afm - enfasco, inc. fastening sys.pdf · 2016. 3. 17. · hi-lite/hi-lok collar driver assembly...

INSTALLATION TOOLING

rev —8001

BASE BASE SPACER USED BASE AND SPACERCONFIGURATION PART NO. PART NO. WITH COMBINATION DATA

G39A HLB1229 --- HLA2078-( )A “A” base fits STDG39A with clamp and

upset total strokelimited to 0.375inch maximum.

LA RAM HLB1170 HLB1283 HLA2078-( )E “E” base fits LA RAMUses clamp stroke

only. No upset stroke.

HLA2078Universal Collarmatic Driver

For G39A or La Ram Type Drill Riveter

HLA2078UNIVERSAL COLLARMATIC DRIVER FOR G39A OR LA RAM TYPE DRILL RIVETER

8.00"

6.22"

12.00" APPROX

2.90"

.840" DIA. (-312, -343).940 DIA. (-437)

HLA2078HI-LITE/HI-LOK COLLAR

DRIVER ASSEMBLY

TABLE 1 TABLE 2

H L A2078-( )( )

BASI

C CO

LLAR

MAT

IC T

OOL

ASSY

.RE

FER

TO P

ARTS

LIS

T, TA

BLE

3.

COLL

AR S

IZE

(TAB

LE 2

).

BASE

CON

FIGU

RATI

ON (

TABL

E 1)

.

ORDERING INFORMATION1. Determine Hi-Lite/Hi-Lok collar part number to be driven.2. Determine correct base and spacer combination to fit drill riveter type

used (i.e., G39A or G39LA). See Table 1.3. Select driver assy. See Table 2.4. Complete Driver Assembly Part Number. See sample above.

HLA2078HI-LITE/HI-LOK COLLAR

DRIVER ASSY.INSTALLED ON G39A

DRILL RIVETER

COMPLETE DRIVER COLLAR USAGE COLLARASSY PART NO. SIZE

1HLA2078-312( ) HL70-5, HL70-6 5/16HLA2078-343( ) HL79-6, HST79-6 11/32HLA2078-437( ) HL79-HST79-8 7/16

Note 1 indicates base configuration (See Table 1.)

Hi-Shear Corporation2600 Skypark Dr. Torrance, CA 90509 USAtel 310.326.8110 •Tool Div. fax 310.784.4270rev —8002

HLA2078Universal Collarmatic DriverFor G39A or La Ram Type Drill Riveter

HLA2078UNIVERSAL COLLARMATIC DRIVER FOR G39A OR LA RAM TYPE DRILL RIVETER

ITEM PART NO. DESCRIPTION QTY1 HLA2078-( )( ) . Collarmatic assembly 1

The following items are optional equipment2 HLB1127 . . Air supply lines 13 HLB1211 . Tool valve control assy. 14 HLB1212 . Master P.C. control assy. 15 HLB1219 . . Control cable 16 HLL405-( )-( ) . Collar auto-feed system 17 HLB1218 . . Control cable 18 HLL135-( )-( ) . Collar gravity loader system 19 HLB1195-( ) . Collar feed tube 110 HLB1457-( ) . Magazine tube assy. 1

9

3

42 2A

1A

2

5

7

6

1

8

10

UNIVERSAL COLLARMATICDRIVER ASSEMBLY

HLB1211TOOLVALVE

CONTROL

CONTROLCABLE

HLB1219HLB1212MASTER

CONTROLLER(OPTIONAL)

INPUT CABLEFROM DRILL RIVETER

CONTROL CABLEHLB1218

90 PSIAIR SUPPLY

90 PSIAIR SUPPLY90 PSI

AIR SUPPLY

90 PSIAIR SUPPLY

HLL405AUTO-FEED

SYSTEM(OPTIONAL)

HLL135COLLAR GRAVITYLOADER SYSTEM

(OPTIONAL)

AIR REGULATOR

QUICKCOUPLER

HLB1457-( )MAGAZINE TUBE

ASSEMBLY

HLB1227AIR SUPPLY

LINE

HLB1195-( ) COLLARFEED TUBE

TABLE 3


rev —8003

OFF

SE

TA

DA

PTE

RA

SS

EM

BLY

OFF

SE

TA

DA

PTE

RA

SS

EM

BLY

FIN

ISH

ED

TH

RE

AD

ED

PIN

AN

D C

OLL

AR

INS

TALL

ATIO

N

LOW

ER

RA

M

THR

EA

DE

DC

OLL

AR

STR

ING

ER

STR

UC

TUR

E

THR

EA

DE

D P

IN

OFF

SE

TD

RIV

ER

AS

SE

MB

LY

RE

FER

EN

CE

PLA

NE

CY

CLE

BE

GIN

S

Low

er ra

m ri

ses,

Offs

et To

olin

g cl

amps

stru

ctur

e.

Fast

ener

hol

e is

dril

led

and

thre

aded

pin

is in

serte

dth

roug

h st

ruct

ure.

Thre

aded

col

lar

is lo

aded

by

auto

mat

ic fe

ed m

echa

-ni

sm in

to th

e Of

fset

Ada

pter

Ass

embl

y an

d ve

rifie

d.

CY

CLE

CO

NTI

NU

ING

Offs

et A

dapt

er A

ssem

bly

with

thre

aded

col

lar r

otat

es90

o to

alig

n w

ith th

read

ed p

in.

CY

CLE

CO

NTI

NU

ING

Inte

rnal

mec

hani

sm o

f ins

talla

tion

tool

rise

s, th

read

ing

colla

r on

pin,

and

torq

uing

the

driv

ing

hex

to a

pre

de-

term

ined

torq

ue-o

ff le

vel w

hich

ass

ures

cor

rect

pre

load

in th

e pi

n/co

llar/s

truct

ure

join

t.

Inte

rnal

mec

hani

sm re

tract

s do

wn,

rota

tes

back

90o ,

botto

m A

FM ra

m/o

ffset

anvil

low

ers,

read

y for

nex

t cyc

le.

Thre

aded

Pin

/Col

lar i

nsta

llatio

n co

mpl

ete.

TWO

PIE

CE

AU

TOM

ATE

D O

FFS

ET

INS

TALL

ATI

ON

TO

OLI

NG

For

use

in F

aste

ner

Res

tric

ted

Acc

ess

Are

as o

f A

irfr

ame

Ass

emb

ly

TWO PIECE AUTOMATED OFFSET INSTALLATION TOOLING


THIS PAGE INTENTIONALLY BLANK


rev —8005

Preliminary Design Requirements for

Automatic Fastening Systems(Sheet 1 of 6)

TECHNICAL DATA SHEETPRELIMINARY DESIGN REQUIREMENTS FOR AUTOMATIC FASTENING SYSTEMS (1 OF 6)

1. GENERAL

Customer Name:

Address:

City: State: ZIP:

Contact Name:

Phone: FAX:

Job Number: Date Submitted:

End User:

Are you familiar with Hi-Shear Automatic Fastening Systems? YES NO

NOTE: An Automatic Fastening System consists of:

A. Fastener System

B. Installation Tool

C. Collar Feeding Unit

D. Valve Control Box

E. Optional - Programmable Logic Controller

If YES, would any of these Systems be adaptable to your application? YES NO

If NO, please contact our Installation Tooling Sales Representative or Engineering Department for additional

information at (310) 784-4261

2. MACHINE USED

2.1 Make and model:

2.2 Mounting base type (please provide drawings):

2.3 PLC Controller (Make and type voltage/frequency used):


3. FASTENERS TO BE INSTALLED

3.1 Pin Part Number:

3.2 Collar Part Number:

3.3 Pin installation condition: a) Clearance b) Interference fit Amount:

4. INSTALLATION TOOL

4.1 Tooling type (refer to attached illustrations): a) INLINE b) OFFSET

4.2 Structure dimensions: provide structure sketches (or see sketches on sheet 4 and 5).

If INLINE, please answer 4.3 and 4.4.

4.3 Pressure sleeve length required (for structure clearance):

4.4 Shape (form) of nose piece required:

a) round

b) square

c) rectangle

d) other submit sketch with dimensions

4.5 Lower ram maximum clamping force:

4.6 Will the tool be required to rotate in the base:

NO YES MANUALLY AUTOMATICALLY

4.7 If YES, how many degrees?

4.8 Overall tool height requirement and tolerance (measured from the mounting base to the top of the tool):

4.9 Any possible obstructions on the machine which could impact the tool during production?





rev —8007TECHNICAL DATA SHEETPRELIMINARY DESIGN REQUIREMENTS FOR AUTOMATIC FASTENING SYSTEMS (3 OF 6)



5. COLLAR FEEDING UNIT

5.1 Which type of collar feeding unit do you require?

a) ON the machine (shuttle type) go to 5.3

b) OFF the machine (magazine type) go to 5.5

5.2 If ON the machine, what is its position relative to the installation tool (distances):

5.3 What length the collar feed magazine is required: L=

5.4 Can the collar feed magazine be routed smoothly from the feeder to the tool?

5.5 If OFF the machine, how long the collar feed magazine should be: 1=

or what collar capacity should the feed magazine have (number of collars): n=

5.6 How many extra collar feed magazines are required:

5.7 Electrical voltage/frequency used (for collar loader):

6. VALVE CONTROL BOX

6.1 Will you be using any other HI-SHEAR Automatic Fastener Systems

on this machine? YES NO

6.2 Do you have a HI-SHEAR Valve Control Box? YES NO

6.3 Where is the Valve Control Box located relative to the installation tool?

6.4 What is the air pressure at the machine? P= psig [bar]

6.5 What is the air flow in the line? Q= cf/min. [cu.m/min.]

6.6 Can you generate clean and dry compressed air at the machine? YES NO


6. VALVE CONTROL BOX (continued)

6.7 What is the size of the air fitting at the connection? 1/4” 3/8” or

6.8 Electrical voltage/AC - frequency/DC of the electro-pneumatic valves required?

7. OPTIONAL-PROGRAMMABLE LOGIC CONTROLLER

7.1 Do you need an ADD ON Programmable Logic Controller? YES NO

7.2 What is the voltage/frequency required?

8. YOUR COMMENTS AND ANY OTHER SPECIAL REQUIREMENTS FOR THIS SYSTEM.





rev —8009

M

L

D

G

H

JB

A

K

NPQ




DIM

UPPE

R TO

LLO

WER

TOL

A B C D E F G H J K L M N P Q

INLI

NE

APPL

ICAT

ION

S


K

M

LF

D

G

H

JB

A

NPQ

E

C




OFF

SET

APP

LIC

ATIO

NS

afm - enfasco, inc. fastening sys.pdf · 2016. 3. 17. · hi-lite/hi-lok collar driver assembly...

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