aeroquip® convoluted teflon® hose

Aeroquip®

Convoluted Teflon® Hose

Combines the routing flexibility of light weight rubber hose with the temperature range and fluid compatibility of Teflon® hose.

2 EATON Aerospace Group TF100-21D April 2013

EATON Aerospace Group TF100-21D April 2013 3

AE641 Hose, AE441/AE443 Hose, AE541 Hose & AE841 Hose Design Features 2 - 3

Flared Fittings 4

Hose Assemblies/Swivel Flared to Swivel Flared 5

Flareless Fittings 6

Hose Assemblies/Swivel Flareless to Swivel Flareless 7

Assembly Hose Part Number Information 8

Table of Contents


Design Features

• Increase flexibility — excellent for use where a tight bend radius is required

• Lightweight

• Crimpfittingdesignpro-vides excellent retention and sealing characteristics

• Operatingtemperatures: -65ºF to +400ºF

(-54ºC to +204ºC)

• TSOC53a,TypeAandTypeCandTSOC75, TypeII-A-S/Papprovals

• Availablewithintegral siliconefireprotectioncover and integral polyesterchafeguard

• Availableinwidesize range, -4 through -32

• QualifiedtoAS620 and AS1055

• Availablewithflaredandflareless style end fittings (mates with AS4395 and AS33514 end connections)

• ContactEatonforotherendfittingdesignoptions.

Construction: Convoluted Teflon inner tube with conductive innerliner.Corrosionresistantstainless steel wire braid reinforcement.

Application: Hydraulic return, fuel, engine oil and coolant lines foraircraftandgroundsupportapplications.

Operating Temperature Range: -65ºF to +400ºF (-54ºC to +204ºC)

Basic Specification: AS620; TSOC53a,TypeA;TSOC75,TypeII-A-S/Papprovals.

AE641 Hose

Construction: AE641 hose overlaid with a blue braided chafeguard cover of tough polyesteryarn.



Basic Specification: AS620 standardswiththeexceptionofuppertemperaturerangelimits;TSOC53a,TypeA;TSOC75,TypeII-A-S/Papprovals.

AE541 Hose

Construction: AE641 hose with an integral cover of silicone rubbercompound.



Basic Specification: AS620; AS1055,TypeIIb,ClassB; TSOC53a,TypeCandTSOC75,TypeII-A-S/P-Fapprovals.

AE441/AE443 Hose

Construction: AE641 hose overlaid with a thin wall integral cover of silicone rubber compound.



Basic Specification: AS620; AS1055,TypeIIb,ClassB; TSOC53a,TypeC;TSOC75,TypeII-A-S/P-Fapprovals.

AE841 Hose


Design Features

Minimum Bend Radius Comparison

Hose Dimensions and Performance Data

HOSE FITTING

AE641 Hose O.D.(Max.)



AE841 HoseO.D.(Max.)

AE541 HoseO.D.(Max.)

HoseI.D.(Min.)

MinimumBendRadius (inches)

Vacuum Data(max.inchesHg.)

OperatingPressure(PSI/MPA)

Proof Pressure (PSI/MPA)

MinimumBurstPressure(PSI/MPA)

AE641HoseWt. (Lb./In.)(Kgs/M)





-4 -6 -8 -10 -12 -16 -20 -24 -32

Alldimensionsininches.

Minimumbendradiusvaluesshownareforstandardoperatingpressures.ContactEatonforreducedbendradiusrecommendationsatloweroperatingpressures.

Hose Size

-4-6-8-10-12-16-20-24-32

1.252.252.883.003.755.006.257.5010.00

2.004.004.625.506.507.3811.0014.00

—

AS620(AE641 Hose)

MIL-H-25579(Conventional Smooth Bore)

ContactEatonforalternativefittingmaterials.

Standard Fitting Material Specifications

Nut—CRES,AMS5639(304)

Wire—CRES,AMS5685(305)

Nipple—CRES,AMS5639(304)forsizes-6through-10

Nipple—CRES,AMS5659(15-5PH)forsizes-12through-32

Socket—CRES,AMS5639(304)

.477 .587 .787 .882 1.092 1.325 1.558 1.820 2.357

.76 .860 1.055 1.150 1.385 1.610 1.840 2.120 —

— — — — — — — — 2.520

.693 .803 1.003 1.098 1.308 1.485 1.774 1.980 —

.532 .640 .840 .950 1.150 1.377 1.625 1.900 2.400

2.75 .355 .520 .600 .790 .990 1.220 1.490 1.980

1.25 2.25 2.88 3.00 3.75 5.00 6.25 7.50 10.00

28 28 28 28 28 28 20 12 5

1000 1000 1000 1000 1000 1000 1000 750 2506,89 6,89 6,89 6,89 6,89 6,89 6,89 5,17 1,72

2000 2000 2000 1800 1800 1800 1800 1500 500

27,58 27,58 24.82 24,82 24,82 24,82 24,82 20,68 6,894000 4000 3600 3600 3600 3600 3600 3000 1000

13,79 13,79 13,79 12,41 12,41 12,41 12,41 10,34 3,45

.008 .008 .013 .017 .026 .032 .040 .050 .066,143 ,142 ,231 ,303 ,463 ,570 ,712 ,890 1,775

— — — — — — — --- .113 2,014.017 .019 .028 .032 .043 .049 .068 .070 —,304 ,341 ,500 ,570 ,770 ,876 1,216 1,240

.022 .025 .035 .041 .055 .068 .075 .090 —,393 ,445 ,625 ,729 ,979 1,214 1,335 1,607

.009 .013 .018 .019 .035 .044 .054 .057 .072,161 ,232 ,329 ,339 ,625 ,786 ,964 1,018 1,286


Flared Fittings

Fittingsareorderedbycombininganippleassemblyandsocket.Ordereachbypartnumber.Example:

SocketmustbeorderedunderEaton’spartnumberAE24204/AE33767(lettersizecodeisthesameasnippleassembly).

SocketAE24204(Sizecode:EthroughJ)SocketAE33767(Sizecode:KthroughR)

NippleAssemblyPartNumberSocket Part Number

AE24850G + AE24204G

Nipple Assembly

Max.A

C Nom.D

-4-6-8-10

-12-16-20-24-32

-4-6-8-10

-12-16-20-24-32

-4-6-8-10

-12-16-20-24-32

AE24850EAE24850GAE24850HAE24850J

AE36900KAE36900MAE36900NAE36900PAE36900R

AE25093EAE25093GAE25093HAE25093J


AE25092EAE25092GAE25092HAE25092J


Hose Size

Min.H

R* ThreadT

HexY

Weight** (lbs.)

Straight

AE24850 E, G, H, J

Straight

AE36900 K through R

AE25093 E, G, H, J

45° Elbow

45° Elbow

AE37091 K through R

90° Elbow

AE25092 E, G, H, J

90° Elbow

AE36902 K through R

1.191.271.411.58

1.671.752.092.192.33

1.751.821.902.15

2.392.503.003.153.47

1.581.631.691.94

2.262.392.903.083.46

.37

.38

.43

.50

.57

.60

.64

.74

.92

.37

.38

.44

.50

.37

.38

.44

.50

.57

.63

.64

.77

.92

————

—————

.389

.479

.509

.573

.625

.682

.802

.8681.032

.770

.9711.0141.176

1.3781.5321.8302.0332.484

.170

.271

.360

.479

.650

.8541.1001.3251.840

.170

.271

.360

.479

.596

.7951.0261.2581.720

.170

.271

.360

.479

.596

.7951.0261.2581.720

————

—————

.375

.500

.500

.625

.844

.9691.1881.3751.750

.375

.500

.500

.625

.844

.9691.1881.3751.750

.4375-20UNJF

.5626-18UNJF

.7500-16UNJF

.8750-14UNJF

1.0625-12UNJ1.3125-12UNJ1.6250-12UNJ1.8750-12UNJ2.5000-12UNJ

.4375-20UNJF

.5625-18UNJF

.7500-16UNJF

.8750-14UNJF


.4375-20UNJF

.5625-18UNJF

.7500-16UNJF

.8750-14UNJF


.56

.69

.881.00

1.251.501.812.132.75

.56

.69

.881.00

1.251.501.812.122.75

.56

.69

.881.00

1.251.501.812.122.75

.16

.10

.17

.22

.35

.48

.711.081.71

.07

.10

.17

.23

.36

.52

.741.101.67

.07

.11

.17

.27

.38

.56

.801.191.98


Max.A=Maximumlengthoffitting,includingsocket,whenfittingisassembledonhose.Nom.D=Nominaldropdimensions.Toleranceis±.035”onbenttubefittings.*R=Radiusofelbowmeasuredtocenterline.**Weight=nippleassemblyplussocket(nominal).

.57

.63

.64

.77

.92


Hose Assemblies/Swivel Flared to Swivel Flared

-4 thru-32

-4 thru-32

-4 thru-32

-4 thru-32

-4 thru-32

-4 thru-32

A BAE641 Hose Assembly Base No.

AE441 Hose (Silicone Cover) Assembly Base No.

Hose Size

Configurations AE541 Hose (Polyester Chafeguard) Assembly Base No.

AE841Hose (Thin Wall Silicone Cover) Assembly Base No.

Nipple A Part No.

Nipple B Part No.

Straight to Straight

Straight to 45°

Straight to 90°

45° to 45°

45° to 90°

90° to 90°

AE1010556

AE1010557

AE1010558

AE3948

AE3949

AE3950

AE1010565*

AE1010566*

AE1010567*

AE3954*

AE3955*

AE3956*

AE1010573

AE1010651

AE1010652

AE3972

AE3973

AE3974

AE1014077**

AE1014078**

AE1014079**

AE5553**

AE5554**

AE5555**

AE24850(-4 thru -10)

AE36900(-12 thru -32)

AE24850(-4 thru -10)

AE36900(-12 thru -32)

AE24850(-4 thru -10)

AE36900(-12 thru -32)

AE25093(-4 thru -10)

AE37091(-12 thru -32)

AE25093(-4 thru -10)

AE37091(-12 thru -32)

AE25092(-4 thru -10)

AE36902(-12 thru -32)

AE24850(-4 thru -10)

AE36900(-12 thru -32)

AE25093(-4 thru -10)

AE37091(-12 thru -32)

AE25092(-4 thru -10)

AE36902(-12 thru -32)

AE25093(-4 thru -10)

AE37091(-12 thru -32)

AE25092(-4 thru -10)

AE36902(-12 thru -32)

AE25092(-4 thru -10)

AE36902(-12 thru -32)

*ContactEatonfor-32(AE443)hoseassemblypartnumbers. Seepage8forhoseassemblypartnumberinformation.**Notavailablein-32size.


Flareless Fittings (NAS 1760)

Distance to Sealing PointSocketmustbeorderedseparatelyunderEaton’spartnumberAE24204/AE33767(lettersizecodeisthesameasnippleassembly).

SocketAE24204(Sizecode:EthroughJ)SocketAE33767(Sizecode:KthroughR)

Nipple Assembly

Max.A

C Nom.D

-4-6-8-10

-12-16-20-24-32

-4-6-8-10

-12-16-20-24-32

-4-6-8-10

-12-16-20-24-32

AE24851EAE24851GAE24851HAE24851J


AE25094EAE25094GAE25094HAE25094J


AE24981EAE24981GAE24981HAE24981J


Hose Size

Min.H

R* ThreadT

HexY

Weight** (lbs.)

Straight

AE24851 E, G, H, J

Straight

AE34231 K through R

AE25094 E, G, H, J

45° Elbow

45° Elbow

AE36007 K through R

90° Elbow

AE24981 E, G, H, J

90° Elbow

AE36008 K through R

1.271.341.521.70

1.881.982.522.502.61

1.841.842.032.36

2.472.913.403.804.09

1.581.531.722.00

2.172.573.093.413.71

.17

.16

.18

.20

.20

.13

.14

.07

.28

.17

.16

.18

.20

.20

.13

.14

.07

.28

.17

.16

.18

.20

.20

.13

.14

.07

.28

————

—————

.484

.540

.606

.736

.739

.9371.051.2741.407

.8991.0001.1491.413

1.4801.9122.2182.6833.012

.170

.271

.360

.479

.646

.8541.0881.3251.808

.170

.271

.360

.479

.596

.7951.0261.2581.720

.170

.271

.360

.479

.596

.7951.0261.2581.720

————

—————

.375

.375

.500

.625

.750

.9691.1881.3751.750

.375

.375

.500

.625

.750

.9691.1881.3751.750

.4375-20UNJF

.5625-18UNJF

.7500-16UNJF

.8750-14UNJF


.4375-20UNJF

.5625-18UNJF

.7500-16UNJF

.8750-14UNJF


.4375-20UNJF

.5625-18UNJF

.7500-16UNJF

.8750-14UNJF


.56

.69

.881.00

1.251.501.812.132.75

.56

.69

.881.00

1.251.501.812.132.75

.56

.69

.881.00

1.251.501.812.132.75

.06

.11

.18

.24

.38

.53

.811.161.81

.05

.11

.20

.27

.42

.57

.841.281.71

.06

.12

.19

.27

.43

.62

.911.381.86


Max.A=Maximumlengthoffitting,includingsocket,whenfittingisassembledonhose.Nom.D=Nominaldropdimensions.Toleranceis±.035”onbenttubefittings.*R=Radiusofelbowmeasuredtocenterline.**Weight=nippleassemblyplussocket(nominal).

K=GaugepointlocationperNAS1760

K

.16

.16

.19

.20

.23

.30

.30

.37

.37

.11

.12

.13

.14

.16

.21

.21

.26

.26

.16

.16

.19

.20

.23

.30

.30

.37

.37


Hose Assemblies/Swivel Flareless to Swivel Flareless (NAS 1760)

AE1010559

AE1010560

AE1010561

AE3951

AE3952

AE3953

AE1010562*

AE1010563*

AE1010564*

AE3957*

AE3958*

AE3959*

AE1010653

AE1010654

AE1010655

AE3975

AE3976

AE3977

AE1014089**

AE1014090**

AE1014091**

AE5565**

AE5566**

AE5567**

AE24851(-4 thru -10)

AE34231(-12 thru -32)

AE24851(-4 thru -10)

AE34231(-12 thru -32)

AE24851(-4 thru -10)

AE34231(-12 thru -32)

AE25094(-4 thru -10)

AE36007(-12 thru -32)

AE25094(-4 thru -10)

AE36007(-12 thru -32)

AE24981(-4 thru -10)

AE36008(-12 thru -32)

AE24851(-4 thru -10)

AE34231(-12 thru -32)

AE25094(-4 thru -10)

AE36007(-12 thru -32)

AE24981(-4 thru -10)

AE36008(-12 thru -32)

AE25094(-4 thru -10)

AE36007(-12 thru -32)

AE24981(-4 thru -10)

AE36008(-12 thru -32)

AE24981(-4 thru -10)

AE36008(-12 thru -32)

*ContactEatonfor-32(AE443)hoseassemblypartnumbers. Seepage8forhoseassemblypartnumberinformation.**Notavailablein-32size.

-4 thru-32

-4 thru-32

-4 thru-32

-4 thru-32

-4 thru-32

-4 thru-32

A BAE641 Hose Assembly Base No.

AE441 Hose (Silicone Cover) Assembly Base No.

Hose Size

Configurations AE541 Hose (Polyester Chafeguard) Assembly Base No.

AE841Hose (Thin Wall Silicone Cover) Assembly Base No.

Nipple A Part No.

Nipple B Part No.

Straight to Straight

Straight to 45°

Straight to 90°

45° to 45°

45° to 90°

90° to 90°


Hose Assembly Part Number Information

Assembly LengthAssembly length is measured from sealing surface to sealing surface.Whendefiningthepartnumberlength,measurethelengthfromgaugepointtogaugepointofNAS1760flarelessfittings.The“K”dimensionsonpage6showthe difference between overall length and length to gauge point.Withelbowfittings,themeasuringpointistheintersection of the centerline of the elbow with the face of the sealingsurface.

Assembly Length Tolerances

Uptoandincluding18inches: ±.125

Above 18 inches, to andincluding36inches: ±.250

Above 36 inches, to andincluding50inches: ±.500

Above50inches: ±1% of length

Rotational Angle MeasurementOnassemblieswithanelbowfitting on each end, measure therotationangleasshown.The index angle will follow the basicstylehoseassemblypartnumberindicated(seeexamplefor“doubleelbow”assemblies).In all cases, the angle should beexpressedin3digits.Forexample,35°shouldbewrittenas035.Iftheangledesiredis0°,specify000.

Hose AssembliesToproperlyspecifythecorrecthoseassembly,usethesimplenumberingsystembelow.Straightandsingleelbowassembliesareidentified by the number beginning with AE101 and double elbow assemblies are identified by a number beginning with AE39XX or AE55XX.Anyassemblycanbeorderedusingthesenumbers.

Examples:

Straight and Single Elbow Hose Assemblies

AE101XXXX G 0184

Basenumberforallstraight and single elbow assemblies

SizeCode(seebelow)

Assembly length, in inches, always four digits; last digit indicates fractional length in 1/8’s of aninch.

Double Elbow Hose Assemblies

AE39XX G 0184 -035

Basenumberforall double elbow assemblies.

SizeCode(seebelow).

Assembly length, in inches, always four digits; last digit indicates fractional length in 1/8’s of an inch.

Elbowpositionangle,expressedinthreedigits.

HoseDashSize 4 6 8 10 12 16 20 24 32

LetterCode E G H J K M N P R


FAILUREORIMPROPERSELECTION,USE,ORASSEMBLYOFTHEPRODUCTSANDCOMPONENTSFORAPPLICATIONSDESCRIBEDHEREINCANRESULTINPOSSIBLEPROPERTYDAMAGE,PERSONALINJURYORDEATH.This document and any other related information from Eaton® Aeroquip® or its affiliates and authorizeddistributors,provideproductoptionsforconsiderationbyUsershavingtechnicalexpertisewiththeseproducts.Due to the wide variety ofapplicationsandoperatingconditionsfortheseproductsandcomponents,theUserissolelyresponsibleformakingthefinalselectionoftheproductsandensuringthatallperformance,safety and warning requirements fortheUser'sintendedapplicationaremet.Eaton®Aeroquip® recommends that Eaton® Aeroquip® hose, fittings orassemblyequipmentmustbeused only with other Eaton® Aeroquip® hose, fittings or assemblyequipment,andEaton

Aeroquipand/oritsaffiliatesdisclaim any obligation or liability (including all incidental and consequential damages)to the extent Eaton® Aeroquip® hose, fittings or assembly equipmentisusedwithanyothermanufacturer'shose,fittingsorassemblyequipmentorintheevent that Eaton®Aeroquip® recommendedprocessesandproductinstructionsforhoseassembliesarenotfollowed.Theproductsdescribedherein,includingproductfeatures,specifications,designs,andavailability are subject to change atanytimewithoutnotice.

Copyright©2013EatonTeflon® is a registered trademark of DuPontAll Rights ReservedCopyingorEditingisForbiddenFormNo.TF100-21D(SupersedesAA42A)April2013

Eaton Aerospace Group Fluid & Electrical Distribution Division 300 South East Avenue Jackson, Michigan 49203-1972 Phone: (517) 787 8121 Fax: (517) 789 2947

EatonAerospaceGroup9650JeronimoRoadIrvine, California 92618Phone:(949)4529500Fax:(949)4529555www.eaton.com/aerospace

aeroquip® convoluted teflon® hose

Documents