air & missile defense radar (amdr) an-spy-6(v) · pdf fileaegis combat system ... report...
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Copyright © 2015 Raytheon Company. All rights reserved. Customer Success Is Our Mission is a registered trademark of Raytheon Company.
Air & Missile Defense Radar (AMDR)
AN-SPY-6(V)
Tad Dickenson
Director / Program Manager
21 May 2015
DISTRIBUTION A: Public Release
A Critical Need An Enduring Program
$400M EMD Program
$1.2B in LRIP Options DDG-51 FLT III (2016-2020)
$3.2B in FRP – 24 DDG-51 FLT III (2020-2030)
$4.1B in FRP – 31 DDG-51 FLT IV (2031-2042)
40 year sustainment life 2082
Vision
3 DISTRIBUTION A: Approved for Public Release – Reference [1]
Gallium Nitride (GaN) based Active Electronically Scanned Array (AESA) Low Cost x86 back-end processing Radar Qualification May 2017
2012 Technology Demonstration Raytheon, McKinney TX
2020 Low Rate Initial Production (LRIP) In-Yard Need Date
DDG 51 Flight III Destroyer Aegis Combat System – Advanced
Capability Build (ABB-20) Ship Delivery 2021 Initial Operating Capability 2023
AMDR Operational View Simultaneous Multi-mission Capability
BMD
NSFS
ASuW
ASW
AAW
EP
ENV MSL COM
BMTC
4 DISTRIBUTION A: Approved for Public Release – Reference [4]
AMDR Scalability
1
http://www.raytheon.com/capabilities/products/amdr/
DDG-51 Flight III 2nd FY16 Ship
ACB – Advanced Capability Build HES-C – High Efficiency Small Capacity MCS – Machinery Control System MFM – Multi-Function Monitor SSGTG – Ship’s Service Gas Turbine Generator
AN/SPQ-9B Radar (FY14) [3] • Replaces AN/SPS-67 (part of FLT IIA)
1
ACB20 / TI-16 Upgrade to AWS [3]
• Remaining obsolescence and roll-down impact changes as required
DISTRIBUTION A: Approved for Public Release – Reference [1] and [3]
AMDR Overview
2
Tracks Detections Beams
I&Q
Data
Digital Signal Processing (7 Cabinets)
SIM
Real Time Simulator (1 Cabinet)
Calibration ¼ RMA
(2x)
Radiator (37x) AN/SPQ-9B Tracks
208VAC
1,000VDC
Array Power Distribution
1,000VDC
450VAC
Battery
Digital Beamforming (3 Cabinets)
Antenna Interface (2 Cabinets)
1,000VDC
Array Subsystems (4X)
Signal & Data Processing Subsystems
Power Subsystems
Cooling Subsystems
Ship’s Power
Radar Control Processor / Radar Suite Controller
(2 Cabinets)
Array Control
Combat System
(4 Units)
(1 Units)
(2 Units)
Inertial Navigation
System (1x)
Main Power Distribution
Uninterruptable Power Supply
Radar Modular
Assembly (37x)
DISTRIBUTION A: Approved for Public Release – Reference [1]
AMDR Radar Modular Assembly (RMA)
3 DISTRIBUTION A: Approved for Public Release – Reference [4]
AMDR Array & Radar Modular Assembly (RMA)
4
Radar Modular Assembly (RMA)
Overlap Beamformer (OLBF) Radiator Assembly
(Front) (Rear)
Array Structure
DISTRIBUTION A: Approved for Public Release – Reference [1]
Why Raytheon Won
5
Leadership • Saw the opportunity and acted • Purposeful investment
• Gallium Nitride (GaN) • T/R Modules • x86 Adaptive Digital Beamforming • Software Product Lines • Anti-Tamper • People
Strategic Partnering Customer focused – Repaired & Improved Relationships
Team • Common Vision – Next Gen Radar • Accountable to the program / product • High Cadence, High Performing • Acting like a small company, but
leveraging the entire company
Focused Discriminants
6
“Two Tools”
“Elegant Design” - simple & clever
All Technical Performance Measures (TPMs) were either met or exceeded
DISTRIBUTION A: Approved for Public Release – Reference [4]
Path Finding & Risk Reduction
Far Field: Operational in 14 Months
Near Field: Operational in 11 months
• Early design proofing of all major array components • Findings incorporated in TD Array • 24 Lot of TRIMMs and Prototype DREX in 7 months • 1st Software Build in 8 months • 1st Patterns in 9 months after contract award • Accelerated program integration by 7 months
TRIMMs Radiator
Overlap Beamformer
Distributed Receiver/Exciter
7 DISTRIBUTION A: Approved for Public Release – Reference [1]
R6s / Cost Reduction
3-Card Design
2-Card Design
• 300VDC TO 1,000VDC Conversion • 2 DFMAs in 22 Months • 2 CCA to 3 CCA Design • 100% Surface Mount Design • Significant Decrease in DPO
Continuous Cost Reduction with Technology Insertion
APG-79
8
TD EMD LRIP FRP
100%
75%
50%
25%
0%
LR
IP3
LR
IP4
FR
P1
FR
P2
Contracts
Co
st
Gen 3.0
Gen 4.0
• 3 DFMA cycles • Technology Insertion
Gen 5.0
IDS mature MRL-8 GaN technology enabled AMDR TD Prototype and NGJ POD to meet power, bandwidth and weight requirements
MRL-8 GaN Cost Reduction Proposal Support
Electronic Protection Past performance
SAS Electronic Protection and Multi-Beam Signal Processing expertise and APG-79 Cost reduction methodology drove greater than
9
Raytheon Collaboration AMDR / Next Generation Jammer
Results: Best Value Proposal RAYTHEON
SUB FACTOR FACTOR PROPOSAL
Outstanding
T.1
Outstanding
Outstanding
Outstanding
Good
Good
Good
Outstanding T.2
Outstanding D.1
Good M.1
GoodAcceptable
Acceptable Acceptable
Good E.1
System Design and Integration
H/W Architecture & Development
S/W Architecture & Development
Life Cycle Support Concept
Open Architecture Concept
Technology Maturity
Data Rights
Capabilities, Experiences, & Facilities
Program Management Approach
Past Performance
Energy
10
T.1 = T.2 = D.1 > M.1 >> P.1+ E.1
“Broad Strengths”
P.1
Where we’re going
11
Agile Work Environment
– Collocated
– Collaborative
– Efficient
– Product Focused
– Knowledge Transfer
95% personnel HIL / SIL / Labs All Disciplines No Hierarchy 1 Floor, 40,000 ft2
316 work spaces
Onboarding Welcome Culture & History Customer Cadence Commitment Competitive Goals Future
0
20
40
60
80
100
120
140
160
06/01/12 07/01/12 08/01/12 09/01/12 10/01/12 11/01/12 12/01/12 01/01/13 02/01/13 03/01/13 04/01/13 05/01/13 06/01/13
SW Integration Stories
Non-Agile Plan SWIT Integration Stories Agile Plan SWIT Integration Stories Actual
“Tracks on Glass” Simulated air track,
surface track
Generate System Track
Auto Engagement with missile away
Mid-Course guidance
Predicted Intercept Point, Time
Kill Assessment
ESSM Engagement
Zumwalt Incremental “Sprint” Completion vs. “Big Bang” Better productivity – less out of phase defects
Sprint 1 Sprint 2 Sprint 3 Sprint 4 Sprint 5 Sprint 6 Sprint 7 Sprint 8
First Delivery to SWIT No new system capabilities
SWIT testing limited to interface & infrastructure
updates
Non-Agile Plan
First “Big Batch” delivery to SWIT
“Big Bang” Integration
Incremental Delivery to SWIT
Agile Software Development Process Benefits
12
Keeping it Sold
13
Customer Focus
– AMDR
– DDG-51 FLT III
– Combat / ACB-20
Execution with Navy – Weekly cadence
– Common goals forged with Navy
– R6s continuous improvement
– 1st LRIP 2nd FY16 DDG-51 Ship
13
Q4
FY 2014 FY 2015
Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4
FY 2016 FY 2017
Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4
Engineering &ManufacturingDevelopment(EMD) IBR
DT-2 DT-3NFRat RTN
FFRat ARDEL
H/WDPDR
SSDPDR
H/WCDR
SSCDR
SVRFCAPRR
EOC
ContractAward
Continue to Sell – It Fits 30% less volume, 10% less
power consumed , 7% lighter
– Technology Development complete – technology risks retired
– Staffed and executing
– Broad Customer Support
– Congressional Support $400M EMD, CPIF 8% 50/50, $26M Investment
P P P P P
Scalable AMDR Aperture and Sensitivity to Meet Mission
14
1 RMA
9 RMA
69 RMA
SPY-1 +0dB
SPY-1 +15dB with 2dB margin
SPY-1 +25dB
37 RMA
Radar Modular Assembly (RMA)
DDG-51 AMDR
(front view)
Low NRE to scale to a new Radar
• Mechanical Structure
• Common Software
DISTRIBUTION A: Approved for Public Release – Reference [4]
Raytheon’s Win
1
Questions?
2 DISTRIBUTION A: Approved for Public Release – Reference [1]
2012 2020
Public Release References 1) REPORT TO CONGRESS - DDG 51 FLIGHT III SHIPS AIR AND MISSILE DEFENSE RADAR
ENGINEERING CHANGE PROPOSAL, FEBRUARY 2015, 257709562
2) 2015 AMDR Overview Stmt A 012215.pdf, Statement A: Approved for Release. Distribution is unlimited. #14-666 01202015
3) DDG 51 Program, CAPT Mark Vandroff, USN Program Manager, Surface Navy Association, 13 January 2015
4) AEGIS Weapon System with AMDR, Sea - Air - Space Symposium, 08 April 2014 RADM Horn PEO Integrated Warfare Systems
3