airvents_steam.ppt
TRANSCRIPT
Thermostatic air vents
for steam systems up to 45 bar
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The thermostatic air vent (AVC32 shown)
Patented design of balanced pressure capsule
manufactured using advanced technology to
exacting quality standards
All 316L capsule construction for high corrosion resistance
High integrity trapped graphite gasket
Forged body and cover for robustness and long life (AVC32
and AVS32)
Fully complies with the requirements of the European Pressure Equipment Directive 97/23/ECChoice of brass,
steel or stainless steel construction
Stainless steel strainer screen to protect internals
Two bolt cover design for ease of maintenance (AVC & AVS only)
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How it works (AV13, AVC32, AVS32)
Thermostatic air vents contain a liquid filled capsule. The liquid boils at a temperature slightly below that of saturated steam, so when pure steam surrounds the capsule the resultant vapour pressure keeps the valve closed.
When air is present in the steam the temperature at the capsule is lower than that of pure steam, so the valve automatically opens to release the air. It will close again when the surrounding temperature corresponds to the steam pressure saturation temperature.
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How it works (AV45)
• The AV45 has a bimetal element
• It operates in a similar way to the balanced pressure thermostatic air vent.
• It is offered for pressures up to 45 bar g
• It is also recommended for all superheated steam applications.
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Air – the enemy of good heat transfer
Vacuum breaker
Air vent
Drain to a safe place
Safety valve to vent and drain to a safe place
Condensate
Steam heated jacketed pan
Steam
See next slide
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Temperature profile
Su
bs
tanc
e b
eing
he ated
Stag
nan
t film
Metal tan
k wa
ll
Sca
le film
Co
nd
ensate
film
Air film
Air – the enemy of good heat transfer
The diagram shows the three primary barriers to heat transfer – films of water, air and scale. The greatest barrier of all is air. Its presence on the heat transfer surface can cause cold spots and at worst prevent the required heat transfer
taking place at all. At best, the result is erratic and uneven heating. Air is in fact more than 1500 times more resistant to heat transfer than iron and steel, and
13000 times more resistant than copper!
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Terminal end of distribution main
Drain to a safe place
Condensate
Steam
AV13 air vent
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Autoclave
AV13 air ventAV13 air vent
Drain to a safe place
Drain to a safe place
Steam
Condensate
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Typical inverted bucket trapping arrangement with air vent
AVC32 air vent
Condensate
Steam
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Steam moisture separator
Drain to a safe place
AVC32 air vent
Condensate
Steam
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AV13
• The AV13 is a brass bodied air vent with balanced pressure thermostatic element
• It is available in the following sizes: 3/8”, ½” and ¾”
• Connections: Screwed BSP or NPT
• Suitable for pressures up to 13 bar
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AVC32
• The AVC32 is a carbon steel bodied air vent with balanced pressure thermostatic element
• It is available in the following sizes: ½”, ¾” and 1”
• Screwed, flanged, socket weld or butt weld connections
• Two bolt design for ease of maintenance
• Suitable for pressures up to 32 bar g
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AVS32
• The AVS32 is a stainless steel bodied air vent with balanced pressure thermostatic element
• It is available in the following sizes: ½”, ¾” and 1”
• Screwed, flanged, socket weld, or butt weld connections
• Two bolt design for ease of maintenance
• Suitable for pressures up to 32 bar g
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AV45
• The AV45 is an alloy steel-bodied air vent with bimetallic thermostatic element
• It is available in the following sizes: ½”, ¾”, 1” and 1 ½”
• Screwed, socket weld or butt weld connections
• Two bolt design for ease of maintenance
• Suitable for pressures up to 32 bar g
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Features and benefits
• Improves heat transfer whilst saving energy and productivity
• Maintains process performance where temperature is critical
• Reduces corrosion and maintenance costs
• Promotes even heating and improves product quality
• Ease of maintenance with two bolt cover design (AVC32, AVS32)
• Fully complies with the requirements of the European Pressure Equipment Directive 97/23/EC
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Installation
• Air vents should be located at a point furthest away from the steam inlet because this is where air tends to collect
• They should be fitted where possible at all high points in the system and to all ‘critical’ plant