aero – aircraft design and systems group current status

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1 Aero – A ircraft De sign and Systems Gro up Current Status Prof. Dr.-Ing. Dieter Scholz, MSME 09-03-26

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1

Aero – Aircraft Design and Systems Group

Current Status

Prof. Dr.-Ing. Dieter Scholz, MSME

09-03-26

2

Aero: Projects and Activities

• FLECS• Green Freighter• ALOHA• PAHMIR• Efficient Airport 2030 (Aviation Cluster Hamburg)• CARISMA• MOZART - Health Monitoring of Fuel Cell Systems in Aviation

• Training on Airbus A320 System Simulators• Short Courses:

– Aircraft Design– Introduction to Aeronautical Engineering

3

Aero – Aircraft Design and Systems Group

• Aero is part of:

Research Focal Point Aeronautical Engineering

Department of Automotive and Aeronautical Engineering

Faculty of Engineering and Computer Science

• Aero's aim is to guide research assistants to cooperativedissertations and to conduct funded projects in research, development and teaching (short courses).

4

Aero – Aircraft Design and Systems Group

Emphasis of our work is on:• Aircraft Design• Aircraft Systems• Flight MechanicsCurrent projects with partner organisations:• Green Freighter• ALOHA, Efficient Airport 2030 (Aviation Cluster Hamburg)• PAHMIR• CARISMA• MOZARTPast projects with partner organisations:• FLECS

5

Cooperative Dissertations

Dipl.-Ing. Kolja Seeckt

(Green Freighter)

Dipl.-Ing. Francisco Gómez Carrasco

(ALOHA)

Dipl.-Ing. Mihaela Niţă(CARISMA)

6

Aero – Aircraft Design and Systems Group

Presently two short courses are being offered.

• Aircraft Design

Next course: May 2009 (one week)

• Introduction to Aeronautical Engineering

Next course: June 2009 (one week)

7

Aero – Aircraft Design and Systems Group

Research assistants at Aero:

Dipl.-Ing. Kolja Seeckt (Green Freighter)

Dipl.-Ing. Francisco Gómez Carrasco (ALOHA)

Dipl.-Ing. Mike Gerdes (PAHMIR)

Dipl.-Ing. Mihaela Niţă (CARISMA)

Dipl.-Ing. Philip Krammer (Fuel Cell Integration)

8

Aero – Aircraft Design and Systems Group

Information available on the WWW:

http://bibliothek.ProfScholz.de

• Digital Library: Student Projects, Thesis Work

http://Aero.ProfScholz.de

• Reports@Aero

http://server_at_Aero.ProfScholz.de

• News

9

FLECSFunctional Model Library of theEnvironmental Control Systems

• Total: 648 k€

• HAW: 162 k€

• 2 years

• Partners:

Airbus, CeBeNetwork

• Sponsors:

Cities of Hamburg & Bremen

10

Functional Simulation of the Environmental Control System and the Cabin=> FLECS Database

Graphical User Interface• Parameter Input Masks• Main GUI→ Cockpit GUI, Display GUI→ Interactive Mode, Batch Mode

Support all Phases in the Design Processes• Pre Design• Simple Dynamics• Detailed Dynamics

Investigation of a large Number of System Architectures

=> Optimum Architecture

11

Component Classes

• Ambient Conditions

• Aircraft Boundaries

• Flow Resistances

• Flow and Pressure Sources

• Volumes

• Area models

• Mixing Unit

• Heat Exchangers

• Air Cycle Machine and Air Compressor

• Ram Flow

• Vapor Cycle Systems

• Sensors

• Controls

12

Example: Airconditioning Pack

• Air Cycle Machine

(Compressor, Turbine)

• Heat Exchangers

• Water Separator

13

o

β

From the Block Diagram ...

14

... to the Simulation of Detailed Dynamics

MATLAB/Simulink• C-Code Generation• Real-Time Capability→ Hardware in the Loop Testing

15

GFGreen Freighter

• Total: 646 k€

• HAW: 234 k€

• 3 years

• Partner:

Airbus, TU Braunschweig, Bishop GmbH

• Sponsors:

Federal Ministry of Education and Research

1010

10 10

2020

20 20

1010

10 10

2020

20 20

1010

10 10

2020

20 20

16

Aim of the project

• Investigations on environmentally friendly and cost effective freighter aircraft configurations

• “Environmentally friendly” due to:– Low fuel consumption

– Low emissions (CO2, NOx)

– Future fuels (Liquid hydrogen – LH2, Synfuel, Biofuel)

– Low noise level

17

No crew(UAV-operation) kerosene in

wing tanks

Unpressurizedfuselage

Fuel tankswith liquid hydrogen

Cargo on two decks(no passengers)

Design analysis

18

Tools• PreSTo:

Aircraft Preliminary Sizing Tool

Requirements

Trade-off studies

Aircraft configuration

Propulsion system

Sizing

Cabin / fuselage

...

Operating costs

Three-view drawing

Constraint diagramm

0,000

0,100

0,200

0,300

0,400

0,500

0,600

0,700

0,800

0,900

0 100 200 300 400 500 600 700 800

Wing loading [kg/m²]

Thru

st-to

-wei

ght r

atio

[-]

2. SegmentDurchstartenStartReiseflugLandung

Design point

19

• PrADO:

Preliminary Aircraft Design and Optimization

Tools

Problem focused program libraries

(Analysis and synthesis models of particular discipline)

Database system DMS

Geometry

Aerodynamics

Propulsion

Performance

Structu

re,

W eight,

CG

Flight

characteristics

Operating costs

(DOC)

Check with

constraints

Convergency check

of related

Design parameters

okay ?

no

yes

Input

o Mission

o Aircraft concept

o Regulations

Input

Output

Output

o optimized Version

o Performance data

o Economic efficiency

Design analysis

(Feasibilitystudy)

Optimization

Parameter variation

Problem focused program libraries

(Analysis and synthesis models of particular discipline)

Problem focused program libraries

(Analysis and synthesis models of particular discipline)

Problem focused program libraries

(Analysis and synthesis models of particular discipline)

Database system DMS

Database system DMS

Geometry

Aerodynamics

Aerodynamics

Aerodynamics

Propulsion

Propulsion

Propulsion

Performance

Performance

Performance

Structu

re,

W eight,

CGStru

cture,

W eight,

CGStru

cture,

W eight,

CG

Flight

characteristics

Flight

characteristics

Flight

characteristics

Operating costs

(DOC)Operating costs

(DOC)Operating costs

(DOC)

Check with

constraintsCheck with

constraintsCheck with

constraints

Convergency check

of related

Design parameters

okay ?

nono

yesyes

Input

o Mission

o Aircraft concept

o RegulationsInput

o Mission

o Aircraft concept

o Regulations

InputInput

OutputOutput

Output

o optimized Version

o Performance data

o Economic efficiency

Output

o optimized Version

o Performance data

o Economic efficiency

Design analysis

(Feasibilitystudy)

Design analysis

(Feasibilitystudy)

Design analysis

(Feasibilitystudy)

Optimization

Optimization

Optimization

Parameter variation

Parameter variation

Parameter variation

20

21

ALOHAAircraft Design for Low Cost Ground Handling

• Total: 510 k€

• HAW: 140 k€

• 2 years and 4 month

• Partner:

Airbus, Airport Research Center GmbH, Hamburg Airport

• Sponsor:

Federal Ministry of Education and Research

22

Background

• Low Cost Airlines (LCA) fly today with mostly Boeing B737 und Airbus A320.

• Ryanair was the first European LCA founded in 1985.

• The B737 was developed in the 60th, the A320 in the 80th - also still at a time, where LCA requirements were not included intothe aircraft design.

• Aircraft manufacturers started to work on replacements for themodels B737 and A320.

• ALOHA helps to include LCA requirements already from the start into the development of the successors of current single aisleaircraft.

23

Turn Around Time and Cost Reduction

• New aircraft designs (lower sill height, ...)• Faster boarding and deplaning (new door arrangement)• Simpler baggage loading (moving belt, sliding carpet, ...)• Autonomous boarding (integrated stairs, ...)• Autonomous push-back• Autonomous taxiing• New handling operations• Less airport charges

24

TU Delft University of Stuttgart

New Aircraft Designs (Previous Studies)

25

PAHMIRPreventive Aircraft Health Monitoring forIntegrated Reconfiguration

• Lead: Airbus

• HAW: 195 k€

• 3 years

• Partners:

Airbus, Philotech

• Sponsors:

Cities of Hamburg

26

Two topics in the area of aircraft cabins and cabin systems:a) the reconfiguration of cabins,

cabin modules and componentsb) error detection and diagnostic systems

for preventive maintenanceof cabin systems.

Work Structure

27

CARISMAAircraft Cabin and Cabin System RefurbishingOptimization of Technical Processes

• HAW: ??? k€

• 3 years

• Partners:

ELAN GmbH

28

Training on Airbus A320 System Simulators

29

Short Course: Aircraft Design

30

Summary

• Aero: Aircraft Design and Systems Group• FLECS• Green Freighter• ALOHA• PAHMIR• Efficient Airport 2030 (Aviation Cluster Hamburg)• CARISMA• MOZART

• Training on Airbus A320 System Simulators• Short Courses:

– Aircraft Design– Introduction to Aeronautical Engineering