air breathers - engnet€¦ · omsa / filtration / low pressure filters / 4.3 / 0610. low pressure...

air breathers

Pi 0101 - Pi 0185 Technical Data

Pleated for high dirt-holding capacityMic (10 µm)SM-L (3 µm)Mol (oil vapours)-40°C to +100°C (other temperature ranges on request)Polyamide: Pi 0101 to Pi 0126Galvanised sheet metal: Pi 0140 to Pi 0154Steel or aluminium: Pi 0182 to Pi 0185ScrewedPipe mountFace mountWith filling strainerWith protective screen Rubberised cork: Pi 0126NBR: Pi 0140 to Pi 0185

Elements

Temperature rangeHousing material

Varied mounting options

Sealing material

Description

Using these filters your tank will breathe clean air. The Pi 0101 through Pi 0126 breather filters have pot-shaped housings made of non-corrosive material. The air intake is located in the upper section, this prevents surface dust to be drawn in from the tank top. The cover is designed to prevent entry of splash water. The disposable, pleated elements can be replaced in a matter of seconds.

The Pi 0140 through Pi 0185 breather filters have a housing made of galvanised sheet metal. The built-in O-ring provides accurate air intake at the tank connection.

Mol elements prevent oil vapours from exiting the tank. The oil vapours coagulate, forming drops within the pleated coalescer layer, which are returned to the tank.

Johannesburg (Head Office)

OMSA House cnr Rabie and Aimee Street Fontainebleau Randburg 2194Tel: +27 (0)11 793 7421 Fax: +27 (0)11 793 2127 Email: [email protected] Website: www.omsa.co.za

uncompromising engineering integrity

OMSA / Filtration / Air Breathers / 1.1 / 0610

suction filters

Pi 1710 Technical Data

10 l /min to 480 l /min at 33cStp 0.1 bar

-10°C to 120°C100 µmon request

PolyamideGalvanised steelGalvanised steelStainless steel 1.4301

Flow rate

Temperature rangeDegree of filtrationOther ratingsMaterial Connecting port End cap Inner tube Wire mesh

Description

Pumps incorporated in hydraulic systems must be protected from coarse contaminants which, when not removed by any other filtering devices, may gain access to tank and damage system components as well as the pump.

Suction filters, series Pi 1710, stand out for their robust construction and large filter surface area.

The filter surface is dimensioned to ensure long life at the specified corresponding flow rate.

The installation should be submerged in the tank for optimal protection.

The standard filter material is a 100 µm stainless steal wire mesh.




OMSA / Filtration / Suction Filters / 2.1 / 0610

tank top return-line filters

Pi 500 Nominal Size 40 up to 100 Technical Data

Tank top mounted filter, threaded or flanged10 barUp to 100 l /min-10°C to +80°C(other temperature ranges on request)p 3.5 bar ±10%

Gadolinium aluminiumPlasticPlasticp 2.2 bar ±10%

1 A70 W230 V ACIP 65 Normally open / normally closed

DesignNominal pressureFlow rateTemperature range

Bypass settingMaterial Filter head Filter bowl Filter coverIndicator / switch setting

Electrical specifications of pressure indicator

Current loadContact loadVoltageType of protectionContact

Features

The electrical indicator function can be changed from the Normally Open position to the Normally Closed position or vice versa by inverting the electrical section.

Inductivity in the direct current may require the use of a signal suppressor.

For further information please see our Contamination Indicators on page 9.1.

Recommended max flow rate at 500 cSt using a 3 µm element: NG 40 81/min NG 63 151/min NG 100 251/min




• Modularandcompactdesign• Minimalpressuredrop• Visual/electricalcontaminationcontrol• HighlyefficientMicorPSfilterelements• Beta-ratedelementsperISO4572• Largedirt-holdingcapacityandhighdifferentialpressurestabilityprovidingoptimumelement

service life

OMSA/Filtration/TankTopReturn-LineFilters/3.1/0610

tank top return-line filters

Pi 500 Nominal Size 160 up to 1000 Technical Data

Tank top mounted filter, threaded or flanged10 barUp to 1000 l /min-10°C to +120°C(other temperature ranges on request)p 3.5 bar ±10%

Gadolinium aluminium SteelGadolinium aluminiump 2.2 bar ±10%



Bypass settingMaterial Filter head Filter bowl Filter coverIndicator / switch setting



Features


Inductivity in the direct current may require the use of a signal suppressor.


Filters compatible with standard mineral oils.

Please contact us when other fluids apply.





service life

OMSA/Filtration/TankTopReturn-LineFilters/3.2/0610

low pressure filters


In-line filter, threaded or flanged SAE 4-bolt10 / 25 bar350 / 630 l /min-10°C to +120°C(other temperature ranges on request)p 3.5 bar ±10%

Gadolinium aluminiumSteelNBRp 2.2 bar ±10%



Bypass settingMaterial Filter head Filter bowl SealIndicator / switch setting



Features


Inductivity in the direct current may require the use of a signal eraser.


Filters compatible with standard mineral oils.


Housings with nominal pressure 10 bar are fitted standard with an air bleeder valve, housings with nominal pressure 25 bar with a venting screw.





service life

OMSA/Filtration/LowPressureFilters/4.1/0610


Line Filter Pi 1907 Technical Data

In-line filter, flanged (DIN 2632, DIN 2633)10 bar to 16 bar

400 630 800 1250 1800 3500 6000

50 65 80 100 125 150 200

-10°C to +100°C(other temperature ranges on request)

Steel welded constructionNBR (other material on request)p 3.5 bar ±10 %p 2.2 bar ±10%


DesignNominal pressure

Flow rate (l /min)

Linesize(mm)

Temperature range

Material Filter housing Seal

Bypass settingIndicator / switch setting



Features




• Modularandcompactdesign• Minimalpressuredrop• Visual/electricalcontaminationcontrol• EquippedwithhighlyefficientglassfibrePSfilterelements• Beta-ratedelementsaccordingtoISO16889multipasstest• Elementswithhighdifferentialpressurestabilityanddirt-holdingcapacity




In-line filter, threaded25 / 60 barUp to 450 l /min-10°C to +120°C(other temperature ranges on request)p 3.5 bar ±10%

Gadolinium aluminiumAluminiumSteelNBRAluminiump 2.2 bar ±10%


DesignOperating pressureFlow rateTemperature range

Bypass settingMaterial Filter head Filter bowl Seal

Indicator / switch setting



Features




• Modularandcompactdesign• Visual/electricalcontaminationcontrol• HighlyefficientPSfilterelements• Beta-ratedelementsperISO4572• Largedirt-holdingcapacityandhighdifferentialpressurestabilityprovidingoptimumelement

service life




In-line filter, threaded10 / 25 barUp to 160 l /min-10°C to +120°C(other temperature ranges on request)Pressure side p 3.5 barSuction side p 0.25 bar

Gadolinium aluminiumSteelNBRAluminiump 2.2 bar ±10%



Bypass setting

Material Filter head Spin-on-cartridge Seal




Features





service life




Spin-on cartridges are compatible with standard mineral oils.





In-line filter25 / 40 bar (360 / 570 psi)-10°C to +120°C(other temperature ranges on request)p 3.5 bar ±10 %

Gadolinium aluminiumAluminiumNBRp 2.2 bar ±10%


DesignNominal pressureTemperature range

Bypass settingMaterial Filter head and cap Filter housing SealIndicator / switch setting



Features




• Modularandcompactdesign• Minimalpressuredrop• Visual/electricalcontaminationcontrol• EquippedwithhighlyefficientglassfibrePSfilterelements• HighlyefficientMicorPSfilterelements• BetaratedelementsaccordingtoISO16889multipasstest• Elementswithhighdifferentialpressurestabilityanddirt-holdingcapacity





Features





service life




Spin-on cartridges are compatible with standard mineral oils.


In-line filter, threaded, 1½ inch BSP10 / 25 barUp to 300 l /min-10°C to +120°C(other temperatures on request)Pressure side p 3.5 bar ±10%Suction side p 0.25 bar ±10%

Gadolinium aluminiumSteelNBRAluminiump 2.2 bar ±10%


DesignOperating pressureFlow rateTemperature range

Bypass setting

Material Filter head Spin-on-cartridge Seal





medium pressure filters


Features




• Modularandcompactdesign• Minimalpressuredrop• Visual/electricalcontaminationcontrol• HighlyefficientPSfilterelements• Beta-ratedelementsperISO4572• Largedirt-holdingcapacityandhighdifferentialpressurestabilityprovidingoptimumelement servicelife

TheelectricalindicatorfunctioncanbechangedfromtheNormallyOpenpositiontotheNormallyClosedpositionorviceversabyinvertingtheelectricalsection.

Inductivityinthedirectcurrentmayrequiretheuseofasignaleraser.

ForfurtherinformationpleaseseeourContaminationIndicatorsonpage9.1.

In-linefilter,flanged,SAE250bar325barUpto450l /min-10°Cto+120°C(othertemperaturerangesonrequest)p7bar±10%

Ductile cast iron Hardened steelNBRPTFECopperp5bar±10%

1 A70 W230VACIP65Normallyopen/normallyclosed

DesignOperatingpressureStatictestpressureFlow rateTemperaturerange

BypasssettingMaterial Filterhead Filter bowl Seal

Indicator/switchsetting

Electricalspecificationsofpressureindicator

Current loadContact loadVoltageTypeofprotectionContact

OMSA/Filtration/MediumPressureFilters/5.1/0610

medium pressure filters


Features





In-linefilter,threaded,BSPports210/350barUpto450l /min-10°Cto+120°C(othertemperaturerangesonrequest)p7bar

Ductile cast ironHardened steelNBRPTFECopperp5bar±10%


DesignOperatingpressureFlow rate

TemperaturerangeBypasssettingMaterial Filterhead Filter bowl Seal




OMSA/Filtration/MediumPressureFilters/5.2/0610

high pressure filters


Features





In-linefilter,threadedSAE4-bolt400 bar520barUpto450l /min(othertemperaturerangesonrequest)p7bar±10%

Ductile cast ironSteelNBRPTFECopperp5bar±10%


DesignOperatingpressureStatictestpressureFlow rateTemperaturerangeBypasssettingMaterial Filterhead Filter bowl Seal







Filterscompatiblewithstandardmineraloils.

Pleasecontactuswhenotherfluidsapply.

OMSA/Filtration/HighPressureFilters/6.1/0610

high pressure filters


Features




• Modularandcompactdesign• Minimalpressuredrop• Visual/electricalcontaminationcontrol• EquippedwithhighlyefficientglassfibrePSfilterelementsaccordingtoDIN24550• BetaratedelementsaccordingtoISO16889multipasstest• Elementswithhighdifferentialpressurestabilityanddirt-holdingcapacity• NPT-andSAE-connectionsonrequest

In-linefilter,threadedNG40upto100(450bar)NG160and250(250bar)NG40upto100(1inchBSP)NG160and250(1½inchBSP)Upto450l /min-10°Cto+120°C(othertemperaturerangesonrequest)

316SSNBRPTFEp5bar±10%


DesignNominalpressure

Connections

Flow rateTemperaturerange

Material Housing Seal





OMSA/Filtration/HighPressureFilters/6.2/0610

duplex filters


Features




• Modularandcompactdesign• Minimalpressuredrop• Visual/electricalcontaminationcontrol• Switchingvalveonupstreamside• Ergonomicswitch-overhandlewithsafetylockandpressurecompensation• HighlyefficientPSfilterelements• Beta-ratedelementsperISO4572• Largedirt-holdingcapacityandhighdifferentialpressurestabilityprovidingoptimumelement servicelife

In-linefilter,threadedorflangedSAE4-bolt25/63bar-10°Cto+120°C(othertemperaturerangesonrequest)Upto450l /minp3.5bar±10%

Gadolinium aluminiumAluminiumSteelNBRAluminiump2.2bar±10%


DesignNominalpressureTemperaturerange

Flow rateBypasssettingMaterial Filterhead Filter bowl Seal



CurrentloadContactloadVoltageTypeofprotectionContact






OMSA/Filtration/DuplexFilters/7.1/0610

duplex filters


Features




• Modularandcompactdesign• Minimalpressuredrop• Visual/electricalcontaminationcontrol• Switchingvalveonupstreamside• Ergonomicswitch-overhandlewithsafetylockandpressurecompensation• HighlyefficientPSfilterelements• Beta-ratedelementsperISO4572• Largedirt-holdingcapacityandhighdifferentialpressurestabilityprovidingoptimumelement servicelife

In-linefilter,threadedorflanged200/250barUpto300l /min-10°Cto+120°C(othertemperaturerangesonrequest)p3.5bar±10%

Ductile cast ironSteelNBRPTFECopperp5bar±10%


DesignNominalpressureFlow rate Temperaturerange











duplex filters


Features




• Modularandcompactdesign• Minimalpressuredrop• Visual/electricalcontaminationcontrol• EquippedwithhighlyefficientglassfibrePSfilterelements• Beta-ratedelementsaccordingtoISO16889multipasstest• Elementswithhighdifferentialpressurestabilityanddirt-holdingcapacity• Butterflyvalveswitch-overdevice

In-linefilter,flangedUpto6000l /min-10°Cto+100°C(othertemperaturerangesonrequest)

Steel welded constructionNBR(othermaterialsonrequest)p3.5bar±10%p2.2bar±10%


DesignFlow rateTemperaturerange

Material Filterhousing Seal

BypasssettingIndicator/switchsetting




duplex filters


Features




• Modularandcompactdesign• Minimalpressuredrop• Visual/electricalcontaminationcontrol• EquippedwithhighlyefficientglassfibrePSfilterelements• Beta-ratedelementsaccordingtoISO16889multipasstest• Elementswithhighdifferentialpressurestabilityanddirt-holdingcapacity

In-linefilter,flanged25barUpto800l /min-10°Cto+100°C(othertemperaturerangesonrequest)p3.5bar

Gadolinium aluminiumAluminiumNBRCopperp2.2bar±10%


DesignNominalpressureFlow rateTemperaturerange






water coalescer and separator

Water Coalescer and Separator Technical Data




10 barUp to 110 l /minOutside to inp 1 bar

Carbon steelEpoxy coated1½ inch NPT

Operating pressureFlow rateFlow directionIndicator / switch settingBodyInterior and exteriorInlet and outlet

Description

Depending on the type of cartridge selected, the housings may be used as filters, absorptive filters, filter separators or air / gas entrainment separators to remove solids, water, mist or hydrocarbon carry-over. Both the exterior and interior of the carbon steel body are epoxy coated to protect against corrosion. These sturdy, single cartridge housings are easy to maintain and require only 2 inch (51mm) base clearance for cartridge change-out.

OMSA / Filtration / Water Coalescer and Separator / 8.1 / 0610

contamination indicators

Contamination Indicators




Filter elements are economically used only if their dirt-holding capacity is fully utilised. This is achieved by using filter housings with a contamination indicator.

The following designs are available

• Differentialpressureindicators• Pressureindicators/switches/gauges• Vacuumswitches/gauges• Pressuretransmitters

With pressure filters, the pressure is measured upstream and downstream of the filter element (differential pressure). With return-line filters the pressure is measured only on the upstream side because, depending on the tank design, atmospheric pressure exits on the downstream side of the filter element. With suction filters the vacuum is measured downstream.

This red button remains visible until it is pushed in during the daily check which is to be performed while the plant is at operating temperature. If the button pops out immediately after being pushed in, the filter element must be replaced.

This optical function may also be used for generating contactless electrical signals. For this purpose anelectricalupperpartisfittedoverthehydraulic/opticalpart.Thisupperpartincorporatesallelectrical switching elements.

Overview

• Opticalandelectricalindicatorwithstandardcheckfunction• Normallyopen/normallyclosedcombination-standardfeature• Electricalfunction,easytoinstallatalatertime• Two-stepindication,at75%and100%optional• Non-bypassdesign

Features

OMSA/Filtration/ContaminationIndicators/9.1/0610

turbidity sensors

PIT 400 Technical Data

Description




The Turbidity Sensor PIT 400 was developed to identify turbidity in hydraulic fluids reliably. Ingress of water into the hydraulic system causes the turbidity in the hydraulic fluid.

Water in hydraulic fluids can harm the function of the entire system and reduce the lifespan of the pressure fluid and the components of the system.

Turbidity in the fluid is quickly recognised by the sensor. Ingress of water is registered immediately so that precautionary measures can be taken before the damage to the system becomes out of hand. Therefore the sensor offers great security for the entire system. The sensor should be built into all fluid-technical systems that are at risk of being contaminated by water, e.g. by defect coolers, broken seals or condensed water.

The sensor should preferably be installed in the return line, the tank or the bypassing cooling circulation. It is easily calibrated to the normal condition of the fluid by the push of a button.

The fading transmission of the infra-red light measures the turbidity in the fluid.

Copper zincPolyamideIP 651¼ inch10 bar-25°C to 85°C24 V DCPNP, 200 mA

Material

ProtectionConnectionNominal pressureOperating temperaturePower supplySwitching outlet

OMSA / Filtration / Turbidity Sensors / 10.1 / 0610

metal edge filters




The metal edge filter system is used for filtering a wide range of liquids (pastes, resins, glue, sealants, paints, etc.). It can be cleaned manually or automatically without having to interrupt process operations. The filter cartridge is cleaned by rotating it against a fixed scraper blade. The special profile of the wire winding ensures a very effective cleaning process. This patented system prevents high axial forces, ensuring that the cleaning process is trouble-free. The residue deposited in the collection cone can then be emptied through the drain valve only while the system is in operation.

Metal-edge filters are suitable in low or high viscosity applications.

These compact in-line filter systems are designed for automatic or manual cleaning. The system is cleaned by rotating the filter cartridge against a spring-actuated scraper blade.

• Minimumcartridgereplacementcosts• Cleaningispossiblewithoutinterruptingthefiltrationprocess• Robustfiltercartridgemadeoftriangularstainlesssteelwireonacoreelement• Efficientfiltercleaningassuresmaximumprocessstability• Solidconstructionandhigh-qualitymaterialsforalongservicelife• ModularVariosystemforoptimumfilterselection• Suitableforawiderangeofapplications• Flowrateonrequest

Overview

OMSA / Filtration / Metal Edge Filters / 11.1 / 0610

metal edge filters

AF 71 L Technical Data




40 / 25 bar100/180°C½ inch BSPM14 x 1.5

Aluminium siliconeAluminiumCopperzincGalvanised steelViton0.25 l 1kg

Operating pressureOperating temperatureInlet and outletDrainMaterial Filter head and bowl Installed parts

SealCapacityWeight

AF 71 G Technical Data

100 / 63 / 40 bar 200/200/100°Cp 40 bar

30 µm to 2000 µm (others available on request)1 inch BSP, threaded 1 inch BSP, threaded

Castiron Stainless steelCastiron PTFEorVI Viton

Operating pressure Operating temperatureDifferential pressureGap width Inlet and outletDrainMaterial Housing and cover Installed parts Bearing bushes Seal

OMSA / Filtration / Metal Edge Filters / 11.2-3 / 0610

metal edge filters

Pi 72 G Technical Data




16, 25, 40, 63, 100 barupto63barmax200°C/100barmax100°C

180°CVitonupto200°CPTFE-basedWelded cartridge ( p max 30 bar)Coiledcartridge( p max 10 bar)30 µm to 2000 µm (others available on request)1½ inch BSP, threaded and flanged2 inch BSP4 l 42kg to 52kg

Operating pressure Operating temperatureMaterial Seal

Differential pressure Gap width

Inlet and outletDrainVolumeWeight

AF 71 H Technical Data

Max 400 barMax100°C

CastironHardened steelSteelCastironPTFE-basedVitonStainless steel or aluminium ( p max 30 bar)Stainless steel ( p max 10 bar)1¼ inch BSP½ inch BSP

Operating pressure Operating temperatureMaterial Filter head Filter bowl Internal

Bearing bushes Seal Coiledcartridge Welded cartridgeInlet and outletDrain


metal edge filters





Max 16 barMax100°C

CastironCastironSteelPTFE-basedVitonStainless steel or aluminium ( p max 30 bar)Stainless steel ( p max 10 bar)2 inch BSPOptional: screw-in flanges, DN 50 or DN 65 2 inch BSP

Operating pressureOperating temperature

Material Housing and cover Internal Bearing bushes Seal Coiledcartridge Welded cartridgeInlet and outlet

Drain

AF 74 S - AF 76 S Technical Data

Specially engineered to customer requirements

Type Line Filtration in µm

Size 30 µm 50 µm 80 µm 100 µm 130 µm 200/250 µm 500/1000 µm

AF 71 11-1… R 3/4" 750 2125 3000 3300 3800 4100 4300

AF 71 21-1… R 3/4" 1250 2475 3250 3575 4000 4200 4400

AF 71 31-1… R 3/4" 1750 2800 3500 3850 4200 4300 4500

AF 72 42-2… DN 40 5500 8500 9500 12000 13000 13500 14000

AF 72 52-2… DN 40 7500 10000 11500 13200 14300 14850 15400

AF 73 62-4… DN 65 9700 18000 27800 30000 33500 35500 37000

AF 73 72-4… DN 65 14500 22000 30000 33000 36500 37700 39500

AF 73 72-5… DN 80 17000 25500 34500 40000 44000 45500 47500

AF 73 82-5… DN 80 24500 34500 43000 48000 52000 54000 56500

AF 73 82-6… DN 100 30000 43000 53500 58000 62000 65500 68500

AF 74 72-6… DN 100 33000 48500 63000 70000 73500 78500 82000

AF 74 72-7… DN 125 40500 64000 92000 105000 110000 121500 127000

AF 74 82-7… DN 125 49000 74500 100000 110000 115500 126500 132500

AF 74 82-8… DN 150 57500 93000 133000 148000 155000 170500 179000

AF 74 92-8… DN 150 72000 107000 140000 155000 162500 176500 185000

AF 75 82-8… DN 150 85000 120000 150000 165000 173000 185000 194000

AF 75 82-9… DN 200 100000 160500 238000 270000 283500 315000 330500

AF 75 92-9… DN 200 125000 193000 274000 300000 315000 355000 372500

Flow rate l /h

This is based on a pressure drop of 0.3 bar with a 72 cP media


metal edge filters




Self-Cleaning Filters

The range of self-cleaning filters provides highly cost-effective solutions for difficult liquid filtration problems for all viscosities.

Manual and Automatic

• Simpleandefficientcleaningprocesswhichminimisesdisruptiontoflow• Minimalamountofliquidlossduringcleaningprocess• Suitableforpracticallyallliquidsincludingthoseofhighviscosity• Filtrationlevelsdownto50microns• SeparatebowlandheadsecuredbyVeeclampallowseasyaccesstoelement• Maximumworkingpressure14barat50°C• Maximumworkingtemperature260°C(dependentonsealmaterial)• Highquality316SS

Features

• Filtersavailableinthefollowingmaterials: Head: stainless steel, cast steel, cast iron or SG iron Bowl: stainless steel or mild steel•Rangeofautomatedcontroldevicesavailable•Inletandoutlet:¾inchupto8inch

Options

OMSA / Filtration / Metal Edge Filters / 11.8 / 0610

automatic filters





16 / 25 barMax 100°C

p 5 bar

p 10 barp 25 bar

2 inch BSPOptional: DN 50 or DN 652 inch BSP

Cast ironStainless steelCast ironPUPTFE-basedViton

High-grade steel foil 30 to 60 µm Top-mesh 5 to 60 µmV-profiled spacer winding 60 to 250 µmHigh-grade steel fleece 3 to 10 µm


Differential pressure ofsegment elementhigh-grade steel foiltop-mesh or high-grade steel fleeceV-profiled spacer winding

Inlet and outlet

DrainMaterial Housing and cover Installed parts Bearing bushes Seal

Type designation for segmented elementsAF 90AF 100AF 120AF 150

OMSA / Filtration / Automatic Filters / 12.1 / 0610

automatic filters





16 / 25 barMax 100°C

p 10 barp 25 bar

2 inch BSPOptional: DN 50 or DN 652 inch BSP

Cast ironStainless steelCast ironPUPTFE-basedViton

Top-mesh 5 to 60 µmV-profiled spacer winding 60 to 250 µmHigh-grade steel fleece 3 to 10 µm


Differential pressure ofsegment elementtop-mesh or high-grade steel fleeceV-profiled spacer winding

Inlet and outlet

DrainMaterial Housing and cover Installed parts Bearing bushes Seal

Type designation for segmented elementsAF 170AF 140AF 180


automatic filters





16 barMax 100°C2 inch BSPOptional: DN 50 or DN 652 inch BSP

Cast ironCast ironSteelPTFE-basedViton

Operating pressureOperating temperatureInlet and outlet

DrainMaterial Housing and cover Internal

Bearing bushes Seal


basket strainers




Single Strainer Features

• Highquality316gradestainlesssteelbasketwithlargefiltrationareasresultinginlowpressuredrops• Compactdesignforspacesaving• Workingpressuresupto50bar• Quickreleasefiltercoversandknobsforeasymaintenance

Features

• Simplechange-overoperationrequiresinfrequentmaintenance• Compactdesign• Largefiltrationareasgivinglow-pressuredrops• Workingpressuresupto50bar• Quickreleasefiltercoversandknobsforeasymaintenance• Nocontaminationbetweenfilteredandunfilteredliquids• Widerangeofmaterials,sizesandaccessoriessuchasmagneticcolumns• Filtrationdownto10microns• Handlecoverschamberinuse-indicatingwhichchamberispressurised• Differentialpressureindicatorsasoptionalextras

Dual Strainer

OMSA/Filtration/BasketStrainers/13.1-2/0610

basket strainers




Features

• Highqualitystainlesssteelbasketswithlargefiltrationareasresultinginlowpressuredrops• Compactdesignforspacesaving• Workingpressuresupto22bar• Quick-releasefiltercoversandknobsforeasybasketremoval• Simplechange-overforuninterruptedoperation• Easytoreaddifferentialpressindicators/switches• Positivesealseparatescleananddirtyliquids• Remoteoperationviaelectricalsignalavailableifrequired• Anodisedaluminiumcasingandnitrilediaphragmforwaterandoilapplications• Stainlesssteelcasing,stainlesssteelinternalsandvitondiaphragmforotherliquids• Indicatorpresetat10psi-otherspringratingsavailableonrequest• Pointeroperatedbyinternalmagnetavoidingleakagethroughseals

Single / Dual Strainer Multibasket

OMSA/Filtration/BasketStrainers/13.3/0610

off-line filtration systems




DescriptionMobile or Stationary

Custom-built to specification

Applications

• Off-linecirculationofhydraulicfluidthroughfinefiltrationfortankvolumeclean-uptoimprovecleanlinesslevels

• Removalofmetallicparticleswhenusingmagneticfiltration• Removaloffreewaterwhenfilterswithwater-sorbelementsareused• Unitscanbeusedforfillingpurposes• Unitscanbefittedwithquickcouplersifrequired• Particlecounterscanbebuilt-inasoptionalequipment

OMSA/Filtration/Off-LineFiltrationSystems/14.1/0610

magnetic filters




Benefits

A simple concept• nomovingparts• verylonglifespan• 100%scaleability• easytocleanandre-use

To remove ferrous contaminants• downtoonemicron• withminimalpressuredrop• withoutcontaminantwash-off• underdiversefluidpressure,temperaturesandflowrates

To deliver cost savings and environmental benefits• reducingthechainreactionofwear• improvingfluidlife• enhancingprocessperformance• reducingwasteanddisposalrequirements

• Compactandrobustconstructioninaluminiumalloy.• Screw-inbowlrequiresminimalclearancetoremove,makingthecoreeasilyaccessibleforinspectionandcleaning.• Highcontaminant-holdingcapacity.• Suitableforvarietyofapplications,fromhydraulicandtransmissiontosteelprocessapplications.

Features of the Patented Technology

• Thefilterconsistsofaseriesofannularmagnetsandinnovativelydesigned,formed(shaped)steelplates.• Thesteelplatescreatethemagnetfieldstrength.• Fluidpassesthroughtheflowchannels,thesesumtoagreaterflowvolumethanthatoftheinletpipe.•Thecontaminantisdrawnintothecollectionzonesbythecreatedmagneticfield.•Thecontaminantistrappedinthecollectionzone,leavingtheflowchannelsopen.

OMSA/Filtration/MagneticFilters/15.1-2/0610

magnetic filters




Module Technical Data

In-linefilter140 barMax100ºC1inchBSPApprox185grams

AluminiumMild steel NBR

DesignOperatingpressureTemperatureInlet and outletContaminantcapacityMaterial Housing and mandrel Plate O-ring

Clear 5 inch / 10 inch Technical Data

In-linefilter12 barMax80ºC1inchBSPApprox200/400grams

BrassNylonStainless steel or mild steelAcetalNBR

DesignOperatingpressureTemperatureInlet and outletContaminantcapacityMaterial Head Bowl Plate Mandrel O-ring


magnetic filters




Simplex Technical Data

In-linefilter63barMax120ºC½inchBSPApprox175grams

AluminiumAluminiumAluminiumNBRCompatiblewithawiderangeofpetroleumoils,syntheticfluids,water-glycols,wateremulsions,hydraulicandlubricatingfluids

Design OperatingpressureTemperatureInlet and outletContaminantcapacityMaterial Head Bowl Mandrel O-ringFluidcompatibility

Duplex Technical Data

In-linefilter63barMax120ºC1inchBSPApprox175grams

AluminiumAluminiumAluminiumNBRCompatiblewithawiderangeofpetroleumoils,syntheticfluids,water-glycols,wateremulsions,hydraulicandlubricatingfluids

Design OperatingpressureTemperatureInlet and outletContaminantcapacityMaterial Head Bowl Mandrel O-ringFluidcompatibility


magnetic filters




In-Line Process Unit Technical Data

In-linefilter17 barMax120ºC2inchBSP4kg

AluminiumAluminiumNBRCompatiblewithawiderangeofpetroleumoils,syntheticfluids,coolant,cuttingoils,hydraulicandlubricatingfluids25kg

Design OperatingpressureTemperatureInlet and outletContaminantcapacityMaterial Housing Mandrel O-ringFluidcompatibility

Unitweight

• This large unit with high contaminant-holding capacity makes it the ideal choice for highcontaminantenvironmentsthatrequireadesignforextendedserviceintervals.

• Outstandingresultsfromtheinstallationofthisunithavebeenachievedindiverseapplicationssuchas:metalworkingprocesses,largetransmissions,centrallubricationsystems,andremovalofrustandmagnetiteinlargewatersystemsalongwithmanyothers.

Benefits

Pump Mate Technical Data

Suction-linefilterMax100ºC¾inchto2inchUpto200grams

AcetalCompatiblewithawiderangeofpetroleumoils,syntheticfluids,water-glycols,wateremulsions,hydraulicandlubricatingfluids

Design TemperatureInlet and outlet ContaminantcapacityMaterial HousingFluidcompatibility

• Forthefirsttimeever,primarypumpprotectionwiththebenefitof: • Filtrationoffineferrousmaterialstosub-micronlevels. • Negligiblepressuredropwithminimalrestrictiontoflow. • Negligibleriskofcavitation.• Suctionsidefilterwithveryhighcontaminant-holdingcapacityoffering“fitandforget”solution.• Patentedtechnologywithuniqueandhighlyefficientflowdynamicswhichresultsinpressuredifferentialequivalenttoanequallengthofpipe.

• Provideswholesystemprotectionincludingcriticalvalves.• Compactdesignforeaseofinstallationwitharuggedconstructioninhigh-impactpolymer.

Benefits


magnetic filters




Clear 20 Technical Data

In-linefilter8barMax50ºC½inchBSPP4kg

PPStyreneacrylonitrilePVCVitonCompatiblewithawiderangeofcoolants,cuttingoils.16.9kg(37lb8oz)

Design OperatingpressureTemperatureInlet and outlet ContaminantcapacityMaterial Head Bowl Mandrel O-ringFluidcompatibilityUnitweight

Benefits

• This unit has high contaminant-holding capacity, which makes it the ideal choice for highcontaminantenvironments.

• Theunitsarethebest lowcostalternativetotheprocessunitandaremostsuitableinmetalworkingenvironments.

• The SAN bowl mounted on polypropylene head allows easy condition monitoring of thecontaminantbuild-up.

• Screw-inbowlmakesthecoreeasilyaccessibleforinspectionandcleaningwithoutdisconnectionofpipework.

OMSA/Filtration/MagneticFilters/15.9/0610

bulk fuel and lube oil filtration

OMSA offers a diverse range of products and solutions for diesel and lubricant filtration. With the ongoing demand for supply of diesel and lubricant oils, it has become imperative to supply cleaner product to various industries such as earthmoving, mining, transport, marine and others which account for an ever-growing economy in sub-Sahara Africa. Contamination is the biggest threat to the supply of clean bulk fuel product. Dirt particulate and water ingress during transport and storage of bulk products is the root cause of many equipment failures. OMSA offers products and solutions to assist in prevention of these failures. The cost of filtration and solutions versus production downtime or equipment failure is priceless.

Product Range

1. Diesel:• Watercoalescerandseparatorfiltermanifold-upto500l /min• Manifoldsassembledinvariousconfigurations• Theseunitsremovedirtparticulateandwateringress

2. Lube Oils:• Filtermanifold,dependentonviscosityofoil-upto1000l /min • Waterabsorbingfilters,freesuspendedwater-upto80l /min• Suitableforremovingdirtingressongearbox,transmission,engineandhydraulicoils• Lubeoilpumpingstationenclosedina20footcontainer: - Thissystem is typicallyutilisedatoil storagedepots - thecompletesolution isenclosed ina20footcontainerwhich iscommissionedatour

factory and then delivered to site which is based on the “plug and play” concept

3. Accessories:• Pre-filter(bagfiltration): Pre-filtersarefittedbeforefiltermanifoldsand increasespin-onelementfilter lifeusinga“bagfilter”witha largesurfaceareafordirt-holding

capacity

• In-lineparticlecounter: Thisportableunitdetectsparticlesizesviainfra-redlaseranddisplaysISO4406codesdigitallyonthecleanlinessofafluid Requires9-36VoltDCsupplyandwilllogdataviafibreopticcableontostandardPCorlaptop,99.5%accuracy

We Offer

• Topqualityproductsinbulkfiltration• Designandcommissioningofdieselandoillubricationsystems• In-linedieselandoilconditioningandparticlemonitoring• Filtrationtraining• Installation,maintenancemanualsandproceduresforproductrange

Resources and Structures

• Designengineersforsystemsolutions• Drawingofficeanddraughtspeopleusing3DInventor• Productionfacility-3000m²• On-sitetechnicians• Comprehensiverangeforallfiltrationrequirements• Sufficientstockholdingofreplacementpartsandspares

Overview


OMSA House cnrRabieandAimeeStreetFontainebleauRandburg2194Tel:+27(0)117937421Fax:+27(0)117932127 Email:[email protected]:www.omsa.co.za


OMSA/Filtration/BulkFuelandLubeOilFiltration/16.1-2-3-4/0610

bulk fuel and lube oil filtrationFilter Manifold c/w Water Coalescer

and Separator Technical Data

Diesel2-way@0-200l /min:flanged3inchASA1503-way@0-300l /min:flanged3inchASA1504-way@0-400l /min:flanged3inchASA1505-way@0-500l /min:flanged4inchASA150Upto10bar

Differential pressure p=2.2bar

Differential pressure p=1bar½inchBSPlockableballvalve

Fluidtype Flowrates

Working pressureReplacement of Spin-on filter Water coalescer and separator cartridgeDrain

Standard Filter Manifold Technical Data

Filter Elements for Manifolds Technical Data

Diesel and lubricant oil2-way@0-400l /min:flanged3inchASA1503-way@0-600l /min:flanged3inchASA1504-way@0-800l /min:flanged3inchASA1505-way@0-1000l /min:flanged4inchASA150

Differential pressure p=2.2barUpto10bar

Fluidtype Flowrates

Replacement of Spin-on filterPressure

3µm,6µm,10µm,25µm99.5%10µm,25µm50%

25µm50%

Spin-on filter elements

Absolute micron ratingsAbsolute rating efficiencyNominal micron ratingsNominal rating efficiency

Water coalescer and separator cartridge

Nominal micron ratingNominal rating efficiency




OMSA/Filtration/BulkFuelandLubeOilFiltration/16.5-6-7/0610





Pre-Filters Standard Technical Data

Pre-Filters 316 Stainless Steel Technical Data

DieselSinglebaghousing@0-300l /min:flanged3inchASA150Dualbaghousing @0-600l /min:flanged3inchASA1503-baghousing @0-1000l /min:flanged4inchASA150Upto10barDifferential pressure p=1.5bar1inchBSPlockableballvalve

Fluidtype Flowrates

Pressure Replacement of bag filterDrain

DieselSinglebaghousing@0-300l /min:flanged2inchDIN502-waymanifold @0-600l /min:flanged3inchASA1503-waymanifold @0-900l /min:flanged3inchASA1504-waymanifold @0-1200l /min:flanged4inchASA1505-waymanifold @0-1500l /min:flanged4inchASA150Upto10barDifferential pressure p=1.5bar½inchBSPlockableballvalve

Fluidtype Flowrates

Pressure Replacement of bag filterDrain

Filter Bags Technical Data

Single filter bag or Dual core filter bag

Dualcorefilterbag:

• Higherflowrates-smaller,lesscostlyvesselcanbeused• Upto35timesmoreeffectivethanstandardfiltercartridges• Lowdifferentialpressureresultsinlessenergyconsumptionofpumps• Surfaceareaisupto65%greaterthanasimilarsizefilterbag• Elementchange:weighsupto75%lessthanafilterbag• Easier maintenance with reduced costs• Easyretrofittoexistingfiltervessels• Micronratings-1µm,5µm,10µm,15µm,25µm,50µm,100µm



Portable Contamination Monitor Technical Data

In-Line Particle Counter Technical Data

Diesel and lubricant oil12VDC80ºCSensor type - infra-red laserParticulateISOcounts4µm,6µm,14µm,21µmDigitaldisplayofISOcounts

Fluidtype PowersupplyOperating temperatureSpecifications

Diesel and lubricant oilMinimum50to500ml/minUpto500bar9VDCto36VDC80°CSensor type - infra-red laserParticulateISOcounts4µm,6µm,14µm,21µmDigitaldisplayofISOcounts

Fluidtype FlowratesPressure PowersupplyrequiredOperating temperatureSpecifications




Water Absorbing Filter Technical Data

Diesel and lubricant oilUpto80l /minUpto16bar2inchSAE4-bolt

10µm25µm

Fluidtype FlowratesPressure PortingFilterelementrating absolute nominal


air breathers - engnet€¦ · omsa / filtration / low pressure filters / 4.3 / 0610. low pressure...

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