MODEL ACO/ACGOAIR OR STEAM ATOMIZING FORCED DRAFT BURNERS

ThePowerFlameModelACdualfuelburnerpresentsoptimumstate-of-the-artdesignformaxi-mumcombustionefficiencyandoperatingdependability.Thesepackagedcombustionsystemswillfirealltypesofgaseousfuelsaswellas#2orsimilardistillateliquidfuels.TheModelACAirAtomizingBurnerfires#2oilatturndownsupto8:1,upto10:1onnaturalgas.Itsflameretentionfiringheadincorporatesasingleairatomizingnozzleassemblyforliquidfuelsandanozzlemixmultiportcombustorforgaseous

fuels.Ouruniqueair sandwich

firing

headdesignproducesfullrange stableperformanceinbothpositiveornegativecombustionchambers.Operatingsystemadjustmentshavebeenminimizedtoprovidetrouble-freestartupandoperation. TheModelACprovidesefficientcombustionwithouttheaidofrefrac-toryorothercostlyflamesupportdevices.Optionsincludethepremixandlowgaspressurefiringheadsforlimitedsizecombustionchamberconfigurationsorlowgaspressureconditions.Modulardesignpro-videsaddedflexibilityforawiderangeofoptionalfeatures.AllPowerFlamepackagedcombustionsystemsarefactoryfire-testedtoensurecosteffectiveinstallationandstartup.

GASLIGHT OIL

420-19,100 MBH3-136 GPH

Power Flame’sVersatile High PerformanceAir or Steam Atomizing Light Oil Burner

Adjustable Premix Firing HeadProducesoptimumfuel/airmixturewithinthepremixcombustionzone*

Circular Furnace OpeningNospecialcuttingofcombustionchamberfrontplate

Total Access PanelSwingout,easilyremovabletopandfrontpanelsgivetotalaccesstoallinternalpanel-mountedcomponents

Graphic Burner Management SystemDirector®graphicannunciationofcriticalfunctions**Optional

®�

C

Alpha SystemLEDindicators,switchesandoperatorannunciator.(Optionaladditional6-lightboardshownonright.)

Low Gas PressureFiring HeadAddedflexibilityofapplicationforlowgaspressureconditions*

Characterized Fuel MeteringVaricam®providesadjustableandaccuratelyrepeatablefuel/airratiosthroughoutthefiringrange*

TM

AC-0101 Rev.908

X-Standard O-Optional NA-NotAvailable UVFlameSafeguardwithprepurge&postpurgewithinterruptedpilot Modulationwithautomaticaircontrol Integral2stagefuelunit Remotemounted2stagefuelunit(singlestageforAC6-AC8) DualgasAanddualoilsafetyvalves HighandLowgaspressureswitches Airatomizingcompressorset Man/Autoswitch-manualpotentiometer

X X X X

ADDED FEATURES

STANDARD EQUIPMENT

AC3-GO-20AC3-GO-25AC3-GO-25B

AC4-GO-25AC4-GO-30

AC5-GO-30(B) AC6-GO-30

AC7-GO-30AC8-GO-30

TheoptionalVaricam®has14adjustableset-pointstomaintainoptimumfuel/airratiosfromlowtohighfiresettings.

3450RPMblower,panelwith2lights&controlswitchPressureregulators,pilotandmaingascocksOilvalve,nozzleassembly,manualfuelselectorswitchAirsafetyswitch&leakagetestcockGaselectricpilotandignitiontransformer

5,000MBHandbelowmaybereplacedbyone(1)proofofclosurevalve;above5,000MBHone(1)ofthesafetyvalveswillincludeproofofclosurefeature.

DIMENSIONS

MODEL ACR (For low centerline applications)

A ConformstoUL296andUL795

(Inches) Standard Models.

1.Capacitieslistedarebasedon0.20”W.C.positivepressure.Forderates,seecapacitycurves.2.AtinlettomainmanualshutoffcocktoobtainP/FcertifiedratingswithstandardU.L.gastrain.Optionalgastrainsandcombustionheadsavailableforlowerpressures.†IntegralPumpstandardonAC3andAC4,RemotePumpoptionalwith1/3HPmotorat3450RPM.AC5throughAC8RemotePumpstandardwith1/2HPmotorat1750RPM.

Copyright © Power Flame Incorporated 2001 Printed in U.S.A.

®

WebSite:http://www.powerflame.comE-Mail:csd@powerflame.com

Phone620-421-0480Fax620-421-0948

2001South21stStreetParsons,KS67357

RepresentedBy:

X X X XX X X XX X X XX X X XO O X X

NA NAXX

X X X X

MODEL AC

RATINGS & SPECIFICATIONS* Thisdimensionmaybeincreased.Consultfactory. CAPACITY1 Blower Std. Gas

#2Oil Natural Nominal MotorH.P. Gas Pump Remote Pressure Burner G G GPH Gas/MBH BoilerH.P. (3450 Train Suction Pump CompressorRequired Model A B B(R) C C(R) D E Std. *Max H I L S X Max. Max. Max. RPM) (In.) Capacity HP(†) HP (In.W.C.)2

AC3-GO-20 44 51/4 7 165/8 151/4 6 16 41/2 8 101/8 111/2 22 151/2 10 23.5 3,285 80.0 2 2 69 1/33/4 5.3

AC3-GO-25 44 51/4 7 165/8 151/4 6 16 41/2 8 101/8 111/2 22 151/2 10 30.3 4,240 100.0 2 21/2 79 1/33/4 7.5

AC3-GO-25B 44 51/4 7 165/8 151/4 6 16 41/2 8 101/8 111/2 22 151/2 10 33.8 4,725 110.0 3 21/2 79 1/3 3/4 6.0 AC4-GO-25 50 61/4 75/16 187/8 1711/16 7 181/2 6 9 121/8 141/4 265/8 191/8 12 40.5 5,670 135.0 3 21/2 93 1/3 11/2 9.5 AC4-GO-30 50 61/4 75/16 187/8 1711/16 7 181/2 6 9 121/8 141/4 265/8 191/8 12 50.4 7,055 170.0 5 3 93 1/3 11/2 11.7 AC5-GO-30 50 61/4 75/16 187/8 1711/16 7 181/2 6 9 121/8 141/4 265/8 191/8 12 67.5 9,450 225.0 71/2 3 190 1/2 2 16.3 AC5-GO-30B 50 61/4 75/16 187/8 1711/16 7 181/2 6 9 121/8 141/4 265/8 191/8 12 72.1 10,100 240.0 71/2 3 190 1/2 2 16.3 AC6-GO-30 497/8 61/4 75/16 187/8 1711/16 73/4 197/8 5 113/4 135/8 141/8 261/2 19 131/2 90.0 12,600 300.0 10 3 190 1/2 2 20.9 AC7-GO-30 5111/16 81/8

101/8 245/16 223/8 83/4

18 47/8 111/4

155/8 137/8

261/2 19 131/2

121.4 17,000 404.0 15 3 220 1/2 3 40.0 AC7-GO-30B 5111/16 81/8 101/8 245/16 223/8 83/4 21 47/8 111/4 155/8 137/8 261/2 19 131/2 127.8 17,900 425.0 20 3 220 1/2 3 46.3 AC8-GO-30 569/16 81/8 101/8 271/8 275/8 83/4 20 31/4 95/8 155/8 121/4 247/8 175/16 131/2 136.4 19,100 454.0 15 3 220 1/2 3 50.0

MODEL CGMODEL CG HTDFORCED DRAFTBURNERS

GAS 98,000 -19,100,000BTU/HR.

The Power Flame Model CG gas burner presents optimum state-of-the-art design for maxi-mum combustion efficiency and operating dependability. These packaged combustion systems will fire natural gas and a full range of waste or other gaseous fuels. The Model CG HTD (High Turndown) will fire natural gas at turndowns up to 10 to 1. The flame retention firing head incorp-orates the nozzle mix multiport combustor and unique air sand-wich design to produce full range stable performance in both positive or negative combustion cham- ber environments. Operating system

adjustments have been minimized to provide trouble free start up and operating performance. The Model CG produces efficient combustion without the aid of refrac-tory or other costly flame support devices. Optional features include the premix and low gas pressure firing heads for limited size combus-tion chamber configurations or low gas pressure conditions. Modular design produces added flexibility for a wide range of optional fea-tures. All Power Flame packaged combustion systems are factory fire-tested to ensure cost effective installation and start up.

Adjustable Premix Firing HeadProduces optimum fuel-airmixture within the premix combustion zone*

Circular Furnace OpeningNo special cutting of combustion chamber front plate

Low Gas Pressure Firing HeadAdded flexibility of application for low gas pressure conditions*

*Optional

Total Access PanelSwing out, easily removable top and front panels give total access to all internal panel-mounted components

Graphic Burner Management SystemDirector® graphic annunciation of critical burner functions* CG-1090 Rpt. 1211

Power Flame’sVersatile High PerformanceGas Burner

Characterized Fuel MeteringVaricam® provides adjustable and accurately repeatable fuel-air ratios throughout the firing range*

®

Alpha System™LED indicators, switches and operator annunciator. (Optional additional 6-light board shown on right.)

Flame Safeguard with UV and intermittent pilotFlame Safeguard with UV and interrupted pilotOn-Off diaphragm gas valve with fixed air control manual adjustmentLow-Hi-Off motorized gas valve with automatic air controlLow-Hi-Low motorized gas valve with automatic air control

Modulation with automatic air control (Standard on all CG HTD)Dual gas safety valves AHigh and Low gas pressure switchesNova Low NOx systemsCustomized control systems and accessoriesMan/Auto switch - manual potentiometer-modulation units

STANDARD EQUIPMENT Alpha System™ LED (power, demand, main fuel, FSG alarm, selectable) and control switch Gas electric pilot and gas ignition transformer Leakage test cock, pilot cock and main gas cock Pilot and main gas pressure regulators Air safety switch

DIMENSIONS RATINGS & SPECIFICATIONS(Inches) Standard Models.CAPACITY1

© Copyright Power Flame Incorporated 2004 Printed in U.S.A.

®

Conforms to UL795

C1-G-10C1-G-12C2-G-15

C2-G-20A C2-G-20B C3-G-20C3-G-25C3-G-25B

C4-G-25 C4-G-30C5-G-30(B)

C6-G-30

C7-G-30C8-G-30

®

MODEL CR (For low centerline applications)

ADDED FEATURESX-Standard O-Optional NA-Not Available

Web Site: http://www.powerflame.comE-Mail: csd@powerflame.com

Phone 620-421-0480Fax 620-421-0948

2001 South 21st Street Parsons, KS 67357

MODEL C

5,000 MBH and below may be replaced by one (1) proof of closure valve; Above 5,000 MBH one (1) of the safety valves will include proof of closure feature.

Optional NOVA Low NOx systems: Induced Flue Gas Recirculation shown.

®

XOXOOOXOOOX

XO

NAXOOXOOOX

NAX

NAXOOXXOOX

NAX

NAXOOXXOOX

NAX

NAXOOXXOOX

NAX

NANANAXXXOOX

NAX

NANANAXXXOOX

A

BurnerModel

C1-G-10

C1-G-12C2-G-15C2-G-20AC2-G-20B

C3-G-20

C3-G-25C3-G-25BC4-G-25

C4-G-30C5-G-30(B)C6-G-30

C7-G-30C7-G-30BC8-G-30

A

341/8

341/8

391/8

391/8

391/8

44444450

5050

497/8

5111/16

5111/16

569/16

B

313/16

313/16

41/2

41/2

41/2

51/4

51/4

51/4

61/4

61/4

61/4

61/4

81/8

81/8

81/8

B(R)

59/16

59/16

61/8

61/8

61/8

77

775/16

75/16

75/16

75/16

101/8

101/8

101/8

C

141/2

141/2

147/8

147/8

147/8

165/8

165/8

165/8

187/8

187/8

187/8

187/8

245/16

245/16

271/8

C(R)

141/2

141/2

141414

151/4

151/4

151/4

1711/16

1711/16

1711/16

1711/16

223/8

223/8

275/8

D

45/8

45/8

51/4

51/4

51/4

66

67

77

73/4

83/4

83/4

83/4

E

121/4

121/4

141414

161616

181/2

181/2

181/2

197/8

18

1820

F**

202020

2020

223/8

223/8

223/8

28

28261/2

261/2

2113/16

2113/16

243/8

GStd.

31/4

31/4

444

41/2

41/2

41/2

6

665

47/8

47/8

31/4

G*Max.

43/4

43/4

63/4

63/4

63/4

8889

99

111/2

111/4

111/4

95/8

H

71/4

71/4

83/4

83/4

83/4

101/8

101/8

101/8

121/8

121/8

121/8

135/8

155/8

155/8

155/8

I

73/8

73/8

81/2

81/2

81/2

111/2

111/2

111/2

141/4

141/4

141/4

141/8

137/8

137/8

121/4

K

101/4

101/4

101/4

101/4

101/4

101/4

101/4

101/4

101/4

101/4

101/4

101/4

91/8

91/8

91/8

L

171/8

171/8

187/8

187/8

187/8

222222

265/8

265/8

265/8

261/2

261/2

261/2

247/8

S

125/8

125/8

133/8

133/8

133/8

151/2

151/2

151/2

191/8

191/8

191/8

19

1919

175/16

X

71/4

71/4

81/2

81/2

81/2

10101012

1212

131/2

131/2

131/2

131/2

Nat. GasMBH Max.

9801,3602,2002,5003,080

4,2004,7185,2506,300

7,84010,50014,215

17,00017,70019,100

NominalBoiler H.P.

Max.

23.532.352.360.073.5

100.0112.0125.0150.0

190.0250.0340.0

404.0421.0454.0

BlowerMotor H.P.

(3450RPM)1/3

1/3

1/2

3/4

1

11/2

11/2

33

571/2

10

152015

StandardGas TrainSize(In.)

111/4

11/2

22

221/2

21/2

21/2

333

333

Gas PressureRequired(In. W.C.)2

5.65.35.24.84.8

7.67.07.210.0

12.119.9,17.8

26.5

40.045.050.0

1. Capacities listed are based on 0.20” W.C. positive pressure, except for C5-G-30B, which is rated at +1.2” W.C. Refer to capacity curves for derates based upon combustion chamber pressure. 2. At inlet to main manual shutoff cock to obtain P/F certified ratings with standard U.L. gas train. Optional gas trains and combustion heads available for lower pressures. * This dimension may be increased. Consult factory. ** This dimension depicts space required to accomodate a standard gas train.

MODEL CGO MODEL CGO HTDFORCED DRAFTBURNERS

The Power Flame Model CGO dual fuel burner presents optimum state-of-the-art design for maxi-mum combustion efficiency and operating dependability. These packaged combustion systems will fire all types of gaseous fuels, as well as #2 or similar distillate liquid fuels. The Model CGO HTD (High Turndown) will fire natural gas at turndowns up to 10 to 1. The flame retention firing head incorporates a single nozzle pres-sure atomizing assembly for liquid fuels and a nozzle mix multiport combustor for gaseous fuels. The unique air sandwich firing head design produces full range

stable performance in both positive or negative combustion chambers. Operating system adjustments have been minimized to provide trouble-free start up and operation. The Model CGO provides efficient combustion without the aid of refrac-tory or other costly flame support devices. Options include the premix and low gas pressure firing heads for limited size combustion chamber configurations or low gas pressure conditions. Modular design pro-duces added flexibility for a wide range of optional features. All Power Flame packaged combustion systems are factory fire-tested.

GASLIGHT OIL

98,000 -19,100,000 BTU/HR.

Power Flame’sVersatile High PerformanceGas-Light Oil Burner

Adjustable Premix Firing HeadProduces optimum fuel-airmixture within the premixcombustion zone*

Low Gas PressureFiring HeadAdded flexibility ofapplication for low gaspressure conditions*

Characterized Fuel MeteringVaricam® provides adjustable and accurately repeatable fuel-air ratios throughout the firing range*

Total Access PanelSwing out, easily removable top and front panels give totalaccess to state-of-the-art, compact DIN rail mounted components

Graphic Burner Management SystemDirector® graphic annunciation of critical burner functions* CGO-1090 Rev. 1211*Optional

®

Alpha System™LED indicators, switches and operator annunciator. (Optional additional 6-light board shown on right.)

Circular Furnace OpeningNo special cutting of combustion chamber front plate

XNANANAX

NAXXXOXX

ADDED FEATURESX-Standard O-Optional NA-Not Available

The optional Varicam® has 14 adjustable set-points to maintain optimum fuel/air ratios from low to high fire settings.

Copyright © Power Flame Incorporated 2005 Printed in U.S.A.

®

Web Site: http://www.powerflame.comE-Mail: csd@powerflame.com

Phone 620-421-0480Fax 620-421-0948

2001 South 21st Street Parsons, KS 67357

Conforms to UL 296 and UL 795 Postpurge standard on C2-GO-20B and all C3 to C8 models 5,000 MBH and below may be replaced by one (1) proof of closure valve; above

5,000 MBH one (1) of the safety valves will include proof of closure feature.

DIMENSIONS RATINGS & SPECIFICATIONS

MODEL CR (For low centerline applications) MODEL C

B

Alpha System™ LED indicators (power, demand, main fuel, FSG alarm, customer selectable) & control switch Pressure regulators, pilot and main gas cocks Oil valve, nozzle assembly, manual fuel selector switch Air safety switch & leakage test cock Gas electric pilot and gas ignition transformer

A

(Inches) Standard Models.

C1-GO-10C1-GO-12C2-GO-15 C2-GO-20A C2-GO-20B

C3-GO-20C3-GO-25C3-GO-25B C4-GO-25

C4-GO-30C5-GO-30(B)C6-GO-30

C7-GO-30C8-GO-30

A A A A A

1. Capacities listed are based on 0.20” W.C. positive pressure, except for C5-GO-30B, which is rated for 250 BHP at +1.2” W.C. Refer to capacity curves for derates based upon combustion chamber pressure.2. At inlet to main manual shutoff cock to obtain P/F certified ratings with standard U.L. gas train. Optional gas trains and combustion heads available for lower pressures.† Remote Pump Set with 200 (208) or 230/460/3/60 motor, 3450 RPM - 3/4 HP - C4; 1750 RPM - 1 HP - C5, C6; 1750 RPM - 1-1/2 HP - C7, C8.†† For On-Off and modulating firing modes only. Refer to C Manual for capacities on other modes.

* This dimension may be increased. Consult factory.** This dimension depicts space required to accommodate a standard gas train.

CAPACITY1

Flame Safeguard with UV and prepurge with interrupted pilotOn-Off diaphragm gas valve with fixed air control manual adjustmentLow-Hi-Off motorized gas valve with automatic air controlLow-Hi-Low motorized gas valve with automatic air controlModulation with automatic air controlIntegral 2 stage fuel unit (C1, C2 single stage)Remote mounted 2 stage fuel unit (single stage for C6-C8)Dual gas B and dual oil safety valvesHigh and Low gas pressure switchesDirect spark ignition (oil)Low fire oil start with automatic air controlMan/Auto switch - manual potentiometer - modulation only

STANDARD EQUIPMENT

XXOOOXOXOOOX

XNAXOOXOXOOXX

XNAXOOXOXXOXX

XNAXOOXOXXOXX

XNAXOOXOXXOXX

XNANANAX

NAXXXOXX

Burner ModelC1-GO-10C1-GO-12C2-GO-15C2-GO-20AC2-GO-20BC3-GO-20C3-GO-25C3-GO-25BC4-GO-25C4-GO-30C5-GO-30(B)C6-GO-30C7-GO-30C7-GO-30BC8-GO-30

A341/8

341/8

391/8

391/8

391/8

444444505050

497/8

5111/16

5111/16

569/16

B313/16

313/16

41/2

41/2

41/2

51/4

51/4

51/4

61/4

61/4

61/4

61/4

81/8

81/8

81/8

B(R)59/16

59/16

61/8

61/8

61/8

777

75/16

75/16

75/16

75/16

101/8

101/8

101/8

C141/2

141/2

147/8

147/8

147/8

165/8

165/8

165/8

187/8

187/8

187/8

187/8

245/16

245/16

271/8

C(R)141/2

141/2

141414

151/4

151/4

151/4

1711/16

1711/16

1711/16

1711/16

223/8

223/8

275/8

D45/8

45/8

51/4

51/4

51/4

666777

73/4

83/4

83/4

83/4

E121/4

121/4

141414161616

181/2

181/2

181/2

197/8

181820

F**2020202020

223/8

223/8

223/8

2828

261/2

261/2

2113/16

2113/16

243/8

GStd.31/4

31/4

444

41/2

41/2

41/2

6665

47/8

47/8

31/4

G*Max.43/4

43/4

63/4

63/4

63/4

888999

113/4

111/4

111/4

95/8

H71/4

71/4

83/4

83/4

83/4

101/8

101/8

101/8

121/8

121/8

121/8

135/8

155/8

155/8

155/8

I73/8

73/8

81/2

81/2

81/2

111/2

111/2

111/2

141/4

141/4

141/4

141/8

137/8

137/8

121/4

K101/4

101/4

101/4

101/4

101/4

101/4

101/4

101/4

101/4

101/4

101/4

101/4

91/8

91/8

91/8

L171/8

171/8

187/8

187/8

187/8

222222

265/8

265/8

265/8

261/2

261/2

261/2

247/8

S125/8

125/8

133/8

133/8

133/8

151/2

151/2

151/2

191/8

191/8

191/8

191919

175/16

X71/4

71/4

81/2

81/2

81/2

101010121212

131/2

131/2

131/2

131/2

#2 OilGPHMax.

7.09.7

15.717.522.030.033.737.545.056.075.0

101.5121.4126.4136.4

Natural Gas/MBH

Max.980

1,3602,2002,5003,0804,2004,7185,2506,3007,840

10,50014,21517,00017,70019,100

NominalBoiler H.P.

Max.23.532.352.360.073.5

100.0112.0125.0150.0190.0250.0340.0404.0421.0454.0

BlowerMotor H.P.

(3450RPM)

1/3

1/2

3/4

111/2

22355

71/2

10152015

Std.GasTrain(In.)

111/4

11/2

222

21/2

21/2

21/2

333333

PressurePump

Suction(GPH)† † 19† † 19† † 70 70 70 105 105 135 135† 135† 250† 250 235 235 235

Gas PressureRequired(In. W.C.)2

5.6 5.3 5.2 4.8 4.8 7.6 7.0 7.2 8.0 12.1

19.9, 17.8

26.5 40.0 45.0 50.0