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TRANSCRIPT
For
Drying – Cleaning – Blow off
Static Control – Coating Applications- Cooling
Shrink Packaging – Surface Protection –Wiping
AIR KNIFE SYSTEMS
RAICO
BOTTLE DRYING CONTAINER DRYING CAN DRYING
FRESH PRODUCE DRYING PACKAGE DRYING SHEET DRYING
METAL COMPONENTS CLEANING METAL COMPONENTS DRYING METAL CHIPS BLOW OFF
COATING CONTROL WIRE/CABLE/TUBE DRYING EXTRUDED PROFILE DRYING
INTRODUCTION OF AIR KNIFE SYSTEMS
AIR KNIFE SYSTEM is non contact method of removing unwanted surface liquid, moisture, dirt, coatings, contamination,
debris, heat, static charge etc during manufacturing process of predominantly conveyed (moving) articles or parts.
AIR KNIFE SYSTEM powered by low pressure air from RING BLOWER devices a continuous LAMINAR SHEET/
STREAM/ CURTAIN of precisely controlled HIGH VELOCITY AIR.
This SHEET/STREAM/CURTAIN OF HIGH VELOCITY AIR pushes the liquid from the surface of the article /
product and residual moisture is shattered from the article/product. This mist is carried away by continuous stream of air.
This SHEET/STREAM/CURTAIN OF HIGH VELOCITY AIR also blows away debris, cleans surfaces, dissipates
heat, spreads/ dries coatings, takes away static charges, protects surface etc.
In certain applications where longer/deeper reach of HIGH VELOCITY AIR is required, NOZZLES could also be
used.
Drying with RING BLOWER ASSISTED AIR KNIFE SYSTEMS has been known to CUT COSTS by 80%,
compared with THERMAL DRYING AND COMPRESSED AIR SYSTEMS.
An effective working AIR KNIFE SYSTEM can be assembled using standard single or multiple AIR KNIFES, located
strategically. For certain applications combination of AIR KNIFES with AIR NOZZLES will bring desired results; System will
also incorporate ideally placed Single or Multiple Blowers, Flexible Hoses, Clamps, Manifolds and such accessories.
AIR KNIFES AND NOZZLES are available in different sizes, lengths and shapes. Most common material of
construction is Surface Treated Aluminium Alloy.
AIR KNIFE & NOZZLES can also be supplied in 304/316 S.S.
Speciality Filters are available to meet most stringent standard for Food, Pharmaceuticals, Electronic or similar applications.
SOME BENEFITS OF AIR KNIFE SYSTEMS
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Increased Productivity
Improved Quality
Improved Working Environment
Lower Running Costs
Energy Saving
Quite Operation (Low noise levels)
Compact Yet Rugged
No Moving Parts Making it Maintenance Free
Cleaner Air
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Performance Can be adjusted to Match
Product and speed to Gain cost Effectiveness
Eliminates Staining
Low Capital Outlay
Fast Payback
Easy to Install
Waste Reclamation
Lower Maintenance Cost
Safe working pressure
SOME SALIENT FEATURES OF OUR AIR KNIFE SYSTEM
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Low Pressure Drop
Cleaner & Warmer air
Higher Velocity of Air
Lower Noise Level
Higher Energy Efficiency
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Many options for connections
S.S. Modular adds on infinite positions mounting system adoptable for most demanding application positioning
Packaged System available (optional)
Our Air Knife Profile is
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Heavy Duty to suit Tough Applications
Rigid & Sturdy
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Surface Treated for protection & Aesthetics
Distortion Resistant
OUR RING BLOWERS are
SOME TYPICAL APPLICATIONS OF AIR KNIFE SYSTEMS
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Dynamically Balanced
Directly Connected
High Pressure Ratio
Low Speed
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Compact Yet Rugged
Highly Efficient
Pressure Die Casted
Suitable for Mounting in
Vertical/Horizontal Position
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Low Noise Producing
100% Oil Free
Machined on CNC Machines.
Aluminium Alloy
Our Ring Blowers are provided with
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Double Sealed Branded Bearings
10% Voltage Fluctuation Tolerances
Packed with High Temperature Grease
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IP54 Protection
Inlet/ Outlet Silencer
Class F Insulation
Bottles
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Pressure sensitive labelling
Sleeve labelling
Labelling cold fill bottles
Hot melt labelling
Inkjet coding
Bacteria prevention under caps & crowns
Leak detection
Cans
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Prevent corrosion under pull tab
Inkjet coding on can bottom
Leak detection on running line
Prevent Bacteria Built up
Removes moisture from can body to avoid
moisture related packing problems
Pouches
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After cooling tunnel and rinsing
Labelling
Inkjet coding
Crates & Trays
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Prevents bacteria build up.
Eliminates moisture issues after washing
SOME MORE APPLICATIONS
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Drying of Food Products/Vegetables/Bakery
Products /Confectionery
Coating Control / Drying
Adhesive Drying
Parts Drying after Wash
Paper Drying in Paper Mills
Sheet cleaning in Strip Mills
Conveyor Cleaning /Drying
Film Control of Oil, Wax, Glues
Separating different weight products
Surface cooling
Shrink Packaging
Textile Drying / Carpet Drying
Packaged Meat/ Fish /Poultry Drying
Medicine Vials Drying
Glass Drying
Electronic / PCB/ Batteries Drying
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To Open Plastic Bags, Pouches in Form, Seal,
Bagging Machine
Coating Control of Chocolates, Batter , Jam
Providing Air Curtain / Barrier
Surface Drying of Various Components for
Automatic Quality check by Laser or Electronic
Gauging
Surface cleaning with Anti Static / Ionizing for
coating of paint, varnish, powder.
Surface protection of lens against Foreign particle
impeachment
Wiping clean of Plastic Film / Sheet/ Wire /Profile and
Extrusions
Wiping Ice
Impregnation of Surface
Air Curtain
And many many more
AIR KNIFE SYSTEM COMPONENTS
PACKAGED AIR KNIFE SYSTEMS
AIR KNIFE S. S. AIR KNIFE NOZZLE RING BLOWER
S. S. MOUNTING SYSTEM
HOSE CONNECTOR Y CONNECTOR MANIFOLD SYSTEM
REDUCERENLARGER
SUCTION FILTER VACUUM FILTER RELIEF VALVE
FLEXIBLE HOSE & CLIPS BLOWER STANDACOUSTIC
ENCLOSURE
RAICO ENGINEERS RAICO
Unit No.14 - AF,1st. Fl.,New Empire Industrial Estate, Kondivita Road, Off Andheri - Kurla Road, Andheri (E), Mumbai - 400 059.
Tel. : 2832 0514Fax : 022 - 2838 1390 Email : [email protected]
6691 5253 /
www.airknifeindia.com www.raicoengineers.com www.blowersandblowersindia.com
HEIGHT ADJUSTMENT
ROTRAY LOCATION
ADJUSTMENT
DEPTHADJUSTMENT
ANGEL OF DRYING AIR STREM
ADJUSTMENT
ANGELADJUSTMENT
SIDE WAYSADJUSTMENT
RING BLOWERS
ANGELADJUSTMENT