advancements in paint system design
DESCRIPTION
Presented by Dominic Zerilli at TOPCON 2008.TRANSCRIPT
ADVANCEMENTS IN ADVANCEMENTS IN PAINT SYSTEM PAINT SYSTEM
DESIGNDESIGNPresented By:Presented By:
Dominic ZerilliDominic ZerilliSales ManagerSales Manager
Thierica Equipment CompanyThierica Equipment Company
GOALSGOALS The growing challenges for The growing challenges for
manufactures to stay manufactures to stay competitive and profitable has competitive and profitable has driven new advancements in driven new advancements in paint system design. paint system design.
The goal of this presentation is The goal of this presentation is to demonstrate how to apply to demonstrate how to apply these advancements to gain a these advancements to gain a competitive advantage. competitive advantage.
TOPICAL OUTLINETOPICAL OUTLINE Competitive Competitive
DriversDrivers Resulting PositionResulting Position Design InitiativesDesign Initiatives Incremental Incremental
CapacityCapacity Part FlexibilityPart Flexibility
Material Material DiversityDiversity
Modular ConceptModular Concept Lean Design Lean Design Risk ReductionRisk Reduction ConclusionConclusion
COMPETITIVE DRIVERSCOMPETITIVE DRIVERS
The industrial market influences The industrial market influences that bring about a change in the that bring about a change in the way companies manufacture way companies manufacture products.products.
COMPETITIVE DRIVERSCOMPETITIVE DRIVERS Slowing EconomySlowing Economy Global Market InfluencesGlobal Market Influences Consolidation of ManufacturingConsolidation of Manufacturing
RESULTING POSITIONRESULTING POSITION Reduced Capital Reduced Capital International FacilitiesInternational Facilities Lower Volume ProgramsLower Volume Programs Increased Part and Material Increased Part and Material
DiversityDiversity
DESIGN INITIATIVESDESIGN INITIATIVES
Apply a combination of new and Apply a combination of new and proven technologies in a way proven technologies in a way that elevates equipment design that elevates equipment design to meet customers ever to meet customers ever changing needs. changing needs.
DESIGN INITIATIVESDESIGN INITIATIVES Lower Cost and Capacity Lower Cost and Capacity
SystemsSystems Part and Material FlexibilityPart and Material Flexibility Modular Mobile DesignModular Mobile Design Lean Design EconomiesLean Design Economies Risk ReductionRisk Reduction
INCREMENTAL CAPACITYINCREMENTAL CAPACITY
Reduce the size and complexity Reduce the size and complexity of a given system while of a given system while providing a common design providing a common design platform to add capacity with platform to add capacity with speed and ease.speed and ease.
INCREMENTAL CAPACITYINCREMENTAL CAPACITY Reduced Initial Capital Reduced Initial Capital
InvestmentInvestment Add Capacity Without DowntimeAdd Capacity Without Downtime Reduced Floor SpaceReduced Floor Space Shorter Equipment Lead TimesShorter Equipment Lead Times Standardized “Made to Order” Standardized “Made to Order”
DesignDesign
LARGE SYSTEM LARGE SYSTEM ARRANGEMENTARRANGEMENT
MULTI SYSTEM MULTI SYSTEM ARRANGEMENTARRANGEMENT
SINGLE CELL EXAMPLESINGLE CELL EXAMPLE
Completed System Ready For Run Off
SINGLE CELL EXAMPLE SINGLE CELL EXAMPLE
Compact Fanuc Wall Mounted Robot
Palletized Design Concept
PART FLEXIBILITYPART FLEXIBILITY
The ability to process a wide The ability to process a wide range of part sizes and range of part sizes and geometries with the most geometries with the most efficient application methods.efficient application methods.
PART FLEXIBILITYPART FLEXIBILITY Robotic Application MethodsRobotic Application Methods Variable Part ArrangementVariable Part Arrangement Part StabilityPart Stability Automatic Style Change Automatic Style Change
ROBOT CONFIGURATIONSROBOT CONFIGURATIONS
Ceiling, Wall, and Floor Mounting
Increased Sizing Choices
Premium Options Become Standard
ROBOT ROBOT CONFIGURATIONSCONFIGURATIONS
Dual Head Plasma Treatment
Fanuc Material Handling Robot
PART ORIENTATIONPART ORIENTATION Part geometry drives orientation Part geometry drives orientation
for optimum results.for optimum results. The conveyor adapts to the part The conveyor adapts to the part
geometry instead of having to geometry instead of having to arrange the parts to arrange the parts to accommodate conveyor accommodate conveyor limitations.limitations.
PART ORIENTATIONPART ORIENTATION
Horizontal or Vertical Placement Horizontal or Vertical Placement Spinning, or Indexing MovementSpinning, or Indexing Movement Any combination of above Any combination of above
HORIZONTAL PARTHORIZONTAL PART
Conveyor Cross Section
Pallet AttachmentRisers
Pallet Attachment
Stabilizing Pins
VERTICAL PARTVERTICAL PART
Pallet Attachment
SPINNING PARTSPINNING PART
Spindle Attachment
INDEXING PARTINDEXING PART
Part Mount
90 Degree Index Unit
CONVEYOR DESIGNCONVEYOR DESIGN
Large Pitch Heavy Duty ChainLoad Stabilizing Cart
Sturdy Tube Frame Track
APPLICATION EXAMPLEAPPLICATION EXAMPLE
MATERIAL DIVERSITYMATERIAL DIVERSITY
The ability to apply a wide range The ability to apply a wide range of coatings within a single of coatings within a single application cell without cross application cell without cross contamination or material waste.contamination or material waste.
MATERIAL DIVERSITYMATERIAL DIVERSITY Automatic Applicator ChangesAutomatic Applicator Changes Independent Material SupplyIndependent Material Supply Off Line Color Change Off Line Color Change
WATER OR SOLVENTWATER OR SOLVENT
ID Paint Applicator Pneumatic Gun Changer
OD Paint Applicator
POWDER OR LIQUIDPOWDER OR LIQUID
Sand Spreader
Powder Applicator
Fluid Applicator
WATER WASH BOOTH WATER WASH BOOTH DESIGNDESIGN
Independent Sludge Removal Module
100% Water Turnover per Minute
Less Than 20 Seconds of Resident Time
MODULAR IS SMARTERMODULAR IS SMARTER
Build equipment in pre-Build equipment in pre-assembled structural modules assembled structural modules for ease of installation and for ease of installation and increased mobility.increased mobility.
MODULAR IS SMARTERMODULAR IS SMARTER Structural IntegrityStructural Integrity Interlocking Method Interlocking Method Pre-assembled Pre-assembled Mobile CapacityMobile Capacity
TUBE FRAME TUBE FRAME CONSTRUCTIONCONSTRUCTION
Welded Steel Base Frame
Stainless Steel Skinned Interior
Coated Exterior Panels
CONNECTION POINTSCONNECTION POINTS
Four Section Bolt Pattern
Ductwork Section Flange
SLUDGE REMOVAL SLUDGE REMOVAL MODULEMODULE
MADE TO GOMADE TO GO
Modules Built to Fit Standard Flat Bed
BUILT TO MOVEBUILT TO MOVE
Robot Mounted In Module
SEA CONTAINER READYSEA CONTAINER READY
Modules Fit a Sea Container For Global Shipment
THE LEAN ADVANTAGETHE LEAN ADVANTAGE Common System DesignCommon System Design Standardized Spare PartsStandardized Spare Parts Global Cross TrainingGlobal Cross Training Smaller FootprintSmaller Footprint
GREEN RESULTSGREEN RESULTS Reduced Paint ConsumptionReduced Paint Consumption Lower Energy RequirementsLower Energy Requirements Decreased Exhausted Air VolumeDecreased Exhausted Air Volume Longer Equipment Life Longer Equipment Life
REDUCE RISK REDUCE RISK Process QualificationProcess Qualification Equipment QualificationEquipment Qualification Paint Production Sample PartsPaint Production Sample Parts Ensure Launch SuccessEnsure Launch Success
PRE-QUALIFY YOUR PRE-QUALIFY YOUR PROCESS PROCESS
Off Line Robot Programming
PRE-QUALIFY YOUR PRE-QUALIFY YOUR PROCESSPROCESS
Confirm Cost Justification
SEEING IS BELIEVINGSEEING IS BELIEVING
Completely Built and Tested Prior to Shipment
SAMPLES BEFORE SAMPLES BEFORE DELIVERYDELIVERY
The Comfort of Running Sample Parts During Pre-Qualification
CONCLUSIONCONCLUSION Surviving change requires a Surviving change requires a
focused approach.focused approach. Implement a paint system that Implement a paint system that
meets the challenge, utilizing meets the challenge, utilizing new advancements to provide a new advancements to provide a solution that is appropriate for solution that is appropriate for your specific business needs. your specific business needs.
THIERICA EQUIPMENT THIERICA EQUIPMENT COMPANYCOMPANY
Concepts For The Future Concepts For The Future
Presented by Dominic Presented by Dominic ZerilliZerilli
Thank you for your Thank you for your attention.attention.