advanced solutions for the process industries
TRANSCRIPT
Advanced Solutions for the Process Advanced Solutions for the Process IndustriesIndustries
Petr Niedoba Petr Niedoba –– EMEA Solutions ConsultingEMEA Solutions Consulting
Today’s Agenda
• About Honeywell • Customer Challenges • Advanced Solutions Can Help • Outcome-based Consulting Approach
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• Outcome-based Consulting Approach • Advanced Solutions Portfolio • Customer Experience• The Honeywell Difference
Honeywell Today
Aerospace
Automation and Control Solutions (ACS)
31%43%
3
• A Fortune 100 company – $36B in sales• 122,000 employees in over 80 countries• Over $1.5B spent annually on R&D
Performance Materials & TechnologiesTransportation Systems
10%
16%
Diverse Businesses, Technologies and Products
Honeywell ACS Today
Automation and Control Solutions (ACS) 34%38%
• $15B in sales
ACS Portfolio of Businesses:
•• Process Solutions Process Solutions (HPS)(HPS)• Building Solutions• Life Safety
43%
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14% 14%
Synergy in R&D, Products and Customers
• Life Safety • Scanning and Mobility• Environmental & Combustion
Controls• Security Group• Sensing and Control
Strengths:• Installed base (>$16B)• Global coverage • Applications and domain knowledge
• Legacy system evolution• Innovative technology• Project execution capability
Honeywell Process Solutions (HPS)
World World leaderleader in automation solutions for the process industries
Customer Offering:
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Advanced Solutions
Field Solutions
Migration, Maintenance Services
Greenfield Services
Our Business is Aligned to Better Meet Customer Needs
Provides automation solutions for new plants, led by Oil & Gas, BioPharma,
Chemicals in emerging regions.
Provides products (field devices, sensors, wireless
controllers) sold direct & thru channels. Enabler for Performance Services.
Provides maintenance services and technology modernization to enable existing plants to run
smoothly.
Provides services and software which enhance the
performance of a plant beyond original expectations.
Honeywell is Well Known for Process Automation
Automation & Control
Plant Performance Solutions
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Lifecycle Services
Field Instruments& Sensors
Leverage Your Investment in Automation Systems
Now Get to Know Our Advanced Solutions
Industrial Compliance
Manufacturing Execution
Process Simulation for Plant Design
Process Simulation for Operator Training
Control & Performance Monitoring
Blending & Movement Automation
Energy Management
Automation & Control
Plant Performance Solutions
7 Unleash the Full Value of Your Infrastructure Investment
Collaborative Environments
Remote Collaboration
Alarm Management
Execution Systems
Process Optimization
Emissions & Environmental Management
Advanced Process Control
Supply Chain Management
Reliability and Asset Management
Field Instruments & Sensors
Lifecycle Services
How will demand
influence my production?
How do I How can I
Customer Challenges
9 Successfully Answering these Questions Drives Value
better manage my
assets?
How do I ensure safe & stable operations?
How can I enable my workforce?
How can I comply with industry & government regulations?
Safety Reliability Efficiency
Delivering on the Goals of Operational Excellence
Sustainability
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Is my plant as safe as it could be from
process incidents?
How can I maintain my assets to ensure they
are truly reliable?
Is my supply chain properly aligned for
faster and better decision making?
Can I extend asset lifecycle, optimize performance and
protect the environment?
Solution Suite for Transforming Plant & Business Performance
Our Customers’ Challenges
Starved for INFORMATION
Drowning in DATA
Increasingly Complex Operations
Skilled Resource Shortage
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Managing the Bottom Line
Managing Compliance
Market Variability & Speed of Change
Faster, Better Decisions
Do More with Less & Do it Better than Ever
Industries We Serve
MMM Oil & GasAdvanced Solutions
applications are installed at more than 50005000 sitessites , with
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Pulp & Paper
Chemical
Refining & PetroChemical Regulated Industries
Power
more than 50005000 sitessites , with more than 150,000 users daily150,000 users daily
Advanced Solutions Can Help… Like No Other
• HPS Advanced Solutions is the world’s world’s largest providerlargest provider of advanced software and services to the process industries*
• No other industry provider can match our broad portfolio of applications and broad portfolio of applications and servicesservices
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Global
Multiple Industries
Local
servicesservices
• No other industry provider has the strength of over 1500 experts with over strength of over 1500 experts with over 15,000 man years of experience15,000 man years of experience
• No other partner has has the consulting the consulting capabilities to help you unlock value in capabilities to help you unlock value in your plant your plant (>$5B US in measurable benefits has been added to our customers’ bottom-line)
Unique Domain Expertise & Industry Proven Technology*According to 2010 ARC Advisory Group report
Experienced
Broadest Portfolio
Consultant-Led: Understanding Needs & Value
•• Advanced SolutionsAdvanced Solutions has the industry domain expertise to help overcome challenges anddiscover real value available
• Uncovers and analyzes options and best path forward
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forward
• Consulting capabilities unmatched by any other industry partner
Creating Value & Delivering Return on Investment
Better Process PerformanceBetter Process Performance• Advanced applications and
services for better operations management and process optimization
• Asset Management
Process Performance Solutions
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• Asset Management
• Off-sites Management
• Engineering & Operator Effectiveness
• Process Optimization
Improve Process Performance
World Class Asset Management
What is it?What is it?
• Solution to improve reliability and asset management
• Integrates all aspects of plant maintenance and operations -people, processes and
Key ProductsKey ProductsAsset ManagerDowntime ReporterField AdvisorEquipment Condition MonitorIBM Maximo
In
sta
lls
18 Improve Process Performance
people, processes and technologies - through a single comprehensive solution.
400+
In
sta
lls
Abitibi, Amerada Hess, Barrick, BHP Billiton, BP, ExxonMobil, Marathon, NOVA, Rio Tinto, Suncor, Teck Cominco, Ultramar
Sele
ct
Cu
sto
mers
Fact Honeywell has partnered with IBM and SKF to
deliver enterprise wide asset management solutions
World Class Off-sites Automation
Key ProductsKey ProductsBlending SuiteMovement Automation Suite
200+ sites, 700+ applications
In
sta
lls
• Solutions that deliver complete planning, execution, and performance monitoring of off-sites blending and movement operations
• Optimizes in-line blending and
What is it?What is it?
19 Improve Process Performance
representing >25% of world refining capacity
In
sta
lls
BP, Caltex, Chevron, Citgo, ConocoPhillips, ENAP, ExxonMobil, Marathon Oil, MiRO, MOL, PetroChina, PetroPlus, Petronas, PetroVietnam, Saudi Aramco, Shell, Sinopec, S-Oil, Suncor Energy, TOTAL, Valero
Sele
ct
Cu
sto
mers
Fact Blending and movement solutions earned one
refinery a cost savings of almost $0.45 per barrel
• Optimizes in-line blending and improves safety & reliability
• Used in refinery off-sites, terminals and other tank farms
World Class Engineering & Operator Effectiveness
• Solution to improve operator skill levels and achieve operator competency
• Operator training simulator enables effective transfer of knowledge and
Key ProductsKey ProductsUniSim Operations Suite (for training)UniSim Design Suite (process design)
525+
In
sta
lls
What is it?What is it?
20 Improve Process Performance
effective transfer of knowledge and skills
• Helps avoid upsets and ensure safe and reliable operations
In
sta
lls
Abitibi, Alcoa, Chevron, ConocoPhillips, Delesto, GeorgiaPacific, BHP Billiton, BP, LyondellBasell, Qatar Gas, Saudi Aramco, Petronas, ExxonMobil, Marathon, NOVA, Suncor, Shell
Sele
ct
Cu
sto
mers
*According to 2010 ARC Advisory Group report
Fact Honeywell is the world’s #1 provider of
operator training simulators to the process industries*
World Class Process Optimization
• Solutions to optimize process performance and efficiency
• Helps protect plant uptime and safety by reducing losses caused by poor alarm and control performance
What is it?What is it? Key ProductsKey ProductsAdvanced Process ControlAlarm Management SuiteControl Performance Monitor
3500+
In
sta
lls
21 Improve Process Performance
poor alarm and control performance • Improves profitability by increasing
production and decreasing costs
In
sta
lls
MMM: Alcoa*, CodelcoO&G: Shell*, BP, Enterprise Products, Woodside, SyncrudeRefining: ExxonMobil*, ConocoPhillips, Sinopec, IOCL, Tesoro, PDVSA, Saudi AramcoChemicals: Sasol, Petronas, Dow*, Dupont*, Idemistu, SABIC,Braskem, BASF*, Bayer Material Sciences
Sele
ct
Cu
sto
mers
Fact Control magazine readers recognized
Honeywell as the best choice for Alarm Management in 2011
*Enterprise/Corporate Agreements
Better Business PerformanceBetter Business Performance• Advanced applications and
services to better manage business complexity, elevate production and optimize the supply chain
Business Performance Solutions
22 Improve Business Performance
• Collaborative Manufacturing
& Intelligence
• Operations Excellence
• Supply Chain Optimization &
Production Management
World Class Collaborative Manufacturing
• Solutions that increase collaboration and visibility of information across the enterprise
• Enables faster, more effective decision making
Key ProductsKey ProductsRemote Collaboration & Control CentersUniformance PHDIntuition CoreOperational InsightBusiness Hiway (ERP integration)
What is it?What is it?
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decision making• Helps you better anticipate,
collaborate and act on plant data
Improve Business Performance
Business Hiway (ERP integration)
2500+
In
sta
lls
Alcoa, Statoil, ExxonMobil, Suncor, BHP Billiton, Chevron, Sasol, Reliance, Agrium, Freeport LNG, PetroChina
Sele
ct
Cu
sto
mers
Fact Honeywell is partnered with SAP to help
customers bridge the gap between enterprise and plant data
World Class Operations Excellence
Key ProductsKey ProductsWell Performance MonitorPOMSnetProduction Control CenterOperations Management SuiteMobile Equipment MonitorEnergy Dashboard
• Solutions that improve productivity and efficiency of operations
• Enables more accurate monitoring of operations for better decision making
• Improves energy efficiency and
What is it?What is it?
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Energy Dashboard
1400+
In
sta
lls
Atlantic LNG, Tesoro, Total, Qatar Gas, BHP Billiton, BP, ExxonMobil, Marathon, NOVA, Rio Tinto, Suncor, Codelco, Ultramar
Sele
ct
Cu
sto
mers
Fact Honeywell can help you significantly reduce
emissions at your plant – proven up to 25% reduction
• Improves energy efficiency and reduces costs
Improve Business Performance
World Class Supply Chain Optimization
Key ProductsKey ProductsProduction Management SuiteProduction Intelligence OptiVisionMatrikon Mine to PortSupply Chain Management Suite
• Solutions that improve production efficiency and overall results
• Enables faster, more effective decision making
• Improves inventory management
What is it?What is it?
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*According to 2010 ARC Advisory Group report
1300+
In
sta
lls
Atlantic LNG, Grupos Lotos, Qatar Gas, BHP Billiton, BP, ExxonMobil, Marathon, NOVA, Rio Tinto, Suncor, Teck Cominco, PDVSA S
ele
ct
Cu
sto
mers
Fact Honeywell is #1 provider of
Manufacturing Execution Systems (MES) in the process industries*
• Improves inventory management• Improves production tracking
Improve Business Performance
World Class Project Execution
•• Advanced Solutions’Advanced Solutions’ project execution is truly world class and a key advantage over other vendors
• Delivery is on time & on budget reducing overall project risk
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• Execution ranges from very small to over $100M multi-country projects
• Local delivery and support through Honeywell offices in over 80 countries reduces risk
Over 1000 projects executed on time & on budget in recent years
Improve Performance Across the Enterprise
Alliances with SAP and Microsoft
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help ensure data and application connectivity from your sensors to your boardroom, regardless of the control system or applications used
The End Result - Business Excellence
28 Consulting & Solutions ���� Business & Operational Excellence
Potential Benefits to Be Realized*
• Reduce incidents by up to 40% • Increase operator competency• Support continuous improvement
Improve Safety
• Improve plant availability 3-8%• Preserve and extend asset life• Reduce maintenance costs 3-5% • Improve customer service 5-15%
Improve Reliability
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• Reduce offspec material up to 50%• Reduce transition material up to 30%• Reduce catalyst consumption up to 1%• Improve throughput 2-8% • Reduce energy use 5-10%• Improve forecast accuracy 4-20%• Reduce inventory 15-30 %• Reduce demurrage by 10-15%
Improve Efficiency
• Reduce green house gas emissions by 25% • Ensure compliance standards • Reduced total cost of ownership • Reduce energy consumption through
improved efficiency
Improve Sustainability
* Results based on past customer experience
Typical Return on Investments are 3 Months to 1 Year
>$5B US in measurable benefits has been >$5B US in measurable benefits has been added to our customers’ bottomadded to our customers’ bottom--lineline
The Honeywell Difference
• World Leader in Advanced SolutionsAdvanced Solutions– Unmatched technology & industry domain
expertise
• Out-Come Based Consulting– Uncovers your options to determine the
best path forward
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best path forward
• World Class Technology – Solutions developed & delivered specifically
for each industry– Vendor neutral solutions
• World Class Project Execution – Proven on-time & on-budget delivery
reduces risk – Local project and lifecycle services
Thank You For Your Time!
Global
Multiple Industries
Local
Experienced
Broadest Portfolio