african auto industry & market outlook q1 2017
TRANSCRIPT
Profiling African Auto
Industry and Market
Perspective on
Current State and
Growth Potential
Eugene Nizeyimana
Director for Engineering and Management Consulting
Automotive and Industrial Sector
Content
SSCG at a Glance
African Auto Industry Economic Outlook
Auto Industry and Motorization Road Map
Vehicle Production Rate, Sales & Usage
Global OEMs Production and Assembly Footprint in Sub-Saharan Africa
Evolution of Domestic African Auto Industry and Vehicles
Mega Trends Reshaping African Auto Industry: Revenue, Cost, Production, Import, Competition and Market Share
Vehicles Designed and Manufactured in Africa
Major Forces Driving Auto Industry Market Share and Growth
Factors affecting location of Assembly Plant - Key success factors for considerations
Unlocking New Potential in Africa
Recent Growth Trends Transforming the Industry
Economic forces and key drivers reshaping the auto industry and the location of assembly facilities
Our Engineering Solutions for Automotive & Industrial Sector
Customized Automotive and Industrial Landscape
Market intelligence & insights
Delivery approach
Contact us
CO
MP
AN
Y N
AM
E
SSCG at a Glance
SSCG is global management consulting and professional firm. We
provide engineering and management advisory across business
services, automotive, industrial manufacturing and emerging markets
sectors.
We provide informed perspective on the issues faced by our clients.
The insights and quality solutions delivered to support our clients to
build trust and confidence in the markets and in economies.
We combines our multi-disciplinary approach with deep, practical
industry knowledge to support our clients meet market dynamic
challenges and respond to opportunities.
In response to market shift and new challenges faced by our clients .
We do not just to react , but also aspire and strive to develop innovative
approaches and transformative solutions on our promises to help
them outperform in their territories.
We have developed a new value proposition for our clients and
provides a range of solutions that can be integrated across businesses
and/or to specific sector domains. In so doing, we are playing a critical
role in building stronger and competitive enterprises, for our clients, in
the economies and consulting space.
African cities are becoming congested with
traffic comprising mainly of second hand
vehicles. There are several manufacturers
in the continent assembling new vehicles
however, faces market challenges,
complexity and poor operational climate
which inhibit growth and competitiveness.
Despite rising growth over the past decade,
governments all over Africa have failed to
frame industrial policies and build robust
infrastructures capable of boosting home-
grown industry. The lack of such projects is
a handicap for the future.
SSCG Market Intelligence Insights & Perspectives: Profiling African Auto Industry - Perspective on Current State and Growth Potential All Rights Reserved @ 2017
CO
MP
AN
Y N
AM
E
African Auto Industry Economic Outlook
SSCG Market Intelligence Insights & Perspectives: Profiling African Auto Industry - Perspective on Current State and Growth Potential All Rights Reserved @ 2017
• Africa currently produces less than 1% of the world's manufactured goods.
• Approx 42 Million registered passenger vehicles operate in Africa today
• Motorisation rate of 44 vehicles per 1 000 inhabitants. Far below global average of 180 vehicles per 1 000
inhabitants,
• 2 million Cars Projected Sales in 2017. Sales projected to reach up to 10 million units per annum within the
• next 15 years based on current trends.
• 1.2 Billion population
• South Africa, Egypt, Algeria and Morocco are the established and rapidly developing automotive industries.
Collectively, accounted for more than 80% of total new vehicle sales in 2015
• Apart from South Africa, Morocco, Algeria and Mauritius, Sub-Saharan African economies and Auto industry sectors
lacks capabilities and capacity to compete in the global market.
CO
MP
AN
Y N
AM
E
Automobiles are a liberating technology for people and goods to move
around the world. This allows commuting in ways that were
unimaginable a century ago. Automobiles improve quality of life, provide
access to markets, amenities , jobs, transport of goods and services to
customers. The auto industry remains a fundamental engine of
economic growth.
The global auto industry is a key sector of the every economy. The
industry continues to grow, registering increase in sales over the past
decade and cover over 5 % of the world’s total manufacturing
employment. The industry has created opportunities within the supply
chain , boosting sales and usage.
Today, motor-vehicle application in Africa have led to far-reaching and
complex economic transformations creating mobility opportunities.
African motoring is stepping up its game in the competition to challenge
the incumbent leaders in the region such as the Germans, French,
Indians, Japanese, Korean and Chinese . The industry is also creating
wholly locally sourced vehicles but yet to achieve the capability to
compete in the global market.
Auto Industry and Motorization Road Map
SSCG Market Intelligence Insights & Perspectives: Profiling African Auto Industry - Perspective on Current State and Growth Potential All Rights Reserved @ 2017
CO
MP
AN
Y N
AM
E
Vehicle Production Rate, Sales & Usage
SSCG Market Intelligence Insights & Perspectives: Profiling African Auto Industry - Perspective on Current State and Growth Potential All Rights Reserved @ 2017
CO
MP
AN
Y N
AM
E
Kenya •GMEA (Isuzu)
•AVA (Mitsubishi,
Fuso, Scania,
Toyota,Hino, Tata)
•KVM (Eicher,
Hyundai, Land Rover,
MAN, Nissan, Mobius,
Ashok Leyland)
Ethiopia •Yang Fan
•Betret International
•Mesfin Industrial Engineering
•Nigma Motors and ZAZ
•Bishoftu Automotive Industry (BAI)
•Belayab Engineering
•Automotive Manufacturing
Company of Ethiopia (AMCE)
Global OEMs Production and Assembly Footprint
in Sub-Saharan Africa
South Africa, Morocco and Algeria have sizeable automotive assembly and
manufacturing sectors. The countries remains the most viable manufacturing
destinations on the continent. Whilst there are some indication of countries
like Egypt, Kenya and Nigeria setting up sizeable manufacturing footprint,
these countries have political instability and inadequate infrastructural
assets, although this may change over the next 10 years. Despite relatively
well established automotive hubs in South Africa and countries in North
Africa, fewer than 900 000 vehicles are produced annually on the continent
accounting for just over 0.9% of global production in 2015. Only South Africa
has been engaged in the assembly of motor vehicles and light truck models
since the 1920s, host the main international manufacturers.
South Africa •BMW.
•Chrysler.
•General Motors.
•Fiat.
•Ford.
•Nissan.
•Toyota.
•Volkswagen.
Nigeria •Peugeot Automobile Nigeria
Ltd
•Volkswagen of Nigeria Ltd
•Leyland Nigeria Ltd
•Mercedes Benz-Anambra
Motor Manufacturing Ltd
•National Trucks
Manufacturers Ltd (FIAT)
•Steyr Nigeria Ltd
•Stallion Group (Nissan,
Hyundai and VW)
•Dana (Kia Motors )
•Coscharis Group (Ford )
•Honda Automobile Western
Africa
SSCG Market Intelligence Insights & Perspectives: Profiling African Auto Industry - Perspective on Current State and Growth Potential All Rights Reserved @ 2017
Sub-Saharan Africa is projected to remain one of the
fastest growing regions in the world. While Africa’s
economy is soaring past most regions with an annual
growth rate of about 5% due mainly to increased
agriculture production, infrastructure investment
including transportation, ports and energy as well as
buoyant services led by tourism, telecommunications
and financial services, the continent’s middle class is
expected to swell to approximately 300 million people.
Additionally, Its projected that private consumption in
the region to remain strong in 2017; particularly with
the continent’s burgeoning middle class looking to
splurge on new passenger vehicles and for most, their
first such purchase.
SSCG Market Intelligence Insights & Perspectives: Profiling African Auto Industry - Perspective on Current State and Growth Potential All Rights Reserved @ 2017
KIIRA EV, Uganda's first electric car
Evolution of Domestic African Auto Industry and Vehicles
SSCG Market Intelligence Insights & Perspectives: Profiling African Auto Industry - Perspective on Current State and Growth Potential All Rights Reserved @ 2017
Africa is projected to see sales of new 2 million cars in 2017, with major auto players
such as Toyota, Tata Motors and General Motors GM -0.78% looking at the continent for
growth opportunities.
There are approximately 21.6 million passenger vehicles operating in Africa today;
making the continent’s nearly 1.2 billion population a very attractive prospect for global
automobile manufacturers to penetrate.
Not to be left out of the lucrative market, African entrepreneurs are now entering the
automobile industry; designing and developing vehicles specifically geared for the local
market and consumers but with global aspirations.
Investment/capital
Manufacturing technology
Design
Raw materials and sub
assembly parts
Labour Certification
and homologation
Engineering skills and
competencies
Robust supply chain
Operating environment
Scalability
Factors influencing vehicle manufacturing
CO
MP
AN
Y N
AM
E
Mega Trends Reshaping African Auto Industry: Revenue,
Cost, Production, Import, Competition and Market Share
SSCG Market Intelligence Insights & Perspectives: Profiling African Auto Industry - Perspective on Current State and Growth Potential All Rights Reserved @ 2017
Key Trends
Operating environment – Operating hard and soft economic infrastructures
Drivers preferences
Competition
Increase in supply chain distribution channels
Urbanisation, rapid middle class growth and rise in income
Regulation and government policies – Restrictions of second hand imported vehicles
Improvement of road infrastructure
Supplier supply chain development, production localization and collaboration
Capacity development
Global OEMs redefining manufacturing landscape building wider R&D competence and cost optimisation through outsourcing and modularisation
Local industry capacity
evaluation factors
Demand and supply
Products adaptation
Business and operating
model models
alignment
Market dynamics
Supply chains/value
chains
Capitalisation and
investment
SSCG Market Intelligence Insights & Perspectives: Profiling African Auto Industry - Perspective on Current State and Growth Potential All Rights Reserved @ 2017
Nyumbu - Tanzania
Automotive technology
center (TANZANIA)
Innoson Vehicle
Manufacturing (IVM) Co,
LTD. (Nigeria)
Saroukh el-Jamahiriya
(Libya)
Kiira Motors (Uganda) Kantanka Automobile
Company, Ghana
Wallyscar (Tunisia) Optimal Energy Joule
(South Africa)
Advanced Automotive
Design (South Africa)
Bailey Edwards Cars
(South Africa)
Birkin Cars (South
Africa) Perana
Performance
Group (South
Africa)
Laraki (Morocco)
Mobius Motors (Kenya) The African Bull Dog
( KENYA)
KIIRA EV, Uganda's
Vehicles Designed and Manufactured in Africa
SSCG Market Intelligence Insights & Perspectives: Profiling African Auto Industry - Perspective on Current State and Growth Potential All Rights Reserved @ 2017
Innoson Vehicle Manufacturing (IVM) Company, Nigeria
CO
MP
AN
Y N
AM
E
African Automotive Industry continues to
adjust to market forces. Although,
manufacturing level is being impacted by
the increasing number of imported vehicles
and the after affects of the global economic
crisis.
Lack of adequate operating
environment, infrastructure, labor
market and auxiliary industries
Business Climate Policies Lack of conducive policies to provide targeted support
to the industry and to unlock the new market
opportunities.
Product Appreciation Indigenous manufacturers are
stifled by the lack of appreciation
of their products.
Second-Hand Vehicle imports Consolidating a highly fragmented aftersales market and
overcoming the over-reliance on second-hand vehicle
imports.
Taxes & Competitive
Pricing High tax rates on vehicles reduce the
affordability, especially given the low
income of the population, and restrains
the vehicle retail market.
Quality, Homologation &
Standardization Lack of robust quality assurance and
competitive pricing
1 2 3
8
6
4
Challenges
Digital disruption is a reality that affects car
manufacturers, marketers, and dealerships.
Consumers are demanding more interactive and
connected vehicles. Different markets and diverse
brands respond differently to this disruption and
there is no one-size-fits all strategy.
5 Greener Road &
Electrification African consumers are less concerned with
greener emissions than they are with
affordability or even just access to mobility in
any form. The exception may be in the small
premium segment, and even, the greener
route would only be adopted if it also
represented more convenience.
Labour Dispute 9 Car manufacturing industry has
continued to buckle under the
pressure of large-scale strikes and
labour disputes especially in South
Africa
Technology & Digital Disruption 7
Major Forces Driving Auto Industry Market Share and
Growth
Factors affecting the location of
Plant • The quality and availability of raw materials and adequate
infrastructure.
• Low cost and competent labor with right of skill mix
• Population density
• Government policies and regulations
• Availability of associated industries “knowledge networks”
• Security and political stability
Key success factors in
manufacturing
• Low cost production efficiency (achieve scale economies, capture experience curve effects)
• Manufacturing quality (fewer defects, less repair)
• High utilisation of fix assets.
• Access to adequate supply of skilled labour
• Low cost locations.
• High labour productivity.
• Low cost product design and engineering
• Ability to manufacture or assemble products that are customised to buyers specifications.
• Optimised supply chain.
• Effective and efficient suppliers
• Industry 4.0 – Production technology
• Low cost raw materials.
Factors affecting location of Assembly Plant - Key
success factors for considerations
Africa’s auto market is regarded as the final frontier for the global automotive industry, is
relatively very small however presents huge consumption opportunities. Consumer buying
power is on the rise as the continent’s middle class increases exponentially.
Global automotive companies are looking at Africa as the last frontier for growth, scrambling
for market share. German brands such as BMW and Volkswagen; Ford, Chrysler and General
Motors from the US; and Japanese manufacturers Nissan and Toyota already have
established plants in South Africa which hey hope to use as a launch pad for expansion in Sub
Saharan Africa. While most cars are sold locally, many are exported, mostly to Europe and the
US.
Unlocking New Potential in Africa
Factors affecting supply
Vehicle price
Import duties and taxes
Supply chain
Brand
Vehicle time in services
Demand dynamics
Factors affecting sales/demand
Financing options
Advertising and marketing
Vehicle pricing
Affordability – Growing middle class
Vehicle design specification
Imports of second hand cars
OEM Brand
Durability
Running cost
Usage/Application
Urbanisation
C O M P A N Y N A M E
• Volkswagen inaugurated a vehicle production
facility in Kenya and signed an MOU to start
assembling cars in Rwanda by end 2017
• Beijing Automobile International
Corporation (BAIC) confirmed to build a
factory at Port Elizabeth, South Africa. The
South African plant will focus on pickups‚
SUVs and sedans for the African market.
• Mercedes to invest 5.4bn rand, stop
assembling C-Class in South African plant
and tool up to make the latest model in the
range.
• Ford invested 2.5 billion rand
(Dh626.57 million) in its
production plant in South Africa
to produce the Everest sport
utility vehicle and commence
manufacturing the Ranger
pickup.
• BMW is now taking a medium-
to long-term approach to its
expansion into sub-Sahara Africa
to unlock new potential.
• Zimbabwe and an Italian
firm, El Badaoui Group,
signed a deal, to design
and manufacture a cars in
the country. The deal to
assist in the rejuvenation
of the manufacturing
sector, as well as expand
the range of exports.
• Renault to assemble cars
at Volkswagen’s old
factory in Lagos.
• Nissan announced
intention to roll out its
first locally made cars in
April – namely its 4 x 4
Utility SUV.
• Toyota started
conducting feasibility
study for vehicle
assembly in the country.
Recent Growth Trends Transforming the Industry
2014
2015
2016
2016
2016
Economic forces and key drivers reshaping the auto
industry and the location of assembly facilities
1 Decreasing the age of cars
allowed for import in many
countries while simultaneously
decreasing the affordability by
increasing the taxes levied will
drive sales of more affordable,
newer and locally-assembled cars.
2 Localisation incentives to
assemble locally, such as tax
breaks or waiving of import duties
for parts, will make it more
affordable to assemble vehicles in
frontier economies in the short to
medium term, and could
encourage production in the long
term.
3
4
Definitions of local content have
been developed and aligned to the
other EAC members’ automotive
and manufacturing policies..
The creation of a controlled
operating environment iinstituted
for assemblers to ensure that
investors compete on a level
playing field, which in turn would
encourage international
automotive companies and
suppliers to invest in the region.
5
6
Governments have commissioned
programmes to increase
electricity accessibility and
enhance infrastructure. Investment
in infrastructure development has
increased, highways, railways ,
Airports and ports being enlarged
to improve regional linkage and
capacity..
Nigeria’s federal government
introduced National Automotive Policy,
to revive the country’s auto
manufacturing base and creation of
automotive hubs..
SSCG Market Intelligence Insights & Perspectives: Profiling African Auto Industry - Perspective on Current State and Growth Potential All Rights Reserved @ 2017
7 Effort being made to develop and
promote auxiliary industries
including steel, rubber, leather and
glass.
8 Ethiopia instituted programmes to transform assemblers that
bolt together imported kits into a network of factories. Industrial
zones around Addis Ababa and the northern city of Mekelle,
where Ethiopian firms and Chinese partners assemble the
vehicle kits. The government is supporting industrialisation and
development of auxiliary industries coupled with a large cost
competitive labour pool, and sizeable investments in
infrastructure, have positioned the country favourably for
automotive manufacturing.
9 Zimbabwe and El Badaoui Group signed a deal
to design and manufacture a cars in the country.
The deal is to rejuvenation of the manufacturing
sector, as well as to expand the range of
exports.
SSCG Market Intelligence Insights & Perspectives: Profiling African Auto Industry - Perspective on Current State and Growth Potential All Rights Reserved @ 2017
Economic forces and key drivers reshaping the auto
industry and the location of assembly facilities
CO
MP
AN
Y N
AM
E
How we can support your
business Delivering integrated strategies &
Transformative Solutions
.
Engineering
Quality
Operation
Projects
• Continuous Improvement
• Efficiency and effectiveness
• Business Process Optimization (BPO) and transformation
• Process adaptation
• Industry 4.0 and robotics
• Supply chain optimisation
• Lean operation and Re engineering
• Determine sourcing mix: in-house, outsource, offshore, shared service
• Implement succession planning
• New Product Introduction (NPI)
• Change management
• Quality systems management, standardisation and certification
• ISO/TS16949 & ISO9001
• Quality and Six Sigma problem Solving
• Warranty cost and failure reduction
• Manufacturing waste reduction
• Increasing production output FTT
• Deliver high quality vs low cost in mature areas
• Defining project management strategies and business case
• Managing all facets of the project and lifecycle (PLM)
• Deployment of Project Management Office (PMO)
• Project and Portfolio Management (PPM)
• Application of leading practices - (PMI, PRINCE2) and the adaptive (AGILE).
• Responding to project uncertainty and risks
• Adopting PM methodologies from different industries
• Process based management - OPM3 and CMMI.
• Applying lean PM principles
• Investment, value and cost–benefits appraisal.
Our Engineering Solutions for Automotive & Industrial Sector
2 4
Customized Automotive and Industrial Landscape S
SC
G A
uto
mo
tive &
In
du
str
ial
Vehicle
Control & Driving
Technologies
Certification & Homologation
Powertrain
Manufacturing & Assembly
Quality
Platforms
Processes
Operations
Supply Chain
Technologies
Mobility
Connected Cars
Autonomous Driving
Economy, Design & Performance Technologies
Drivelines
Engines
Electrification & Hybridisation
Competitiveness Benchmarking
Market Intelligence Insights & Perspectives
O.E.M
Established Market Incumbent Leaders New Innovative and Disruptive Entrants
Mercedes
VW Audi
BMW
GM
Ford
Toyota
Nissan
Honda
Peugeot Citreon
Mitsubishi
Kia Hyundai
Jaguar Landrover
Volvo
Subaru
Tesla
Lucid
SSCG’s dedicated Automotive and industrial sector work with major OEMs and focuses on global auto industry trends to offer leading-edge solutions, insights and
perspectives. To help our clients navigate changes, improve operational performance capabilities, streamline processes and deploy latest technologies to enhance growth,
competitiveness and reduce risks.
Market Intelligence Insights & Perspectives
Market Intelligence
& Insights
Economic and Market
Opportunities
Risks
Future
Structure Key Areas
Economic landscape and financial performance
Market development, growth and technologies
Disruption, issues, threats and challenges
Growth strategies, solutions and best practices
Industry landscape, shift, disruptions, revolution, risks and regulations.
Global Auto Industry Market Outlook
Market outlook, industry development, key growth opportunities and risks
African Auto Industry Market Outlook
Control technologies, IC engines development, EV & FCV cars and market
Powertrain Technologies & Revolution
Market development, competition, analytics, process and technologies
Supply Chain Evolution & Dynamics
Technology evolution, cyber security and market development
Connected & Autonomous Cars
Lean, quality, technologies smart manufacturing, industries 4.0 and robotics
Automotive Manufacturing & Assembly
Strategy, product design, projects, contracts, quality & six sigma solutioning
Engineering Management & Transformation
Consumers, competitors, markets, and business models are driving change
Global Mobility Evolution & Shift
Cli
en
t S
olu
tio
ns
SSCG
Market perspectives and insights on emerging trends and developments in the Automotive sector to help you understand key issues, development dynamics, evolution,
growth trends, technological advancement , innovation and changing regulations.
CO
MP
AN
Y N
AM
E
How we can help your business
optimise processes, capabilities and
reduce risks
1 - Define – Work with you to understand strategic and
operation issues you are experiencing, scope, requirements
and expectations. Complete organisation environment and
process analysis to understand current business context.
2 - Solutions Architecture - Work with you to
device transformation solutions, improvements or to identify
growth opportunities. Consult with you throughout to ensure
our solutions address your needs. Device deployment
framework and timeframe to suit your needs, budget and
delivery time.
3 - Deploy and transform - Work with you to
deploy solutions or change effectively and efficiently.
4 - Continuous Improvement - Performance assessment of impact and realignment where
necessary. Support you to device continuous improvement
actions.
5 - Monitoring and Control – Work with you
to prepare handover and transfer ownership. Develop risk
management plan
How we can help your business optimise processes, capabilities and reduce risks
SSCG Market Intelligence Insights & Perspectives: Profiling African Auto Industry - Perspective on Current State and Growth Potential All Rights Reserved @ 2017
Advisory | Consulting | Engineering
About SSCG SSCG is global management consulting and professional firm. We provide engineering and management
advisory across business services, automotive, industrial manufacturing and emerging markets sectors.
We provide informed perspective on the issues faced by our clients. The insights and quality solutions
delivered to support our clients to build trust and confidence in the markets and in economies. We combines
our multi-disciplinary approach with deep, practical industry knowledge to support our clients meet market
dynamic challenges and respond to opportunities.
W: www.s-scg.com
@ SSCG Copyright 2017, All Rights Reserved