admittance switch manual june 2008
DESCRIPTION
switch de admitancia glatiatorTRANSCRIPT
INST
RUCT
ION
MAN
UAL
Admittance Smart Switch Series - An all-round point level switch -
A higher level of performance
� Sultan 234 Series
Admittance Smart Switch SeriesManual
Rev 1.2, June 2008
PROPRIETARY NOTICEThe information contained in this publication is derived in part from proprietary and patent data. This information has been prepared for the express purpose of assisting operating and maintenance personnel in the efficient use of the instrument described herein. Publication of this information does not convey any rights to use or reproduce it, or to use for any purpose other than in connection with the installation, operation and maintenance of the equipment described herein.
WARNINGThis instrument contains electronic components that are susceptible to damage by static electricity. Proper handling procedures must be observed during the removal, installation, or handling of internal circuit boards or devices:
Handling Procedure:�. Power to unit must be removed prior to
commencement of any work.2. Personnel must be grounded, via wrist strap
or other safe, suitable means, before any printed circuit board or other internal devices are installed, removed or adjusted.
3. Printed circuit boards must be transported in a conductive bag or other conductive container. Boards must not be removed from protective container until the immediate time of installation. Removed boards must be placed immediately in a protective container for transport, storage, or return to factory.
Comments:This instrument is not unique in its content of ESD (electrostatic discharge) sensitive components. Most modern electronic designs contain components that utilize metal oxide technology (NMOS, CMOS, etc.). Experience has proven that even small amounts of static electricity can damage or destroy these devices. Damaged components, even though they appear to function properly, exhibit early failure.
General DescriptionFeatures 2
Typical Applications 3
Dimensions 5
Mounting 9
Flexile Cable Probe Adjustment ��
Wiring - Smart Probe �2 - Remote Probe �3 - Relay Functions �4 - Multidrop Connections �5 - HawkLink GSM �6 - Test Terminal �8 Smart Probe Setup Procedure �9
Remote Setup Procedure 22 Remote Software Menu 24 - Software Tree 25 - QuickSet 26 - Advanced Menu 27 - Diagnostic Displays 30
Multidrop Communication 32
Remote Communication 33
Troubleshooting 34
Part Numbering 35
Specifications 37
Dielectric Constant 38
CE Declaration 39
Contact Information (back cover)
INTRODUCTION CONTENTS
2
Admittance Smart Switch SeriesManual
Rev 1.2, June 2008
3
GENERAL DESCRIPTION
The Gladiator Smart Admittance Switch is a third generation, state-of-the-art level probe, designed to operate in tough industrial environments. The probe of the Admittance Switch forms one plate of a capacitance circuit, with the vessel wall making the second plate. The dielectric constant of the product between the probe and the vessel wall will cause a capacitive change as the level approaches the probe, and the output will switch in response. A special circuit is used to ignore product build-up between the sensing probe (active ele-ment) and guard, and also between the guard and vessel wall. The output has adjustable hysteresis and delays for ‘on’ or ‘off’ switching.
A test function is available to remotely confirm the probe integrity by switching the relay contacts.
The Gladiator Smart Switch Series includes communications capability for remote adjustment, control and monitor-ing.
Principle of Operation The dielectric constant of the material in the vessel will be different to that of air. When the material comes near or in contact with the probe an admittance change will occur. The resonant fre-quency of the internal oscillator will then change. The relay will switch when the frequency reaches the user selected Switch Point value.
Excellent immunity to product build-upExcellent temperature stability - no false tripsSimple ‘�-minute’ set-upRelay outputs: Smart probe (�) Remote (2) Remote test functionAdjustable ON and OFF delays (0-20 sec)Smart communication options: GosHawk, Modbus, HART, Profibus DP, DeviceNetRemote GSM Connection optionRemote amplifier to probe separation up to 500 m (�640 ft)Bright visual status indication on Probe LCD Diagnostic for Remote version Independant housing alignment after mounting thread lockedNon contact switching possible with many materials
••
••
•••
••
•
••
•
FEATURES
Probe
Probe Insulation
Guard
Material build up
> 10
0mm
Ground the housing to vessel, if vessel is metallic.Ground the housing to plant ground, if vessel is non-metallic.
flatten roof
2 3 Sultan 234 Series
Admittance Smart Switch SeriesManual
Rev 1.2, June 2008
TYPICAL APPLICATIONS
High level switch in grain applicationCyclone bin level switch
High level switch in plastic pellet silo
4
Admittance Smart Switch SeriesManual
Rev 1.2, June 2008
5
Continuous filling with build-up on probe
High and low level switch in a hopper
If impact from falling material is expected, mount a protection plate above the probe to ensure no physical damage can occur to the probe in normal operation. If it is not possible to do this or to move the probe to an alternative position, use a microwave switch.
See www.hawkmeasure.com for further information on Microwave switches and other level products.
TYPICAL APPLICATIONS
Probe
Low level(side mounted)
Low level (top mounted)
High level(top mounted)
4 5 Sultan 234 Series
Admittance Smart Switch SeriesManual
Rev 1.2, June 2008
83mm (3.3”)
76.5 (3”)
61mm (2.4”) 8mm (0.3”)
106mm (4.2”)
106m
m (4
.2”)
10m
m (0
.4”)
151mm (5.9”)
145mm (5.7”)
38m
m (1
.5”)
160m
m (6
.3”)
192mm (7.6”)
166mm (6.5”) 14
2mm
(5.6
”)
10.5
mm
(0.4
”)
3 x 20mm (0.7”), 1x16mm (0.6”) Knock outs
166mm (6.5”)
192mm (7.6”)
160m
m (6
.3”)
Front Side BackDIN Rail Mounting (clips included)
DIMENSIONSREMOTE AMPLIFIER ENCLOSURE
X mmtemperature
extension
SS 316
X mm:Max. 80ºC (176ºF) ~ no temperature extension required.Max.150ºC (302ºF) ~ 150mm (5.9”)Max. 250ºC (482ºF) ~ 250mm (9.8”)
For the 450ºC (842ºF) Probe, a different extension applies.
165mm (6.5”)
125mm (4.9”)
4x18mm (0.7”) holes
10mm (0.4”)
90mm (3.5”)
HIGH TEMPERATURE EXTENSIONS (<250°C, <482°F) Remote Probe or Smart Probe
OPTIONAL FLANGE
Low level(side mounted)
Flange Dimensions - 50mm (2”)
ANSI (Class 150) A120.7 4.75”
B152.4 6”
C19.1 0.75”
DIN (PN40) 125 4.9” 165 6.5” 18 0.7”
JIS (10K) 120 4.7” 155 6.1” 19 0.75”
A BC
6
Admittance Smart Switch SeriesManual
Rev 1.2, June 2008
7
Probe Length (mm, inch) Active + Guard + Ground= 50mm, 2” = 250mm, 9.8”
P30 (300mm,11.8”)P50 (500mm, 19.7”)
= 750mm, 29.5” P100 (1000mm, 39.4”)
250mm, 9.8”250mm, 9.8”250mm, 9.8”
+++
Gro
und
100m
m (3
.9”)
Gua
rd 1
50m
m (5
.9”)
Act
ive
(mm
)
85mm (3.3”)
prob
e le
ngth
M20 cable glandor 3/4” NPT adaptor
Window forviewing statusLEDs
Mountingthread
90m
m (3
.5”)
50m
m (2
”)
16mm (0.6”)
Gro
und
100m
m (3
.9”)
G
uard
150
mm
(5.9
”)A
ctiv
e (m
m)
85mm (3.3”)
pro
be le
ngth
Window forviewing statusLEDs
Optional Flange
90m
m (3
.5”)
50m
m (2
”)
2 x M20 cable glandsor 3/4” NPT adaptors
16mm (0.6”)
DIMENSIONS REMOTE PROBE SMART PROBE
6 7 Sultan 234 Series
Admittance Smart Switch SeriesManual
Rev 1.2, June 2008
DIMENSIONS FLEXIBLE CABLE PROBE
M20 x 1.5or 3/4” NPT adaptor
115mm
Cable Length (mm, inch) Active + Guard + Ground (Rope Length)
C100 (1000mm, 39.3”) = 750mm, 29.5” + 250mm, 9.8” 451mm, 17.8” C200 (2000mm, 78.7”) = 1750mm, 68.9” + 250mm, 9.8” 1451mm, 57.1”C300 (3000mm, 118.1”) = 2750mm, 108.3” + 250mm, 9.8” 2451mm, 96.5”
SS 316
Removable grub screwsfor cable adjustment
Ø 8mm (0.3”)SS 316
Teflon
SS 316
TeflonSS 316
100mm (3.9”)Ground
150mm (5.9”)Guard
Rope
250mm (9.8”)Weight
Active
Cable Length
Mounting Thread(1.5” NPT or BSP only)
Ø 40mm (1.6”)
83mm (3.3”)
83mm (3.3”)
215mm (8.4”)
8
Admittance Smart Switch SeriesManual
Rev 1.2, June 2008
9
DIMENSIONSHIGH TEMPERATURE PROBES
HIGH TEMP PROBE (<250°C, <482°F) HIGH TEMP PROBE (450°C, 842°F)
Probe length
150mm(5.9”)
Guard
ActiveElement
Temperature extension
100mm(3.9”)
Ground Teflon
Teflon
Max 150ºC (302ºF)Max 250ºC (482ºF)
SS 316
SS 316
SS 316
16mm (0.6”)
Mounting Thread
Ø90mm (3.5”) L100mm (4”)Aluminium heat sink
Ceramic
Ceramic
Max 450ºC (842ºF)
SS 316
SS 316
36mm (1.4”)
329mm (13”)
Probe length
150mm(5.9”)
Guard
ActiveElement
100mm(3.9”)
Ground
Mounting Thread (1.5” NPT or BSP only)
90mm (3.5”)90mm (3.5”)
(See page 5 for temperature extension options)
8 9 Sultan 234 Series
Admittance Smart Switch SeriesManual
Rev 1.2, June 2008
MOUNTING
Probes can be mounted from the top, side and bottom.
Points to consider when mounting:
A. Material Infeed ClearanceInstall the probe away from the infeed to minimize the influence of build-up and impact forces, and to avoid false trigger-ing from product flow.
B. Wall ClearanceInstall the probe far enough away from the wall to prevent the probe or cable from coming into contact with the vessel wall. Avoid creating a confined area where material could build-up over time.See note
C. Nozzle ClearanceWhere possible, ensure the probe guard has at least �00mm clearance from the nozzle.
D. Top mountingWhen top mounting, ensure adequate clearance is provided between probe and wall. Avoid creating a confined area where material could build-up over time. In the case of cable probe versions, ensure enough clearance is provided
between the probe and wall to allow for build-up of material occurring on the wall. See note
E. Side mountingIt is highly recommended to install any side mounted probe at a downward angle of 30-45º. Use a protection plate for side mounting where the probe may be subject to impact strain or collapsing material.
F. Bottom mountingBottom mounting is not recommended. Only mount from the bottom if no build-up of material occurs. If low level mount-ing is required, suitable options are shown in the diagram on page �0.
CORRECT MOUNTING NOTES:(Refer to picture on page �0) Select correct probe for high tem-perature applications. Allow adequate air flow for cooling ex-tensions dissipate heat.
INCORRECT MOUNTING NOTES: Incorrect mounting because the probe is too close to the wall or roof. Positioning too close to a wall or roof will limit probe sensitivity. Material may build-up between the probe and the vessel.
Incorrect mounting because the probe’s guard is mounted inside the nozzle. The correct arrangement is for the guard to protrude out of the mounting pipe at least �00mm. Product will build- up in the nozzle.
Recommended 50mm (2”)
Correct Mounting in a Nozzle
min. 100mm (4”)
�0
Admittance Smart Switch SeriesManual
Rev 1.2, June 2008
��
MOUNTING
Incorrect
Correct Correct
Correct
Correct
Correct (non-preferred low level mounting)
Correct
Incorrect2
3Correct
Correct
3
If necessary mount aprotection plate to prevent direct impactor to prevent pullfrom down feed. Flexible cable
Incorrect2Incorrect
1
Housing can be rotated within 200º after the mounting thread is tightened, to allow cableentries to face downwards or allow optimal cable clearance.
30-45º
1
Possibleproductbuild-up
Possible product build-up
�0 �� Sultan 234 Series
Admittance Smart Switch SeriesManual
Rev 1.2, June 2008
FLEXIBLE CABLE PROBE ADJUSTMENT
Notes for adjusting probe rope length
The Gladiator rope type probe can be altered to any sensing length between approx. 750mm and 3m by cutting down from the standard sizes as required.
If a new rope is to be used, the rope should be cut to:
Cable probe length - 549mm = new wire rope length (total sensing length - 549mm)
For example, within a �000mm (�m) cable:�000 = [rope + 549]So rope length = 45�mm
Remove or install the probe weight grub screws with a 4mm allen key.
When fastening the rope, apply thread-locking adhesive onto grub screws before re-installation.
Wei
ght
Removable SS grub screwsfor cable adjustment
Rope
Conc
eale
dro
peCo
ncea
led
rope
250m
m (9
.8”)
83m
m83
mm
465m
m (1
8.3”
)
Cabl
e Pr
obe
Leng
th
Incorrect
Correct Correct
Correct
Correct
Correct (non-preferred low level mounting)
Correct
Incorrect2
3Correct
Correct
3
If necessary mount aprotection plate to prevent direct impactor to prevent pullfrom down feed. Flexible cable
Incorrect2Incorrect
1
Housing can be rotated within 200º after the mounting thread is tightened, to allow cableentries to face downwards or allow optimal cable clearance.
30-45º
1
Possibleproductbuild-up
Possible product build-up
�2
Admittance Smart Switch SeriesManual
Rev 1.2, June 2008
�3
WIRINGSMART PROBE
RELAY
1.
NC
2.
COM
3.
NO
COMMS DC-IN AC-IN
4.Te
st
12-30VDC 80-265 VAC
7. 8.
N9.
L110
.
1 2 3 4 5 6 7 8 9 10
RS 485
5.
B6.
A
SENSIT
IVIT
Y
DELAY
HI FSH TESTCAL
-
GLADIATOR SMART PROBE TERMINAL LAYOUT
Hole for securing of optional identification tag
M4 grounding screw
Ground the housing to vessel, if vessel is metallic.Ground the housing to plant ground, if vessel is non-metallic.
The AC earth/ground cable must be connected to the ground screw inside the housing when using AC power.
If only one cable is used for bothpower and output signal, then the second entry port must be plugged or blinded. Every Smart unit is supplied with two M20 glands (or 3/4”NPT adaptors) mounted on the unit and one blind plug loose.
Remove Plug-Interminal block for easier wiring.
!
�2 �3 Sultan 234 Series
Admittance Smart Switch SeriesManual
Rev 1.2, June 2008
1 2 3 4 5 6 7 8 9 10
GLADIATOR REMOTE AMPLIFIER TERMINAL LAYOUT
GLADIATOR REMOTE PROBE TERMINAL LAYOUT
M4 grounding screw
7.1. 2. 3. 4. 5. 6. 8. 9. 10.
TRANSDUCER
RED
WH
ITE
BLU
E
BLA
CK
Cable type between Amplifier and Probe4 conductor shielded twisted pair instrument cable.Conductor size dependent on cable length. BELDEN 3084A, DEKORON or equivalent.Max: BELDEN 3084A = 500m (1640 ft)Max: DEKORON IED183AA002 = 350m (1150 ft)
Hole for securing of optional identification tag
Ground the housing to vessel, if vessel is metallic.Ground the housing to plant ground, if vessel is non-metallic.
Remove Plug-Interminal block for easier wiring.
Terminals 1, 2, 3, 4, 9, 10 not used.
AC-IN
A L1+–
DC-INCOMMSSENSOR
NB
RELAY 2 (FAIL SAFE)
NC COM
NO
RED
BLAC
K
BLUE
WHI
TE
24 VDC 80-265 VAC
RELAY 1
NC COM
NOTest
in
NOT
USED
CURRENT
+ –Is
NOT USED
WIRINGREMOTE PROBE TO AMPLIFER
�4
Admittance Smart Switch SeriesManual
Rev 1.2, June 2008
�5
1 2 3
1 2 3
1 2 3
1 2 3
1 2 3
1 2 3
1 2 3
1 2 3
RISING LEVEL(not detected)
CONTACT LEVEL(detected)
FALLING LEVEL(not detected)
NC NO
NC NO
NC NO
NC NO
NC NO
NC NO
NC NO
NC NO
COM COM
COM COM
COM COM
COM COMPOWER FAILURE
NC NO NC NOCOM COMINTERNAL FAILURE
POWER FAILURE
OR
SYSTEM OPERATING NORMALLY
NC NOCOM NC NOCOM
Stat
e 1
Stat
e 2
Stat
e 1
Smart Probe terminal numbers
Remote Amplifier terminal function labels
FailSafe LowFSL
FailSafe HighFSH (default)
Relay Status
LED Status
Relay Action
WIRING RELAY FUNCTIONS
FailSafe Switch Contact ActionRelay 2 - Remote version only. For Smart Probes the Test termi-nal can act as a solid state output with a similar function.(see page �8)
Level Switch Contact Action
Relay - for Smart Probe Version (Set Relay Action selection switch pages �9 and 20)
Relay 1 - for Remote Version (Set ‘Relay Action’ parameter pages 23 and 26)
*It is possible for the Gladiator to switch state before actual product contact with the probe. State 2 rep-resents product being detected by the probe, even if it occurs without contact.
�4 �5 Sultan 234 Series
Admittance Smart Switch SeriesManual
Rev 1.2, June 2008
Laptop or PC Communications usingPCMCIA card or wired (PSTN) modemand remote GSM/CDMA connection with GosHawk software.
A B Gnd A B Gnd A B Gnd
Laptop or PC Communications usingHawklink USB or RS485 / 232 converterwith GosHawk software.
HawklinkUSB
1 2 3 4 5 6 7 8 9 10
HI
LO
FSH
FSL OFF OFF
TESTCALON ON
1 2 1 2SENSI
TIVI
TY
DELAY
A B GndA B Gnd A B Gnd
PLC / DCS / SCADA for Remote Communication with Modbus.
A B Gnd A B Gnd A B Gnd
1 2 3 4 5 6 7 8 9 10
HI
LO
FSH
FSL OFF OFF
TESTCALON ON
1 2 1 2SENSI
TIVI
TY
DELAY
HawkLinkGSM/CDMA unit
WhiteBlueBlack
Multidrop Connection Using HawkLink USB*
Multidrop GSM/CDMA Connection*
Multidrop Connection to PLC/DCS/SCADA*
* Wiring installation should follow RS-485 standards for layout and termination.
1 2 3 4 5 6 7 8 9 10
HI
LO
FSH
FSL OFF OFF
TESTCALON ON
1 2 1 2SENSI
TIVI
TY
DELAY
1 2 3 4 5 6 7 8 9 10
HI
LO
FSH
FSL OFF OFF
TESTCALON ON
1 2 1 2SENSI
TIVI
TY
DELAY
1 2 3 4 5 6 7 8 9 10
HI
LO
FSH
FSL OFF OFF
TESTCALON ON
1 2 1 2SENSI
TIVI
TY
DELAY
1 2 3 4 5 6 7 8 9 10
HI
LO
FSH
FSL OFF OFF
TESTCALON ON
1 2 1 2SENSI
TIVI
TY
DELAY
WIRING MULTIDROP CONNECTIONS
1 2 3
1 2 3
1 2 3
1 2 3
1 2 3
1 2 3
1 2 3
1 2 3
RISING LEVEL(not detected)
CONTACT LEVEL(detected)
FALLING LEVEL(not detected)
NC NO
NC NO
NC NO
NC NO
NC NO
NC NO
NC NO
NC NO
COM COM
COM COM
COM COM
COM COMPOWER FAILURE
NC NO NC NOCOM COMINTERNAL FAILURE
POWER FAILURE
OR
SYSTEM OPERATING NORMALLY
NC NOCOM NC NOCOM
Stat
e 1
Stat
e 2
Stat
e 1
Smart Probe terminal numbers
Remote Amplifier terminal function labels
FailSafe LowFSL
FailSafe HighFSH (default)
Relay Status
LED Status
Relay Action
�6
Admittance Smart Switch SeriesManual
Rev 1.2, June 2008
�7
Connect shield to DC “-” only at this end.
1 2 3 4 1 2 3 4
1 2 3 4
-Existing DC power supply
Existing AC power supply (GSM will be powered by DC generated by the Gladiator)
COMMS DC-IN
AB
12-30VDC
GSM
RS 485
AC-IN
N L1
80-265VAC
COMMS DC-IN
AB
12-30VDC
GSM
RS 485
AC-IN
N L1
80-265VAC
COMMS DC-IN
AB
12-30VDC
REMOTE AMP
RS 485
AC-IN
N L1
80-265VAC
COMMS DC-IN
A B
12-30VDCRS 485-
Connect shield to DC “-” only at this end.
1 2 3 4 2 1 4 3
SMART PROBE
COMMS DC-IN
AB
12-30VDC
GSM
RS 485
AC-IN
N L1
80-265VAC
Connect shield to DC “-” only at this end.
1 2 3 4
COMMS DC-IN
AB
12-30VDC
REMOTE AMP
RS 485
AC-IN
N L1
80-265VAC
- Existing DC power supply
USING DC POWER FROM GLADIATOR SMART PROBE
USING DC POWER DERIVED FROM AC POWERED REMOTE GLADIATOR
USING DC POWER FROM REMOTE GLADIATOR
WIRING HAWKLINK GSM - CONNECTING POWER AND COMMS
!NOT POSSIBLE WITH GLADIATOR SMART PROBES. INTERNAL POWER SUPPLY HAS IN-SUFFICIENT CAPACITY.
! TERMINAL ORDER VARIES BETWEEN GLADIATOR SMART PROBE AND REMOTE AMPLIFIER. ENSURE CORRECT LAYOUT IS USED.
�6 �7 Sultan 234 Series
Admittance Smart Switch SeriesManual
Rev 1.2, June 2008
COMMS DC-IN
AB
12-30VDC
GSM
RS 485
Connect shield to DC “-” only at this end.
1 2 2 1
AC-IN
N L1
Separate AC power supply for the GSM moduleorDC power supply
COMMS DC-IN
A B
12-30VDCRS 485-
AC-IN
N L1
80-265VAC
Existing AC orDC power supply
SMART PROBE
80-265VAC
COMMS DC-IN
AB
12-30VDC
GSM
RS 485
Connect shield to DC “-” only at this end.
1 2 1 2
AC-IN
N L1
Separate AC power supply for the GSM moduleorDC power supply
COMMS DC-IN
B A
12-30VDCRS 485-
AC-IN
N L1
80-265VAC
Existing AC orDC power supply
REMOTE AMP
80-265VAC
*
*
*Ensure separate DC supplies have the same ground potential
! TERMINAL ORDER VARIES BETWEEN GLADIATOR SMART PROBE AND REMOTE AMPLIFIER. ENSURE CORRECT LAYOUT IS USED.
WIRINGHAWKLINK GSM - CONNECTING POWER AND COMMS
USING SEPARATE AC OR DC POWER WITH SMART PROBE
USING SEPARATE AC OR DC POWER WITH REMOTE GLADIATOR
USING DC POWER FROM GLADIATOR SMART PROBE
USING DC POWER FROM REMOTE GLADIATOR
�8
Admittance Smart Switch SeriesManual
Rev 1.2, June 2008
�9
Terminal Block
PLC / SCADA / DCS OutputTest
Terminal Block
Test
Test
Coil rating 500mW maxor 50mA max
Test
To switch an external relay
+12-24Vdc
PLCSCADADCS Input
Pull up
12-24Vdc
max 50mA
To a PLC input
Externally provided test button
!
!
PLC/SCADA/DCS GROUND MUSTCONNECT BACK TO GLADIATORGROUND OR DC ‘-’ TERMINALS
EXTERNAL PUSH BUTTON GROUNDMUST CONNECT BACK TO GLADIATORGROUND OR DC ‘-’ TERMINALS
Test terminal will provide an output which is able to switch an external failsafe relay or PLC/SCADA/DCS input.During normal system operation this terminal will internally switch a solid state output to ground (or DC ‘-’).If power fails or an internal system failure occurs, the terminal will act as an open circuit.
Relay will turn on duringnormal system operationor off in failed or unpoweredconditions.
Input will detect ‘0’ state during normal systemoperation, or ‘1’ in failed or unpowered conditions.
WIRINGTEST TERMINAL FUNCTION SELECTION
TEST INPUT MODETest switch must be in ‘TEST’ (ON) position on Smart Probe - function always enabled on Remote Ampli-fier. Test terminal acts as an input for remote testing of the instrument’s switching function. Used to check for malfunction of unit from a remote position, PLC, SCADA etc. For more information see page 2�.
TEST INPUT FROM PLC/SCADA/DCS DIGITAL OUTPUT
OPERATOR CONTROLLED PRESS TO TEST
FAILSAFE OUTPUT MODE (Test switch must be in the ‘OFF’ position - default setting)
�8 �9 Sultan 234 Series
Admittance Smart Switch SeriesManual
Rev 1.2, June 2008
1 2 3 4 5 6 7 8 9 10
HI
LO
FSH
FSL OFF OFF
TESTCALON ON
1 2 1 2SENSI
TIVI
TY
DELAY
1
5
2
710
11
8
3
6
4
9
1
2
3
4
5
6
7
8
9
10
11
Mounting Calibration switch CAL/OFF
Relay action selectionswitchFSH - FailSafe High FSL - FailSafe Low
Sensitivity PotentiometerDefault 50% = 12 o’clock
HI / LO sensitivity switch
BLUE LED:Blinking indicates calibration function is on.Continuously ON indicates failed calibration.
AC Ground - must be used forAC powered installations
GREEN LED: Power / StatusBlinks to indicate the functioningis correct and no media is detected.Continuously ON when media is detected.
Removable terminal block - plug in type
Delay Potentiometer (0-20 sec)(Default 0 sec. at minimumposition)
Test input function select TEST/OFF
RED LED: Relay statusON when relay coil is energised
RELAY
1.
NC
2.
COM
3.
NOCOMMS DC-IN AC-IN
4.Te
st
12-30VDC 80-265 VAC
SMART PROBE REMOVABLE TERMINAL BLOCK
7. 8.
N9.
L110
.
RS 485
5.
B6.
A
Functionality Description (bold is default)
+ -
12
signal
12 Signal indicator
SETUP PROCEDURESMART PROBE FUNCTIONALITY LAYOUT
(see page �4)
- Not used in Gladiator Admittance products
20
Admittance Smart Switch SeriesManual
Rev 1.2, June 2008
2�
SETUP PROCEDURESMART PROBE VERSION
1. Mount the unit in its actual position. (See mounting procedure - pages 9-�0) Make sure that external ground wire is con-nected between the outside ground screw on the Gladiator housing and the roof/wall/side of the silo/tank/vessel/chute. (For non metal-lic tanks make sure that external ground wire is connected between the same outside ground screw on the housing and the gen-eral plant ground potential).
2. Check where the actual level is relative to the probe. Make sure that product is not touching the probe - ideally it needs to be > 500mm away.(If the silo/vessel/tank/chute is very small you must ensure that the material is as far away as possible - it must not be touching the probe).
3. Turn the power on.The green LED will either stay on for 2 sec-onds then begin flashing or stay on perma-nently to indicate operation. 4. Select the required relay contact ac-tion. The Relay can switch ‘ON’ or ‘OFF’ as the product approaches the probe and switch ‘ON’ or ‘OFF’ in response to an instrument failure (for details see page �4). Set the relay action selection switch position (FSL or FSH) depending on your requirements.
5. Cancel influence of mounting and/or build up.Do not proceed with this step unless the product is not touching the probe. Ideally the level needs to be > 500mm away.
Switch the Mounting Calibration switch to ‘CAL’ (ON) position. The Blue LED will blink to indicate that mounting calibration is now in progress.
Wait for at least �0 sec. then switch the mounting calibration switch to ‘OFF’ position. The blue LED should turn off after a short time. The Blue LED will stay on if there was a calibration error. If this is the case please check that the probe is not touching the product or the mounting, then try the calibration again. If mounting calibration was successful the blue LED should be off and the Green LED should blink every 2 sec. Unit is now able to cancel influence of mounting and/or build-up and probe history has been cleared.
6. Select the sensitivity. There are two adjustments controlling the sensitivity of the switch point:
6.1. The ‘HI/LO’ sensitivity switch is used to set your unit depending on the dielectric properties of the product to be measured. This switch sets the range of adjustment possible with the sensitivity potentiometer.
If the material to be detected has a lower dielectric constant than �0 - set the switch to ‘HI’ (ON) - default.If material to be detected has a higher dielec-tric constant than �0 - set switch to ‘LO’If you are not aware of your material dielec-tric constant – set the switch to ‘HI’ (ON) - default.
6.2 The sensitivity potentiometer. Set the potentiometer according to your requirements. A �2 o’clock setting (50%) - default, will cover the majority of instances - for the remaining instances, turning the potentiometer anti clockwise will decrease sensitivity. Switch point will then occur with the material nearer to the probe or more in contact with the probe than before. The reverse is also true.
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SETUP PROCEDURESMART PROBE VERSION
The test function allows you to check the functionality of the unit. Applying a ground wire to the Test terminal will change the state of the relay. It will hold this state until the ground is removed, then it will change back to the standard running mode. If the unit was in a Fail mode then the relay will not change status. ‘OFF’ (Default) Position: Fail safe output function is selected. Test terminal (terminal number 4 of Smart probe) will function as an open drain drive. This can be used to drive a relay or an active low PLC input to detect a Fail condition. In normal operation mode the Test terminal will output Zero Volts (Short to GND). In Fail or unpowered mode the Test terminal will be open circuit.
See page �8 for further information.
7. Select the time delaySet the required delay using the Delay potentiometer. (Default is 0 sec. at minimum position) Turn the potentiometer clockwise if any delay is required. Maximum rotation is ¾ of a revolution. Max delay is 20 sec. The selected delay will be used for both an ON delay and an OFF delay.*
8. Test function (used to check for malfunction of unit from remote position, PLC, SCADA etc)
Select the desired Test function by switching the ‘Test’ switch (Default = ‘OFF’). ‘TEST’ (ON) Position: Test function is selected. Test terminal (terminal number 4 of Smart probe) is used as an input to the unit.
* Setting of different time ranges for the delay potentiometer for ON delay and OFF delay is possible us-ing a PC connected via GosHawk2 software. By default, both will have the same time adjustment range (20 sec max) and adjustment will result in equal ON delay and OFF delay.
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23
SETUP PROCEDUREREMOTE FUNCTIONALITY LAYOUT
STATUS
REMOTE
1 2 3 4 5 6 7 8 9 10
8
9
1
2
3
4
5
8
9
Calibrate button
Down button
Up button
Relay LEDs 1 and 2
Run button
Removable terminal block - plug in type
1
2
3
4
5
GREEN LED: Power / StatusBlinks every 1/2 second to indicate that functioningis correct and no medium is detected.LED on continuously indicates correct functioning and media is detected.
REMOVABLE REMOTE PROBE TERMINAL BLOCK
7.1. 2. 3. 4. 5. 6. 8. 9. 10.
TRANSDUCER
RED
WH
ITE
BLU
E
BLA
CK
6
6 Display (LCD with backlight)
Terminals 1, 2, 3, 4, 9, 10 not used.
7 Status LEDs A and B- Status A flashes with probe to amplifier communications- Status B has no function in this product
7
STATUS A STATUS BRELAY 2RELAY 1
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Admittance Smart Switch SeriesManual
Rev 1.2, June 2008
SETUP PROCEDUREREMOTE VERSION
1. Mount the unit in its actual position. (see mounting procedure - page 9-�0) Make sure that external ground wire is connected between the outside ground screw on the Gladi-ator housing and the roof/wall/side of the silo/tank/vessel/chute. (For non metallic tanks make sure that external ground wire is connected between the same outside ground screw on the housing and the general plant ground potential.)2. Check where the actual level is relative to the probe. Make sure that product is not touching the probe - ideally it needs to be > 500mm away. (If the silo/vessel/tank/chute is very small you must ensure that the material is as far away as pos-sible - it must not be touching the probe).3. Turn the power onThe display will turn on and the failsafe relay will switch. The display will scroll through the follow-ing messages: Hawk, Amp SerialNo, Type, Amp Soft Ver, Device ID, SensorSerial, SensorModel, Sens SoftVer, Sensor Addrs, Gladiator System Amp. The unit will then go into operational mode displaying ‘Switch’ with a % value. This % value repre-sents the changing admittance reading. 4. Simple “1-minute” Setup - Follow the flow chart
QuickSet
Cal MountingYes / No
Relay ActionFailSafe Hi
UnLock0
Sensor Value0.0%
CAL
CALPress
Press
CAL
CAL
CAL
Press
Press
Press
Press CAL
CALPress
CAL
CAL
CAL
RUN
Press
Press
Press
PressTwice
Switch Point50%
Delay Adjust0.1S
Yes
50%
0.1S
FailSafe HiFailSafe Low
Select the Switch point (sensitivity)The output relay will switch at the entered % value. The default value of 50% will be suitable for detecting most media. For detection of products having low dieletric constant, select a lower % value and vice versa. A higher % value will require the product to come nearer to the probe or cover more of the probe before switching will occur. When the level falls the relay will switch back at half of the entered switch point % value.
Select the Time DelaySet the time to be used for both switch on and switch off delays (default: 0.� seconds). Maximum Delay is 40 seconds.
Cancel Influence of Mounting and/or BuildupDo not proceed with this step unless the product is not touching the probe. Ideally it needs to be > 500mm away.Select ‘Yes’ to start the mounting calibration. ‘Wait’ will be dis-played during the calibration for up to 30 seconds.Unit is now able to cancel the influence of the mounting and/or build-up. The % reading has been zeroed with the existing process conditions and probe history log has been cleared.
Select the required relay actionThe Relay can switch ‘ON’ or ‘OFF’ as the product approaches the probe and switch ‘ON’ or ‘OFF’ in response to an instrument failure. For details see page �4. Set the parameter to FailSafe Low or FailSafe Hi depending on your requirements.
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25
SOFTWARE MENUREMOTE AMPLIFIER
In Run Mode(A) Press and hold - interrupts normal operations and allows access
to software menu headings.
In Calibrate Mode(B) Steps into a menu selection to allow editing (down one level) (C) Saves selected value and moves onto the next menu item.
ENTERING DATAAll software adjustments are achieved via the four PUSHBUTTONS on the front panel.
In Run Mode(A) Scrolls up through operating diagnostics on display LCD.
In Calibrate Mode(B) Scrolls up through software parameters when browsing the
menus.
(C) Increases display value when editing a parameter.
In Run Mode(A) Scrolls down through operating diagnostics on LCD display.
In Calibrate Mode(B) Scrolls down through software parameters when browsing the
menus.
(C) Decreases display value when editing a parameter.
In Run Mode(A) Hides diagnostics if they are in view and returns to the standard
running display.
In Calibrate Mode(B) Steps out of a menu or selection (up one level). Parameter value
will be stored automatically when stepping up.
(C) Returns to running mode from the top level menu.
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Rev 1.2, June 2008
QuickSet Advanced
To Calibrate
UnLock0
Sensor Value0.0%
Advanced Menucovers less commonlyused or advancedparameters.
CAL
CALPress
Press
QuickSet Menu covers all parametersrequired for standardsetups.
On first start up there is no security code protection.
Press
CAL
Press
To QuickSetflow chart CAL
Press
To Advancedflow chart
Normal Running Display
to return to normal operationRUNPress
FLOW CHARTSOFTWARE TREE
SOFTWARE VERSION 7.�4
See page 26 See page 27
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Admittance Smart Switch SeriesManual
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27
FLOW CHARTQUICKSET
Relay 1 will switch at the entered Switch Pointvalue (default 50%) and switch back at half of thisvalue. Manual will be displayed if you have set the parameter ‘Switch Mode’ to Manual in Advanced menu. The Manual setting can only be removed or adjusted from the Advanced menu.
CAL
CAL
Relay ActionFailSafe Hi
Lock Code0
Relay Action (FailSafe Hi or FailSafe Low)
CAL Set switch delay time 0.1-40sec (default 0.1 sec).
Security code lock Adjustable 0-200Default 0
CAL
Calibrate mount will cancel the mounting influenceand zero the % reading with the existing processconditions. Probe history log will be cleared.Vessel must be empty before calibration. Yes / No
CAL
Default values/settings in bold and underlined
QuickSet
Switch Point50%
Delay Adjust0.1S
Cal MountingNo
CAL
CAL
CAL
CAL
CAL
CAL
*When CAL is pressed ‘ edit’ will flash on the bottom line of the display for a short time to indicatethat the parameter is being opened for editing.
(see page �4)
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FLOW CHARTADVANCED MENU
CAL
Auto - Switch point is set in QuickSet by the ‘Switch Point’ parameter. ‘Switch On’ = ‘Switch Point’, ‘Switch Off’ = Half of ‘Switch Point’ value (by default). ‘Switch On’ and ‘Switch Off’ can not be changed (view only) in Auto.Manual - ‘Switch On’ and ‘Switch Off’ values can be edited in Manual mode. Manual editing over-rides the QuickSet selected values.
CAL Relay switch point On (Default 50%)*Output relay in ‘State 2’ above this value.
CAL Relay switch point Off (Default 25%)*Output relay in ‘State 1’ below this value.
Manual(editable) *Only possible if manual selected
Auto(view only)
Advanced
Switch ModeAuto
Switch On50%
Switch Off25%
Default values/settings in bold and underlined
CAL
CAL
CAL
*Switch points are refered to as ‘On’ and ‘Off’ to reflect the most simply understood performance in FailSafe Lowmode. Actual relay state may be different according to setting of relay contact action.
Min Sensor %0.0%
Minimum Sensor % since last Reset Log (not adjustable).
Maximum Sensor % since last Reset Log (not adjustable).
Minimum temperature value sincelast Reset Log (not adjustable).
Maximum temperature value sincelast Reset Log (not adjustable).
View Log
Max Sensor %288.4%
Min Temp20.0C
Max Temp26.9C
CAL CAL
No
Yes View history log of probe% and temperature Yes / No
Continued next page (Reset Log)
(see page �4)
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29
FLOW CHARTADVANCED MENU
CALReset probe history log(Yes / No)Log will automatically reset when Cal Mounting is used in QuickSet to cancel mounting influences and re-zero the % reading.
Default values/settings in bold and underlined
Reset LogNo CAL
120048009600
192003840057600
ModbusHARTProfibus DPDeviceNet
1-255
Comms TypeModbus
CALDevice ID1
Baud Rate19200
CAL
CAL
CAL
CAL
CAL
Selection should not be changed unless required hardware is present.
CALDisplay Span: 0-100% change in displayed value will occur with the selected change of raw internal units.Changing of this parameter will change the value of the Switch Point (Switch On and Switch Off) values.
Back Light On
Display Span3 CAL
Display BacklightOn/Off
CAL CAL
From previous page
0. 0 - 40000 2. 0 - 20000 4. 0 - 5000 �. 0 - 30000 3. 0 - 10000 5. 0 - �000
(see part numbers - page 34-35)
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Admittance Smart Switch SeriesManual
Rev 1.2, June 2008
Normal0.0%
Press
Press
Press
Min: 0.0%0.0%
Press
Operation Mode
Current temperature inside probe housing (ºCelsius).
Programmed switch On / switch Off delay (seconds).
Minimum captured Sensor Value % since last historylog reset, or last Cal Mounting operation.
Normal / Comms Retry / Fail
Sensor Value0.0%
Temp: 23.3C0.0%
Delay: 0.1S0.0%
(Continued next page)
FLOW CHARTDIAGNOSTIC DISPLAYS (Remote type only)
The diagnostic displays appear on the top line of the LCD, after pressing the Up or Down push button when the Gladiator switch is in its normal running mode. The diagnostics provide the user with valuable performance feedback on how the instrument is performing whilst in operation. The measured reading Sensor Value (%) continues to be displayed on the second line of the LCD during diagnostic viewing on the top line. Ouput relays will continue to operate during diagnostic viewing.
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Admittance Smart Switch SeriesManual
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3�
SwOff: 25%0.0%
SwOn: 50%0.0%
Press
Press
Max: 72.9%0.0%
Percentage below which the Relay will be inState 1*.
Press
Sensor Value0.0%
Returns to
Percentage above which the Relay will be inState 2*.
*Switch points are refered to as ‘On’ and ‘Off’ to reflect the most simply understood performance in FailSafe Low mode. Actual relay state may be different according to setting of relay contact action.
Maximum captured Sensor Value % since last history log reset, or last Cal Mounting operation.
FLOW CHARTDIAGNOSTIC DISPLAYS
(see page �4)
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Admittance Smart Switch SeriesManual
Rev 1.2, June 2008
Laptop or PC Communicationsor PLC / DCS with
MODBUS RTU PortGosHawk Software for
inventory monitoring on PC
GSM NetworkorCDMA Network
Floatation Cells
Sultan AcousticWave Transmitter
Slurries
GladiatorAdmittance Switch
Sultan Acoustic Wave TransmitterSilo, bin levels, coal, plastic powder,
woodchip, sawdust, cement,clinker, iron ore, lime etc.
Orca Sonar InterfaceThickener, CCD
GSM or CDMA Network• Typically up to 31 transmitters or switches per string.• Maximum 250 transmitters or switches.• Using GSM/CDMA network, transmitters and switches can be
monitored, calibrated remotely.• Alarm status, diagnostics can be monitored.• Support from factory engineering for customer application problems.
Sultan Acoustic Wave TransmitterStockpiles, Stackers,
Reclaimers
Sultan AcousticWave SwitchBlocked Chute Detection
Sultan Smart TransducerFarm Tanks, Grain Terminals
Orca Sonar Interface Clari�er
SULTAN 234
SULTAN 234
Gladiator Admittance
Switch
Gladiator VibrationSwitch
GladiatorAdmittance Switch
Gladiator Admittance
Switch
MicrowaveLow Level
MicrowaveLow Level
Sultan Master/Slave Positioning System
GladiatorConductivitySwitch
GladiatorConductivitySwitch
(Limited Modbus query rate for Switches only)
Sultan AcousticWave Transmitter
MULTIDROP CONNECTIONS
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Admittance Smart Switch SeriesManual
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33
HawkLink GSM/CDMA communication device allows any authorized computer with a standard modem and GosHawkII software to dial in and calibrate, test or check in on the performance of the connected Hawk product. The HawkLink device can be wired to the standard communication terminals of the Hawk products.
Remote connection worldwide!
ADVANCED REMOTE COMMUNICATIONGSM/CDMA
Remote technical support and complete commissioning of equipment in applica-tions is possible via our GSM/CDMA module and allows monitoring and adjustment of settings no matter what corner of the world.
32 33 Sultan 234 Series
Admittance Smart Switch SeriesManual
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TROUBLESHOOTINGREMOTE VERSION
Operation Setup Check
After final adjustment it is advisable to check the performance of the probe relative to your entered settings.
Ensure there is no mounting influence. When calibrating the mounting of the unit, there should be no product within at least 500mm of the probe. After cali-brating the unit the Sensor Value (%) should read approximately 0.0% with no product near or touching the probe.
Allow infeed to occur and note the Sen-sor Value (%) change (if there is any) - as the level gets closer to the probe the Sensor Value (%) number will increase and continue to increase as the product gets closer to, touches and covers the probe.
The Gladiator is capable of switching repeatably and reliably without product contacting the probe for a wide variety of materials. Some very low dielectric materials may need to touch the probe to be detected.
The Sensor Value (%) will reach its maximum after the probe is covered - but the Switch Point can be set at any value less then the maximum. It is rec-ommended to select the set point more than �0% below the maximum value seen with material touching the probe.
For instance the following readings may occur during filling:
Sensor Value (%)- Before filling 0.0%- Filling starts 0.7%- Filling continue 4.9%- Filling continue 27.5%- Material approaching probe 48.5%- Material contacts probe 96.5%- Material covers probe 285.7%
A. You may choose to leave the Switch Point at the default 50%. The Gladiator will switch reliably without contact of the material to the probe.
B. You may choose to adjust the Switch Point to �00% to switch when the prod-uct contacts the probe.
By default the Switch Off % is set at �/2 of the Switch Point. You may wish to adjust this to a higher or lower number. This is adjustable in the Advanced Menu by selecting Switch Mode - Man-ual. You can then manually select your Switch On and Switch Off values.
In general, you should not choose the Max Sensor % (Max) value nor the Min Sensor % (Min) value as the Switch Point.
If possible, always have the Switch On % at a value of at least �0% less than the Max Sensor % (Max) value and Switch Off at least �0% more than the Min Sensor % (Min).
If the % change on the display is too small then the Display Span parameter in the Advanced menu can expand the display resolution (select a larger num-ber - smaller raw range) and vice versa. Changing the Display Span will change Switch Point value.
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35
PART NUMBERINGSMART PROBE VERSIONAS2100 Gladiator Admittance Switch - Smart Probe Power Supply B 24 Vdc standard (7-30Vdc) U Universal AC power supply (80-260Vac input) and 7-30Vdc Output Options S Switch only, � level relay, Modbus Z Special Request Housing S Standard Powder Coated, Diecast with glass lid C Corrosion Resistant, stainless steel housing Guard Length (excludes �00mm ground length) 1 �50 mm (5.9”) Z Special Request Temperature 1 Maximum 80ºC (�76ºF) 2 Maximum 150ºC (302ºF) Temperature extension length 150 mm (5.9”), Teflon 3 Maximum 250ºC (482ºF) Temperature extension length 250 mm (9.8”), Teflon 4 Maximum 450ºC (842ºF) Temperature extension length 350 mm (�3.7”), Ceramic Probe Type 1 Standard rod (non-insulated) 2 Insulated rod 3 Cable (non-insulated) Mounting TN07 3/4” NPT Thread (not available with high temp ceramic version) TB07 3/4” BSP Thread (not available with high temp ceramic version) TN�0 �” NPT Thread (not available with high temp ceramic version) TB�0 �” BSP Thread (not available with high temp ceramic version) TN�5 �.5” NPT Thread TB15 �.5” BSP Thread TZ Special Thread Request FA2 2” Flange ANSI (Class �50) FD2 2” Flange DIN 50 (PN 40) FJ2 2” Flange JIS (�0K) FZ Special flange request Approvals A22 ATEX 22 (Pending) X Standard CE Approved (P)Probe (C)Cable Length P30 - 300mm (��.8”) P50 - 500mm (�9.6”) P�00 - �000mm (39.3”) C�00 - �000mm (39.3”) C200 - 2000mm (78.7”) C300 - 3000mm (��8.�”) For longer consult factory
AS2100 B S S 1 1 1 TB15 X P30
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Rev 1.2, June 2008
Remote Amplifier GSA Remote Gladiator System Amplifier Housing S Standard polycarbonate electronics housing Power Supply B 24 Vdc standard (�2-30Vdc) C 48Vdc U Universal AC power supply (80-260Vac input) and 7-30Vdc Output Options S Switch only, � level relay, � failsafe relay, Modbus I HART Isolated, � level relay, � failsafe relay D Profibus DP, 1 level relay, 1 failsafe relay P Devicenet, � level relay, � failsafe relay Z Special RequestGSA S B S
Remote ProbeAS2200 Remote Gladiator Admittance Probe Housing S Standard Powder Coated, Diecast with glass lid C Corrosion Resistant, stainless steel housing Guard Length (excludes �00mm ground length) 1 �50 mm (5.9”) Z Special Request Temperature 1 Maximum 80ºC (�76ºF) 2 Maximum 150ºC (302ºF), temperature extension length 150 mm (5.9”), Teflon 3 Maximum 250ºC (482ºF), temperature extension length 250 mm (9.8”), Teflon 4 Maximum 450ºC (842ºF), temperature extension length 350 mm (�3.7”), Ceramic Probe Type 1 Standard rod (non-insulated) 2 Insulated rod 3 Cable (non-insulated) Mounting TN07 3/4” NPT Thread (not available with high temp ceramic version) TB07 3/4” BSP Thread (not available with high temp ceramic version) TN�0 �” NPT Thread (not available with high temp ceramic version) TB�0 �” BSP Thread (not available with high temp ceramic version) TN�5 �.5” NPT Thread TB15 �.5” BSP Thread TZ Special Thread Request FA2 2” Flange ANSI (Class �50) FD2 2” Flange DIN 50 (PN 40) FJ2 2” Flange JIS (�0K) FZ Special flange request Approvals A22 ATEX 22 (Pending) X Standard CE Approved (P)Probe (C)Cable Length P30 - 300mm (��.8”) P50 - 500mm (�9.6”) P�00 - �000mm (39.3”) C�00 - �000mm (39.3”) C200 - 2000mm (78.7”) C300 - 3000mm (��8.�”) For longer consult factory
AS2200 S 1 1 1 TB15 X P30
PART NUMBERINGREMOTE VERSION
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37
SPECIFICATIONS
Operating Voltage• 7 - 30Vdc (residual ripple no greater than �00mV)• 80 - 260Vac 50/60Hz
Power Consumption• <0.8W @ 24Vdc• <5VA @ 240Vac• <3VA @ ��5Vac
Communications• GosHawk, Modbus• Remote version also with HART, Profibus DP and DeviceNet (options)• Multidrop mode can address �-250 units over 4 wires
Relay Output: (1) SMART (2) Remote• Form ‘C’ (SPDT) contacts, rated 5A at 240Vac resistive • Remote failsafe test facility for one relay.
Measurement Range• 0.2pF - �00nF
Resolution• 0.0� pF
Electronic Accuracy• 0.05 pF
Stability• 0.0�% / °C
Operating Temperature• Remote electronics -40°C (-40°F) to 80°C (�76°F)• Smart Probe -40°C (-40°F) to 450°C 842°F)*• Remote Probe -40°C (-40°F) to 450°C (842°F)*
Probe/Amplifier Separation• up to 500m (1640ft) using specified exten- sion cable
Cable type between Amplifier and Probe• 4 conductor shielded twisted pair instrument cable.Conductor size dependent on cable length. BELDEN 3084A, DEKORON or equivalent.Max: BELDEN 3084A = 500m (�640 ft)Max: DEKORON IED�83AA002 = 350m (��50 ft)
Maximum Operating Pressure• 2 BAR
Display (Remote version only)• 2 line x �2 character alphanumeric LCD• Backlight standard
Memory - Remote• Non-Volatile (No backup battery required)• >�0 years data retention
Enclosure Sealing• Smart Probe IP67• Remote Electronics IP65 (Nema 4x)• Remote Probe IP67
Cable Entries BSP process mounting• 2 x M20 glandsNPT process mounting• 2 x 3/4” NPTF threaded adaptorsRemote3 x 20mm (0.8”), � x �6mm (0.6”) knock outs
Mounting• 3/4” NPT or BSP Thread• �” NPT or BSP Thread• �.5” NPT or BSP Thread• 50mm (2”) Flange (ANSI, DIN or JIS patterns available)
Remote Test InputPress to test (used to check for malfunction of unit from remote position, PLC, SCADA etc)
*correct temperature range probe must be specified when ordering Patents Pending
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DIELECTRIC CONSTANTS TABLE
DielectricMaterial ConstantGlycerine 47.0Glycerol 43.0Glycol 35.6Heptane 1.9Heptanoic Acid 2.5Hexane 1.9Hydrogen Bromide 3.8Hydrogen Chloride 4.6Hydrogen Cyanide 95.4Hydrogen Fluoride 84.0Hydrogen lodide 2.9Hydrogen Peroxide 84.2Hydrogen Sulfide 5.8Hydrazine 52.9lodine 118.0Isobutyl Alcohol 18.7Kerosene 1.8Lead Oleate 3.2Lonone 10.0Menthol 3.95Mesityl Oxide 15.4Methanol 33.6Methyl Alcohol 33.0Methyl Ether 5.0Methyl Ether Ketone 18.4Mineral Oil 2.1Nephthyl Ethyl Ether 3.2Nitroethane 19.7Nitromethane 39.4Octane 1.96Octyl Alcohol 3.4Octylene 4.1Oleic Acid 2.46Oil, Oiive 3.1Oil, Peanut 2.2Oil, Transformer 2.2
For other materials contact the factory
DielectricMaterial ConstantAcetal 3.6Acetic Acid 6.1Acetone 17.7Acetyl Acetone 23.1Acetyl Bromide 16.5Allyl Alcohol 21.0Allyl Bromide 7.0Allyl Choloride 8.2Allyl lodide 6.1Ammonia 15.5Amyl Alcohol 11.2Amyl Bromide 6.3Amyl Choloride 6.6Amyl Ether 3.1Amyl lodide 6.9Amyl Nitrate 9.1Arsenic Tribromide 9.0Arsenic Trichloride 12.4Arsenic Triiodide 7.0Asphalt 2.65Benzene 2.3Benzil 13.0Benzoyl Chloride 22.1Benzyl Alcohol 13.0Benzyl Chloride 6.4Boron Bromide 2.6Bromine 3.1Butane 1.4Butyl Chloride 9.6N Butyl lodide 6.1Iso Butyl lodide 5.8Cable Oil 2.2Camphene 2.7Carbon Dioxide 1.6Carbon Disulphide 2.6Carbon Tetrachloride 2.2
DielectricMaterial ConstantCastor Oil 2.6Camphene 2.3Cement 2.1Chloracetic acid 12.3Chlorine 2.0Chloroform 5.5Creosol 10.6Cyclohexane 2.0Deuterium 1.3Deuterium Oxide 78.3Dichloracetone 14.0Dichlorobenzene 2.8Dichloroethane 16.7Diethyl Sulfide 7.2Dimethyl Ethyl 11.7Dimethyl Sulfide 6.3Dimethyl Sulfate 55.0Dowtherm 3.3Ethanol 24.3Ethyl Acetate 6.4Ethyl Amyl Ether 4.0Ethyl Benzene 2.5Ethyl Benzoate 6.0Ethyl Cyclobutane 1.9Ethylene Chloride 10.5Ethylene Cyanide 58.3Ethylene Glycol 37.0Ethylene Oxide 13.9Ethyl lodide 7.4Ethyl Nitrate 19.7Ethyl Silicate 4.1Fly Ash 2.6Formic Acid 58.5Freon 12 2.4Freon 11 3.1Freon 113 2.6
DielectricMaterial ConstantPalmitic Acid 2.3Pentane 1.8Phenol 9.9Phenol Acetate 6.9Phosgene 4.7Phosphorus 4.1Polyethylene chips 1.3Polyethylene powder 1.4Propyl Acetate 6.3Propyl Alcohol 21.8Propyl Benezene 2.4Pyridine 12.5Reburned Lime 2.2Sand (Dry) 4.8Sodium Chloride 6.1Sodium Oleate 2.7Succinic Acid 2.4Sodium Chloride 6.1Sulphur 3.4Sulphur Dioxide 17.6Sulfuryl Chloride 10.0Sulphur Trioxide 3.6Teflon Powder 1.3Teterabromiethane 7.1Thionyl Bromide 9.1Thionyl Chloride 9.3Titanium Tetrachloride 2.8Toluene 2.4Trichloroxoluene 6.9Trimetylbenzene 2.2Trimethyl Borate 8.2Urethane 3.2Valeric Acid 2.6Vinyl Ether 3.9Water 80.0Xylene 2.4
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Rev 1.2, June 2008
DECLARATION OF CONFORMITYManufacturer’s Name: HAWK MEASUREMENT SYSTEMS PTY LTD
Manufacturer’s Address: �5–�7 Maurice CourtNunawading, Vic.Australia 3�3�
declares that the product Gladiator Variable Admittance Level Switch series
Models AS2000, AS2�00, AS2200, AS22�0, and GARP.
conform to the following product specifications:
Low Voltage Directive: 73/23/EECAmendment Directive: 93/68/EECEMC Directive: 89/336/EECATEX Directive: 94/9/EEC
Standards in whole or in part to which conformity is declared:
Normative Documents: EN 6�326: �997 +Amendment �: �998 + Amendment 2:200�EN 6�0�0-�:200�BS EN 500�4:�998EN 5028�-�-�:�998
Standards: IEC �000-3-2: �995IEC �000-3-3: �994IEC �000-4-2: �995IEC �000-4-3: �995IEC �000-4-4: �995IEC �000-4-5: �995IEC �000-4-6: �996IEC �000-4-��: �994
Supplemental Information:
The product herewith complies with the requirements of Low Voltage Directive 73/23/EEC, AmendmentDirective 93/68/EEC, and EMC Directive 89/336/EEC, when the probe is installed to monitor material in aclosed metal vessel, and carries the CE-marking accordingly. The Remote amplifier is safe for operationin Category 3 hazardous locations (Zone 2/22) and the Integral and Remote Probes have been designedto operate in Cat � and 2 (Zone 20/2�) dust locations. The ATEX marking code is II 3 GD IP67 T65ºC.
Signature:
Name: Colin Prohasky
Position: Engineering Manager
Date: �0 October 2007
Place: Melbourne, Australia.
HAWK MEASUREMENT SYSTEMSPTY. LTD. A.C.N. 006 782 449
15-17 MAURICE COURTNUNAWADING VIC. 3131
P.O. BOX 286 NUNAWADINGVIC. 3131 AUSTRALIA
EMAIL: [email protected]: +61-3 9873 4750
FAX: +61-3 9873 4538 (Sales/Engineering) FAX: +61-3 9873 4384 (Accounts/Production)
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Hawk Measurement Systems (Head Office)15-17 Maurice CourtNunawading VIC 3131AustraliaPhone: +61 3 9873 4750Fax: +61 3 9873 [email protected]
Hawk Measurement 7 River StreetMiddleton, MA 01949USAPhone: +1 888 HAWKLEVEL (1-888-429-5538)Phone: +1 978 304 3000Fax: +1 978 304 [email protected]
For more information and global representatives: www.hawkmeasure.com
Represented by:
Contacts
Part no. DOC-ADMITTANCE-MAN
Rev 1.2, June 2008