct alignment.• If opener light does not blink and it is a new installation,

check the down force.Repeat the safety reverse test after the adjustment iscomplete.11. Opener light does not turn on:Replace light bulb (40 Watts maximum). Replace burned outbulbs with rough service light bulbs.12. Opener light does not turn off:There may be a defective earth at the ceiling or wallreceptacle. The unit must be earthed.13. Opener strains or reversed during opening:Door may be unbalanced or springs are broken. Close doorand use manual release rope and handle to disconnect trolley.Open and close door manually. A properly balanced door willstay in any point of travel while being supported entirely by itssprings. If it does not, call for professional garage door serviceto correct the problem. Do not change force settings.14. Opener motor hums briefly, then won't work:• Garage door springs are broken. SEE ABOVE.• If problem occurs on first operation of opener, door is locked.

Disable door lock. If chain was removed and reinstalled, themotor may be out of phase. Remove chain; cycle motor todown position. Observe drive sprocket. When it turns inclockwise direction and stops in down position, re-installchain.

Repeat safety reverse test after adjustment is complete.15. Opener won't activate due to power failure:• Pull manual release rope and handle down and back to

disconnect trolley. Door can be opened and closed manually.When the power is restored, pull the manual release handlestraight down. The next time the opener is activated, thetrolley will reconnect.

• The Outside Quick Release accessory (if fitted) disconnectsthe trolley from outside the garage in case of power failure.

30

31

To Erase All Codes From OpenerReceiver Memory

To deactivate any unwanted remote, first erase allcodes:

Press and hold the “Learn” button onopener until the smart indicator lightgoes out (approximately 6 seconds).All previous codes are now erased.Reprogram each remote or keylessentry you wish to use.

Below are instructions for programming your openerto operate with remote control transmitters.

LiftMaster

KG

1

3

9

7

5

KG

1

3

9

7

5

1. Press and hold the button on thehand-held remote* that you wishto operate your garage door.

2. Press and release the “Learn”button on the back panel of theopener.

3. The light bulb will blink when thecode has been accepted. If lightbulb is not installed, two clickswill be heard.

To Code a Hand-held RemoteControl Transmitter

USING THE “SMART” BUTTON

LiftMaster

LiftMaster

LiftMaster

PROGRAMMING

*Multi-Function RemotesIf provided with yourgarage door opener,the large button isfactory programmed tooperate it. Additionalbuttons on any multi-function remote ormini-remote can be programmed to operate othergarage door openers.

SPECIFICATIONS

Horsepower ....................˜ .43

Rated Pull Force.............700N

Stand-by power rating

@ 230V...........................5.5W

Motor

Type................................Permanent split capacitor

Speed .............................1500 rpm

Volts ................................230-240 Volts AC-50Hz Only

Current............................2.0 amperes

Drive Mechanism

Gears..............................16:1 worm gear reduction

Drive ...............................Chain with one-piece trolley on

steel T-rail.

Length of Travel..............Adjustable to 2.29m (7-1/2 feet)

Travel Rate .....................127mm (5") per second

Lamp...............................On when door starts, off 2-1/2 minutes

after stop.

Door Linkage ..................Adjustable door arm. Pull cord

trolley release.

Safety

Personal..........................Push button and stop. Push button

and automatic reversal in down

direction. Push button and automatic

stop in up direction.

Electronic ........................Independent up and down force

adjustment screws.

Electrical .........................Motor overload protector and low

voltage push button wiring.

Limit Device ....................Circuit actuated by limit nut.

Limit Adjustment .............Screwdriver adjustment on side panel.

Start Circuit .....................Low voltage push button circuit.

Dimensions

Length (Overall)..............3.1m (122-1/2")

Headroom Required .......5cm (2")

Hanging Weight ..............14.5 kg (32 lb)

Receiver

Operating Frequency......433.92MHz

Computer Codes ............8

Code Switch Code..........1

Keypad Code..................1

32

1. Definitions ‘B&D’ means

(a) in Australia - B&D Doors of 17 Oasis Court, Clontarf, Queensland, 4019, a division of B&D Australia Pty Ltd (ABN 25 010 473 971), or

(b) in New Zealand - B&D Doors NZ Ltd of 70 Allens Road East Tamaki Auckland, which is a subsidiary of B&D Australia Pty Ltd.

‘Purchaser’ means the purchaser of the Opener. ‘Opener’ means the ‘Easylifter Automatic Garage Door Opener’

‘Authorised Distributor’ means an approved B&D distributor of the Opener. ‘Major Components’ means all components of the Opener that make up the power head that is attached to a garage

door.‘Ancillary Components’ means all components of the Opener which are not Major Components.

‘Manufacturer’s Written Instruction Manual’ means the instruction manual provided with the Opener.

2. This warranty applies to every sale of an Opener to a Purchaser by B&D or its approved distributor, and is the only warranty given on behalf of B&D.

3. B&D warrants that it will, at its option, either repair or replace any defects:

(i) in materials or workmanship in the Opener, subject to the following:(a) for Major Components of the Opener that are installed by B&D or an approved distributor the warranty

shall be valid for a period of twelve (12) months;(b) for Major Components of the Opener that are not installed by B&D or an approved distributor the

warranty shall be valid for a period of twelve (12) months, provided that all costs of disconnection, reinstallation and freight shall be borne by the Purchaser.

for Ancillary Components of the Opener the warranty shall be valid for a period of twelve (12) months.(ii) in installation for a period of twelve (12) months from the date of installation where the Opener has been

installed by B&D or its Authorised Distributor.

4. The warranties provided in clause 3(i) shall only apply to an Opener which is being used under normal use and service in accordance with the Manufacturer’s Written Instruction Manual and are limited to the repair or replacement, at B&D’s option, of any defective Opener or parts thereof.

5. The warranty provided in clause 3(i) shall apply from: (i) the date of delivery of the Opener by B&D; or (ii) the date of installation of the Opener by B&D or one of its authorised installers; or (iii) the date of purchase of the Opener by the Purchaser; whichever is the later.

6. (i) Where the Opener has been sold to the Purchaser by B&D, the Purchaser shall make all warranty claims hereunder directly with B&D; (ii) Where the Opener has been sold to the Purchaser by an Authorised Distributor, the Purchaser shall make all warranty claims hereunder directly with the Authorised Distributor.

7. The Purchaser will pay for any service call made by B&D or an Authorised Distributor where such a call is made for the purpose of adjustment (as described in the Manufacturers Written Instruction Manual) and not for rectification of a defect pursuant to the warranty hereunder.

8. (i) The Purchaser shall be responsible for any expense incurred by B&D or an Authorised Distributor in ensuring that the Opener is readily accessible for any repair work carried out under this warranty.

Where an Opener is installed outside a capital city metropolitan area and a warranty claim is made pursuant to this warranty, any travelling expenses and costs of transporting the Opener, incurred by B&D or its Authorised Distributor, shall be borne by the Purchaser.

WARRANTY

33

9. Subject to paragraph 12 hereof;

(i) the obligations of B&D under this warranty are limited to those contained herein and such warranties are expressly in lieu of all other warranties, express or implied, including any implied warranty of merchantability or fitness for a particular purpose and notwithstanding any course of dealing between the parties or custom and usage in the trade to the contrary. (ii) B&D shall not be subject to nor incur and the Purchaser releases B&D from any claim or liability (including consequential loss or damage and loss or use or profit) by reason of delay, defective or faulty materials or workmanship, negligence or any act, matter or thing done, admitted or omitted by B&D.

10. Subject to Clause 12 hereof, this warranty does not extend to and B&D will be relieved of all obligations, responsibilities and liabilities (direct or consequential) in the event that defects in manufacture of the Opener are directly or indirectly in the opinion of B&D due to or result from:

(i) being fitted to any door or other closing device which is not of the type or condition defined in the Manufacturers Written Instruction Manual as suitable for installation of the Opener.

(ii) Lack of proper maintenance or care – failure to have the door serviced annually may void this warranty.(iii) Incorrect and unreasonable use.(iv) Faulty installation or adjustment of the Opener or door to which the Opener is connected where such

installation or adjustment is not carried out by B&D or one of its Authorised B&D Distributors.(v) Failure to observe any instructions or directions provided with the Opener or given to the Purchaser by

B&D or an Authorised Distributor.(vi) Modifications or repairs made or attempted to be made by any unauthorised person.(vii) Faulty electrical wiring of structures to which the Opener is affixed.(viii) Radio (including citizen brand transmissions) or other electronic interference.(ix) Water damage, including effects from rust and corrosion.(x) Use with doors locked.

11. The warranty contained in Clause 3 does not cover batteries or globes and B&D shall not be liable for any defect, malfunction or failure of such items.

12. It is expressly provided that the warranties or any terms and conditions of them or other statement contained in this document or other literature given to the Purchaser shall not be read or applied so as to purport to exclude, restrict or modify or have the effect of excluding, restricting or modifying the application in relation to the supply of the Opener of all or any of the provisions of Divisions 2 and 2A of Part V of the Trade Practices Act, 1974, or the Consumer Guarantees Act 1993 if the purchase is a ‘consumer’ and purchased the opener in New Zealand, (“The Act”) as amended or the exercise of a right conferred by such a provision or any other condition or warranty implied by any relevant State Act or Territorial Ordinance or by the general law and which by law cannot be excluded, restricted or modified provided that to the extent that the Act permits B&D to limit its liability for a breach of condition or warranty implied by the Act, B&D’s liability for such breach shall be limited to the payment of the cost of replacing the Opener or acquiring an equivalent Opener or repairing the Opener.

13. This warranty shall be governed by and construed in accordance with Australian law if the opener was purchased in Australia, or New Zealand law if the opener was purchased in New Zealand

14. Upon making a claim under this warranty the purchaser must produce proof of the date of purchase, together with the details set out below:

The Purchaser shall complete this certificate and keep it together with a copy of the receipt of purchase in a safe place – production of such information will assist the handling of a claim made under this warranty.

WARRANTY

Purchased From: _______________________________________________

Installed By: __________________________________________________

Installed Date: _________________________________________________

QLD Office: 17 Oasis Court, Clontarf 4019. Ph: (07) 3883 0200

NSW Office: 34-36 Marigold St, Revesby 2212. Ph: (02) 9722 5555

VIC/TAS Office: 147-153 Canterbury Road, Kilsyth 3137. Ph: (03) 9237 7766

SA Office: 23 Frederick Road, Royal Park 5014. Ph: (08) 8440 4747

WA Office: 96 Mulgul Drive, Malaga 6090. Ph: (08) 9247 8777

NZ Office: 70 Allens Road, East Tamaki, Auckland. Ph: (09) 273 8600 www.bnd.co.nz

B&D Doors is a Division of B&D Australia Pty Limited - ABN 25 010 473 971www.bnd.com.au

©Copyright 2006 B&D Doors. All Rights Reserved. ® and ™ are registered trademarks of B&D Australia Pty Ltd. In an ongoing commitment to product quality B&D Doors reserve the right to change specifications without notice. E&OE.

adjustment section 25-27 · note: if your opener came with a one piece rail, proceed to assembly...

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