airvents_steam.ppt

16
Thermostatic air vents for steam systems up to 45 bar

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Page 1: airvents_steam.ppt

Thermostatic air vents

for steam systems up to 45 bar

Page 2: airvents_steam.ppt

www.SpiraxSarco.comwww.SpiraxSarco.com

The thermostatic air vent (AVC32 shown)

Patented design of balanced pressure capsule

manufactured using advanced technology to

exacting quality standards

All 316L capsule construction for high corrosion resistance

High integrity trapped graphite gasket

Forged body and cover for robustness and long life (AVC32

and AVS32)

Fully complies with the requirements of the European Pressure Equipment Directive 97/23/ECChoice of brass,

steel or stainless steel construction

Stainless steel strainer screen to protect internals

Two bolt cover design for ease of maintenance (AVC & AVS only)

Page 3: airvents_steam.ppt

www.SpiraxSarco.comwww.SpiraxSarco.com

How it works (AV13, AVC32, AVS32)

Thermostatic air vents contain a liquid filled capsule. The liquid boils at a temperature slightly below that of saturated steam, so when pure steam surrounds the capsule the resultant vapour pressure keeps the valve closed.

When air is present in the steam the temperature at the capsule is lower than that of pure steam, so the valve automatically opens to release the air. It will close again when the surrounding temperature corresponds to the steam pressure saturation temperature.

Page 4: airvents_steam.ppt

www.SpiraxSarco.comwww.SpiraxSarco.com

How it works (AV45)

• The AV45 has a bimetal element

• It operates in a similar way to the balanced pressure thermostatic air vent.

• It is offered for pressures up to 45 bar g

• It is also recommended for all superheated steam applications.

Page 5: airvents_steam.ppt

www.SpiraxSarco.comwww.SpiraxSarco.com

Air – the enemy of good heat transfer

Vacuum breaker

Air vent

Drain to a safe place

Safety valve to vent and drain to a safe place

Condensate

Steam heated jacketed pan

Steam

See next slide

Page 6: airvents_steam.ppt

www.SpiraxSarco.comwww.SpiraxSarco.com

Temperature profile

Su

bs

tanc

e b

eing

he ated

Stag

nan

t film

Metal tan

k wa

ll

Sca

le film

Co

nd

ensate

film

Air film

Air – the enemy of good heat transfer

The diagram shows the three primary barriers to heat transfer – films of water, air and scale. The greatest barrier of all is air. Its presence on the heat transfer surface can cause cold spots and at worst prevent the required heat transfer

taking place at all. At best, the result is erratic and uneven heating. Air is in fact more than 1500 times more resistant to heat transfer than iron and steel, and

13000 times more resistant than copper!

Page 7: airvents_steam.ppt

www.SpiraxSarco.comwww.SpiraxSarco.com

Terminal end of distribution main

Drain to a safe place

Condensate

Steam

AV13 air vent

Page 8: airvents_steam.ppt

www.SpiraxSarco.comwww.SpiraxSarco.com

Autoclave

AV13 air ventAV13 air vent

Drain to a safe place

Drain to a safe place

Steam

Condensate

Page 9: airvents_steam.ppt

www.SpiraxSarco.comwww.SpiraxSarco.com

Typical inverted bucket trapping arrangement with air vent

AVC32 air vent

Condensate

Steam

Page 10: airvents_steam.ppt

www.SpiraxSarco.comwww.SpiraxSarco.com

Steam moisture separator

Drain to a safe place

AVC32 air vent

Condensate

Steam

Page 11: airvents_steam.ppt

www.SpiraxSarco.comwww.SpiraxSarco.com

AV13

• The AV13 is a brass bodied air vent with balanced pressure thermostatic element

• It is available in the following sizes: 3/8”, ½” and ¾”

• Connections: Screwed BSP or NPT

• Suitable for pressures up to 13 bar

Page 12: airvents_steam.ppt

www.SpiraxSarco.comwww.SpiraxSarco.com

AVC32

• The AVC32 is a carbon steel bodied air vent with balanced pressure thermostatic element

• It is available in the following sizes: ½”, ¾” and 1”

• Screwed, flanged, socket weld or butt weld connections

• Two bolt design for ease of maintenance

• Suitable for pressures up to 32 bar g

Page 13: airvents_steam.ppt

www.SpiraxSarco.comwww.SpiraxSarco.com

AVS32

• The AVS32 is a stainless steel bodied air vent with balanced pressure thermostatic element

• It is available in the following sizes: ½”, ¾” and 1”

• Screwed, flanged, socket weld, or butt weld connections

• Two bolt design for ease of maintenance

• Suitable for pressures up to 32 bar g

Page 14: airvents_steam.ppt

www.SpiraxSarco.comwww.SpiraxSarco.com

AV45

• The AV45 is an alloy steel-bodied air vent with bimetallic thermostatic element

• It is available in the following sizes: ½”, ¾”, 1” and 1 ½”

• Screwed, socket weld or butt weld connections

• Two bolt design for ease of maintenance

• Suitable for pressures up to 32 bar g

Page 15: airvents_steam.ppt

www.SpiraxSarco.comwww.SpiraxSarco.com

Features and benefits

• Improves heat transfer whilst saving energy and productivity

• Maintains process performance where temperature is critical

• Reduces corrosion and maintenance costs

• Promotes even heating and improves product quality

• Ease of maintenance with two bolt cover design (AVC32, AVS32)

• Fully complies with the requirements of the European Pressure Equipment Directive 97/23/EC

Page 16: airvents_steam.ppt

www.SpiraxSarco.comwww.SpiraxSarco.com

Installation

• Air vents should be located at a point furthest away from the steam inlet because this is where air tends to collect

• They should be fitted where possible at all high points in the system and to all ‘critical’ plant