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An Effective Asset Integrity Managment Tool System www.lloyd-alman.com AIMS Software Your Reliable Oil & Gas Partner Lloyd Alman Kish Lloyd Alman Kish

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Page 1: AIMs Software

An Ef fec t ive Asset I ntegr i t y Managment Tool System

www.l loyd-a lman.com

AIMS Software

Your Rel iable Oi l & Gas Partner

Lloyd Alman Kish

L loyd Alman Kish

Page 2: AIMs Software

32 www.lloyd-alman.comwww.lloyd-alman.com

Who We AreyOUR RELIABLE OIL & gAS pARtnER

Lloyd Alman are independent advisors providing consulting, design, assurance and project execution services, combining excellent engineering and analytical skills with operational experi-ence of offshore, maritime and onshore oil and gas assets.

We have strong expertise in complex oil & gas assets such as pipelines, subsea systems, OSVs – and assurance, asset integrity, safety & risk, marine operations, project manage-ment and software services to match. the scope of technical services includes safety, integrity, reliability and performance man-agement. Lloyd Alman is a truly indepen-dent advisor without any vested interest to sell a design, installation, fabrication or equipment.Lloyd Alman services oil & gas clients in onshore production, onshore pipelines, stor-age, import terminals, Lng, refineries & pet-rochemicals, distribution networks as well as mobile offshore drilling units, mobile offshore production units, fixed platforms, subsea, risers & flowlines, offshore support vessels, tankers & shipping and offshore pipelines. We oversee and support the full lifecycle of an asset from project concept to decommissioning.

Our ServicesLLOyD ALMAn IS yOUR gLOBAL pARtnER

“High Class Service

is

Our Vision, Mission

and Value”

We would like to work for you:We combine high-end engineering and analyti-cal skills with practical operational experience in all offshore and onshore assets of the oil & gas industryWe oversee and support the full lifecycle of an asset from the project idea to an asset decommissioning.We can align the interests between the project and operations department, look at both aspects the asset and its processing.We have strong know-how in complex Oil & gas assets (pipelines, subsea systems, OSVs) and servic-es around them (assurance, asset integrity, safety & risk, marine operations, project management, software).We know when a design is optimal, an installa-tion fit for purpose and an asset is operating at maximum efficiency with minimum downtime.

Our vision is to become a high class technical advisor and trusted partner in assurance, consulting and classification. Our mission is to do so safer, greener and smarter. Our values of enhancing trust, embracing change and delivering results will make it all possible.

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Our Staff, Our Service

We offer efficient and innovative high quality service and commercially sound solutions for our clients. Our staff consists of highly-skilled, well-trained and internationally-minded experts.Our Staff: the backbone of Lloyd Alman’s safety and quality philosophy is its highly-skilled, well-trained, internationally-minded experts who understand the needs of clients and stakeholders.Lloyd Alman staff work in a group wide culture of open-mindedness, service and result orientation, willingness to go the extra mile and delivering solutions for our clients without ignoring the merits of thoroughness and strictness when it comes to promoting quality and safety.

Our vision: to be the most respected international technical advisor and trusted partner for all of our clients.We will be the most respected tech-nical advisor and trusted partner for all of our clients. Our vision will help us all contribute to our jour-ney and involves the aspirations of everyone who works as part of the Lloyd Alman. We will achieve our vision by being high class in everything we do, in every aspect of every project.the depth of our heritage, togeth-er with a unique combination of expertise, focus and understand-ing, will give us the opportunity to build on our position as leaders in our industry.We will deliver on our vision by using our diverse experience, our vast network and our comprehen-sive service offering. We will retain the respect and trust of our part-ners, provide unrivalled expertise across the globe and realise suc-cess through the creativity, drive and ambition of our exceptional people.

Our values: Enhance trust, embrace change and deliver results.Our values will bring life to our mis-sion.We value the trust we have earned and will demonstrate integrity, respect and the highest level of quality to enhance the trust shared by our clients and colleagues.We will embrace change, and take every opportunity to improve our business. this will be achieved by our commitment to being open-minded and flexible to respond quickly and intelligently to chang-ing markets.We will deliver results that count for our clients and our colleagues.We are responsible for providing winning solutions based on both practical and innovative approach-es, which means we can ensure that the results we achieve, support our vision to be world class in all that we do.

Our mission: Be safer, smart-er and greener.At Lloyd Alman our mission gives us all a roadmap to achieve our vision. We constantly strive to be safer, smarter and greener.Safer, because we will drive a safety culture that prevents loss or harm to people and assets.Smarter, because we will use our expertise, our wealth of experience and our network, to deliver superb results.greener, because we will share our learning to inspire our clients and colleagues to reduce their environ-mental impact and help shape a greener future.By using creative new approaches, delivering on a vast range of exper-tise and building on our network, we will improve on our trusted ways of working and increase our problem-solving ability to provide genuinely innovative solutions for our clients

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Our Vision, Mission and ValuesHIgH CLASS SER VICES IS OUR pROfESSIOn

Engineering Consultancy groupEngineering Consultancy group of gL or in short EC is a science oriented department which dedicates itself to safety in operation and firmly believes that Asset Integrity Management (AIM) is a necessity for today’s inspection practice at Oil & gas refineries as well as petrochemical com-panies.

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AIMS is our aim... AIMS is our aim...

Mission Accomplished

Mission accomplished AIMS is our aim...

Mission accomplished

AIMS is our aim...

SpgC, IRAnRisk Based Inspection (RBI) services for on-shore phases 6, 7 & 8 of SpgC in Assalouye-2012

IOOC, IRAnAsset Integrity Management for Balal Offshore platform-2011

pOgC, IRAnRisk Based Inspection (RBI) services for off-shore phases 1-10 of pOgC in Assalouye-2012

IOOC, IRAnRCM Services for Balal Offshore platform-2011

SHIRAz pE tROCHEMICAL COMpAnyRisk Based Inspection (RBI) services for Shiraz petrochemical CO. -2011

IOOC, IRAnAsset Integrity Management & RBI Audit for Balal Offshore platform-2011

gL Engineering Consultancy has several capabilities to cover cilents services as bellow:

o RBI (Risk Based Inspection)o Corrosion Managemento Advanced nDto In-SERVICE InSpECtIOno RCA (Root Cause Analysis)o RCM (Reliability Centered Maintenance)o ffS (fitness for Service) o preparing SMR procedure o Material Selection Studies

EC group Capabilities

1

4

2

5

3

6

AIM projects Carried out by EC

Mission accomplished

Mission accomplished

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Lloyd Alman’s EC group is well organize

to carry out AIM projects

An asset has integrity when it performs and is being operated and maintained as specified so that the Risk to people, Environ-ment, Assets and most importantly to Company Reputation arising from its failure is as Low as Reason-ably practicable (ALARp).

the goal of Asset Integrity Management is to ensure that technical Integrity is maintained, In other words, Inspection, Corrective and preventive Maintenance be-ing performed and wrapped as planned punctually.

In order to manage RBI projects, the following disciplines are consid-ered by the gL’s EC group:

What is Asset Integrity Management (AIM)?

What is Risk Based Inspection?o Risk Based Inspection is the application of Risk Analysis principles to develop and manage inspection programs for a plant.o It functions by understanding the Deterioration Modes and Mechanisms to develop Effective non-destructive Inspection techniques to detect and moni-tor Deterioration Rates.o the goal of RBI is to develop Cost-effective Inspection and Maintenance programs that provide assurance of acceptable technical Integrity, Reliability and Availability.

Why perform Risk Based Inspection?o there is a premise within Industry that only 10% of Operating Equipment contributes to 90% of the RISK Level which will need constant company attention.o If the 10% of Operating Equipment that is Higher Risk can be identified; Inspection, Monitoring and preventive Maintenance efforts can be more focused and will result in Reduced Costs and Higher Equipment technical Integrity, Reliability and Availability.oUnderstanding Deterioration Modes and Mechanisms for Operating Equipment helps define the most Effective Inspection and Maintenance techniques which Increase the Chance of failure Detection.o RISK Mitigation measures can be identified and imple-mented either by training of personnel, Automated Monitoring, Improved Detection System or protection etc.

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Benefits of RBI:

- Significant Reduction in total Costs of Inspection

- Increased facility Availability

- Improved Reliability

- focused Inspection on High Risk Equipment

- Increased Intervals Between Inspections

- Shorter and fewer facility Shutdowns

- Clear Understanding of High Risk Equipment

- Ability to Implement Mitigation Measures

- Identifying Deterioration Modes and Mechanisms

RISK Management:Mathematically being the multiplication of Consequence of failure

and probability of failure, it can be displayed on a 5x5 Matrix

AIMS: An Asset Integrity Management Software

AIMS is versatile RBI engineering software designed to meet the RBI concepts delivered in ApI 580 & 581 recommended practices along with practical experience. AIMS offers a broad range of facilities to manage the risk within a plant to keep its continued safe and economic operation.

Covered Standards in the software:

• RBI standards: API 580 and API 581 2008 • Design Standards: API 650, API 5L, ASME Sec II ASME sec. VIII, ASME B 31.1, ASME B 31.3. • Inspection Standards: - ApI 570, ApI 510 - ApI 653, ApI 571 - ASME Sec V.

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1. Maintains facility Design Mechanical

Modules Available: features of AIMS Software:

2. Maintains facility process Data

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4.Customizable Risk threshold based on the company’s tolerable risk Level.

3. Displaying Risk:

• Risk is displayed on a Matrix which can be customized to clients preference:• Standard 5x5 API type Risk Matrix• Numerical Risk• Graphical Risk

5. Risk also displayed on the Drill Down Asset Hierarchy with “drill down” Risk Colouring to each indi-vidual equipment tag• Presentation of Overall Risk Matrix for a plant, unit etc with the ability to enlist the related equipment with certain risk category

6. probability of failure:• Automatic Calculation of API 581 Damage Factors for Thinning, Cracking, creep, HTHA damage mechanisms, CUI, External damage etc.

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8. Monitoring Data Management:• Corrosion Monitoring Results by NDE, UT, RT, CP, CC etc. maintained and utilized to determine Remaining Life and update of the probability of failure Data and subsequently Risk

7. Consequence of failure:Input Data and selection of represenatative fluids in accordance to ApI 581

• Automatic Calculation of Flammable, Equipment Damage and Toxic Areas• Ability to calculate Financial Consequence for environmental impacts, maintenance and Loss of production

• Visual trend for short term and long term loss of thickness accoriding to actual UTWT or Corrosion coupon measurements

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9. graphical presentation of Risk trend

10. pSVs and tube Bundle Risk Assessment via WEibull Statisitical analysis according to ApI 581 - 2008

12. Document Management• Documents such as Autocad Drawings, PDF Files, Word and Excel format information capable of being linked at all levels of the Asset Hierarchy. • Photographs of equipment capable of being linked to the equipment Tag.

11. technical IntegritySoftware is capable of displaying and reporting technical Integrity, preventive Maintenance and Corrective Maintenance status in a colour coded Asset Hierarchy

• Determination of the Optimised Next Inspection Due Date (Preventive Maintenance) with the limit of Half Life set by ApI 570 and 510.

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No. 4/2, Eastern Brazil St.,Vanaq Sqr., Tehran, IranTel: +98 (21)83823000Fax: +98 (21)88208233

Lloyd Alman Kish

EC Group Contact:

Helpdesk: +98-83823475

[email protected]