advancing what’s possible: additive metals · part consolidation and 3d printing’s design...

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Why additive metals? Additive metals are the future of 3D printing and additive manufacturing, serving applications across a huge range of industries — with new techniques and applications being developed every day. Annual revenue (1) Available technologies Benefits of additive metals New applications are being developed every day, but here’s a look at how additive metals are being used in a broad range of industries. Using additive metals ADDITIONAL SOURCES 1. Wohler’s Report 2019 I 2. energy.gov l 3. nasa.gov StratasysDirect.com Gas turbine engine components Swirlers / mixers Stators Energy $260.2 million $183.4 million 2017 2018 Conformal cooling channels Custom decorative components Manifolds Optimized light-weight structural components Suspension assemblies High performance engine components Dental restorations Training tools Orthopedic implant devices Surgical tools and guides Heat exchangers Injectors Combustor liners Rocket fuel nozzles Complex bracketing Fuel nozzle Research and development Across all industries Functional prototyping Spare / obsolete parts Turbomachinery Automotive Crash structures Aerospace Medical NASA produced an additive metal rocket engine fuel pump, using 45% fewer parts than pumps made with conventional manufacturing. (2) 45% Available materials Stainless Steel 17-4 PH Cobalt Chrome CoCrMo Stainless Steel 316L INCONEL ® 625 Aluminum AlSi10Mg INCONEL ® 718 Titanium Ti64 MONEL ® K500 Complex structures Intricate metal parts previously difficult or impossible to produce with conventional manufacturing can be produced faster and more cost-effectively. Part / assembly consolidation Reduce required parts and manufacturing costs by consolidating assemblies. Weight reduction Part consolidation and 3D printing’s design freedom results in a lighter part. Waste reduction Only the required material is used to create a part. In powder-bed technologies, leftover powders can be reused. Pump and valve components Downhole tool components Impeller Direct Metal Laser Sintering Electron Beam Melting Selective Laser Melting Direct Metal Laser Melting Laser Cusing Copper C18150 Advancing what’s possible: additive metals

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Page 1: Advancing what’s possible: additive metals · Part consolidation and 3D printing’s design freedom results in a lighter part. Waste reduction Only the required material is used

Why additive metals?

Additive metals are the future of 3D printing and additive manufacturing, serving applications across a huge range of industries — with new techniques and applications being developed every day.

Annual revenue (1)

Available technologies

Bene�ts of additive metals

New applications are being developed every day, but here’s a look at how additive metals are being used in a broad range of industries.

Using additive metals

ADDITIONAL SOURCES1. Wohler’s Report 2019 I 2. energy.gov l 3. nasa.gov

StratasysDirect.com

Gas turbine engine components

Swirlers / mixers

Stators

Energy

$260.2million

$183.4million

2017

2018

Conformal cooling channels

Customdecorative

components

Manifolds

Optimizedlight-weight

structuralcomponents

Suspension assemblies

Highperformance

enginecomponents

Dental restorations

Training tools

Orthopedic implantdevices

Surgicaltools and

guides

Heat exchangers

Injectors

Combustor liners

Rocket fuel nozzles

Complex bracketing

Fuelnozzle

Research and development

Across all industries

Functional prototyping

Spare / obsolete parts

Turbomachinery

Automotive

Crash structures

Aerospace Medical

NASA produced an additive metal rocket engine fuel pump, using 45% fewer parts than pumps made with conventional manufacturing.(2)

45%

Available materials

Stainless Steel 17-4 PH

Cobalt Chrome CoCrMo

Stainless Steel 316L

INCONEL® 625

Aluminum AlSi10Mg

INCONEL® 718

Titanium Ti64

MONEL® K500

Complex structures

Intricate metal parts previously dif�cult or

impossible to produce with conventional

manufacturing can be produced faster and

more cost-effectively.

Part / assembly consolidation

Reduce required parts and manufacturing costs

by consolidating assemblies.

Weight reduction

Part consolidation and 3D printing’s design

freedom results in a lighter part.

Waste reduction

Only the required material is used to create a part.

In powder-bed technologies, leftover powders

can be reused.

Pump and valve

components

Downhole toolcomponents

Impeller

Direct Metal Laser Sintering

Electron Beam Melting

Selective Laser Melting

Direct Metal Laser Melting

Laser Cusing

Copper C18150

Advancing what’s possible: additive metals