advantages of filtration in printing reduce down time reduce waste reduce maintenance environmental...
TRANSCRIPT
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Advantages of Filtration in Printing
• Reduce down time
• Reduce waste
• Reduce maintenance
• Environmental benefits
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Down time
• Weekly dumping of fount and cleaning system
• Loss of production
• Wages during down time
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Reduce waste
• Wastage of stock
• Wastage of fountain solution
• Reduce amount of waste disposal
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Reduce maintenance
• Cleaner dampening system
• Reduce contamination of press
• Better performance
• Cost saving in maintenance
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Environmental benefits
• Less contaminated fluid voided
• Reduce water consumption
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Advantages of LTI IQ UV Filtration• Easy to install• Inexpensive consumables• Microprocessor control• Controls biological contamination• Temperature of circulating solution
unaffected• Manufactured in Australia• Certified equipment • All components replaceable• Amortisation over short period (18
months)
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LTI IQ UV Filtration Unit (Alcohol Free Dampening Sheet Fed and Webs)
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Control Panel
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Filtration media
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Easy but secure access
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Easy to install
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Produced in Australia
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Front and side view: stainless steel and powder coated
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Calculate Advantage and Amortisation
• Period between dumping dampening solution
• Down time on press (from full production to full production)
• Cost of equipment per hour
• Total of dampening solution
• Cost of fountain solution per litre
• Alcohol per litre (Alcohol Free = “0”)
• RO Water Cost per Litre (RO Free = “0”)
• Alcohol percentage (Alcohol Free = “0”)
• Fount percentage in dampening solution
• Cost of other additives in dampening solution
• Cost per litre disposal of waste dampening solution
• Labour cost per hour (Printers)
• Labour cost per hour Assistant or maintenance staff
• Cost of LT IQ UV or LT IQ Filtration System
With the following information value of filtration can be calculated
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Typical Scenario• System of 160 litres total volume
• Process takes 2.0 hours
• Currently dumping every 7 days with LT IQ Filtration 60 days
• 3 x Staff (2 @ $25 per hour 1@ $40 per hour)
• Down time 2.5 hours (Cost of equipment per hour $200.00)
• Fount per litre $8.00
• Alcohol Free
• Fount at 3%
• Disposal of waste dampening solution @ $0.20 per litre
• Cost of LT IQ Filtration $10,500
• Cost of LT IQ Consumables at change $65.00
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Saving with LT IQ Filtration
is $30,484.73 per year
($83.75 per day)
Includes amortisation of LTI IQ Filtration Unit over 18 months.After 18 months savings are at $36,141.04 per annum.
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ACN : 086458442
Tim Roberts, Directorm: +61 419 536 761e: [email protected]: +61 2 9684 6630f: +61 2 9638 6321
Steve Terry, Technical Printingm: +61 428 550 511e: [email protected] w: +61 2 9684 6630f: +61 2 9638 6321
http://www.lti.com.au