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Die Springs - Inch Series Medium Pressure Blue

Part Number

Diameter Free Length Load

Hole O.D.

Rod I.D.

Inch Mm 50% Deflection

(lb)

1/10” Deflection

(lb) M-100 1 25.4 30.0 6.0 M-100A 1-1/4 31.8 33.8 5.4 M-101 3/8” 3/16” 1-1/2 38.1 30.0 4.0 M-101A 9.5mm 4.8mm 1-3/4 44.5 29.8 3.4 M-102 2 50.8 28.0 2.8 M-103 Wire

.039 x .070 2-1/2 63.5 30.0 2.4

M-104 3 76.2 31.5 2.1 M-105 12 304.8 36.0 0.6

M-110 1 25.4 55.0 11.0 M-110A 1-1/4 31.8 51.3 8.2 M-111 1/2” 9/32” 1-1/2 38.1 51.0 6.8 M-111A 12.7mm 7.1mm 1-3/4 44.5 52.5 6.0 M-112 2 50.8 55.0 5.5 M-113 Wire

.052 x .093 2-1/2 63.5 56.3 4.5

M-114 3 76.2 52.5 3.5 M-115 3-1/2 88.9 52.5 3.0 M-115A 4-1/2 114.3 56.3 2.5 M-115B 5-1/2 139.7 57.8 2.1 M-115C 6-1/2 165.1 45.5 1.4 M-115D 7-1/2 190.5 45.0 1.2 M-116 12 304.8 42.0 0.7

M-120 1 25.4 82.0 16.4 M-120A 1-1/4 31.8 80.0 12.8 M-121 5/8” 11/32” 1-1/2 38.1 81.0 10.8 M-121A 15.9mm 8.7mm 1-3/4 44.5 84.0 9.6 M-122 2 50.8 88.0 8.8 M-123 Wire

.069 x .109 2-1/2 63.5 75.0 6.0

M-124 3 76.2 84.0 5.6 M-125 3-1/2 88.9 84.0 4.8 M-126 4 101.6 88.0 4.4 M-127 12 304.8 96.0 1.6

M-1 1 25.4 156.0 31.2 M-1A 1-1/4 31.8 160.0 25.6 M-2 3/4” 3/8” 1-1/2 38.1 150.0 20.0 M-2A 19.1mm 9.5mm 1-3/4 44.5 154.0 17.6 M-3 2 50.8 144.0 14.4 M-4 Wire

.075 x .165 2-1/2 63.5 150.0 12.0

M-5 3 76.2 144.0 9.6 M-6 3-1/2 88.9 140.0 8.0 M-7 4 114.3 144.0 7.2 M-8 4-1/2 114.3 144.0 6.4 M-9 5 127.0 150.0 6.0 M-10 5-1/2 139.7 151.3 5.5 M-11 6 152.4 150.0 5.0 M-11B 6-1/2 165.1 146.3 4.5 M-11C 7-1/2 190.5 142.5 3.8 M-11A 12 304.8 144.0 2.4

Part Number

Diameter Free Length Load

Hole O.D.

Rod I.D.

Inch Mm 50% Deflection

(lb)

1/10” Deflection

(lb) M-12 1 25.4 275.0 55.0 M-12A 1-1/4 31.8 281.3 45.0 M-13 1” 1/2” 1-1/2 38.1 262.5 35.0 M-13A 25.4mm 12.7mm 1-3/4 44.5 262.5 30.0 M-14 2 50.8 260.0 26.0 M-15 Wire

.100 x .215 2-1/2 63.5 250.0 20.0

M-16 3 76.2 247.5 16.5 M-17 3-1/2 88.9 262.5 15.0 M-18 4 101.6 240.0 12.0 M-19 4-1/2 114.3 234.0 10.4 M-20 5 127.0 240.0 9.6 M-21 5-1/2 139.7 242.0 8.8 M-22 6 152.4 240.0 8.0 M-23 7 177.8 252.0 7.2 M-24 8 203.2 240.0 6.0 M-24A 12 304.8 240.0 4.0

M-36 1-1/2 38.1 372.0 49.6 M-36A 1-3/4 44.5 371.0 42.4 M-37 1-1/4” 5/8” 2 50.8 352.0 35.2 M-38 31.8mm 15.9mm 2-1/2 63.5 360.0 28.8 M-39 3 76.2 360.0 24.0 M-40 Wire

.115 x .285 3-1/2 88.9 350.0 20.0

M-41 4 101.6 352.0 17.6 M-42 4-1/2 114.3 360.0 16.0 M-43 5 127.0 340.0 13.6 M-44 5-1/2 139.7 352.0 12.8 M-45 6 152.4 360.0 12.0 M-46 7 177.8 364.0 10.4 M-47 8 203.2 352.0 8.8 M-48 10 254.0 360.0 7.2 M-48A 12 304.8 360.0 6.0

M-49 2 50.8 530.0 53.0 M-50 2-1/2 63.5 562.5 45.0 M-51 1-1/2” 3/4” 3 76.2 540.0 36.0 M-52 38.1mm 19.1mm 3-1/2 88.9 525.0 30.0 M-53 4 101.6 540.0 27.0 M-54 Wire

.135 x .345 4-1/2 114.3 517.5 23.0

M-55 5 127.0 525.0 21.0 M-55A 5-1/2 139.7 508.8 18.5 M-56 6 152.4 510.0 17.0 M-56A 7 177.8 507.5 14.5 M-57 8 203.2 512.0 12.8 M-58 10 254.0 500.0 10.0 M-58A 12 304.8 480.0 8.0

M-70 2-1/2 63.5 1250.0 100.0 M-71 3 76.2 1245.0 83.0 M-72 2” 1” 3-1/2 88.9 1134.0 64.8 M-73 50.8mm 25.4mm 4 101.6 1200.0 60.0 M-74 4-1/2 114.3 1192.5 53.0 M-75 Wire

.195 x .468 5 127.0 1175.0 47.0

M-76 5-1/2 139.7 1078.0 3.2 M-77 6 152.4 1170.0 39.0 M-79 7 117.8 1092.0 31.2 M-80 8 203.2 1140.0 28.5 M-82 10 254.0 1040.0 20.8 M-83 12 304.8 1050.0 17.5

LOAD DEFLECTION

Maximum Deflection: 50% of free length For Long Life 35% of free length Maximum Operation 40% of free length For Optimum Life 25% of free length Tablulated load values shown are near solid and are for design info only

Die Springs - Inch Series Medium High Pressure Red

LOAD DEFLECTION

Maximum Deflection: 37% of free length For Long Life 25% of free length Maximum Operation 30% of free length For Optimum Life 20% of free length Tablulated load values shown are near solid and are for design info only

Part Number

Diameter Free Length Load

Hole O.D.

Rod I.D.

Inch Mm 50% Deflec-

tion

1/10” Deflection

(lb) MHC-100 1 25.4 33.3 9.0 MHC-100A 1-1/4 31.8 33.8 7.3 MHC-101 3/8” 3/16” 1-1/2 38.1 37.2 6.7 MHC-101A 9.5mm 4.8mm 1-3/4 44.5 37.6 5.8 MHC-102 2 50.8 37.0 5.0 MHC-103 Wire

.046 x .073 2-1/2 63.5 38.9 4.2

MHC-104 3 76.2 33.3 3.0 MHC-105 12 304.8 40.0 0.9

MHC-110 1 25.4 62.2 16.8 MHC-110A 1-1/4 31.8 60.1 13.0 MHC-111 1/2” 9/32” 1-1/2 38.1 52.7 9.5 MHC-111A 12.7mm 7.1mm 1-3/4 44.5 55.0 8.5 MHC-112 2 50.8 55.5 7.5 MHC-113 Wire

.061 x .093 2-1/2 63.5 55.5 6.0

MHC-114 3 76.2 63.3 5.7 MHC-115 3-1/2 88.9 51.8 4.0 MHC-117 12 304.8 53.3 1.2

MHC-120 1 25.4 111.0 30.0 MHC-120A 1-1/4 31.8 99.4 21.5 MHC-121 5/8” 11/32” 1-1/2 38.1 105.5 19.0 MHC-121A 15.9mm 8.7mm 1-3/4 44.5 108.8 16.8 MHC-122 2 50.8 109.5 14.8 MHC-123 Wire

.08 x .123 2-1/2 63.5 106.4 11.5

MHC-124 3 76.2 111.0 10.0 MHC-125 3-1/2 88.9 110.1 8.5 MHC-126 4 101.6 112.5 7.6 MHC-127 12 304.8 119.9 2.7

MHC-1 1 25.4 185.0 50.0 MHC-1A 1-1/4 31.8 175.8 38.0 MHC-2 3/4” 3/8” 1-1/2 38.1 177.6 32.0 MHC-2A 19.1mm 9.5mm 1-3/4 44.5 186.5 28.8 MHC-3 2 50.8 183.5 24.8 MHC-4 Wire

.075 x .165 2-1/2 63.5 177.6 19.2

MHC-5 3 76.2 159.8 14.4 MHC-6 3-1/2 88.9 165.8 12.8 MHC-7 4 101.6 177.6 12.0 MHC-8 4-1/2 114.3 186.5 11.2 MHC-9 5 127.0 166.5 9.0 MHC-10 5-1/2 139.7 162.8 8.0 MHC-11 6 152.4 166.5 7.5 MHC-11A 12 304.8 159.8 3.6

Part Number

Diameter Free Length Load

Hole O.D.

Rod I.D.

Inch Mm 50% Deflection

(lb)

1/10” Deflection

(lb) MHC-12 1 25.4 281.2 76.0 MHC-12A 1-1/4 31.8 288.6 62.4 MHC-13 1” 1/2” 1-1/2 38.1 275.3 49.6 MHC-13A 25.4mm 12.7mm 1-3/4 44.5 284.9 44.0 MHC-14 2 50.8 296.0 40.0 MHC-15 Wire

.115 x .218 2-1/2 63.5 286.8 31.0

MHC-16 3 76.2 277.5 25.0 MHC-17 3-1/2 88.9 279.7 21.6 MHC-18 4 101.6 272.3 18.4 MHC-19 4-1/2 114.3 283.1 17.0 MHC-20 5 127.0 266.4 14.4 MHC-21 5-1/2 139.7 260.5 12.8 MHC-22 6 152.4 266.4 12.0 MHC-23 7 177.8 259.0 10.0 MHC-24 8 203.2 260.5 8.8 MHC-24A 12 304.8 275.3 6.2

MHC-36 1-1/2 38.1 634.9 114.4 MHC-36A 1-3/4 44.5 652.7 100.8 MHC-37 1-1/4” 5/8” 2 50.8 639.4 86.4 MHC-38 31.8mm 15.9mm 2-1/2 63.5 577.2 62.4 MHC-39 3 76.2 568.3 51.2 MHC-40 Wire

.156 x .281 3-1/2 88.9 569.8 44.0

MHC-41 4 101.6 544.6 36.8 MHC-42 4-1/2 114.3 532.8 32.0 MHC-43 5 127.0 536.5 29.0 MHC-44 5-1/2 139.7 537.2 26.4 MHC-45 6 152.4 555.0 25.0 MHC-46 7 177.8 518.0 20.0 MHC-47 8 203.2 544.6 18.4 MHC-48 10 254.0 536.5 14.5 MHC-48A 12 304.8 550.6 12.4

MHC-49 2 50.8 799.2 108.0 MHC-50 2-1/2 63.5 791.8 85.6 MHC-51 1-1/2” 3/4” 3 76.2 692.6 62.4 MHC-52 38.1mm 19.1mm 3-1/2 88.9 683.8 52.8 MHC-53 4 101.6 710.4 48.0 MHC-54 Wire

.187 x .312 4-1/2 114.3 719.3 43.2

MHC-55 5 127.0 680.8 36.8 MHC-55A 5-1/2 139.7 700.0 34.4 MHC-56 6 152.4 674.9 30.4 MHC-56A 7 177.8 683.8 26.4 MHC-57 8 203.2 651.2 22.0 MHC-58 10 254.0 651.2 17.6 MHC-58A 12 304.8 639.4 14.4

MHC-70 2-1/2 63.5 1095.2 118.4 MHC-71 3 76.2 1065.6 96.0 MHC-71 2” 1” 3-1/2 88.9 1036.0 80.0 MHC-73 50.8mm 25.4mm 4 101.6 982.7 66.4 MHC-74 4-1/2 114.3 999.0 60.0 MHC-75 Wire

.225 x .437 5 127.0 1036.0 56.0

MHC-76 5-1/2 129.7 1025.6 50.4 MHC-77 6 152.4 1047.8 47.2 MHC-79 7 177.8 1036.0 40.0 MHC-80 8 203.2 1041.9 35.2 MHC-82 10 254.0 962.0 26.0 MHC-83 12 304.8 994.6 22.4

Die Springs - Inch Series High Pressure Gold

LOAD DEFLECTION

Maximum Deflection: 30% of free length For Long Life 20% of free length Maximum Operation 25% of free length For Optimum Life 15% of free length Tablulated load values shown are near solid and are for design info only

Part Number

Diameter Free Length Load

Hole O.D.

Rod I.D.

Inch Mm 50% Deflection

(lb)

1/10” Deflection

(lb) H-100 1 25.4 33.0 11.0 H-100A 1-1/4 31.8 36.8 9.8 H-101 3/8” 3/16” 1-1/2 38.1 36.0 8.0 H-101A 9.5mm 4.8mm 1-3/4 44.5 44.1 8.4 H-102 2 50.8 43.2 7.2 H-103 Wire

.054 x .072 2-1/2 63.5 41.3 5.5

H-104 3 76.2 37.8 4.2 H-105 12 304.8 43.2 1.2

H-110 1 25.4 70.8 23.6 H-110A 1-1/4 31.8 69.8 18.6 H-111 1/2” 9/32” 1-1/2 38.1 69.8 15.5 H-111A 12.7mm 7.1mm 1-3/4 44.5 72.5 13.8 H-112 2 50.8 66.0 11.0 H-113 Wire

.072 x .095 2-1/2 63.5 63.0 8.4

H-114 3 76.2 66.6 7.4 H-115 3-1/2 88.9 63.0 6.0 H-117 12 304.8 57.6 1.6

H-120 1 25.4 127.2 42.4 H-120A 1-1/4 31.8 111.0 29.6 H-121 5/8” 11/32” 1-1/2 38.1 122.4 27.2 H-121A 15.9mm 8.7mm 1-3/4 44.5 126.0 24.0 H-122 2 50.8 124.8 20.8 H-123 Wire

.093 x .125 2-1/2 63.5 127.5 17.0

H-124 3 76.2 129.6 14.4 H-125 3-1/2 88.9 128.1 12.2 H-126 4 101.6 129.6 10.8 H-127 12 304.8 108.0 3.0

H-1 1 25.4 324.0 108.0 H-1A 1-1/4 31.8 330.0 88.0 H-2 3/4” 3/8” 1-1/2 38.1 295.2 65.6 H-2A 19.1mm 9.5mm 1-3/4 44.5 315.0 60.0 H-3 2 50.8 297.6 49.6 H-4 Wire

.125 x .165 2-1/2 63.5 300.0 40.0

H-5 3 76.2 306.0 34.0 H-6 3-1/2 88.9 294.0 28.0 H-7 4 101.6 300.0 25.0 H-8 4-1/2 114.3 297.0 22.0 H-9 5 127.0 292.5 19.5 H-10 5-1/2 139.7 280.5 17.0 H-11 6 152.4 288.0 16.0 H-11A 12 304.8 288.0 8.0

Part Number

Diameter Free Length Load

Hole O.D.

Rod I.D.

Inch Mm 50% Deflection

(lb)

1/10” Deflection

(lb) H-12 1 25.4 624.0 208.0 H-12A 1-1/4 31.8 642.0 171.2 H-13 1” 1/2” 1-1/2 38.1 532.8 118.4 H-13A 25.4mm 12.7mm 1-3/4 44.5 546.0 104.0 H-14 2 50.8 540.0 90.0 H-15 Wire

.158 x .225 2-1/2 63.5 510.0 68.0

H-16 3 76.2 489.6 54.4 H-17 3-1/2 88.9 478.8 45.6 H-18 4 101.6 480.0 40.0 H-19 4-1/2 114.3 475.2 35.2 H-20 5 127.0 468.0 31.2 H-20A 5-1/2 139.7 475.2 28.8 H-21 6 152.4 460.8 25.6 H-21A 7 177.8 470.4 22.4 H-22 8 203.2 460.8 19.2 H-22A 12 304.8 432.0 12.0

H-36 1-1/2 38.1 954.0 212.0 H-36A 1-3/4 44.5 953.4 181.6 H-37 1-1/4” 5/8” 2 50.8 897.6 149.6 H-38 31.8mm 15.9mm 2-1/2 63.5 882.0 117.6 H-39 3 76.2 856.8 95.2 H-40 Wire

.200 x .295 3-1/2 88.9 789.6 75.2

H-41 4 101.6 796.8 66.4 H-42 4-1/2 114.3 788.4 58.4 H-43 5 127.0 795.0 53.0 H-44 5-1/2 139.7 778.8 47.2 H-45 6 152.4 763.2 42.4 H-46 7 177.8 772.8 36.8 H-47 8 203.2 787.2 32.8 H-48 10 254.0 768.9 25.6 H-48A 12 304.8 748.8 20.8

H-49 2 50.8 1142.4 190.4 H-50 2-1/2 63.5 1162.5 155.0 H-51 1-1/2” 3/4” 3 76.2 1170.0 130.0 H-52 38.1mm 19.1mm 3-1/2 88.9 1117.2 106.4 H-53 4 101.6 1094.4 91.2 H-54 Wire

.225 x .350 4-1/2 114.3 1058.4 78.4

H-55 5 127.0 1068.0 71.2 H-55A 5-1/2 129.7 1056.0 64.0 H-56 6 152.4 1051.2 58.4 H-56A 7 177.8 1041.6 49.6 H-57 8 203.2 1036.8 43.2 H-58 10 254.0 1032.0 34.4 H-58A 12 304.8 1036.8 28.8

H-70 2-1/2 63.5 1950.0 260.0 H-71 3 76.2 1800.0 200.0 H-72 2” 1” 3-1/2 88.9 1785.0 170.0 H-73 50.8mm 25.4mm 4 101.6 1800.0 150.0 H-74 4-1/2 114.3 1620.0 120.0 H-75 Wire

.280 x .470 5 127.0 1650.0 110.0

H-76 5-1/2 139.7 1650.0 100.0 H-77 6 152.4 1692.0 94.0 H-79 7 177.8 1722.0 82.0 H-80 8 203.2 1752.0 73.0 H-82 10 254.0 1650.0 55.0 H-83 12 304.8 1512.0 42.0

Die Springs - Inch Series Extra High Pressure Green

LOAD DEFLECTION

Maximum Deflection: 25% of free length For Long Life 17% of free length Maximum Operation 20% of free length For Optimum Life 15% of free length Tablulated load values shown are near solid and are for design info only

Part Number

Diameter Free Length Load

Hole O.D.

Rod I.D.

Inch Mm 50% Deflection

(lb)

1/10” Deflection

(lb) XH-100 1 25.4 55.0 22.0 XH-100A 1-1/4 31.8 50.0 16.0 XH-101 3/8” 3/16” 1-1/2 38.1 46.9 12.5 XH-101A 9.5mm 4.8mm 1-3/4 44.5 50.3 11.5 XH-102 2 50.8 45.0 9.0 XH-103 Wire

.059 x .080 2-1/2 63.5 43.8 7.0

XH-104 3 76.2 48.8 6.5 XH-105 12 304.8 45.0 1.5

XH-110 1 25.4 80.0 32.0 XH-110A 1-1/4 31.8 75.0 24.0 XH-111 1/2” 9/32” 1-1/2 38.1 75.0 20.0 XH-111A 12.7mm 7.1mm 1-3/4 44.5 74.4 17.0 XH-112 2 50.8 70.0 14.0 XH-113 Wire

.084 x .097 2-1/2 63.5 71.9 11.5

XH-114 3 76.2 67.5 9.0 XH-115 3-1/2 88.9 70.0 8.0 XH-116 12 304.8 5.0 2.5

XH-120 1 25.4 157.5 63.0 XH-120A 1-1/4 31.8 146.9 47.0 XH-121 5/8” 11/32” 1-1/2 38.1 142.5 38.0 XH-121A 15.9mm 8.7mm 1-3/4 44.5 140.0 32.0 XH-122 2 50.8 145.0 29.0 XH-123 Wire

.110 x .126 2-1/2 63.5 137.5 22.0

XH-124 3 76.2 142.5 19.0 XH-125 3-1/2 88.9 140.0 16.0 XH-126 4 101.6 135.0 13.5 XH-127 12 304.8 135.0 4.5

XH-1 1 25.4 350.0 140.0 XH-1A 1-1/4 31.8 343.8 110.0 XH-2 3/4” 3/8” 1-1/2 38.1 333.8 89.0 XH-2A 19.1mm 9.5mm 1-3/4 44.5 328.1 75.0 XH-3 2 50.8 3430.0 68.0 XH-4 Wire

.135 x .165 2-1/2 63.5 312.5 50.0

XH-5 3 76.2 303.8 40.5 XH-6 3-1/2 88.9 301.9 34.5 XH-7 4 101.6 300.0 30.0 XH-8 4-1/2 114.3 298.1 26.5 XH-9 5 127.0 293.8 23.5 XH-10 5-1/2 139.7 295.6 21.5 XH-11 6 152.4 292.5 19.5 XH-11A 12 304.8 285.0 9.5

Part Number

Diameter Free Length Load

Hole O.D.

Rod I.D.

Inch Mm 50% Deflection

(lb)

1/10” Deflection

(lb) XH-13 1-1/2 38.1 600.0 160.0 XH-14 2 50.8 580.0 116.0 XH-15 1” 1/2” 2-1/2 63.5 560.0 89.6 XH-16 25.4mm 12.7mm 3 76.2 552.0 73.6 XH-17 3-1/2 88.9 546.0 62.4 XH-18 Wire

.188 x .225 4 101.6 552.0 55.2

XH-19 4-1/2 114.3 549.0 48.8 XH-20 5 127.0 540.0 43.2 XH-21 6 152.4 540.0 36.0 XH-22A 12 304.8 528.0 17.6

XH-37 2 50.8 960.0 192.0 XH-38 2-1/2 63.5 900.0 144.0 XH-39 1-1/4” 5/8” 3 76.2 888.0 118.4 XH-40 31.8mm 15.9mm 3-1/2 88.9 882.0 100.8 XH-41 4 101.6 840.0 84.0 XH-42 Wire

.225 x .295 4-1/2 114.3 882.0 78.4

XH-43 5 127.0 850.0 68.0 XH-45 6 152.4 840.0 56.0 XH-47 8 203.2 832.0 41.6 XH-48 10 254.0 840.0 33.6 XH-48A 12 304.8 92.0 26.4

XH-49 2 50.8 1880.0 376.0 XH-50 2-1/2 3.5 1840.0 294.4 XH-51 1-1/2” 3/4” 3 76.2 1734.0 231.2 XH-52 38.1mm 19.1mm 3-1/2 88.9 1715.0 196.0 XH-53 4 101.6 1712.0 171.2 XH-54 Wire

.300 x .350 4-1/2 114.3 1665.0 148.0

XH-55 5 127.0 1700.0 136.0 XH-56 6 152.4 1656.0 110.4 XH-57 8 203.2 1616.0 80.8 XH-58 10 254.0 1680.0 67.2 XH-58A 12 304.8 1632.0 54.4

XH-70 2-1/2 63.5 2385.0 381.6 XH-71 3 76.2 2340.0 312.0 XH-72 3-1/2 88.9 2226.0 254.4 XH-73 50.8mm 25.4mm 4 101.6 2200.0 220.0 XH-74 4-1/2 114.3 2124.0 188.8 XH-75 Wire

.365 x .460 5 127.0 2160.0 172.8

XH-77 6 152.4 2124.0 141.6 XH-80 8 203.2 2000.0 100.0 XH-82 10 254.0 2100.0 84.0 XH-83 12 304.8 2136.0 71.2

800.968.6868

616.452.1469

Fax 616.452.1386

[email protected]

Die Button Shims By: B&G Industries / Redishims

Die Button

Size

Shim Size

.010 .015 .020

Shim Size

.025

Shim Size

.030

Shim Size

.060

X X X

RS 1/4 Dia X X X

RS 5/16 Dia X X X

RS 3/8 Dia X X X

RS 7/16 Dia X X X

RS 1/2 Dia X X X X

RS 5/8 Dia X X X X

RS 3/4 Dia X X X X

RS 7/8 Dia X X X X

RS 1” Dia X X X X

RS 1-1/4 Dia X X X X

RS 1-1/2 Dia X X X X

All Shims are available in quantities of 20, 50 or 100

All shims are .003 - .005 under button size For Easy Assembly

Kits available which include .010 .015 and .020 thickness 720 Shims total (RS Kit 720) Kits available which include .025 .030 and .060 thickness 620 Shims total (RS Kit 620)

Typical Order Example: RS 1/4 x .010

800.968.6868

616.452.1469

Fax 616.452.1386

[email protected]

Die Button Shims - Metric By: B&G Industries / Redishims

Die Button

Size

Shim Size

.25 .40 .50

Shim Size

.65

Shim Size

.80

Shim Size

1.5

RS 08 Dia X X X

RS 10 Dia X X X

RS 13 Dia X X X X

RS 16 Dia X X X X

RS 20 Dia X X X X

RS 22 Dia X X X X

RS 25 Dia X X X X

RS 32 Dia X X X X

RS 38 Dia X X X X

All Shims are available in quantities of 20, 50 or 100

All shims are .1 - .12 under button size For Easy Assembly

Kits available which include .25 .40 and .50 thickness 540 Shims total (RS Kit 540) Kits available which include .65 .80 and 1.5 thickness 460 Shims total (RS Kit 460)

Typical Order Example: RS 08 x .25

All dimensions in millimeters

800.968.6868

616.452.1469

Fax 616.452.1386

[email protected]

Solid Bronze Ampco 18

C Dimension—Width

1 1-1/4 1-1/2 2 2-1/2 3 4 5 6

1/4 ● ● ● ● ● ● ● 3/8 ● ● ● ● ● ● ● ● 1/2 ● ● ● ● ● ● ● ● 5/8 ● ● ● ● ● ● ● ● 3/4 ● ● ● ● ● ●

1 ● ● ● ● 1-3/4 ●

B Dimen-sion

B

C

● Available Sizes

Special sizes available. Contact Ajacs customer service for details.

Cast on outside dimensions with +.030 minimum stock. Saw cut to specified length

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Pilot Retainer

English Metric

Part No D Screw/Dowel Part No D Screw/Dowel AT-375P .375 5/16 AT-10P 10mm 8mm AT-500P .500 5/16 AT-13P 13mm 8mm AT-625P .625 5/16 AT-16P 16mm 8mm **All locations are same English or Metric **Specials available upon request

Saves Time and Money

Standardize Components

No Hand Fitting Required

Ejector Pins and Springs Included

Pilot Sold Separately

Cad data available for download at:

http://www.ajacs.com/mediafile/pilotret.zip

DWG file (dwg) Parasolid Text (x_t) STEP(stp) VISI-Series Work File (wkf)

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Kicker Spring-Pins

Economy - Versatility - Ease of Assembly Available in Standard and Metric Sizes

Typical Applications

Unit Consists of Spring, Pin and Set Screw

Unit No. Quantity Pin Pin Hole Spring Spring Hole Screw

GPM-508 25 0.508 Dia. x 76.2 0.635 1.96 Dia. x 57.2 2.06 m2.5 x 5mm

GPM-660 25 0.660 Dia. x 76.2 0.787 2.39 Dia. x 57.2 2.49 m3 x 5mm

GPM-1040 25 1.004 Dia. x 76.2 1.17 3.20 Dia. x 59.2 3.30 m4 x 5mm

GPM-1400 25 1.40 Dia. x 101.6 1.57 4.10 Dia. x 69.9 4.19 m5 x 5mm

GPM-2180 25 2.18 Dia. x 101.6 2.39 4.90 Dia. x 76.2 5.00 m6 x 6mm

GPM-3760 25 3.76 Dia. x 101.6 3.96 8.41 Dia. x 88.9 8.51 m10 x 8mm

Reduce your costs with this simple slug ejection method. Just cut the spring and pin to suit your application.

Unit No. Quantity Pin Pin Hole Spring Spring Hole Screw

GP-20 25 .020 Dia. x 3 .025 .082 Dia. x 2 .086 3-48 x 3/16

GP-26 25 .026 Dia. x 3 .031 .105 Dia. x 2-1/4 7/64 5-40 x 3/16

GP-41 25 .041 Dia. x 3 .046 .140 Dia. x 2-1/2 .144 8-32 x 3/16

GP-55 25 .055 Dia. x 4 .062 .162 Dia. x 2-3/4 .166 10-32 x 3/16

GP-86 25 .086 Dia. x 4 .094 .217 Dia. x 3 .221 1/4-28 x 1/4

GP-148 25 .148 Dia. x 4 .156 .308 Dia. x 3-1/2 .312 3/8-16 x 5/16

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Installation and Design Recommendations Put quadrant of Nitro to the quadrant of

clearance pocket opposite side put quadrant

of 7/8” urethane to quadrant of nitro

Clearance dia. For urethane .880 +.005/.010

min. depth .375

Connecting radius .062

Tighten shoulder bolt till it bottoms out

causing urethane to press against nitro gas

spring

Note:

* The Designer is responsible for determining the

appropriate spring can length to account for the

potential failure of the gas spring and nitrogen lock in

order to prevent the spring from falling out of the

pocket.

** 4” Cylinder or larger, Use 2 Urethane Nitrogen

Locks in a triangle configuration

The Urethane Nitrogen Lock Advantage No Studs or Screws required to hold Gas Spring

Eliminates need to counter bore punch holder

Simple In-Press removal of Gas Springs

Reduces machining time and cost

Compatible with ALL Brands

Reduced footprint provides numerous design

advantages

Urethane Nitrogen Lock

Cad data available for download at:

http://www.ajacs.com/mediafile/unl87.zip

DWG file (dwg) STEP(stp) IGES (igs)

Part Number: UNL-87 Metric Part Number: UNL-87M 8mm Tap

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Keys

Cad data available for download at:

http://www.ajacs.com/mediafile/keys.zip

Part No. AT100K

Part No. AT750K

Part No. AT500K

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Keys - Metric

MATERIAL: ISO 683/18 - C20

Part No. Style A h9 B C ± 0.3 ØD ØE F +0.4 Socket Head Cap Screw Required

(not provided)

AT202080K A 20 20 80 15 9 8 M8 x 125 x 20 LG

AT252550K A 25 25 50 18 11 10 M10 x 1.50 x 30 LG

AT252580K A 25 25 80 18 11 10 M10 x 1.50 x 30 LG

STYLE A STYLE B (Use Only for Backup)

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Keys - Metric

Cad data available for download at:

http://www.ajacs.com/mediafile/keys.zip

Part No. AT500K - M

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Ejector Pins

Tolerances (Inch)

Pin Diameter (D) +.000

Head Diameter (H) +.000

Head Thickness (T) +.000

Length (L) +.000

Catalog

Number

D

Pin

Dia

H

Head

Dia

T

Head

Thick-

ness

L=Length

4” 6” 10” 10” 14” 14” 18” 18” 25”

L04 L06 L10 L105

‘D’

.005

Over Sized

L14 L145

‘D’

.005

Over Sized

L18 L185

‘D’

.005

Over Sized

-25

EP04 3/64 5/32 1/8 ●***

EP06 1/16 3/16 1/8 ●***

EP07 5/64 13/64 1/8 ●***

EP09 3/32 7/32 1/8 ●*** ●***

EP10 7/64 15/64 1/8 ●*** ●***

EP12 1/8 1/4 1.8 ● ● ● ● ● ●

EP14 9/64 1/4 1/8 ● ●

EP15 5/32 9/32 5/32 ● ● ● ● ● ● ●

EP17 11/64 11/32 3/16 ● ●

EP18 3/16 3/8 3/16 ● ● ● ● ● ● ● ●

EP20 13/64 3/8 3/16 ● ●

EP21 7/32 13/32 3/16 ● ● ● ● ● ●

EP23 15/64 13/32 3/16 ● ●

EP25 1/4 7/16 3/16 ● ● ● ● ● ● ● ● ●

EP26 17/64 7/16 1/4 ● ● ●

EP28 9/32 7/16 1/4 ● ● ● ● ● ●

EP29 19/64 1/2 1/4 ● ●

EP31 5/16 1/2 1/4 ● ● ● ● ● ● ● ● ●

EP32 21/64 9/16 1/4 ● ● ●

EP34 11/32 9/16 1/4 ● ● ● ● ●

EP35 23/64 5/8 1/4 ● ●

EP37 3/8 5/8 1/4 ● ● ● ● ● ● ● ● ●

EP40 13/32 11/16 1/4 ● ● ● ● ● ●

EP43 7/16 11/16 1/4 ● ● ● ● ● ● ●

EP46 15/32 3/4 1/4 ● ● ● ●

EP50 1/2 3/4 1/4 ● ● ● ● ● ● ● ●

EP56 9/16 13/16 1/4 ● ● ● ● ●

EP62 5/8 7/8 1/4 ● ● ● ● ●

EP68 11/16 15/16 1/4 ● ● ●

EP75 3/4 1 1/4 ● ● ● ● ●

EP87 7/8 1-1/8 1/4 ● ● ●

EP90 1 1-1/4 1/4 ● ● ● ● ●

Sample Catalog Number: EP14L10

EP14L105 for Oversized Pin

Steel is heat treated, ground, nitrided and polished. Pin body has a

surface hardness of 65-80 Rc and a core hardness of 35-40 Rc. Head

hardness is 25-30 Rc

*** 2” shoulder standard on ejector pins under 1/8 Diameter. Add P to part

number for no shoulder, add S to part number for 1/2” shoulder

Example: EP06L06P ( No Shoulder)

Example: EP06L06S (1/2” Shoulder)

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Ejector Pins - Metric Nitrided

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Urethane Blank Stripper 90.45.30

Material: Polyurethane 92 +/- 2 Shore A

Strip is 400mm long and has 8 segments

Roll pin (Part No: 90.10.45-1050)is required for every 50mm of stripper installed

Z Drill, No Ream

90.10.45-1050

67

+ 1m

m

- 1m

m

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Stop Blocks

Part No. D L +/- .002 LD CB T

AT250SB-CB 2.500 1.25—10.0 0.050 0.750

AT300SB-CB 3.000 1.25—10.0 0.050 0.750

AT250SB-T 2.500 1.25—10.0 0.050 1/2—13

AT300SB-T 3.000 1.25—10.0 0.050 1/2—13

AT250SB-MT 2.500 1.25-10.0 0.050 M12 x 1.75

AT300SB-MT 3.000 1.25-10.0 0.050 M12 x 1.75

How to Order:

Part Number + L Dimension + LD Dimension (Optional) + CB Dimension (Optional)

Example: AT250SB-CB L=6.500

Material: CRS Milled Finish

+/- .002

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Pad Mounted Pilots - English

Part No. D L OAL Tap

DP-37 0.375 1.000 1.500 10-24 x .75

DP-50 0.500 1.000 1.625 1/4-20 x .75

DP-62 0.625 1.000 1.750 1/4-20 x .75

DP-75 0.750 1.000 1.875 5/16-18 x .75

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Pad Mounted Pilots - Metric

Part No. D L OAL Tap

DP-10 10 25 37.76 6mm x 16mm

DP-13 13 25 41.88 6mm x 16mm

DP-16 16 25 46 6mm x 16mm

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Die Storage Blocks

Part No A Dia B

65-450-BASE 5.50 5/8-11

65-450-BASE-16M 5.50 M16-2

65-450-BASE-20M 5.50 M20-2.5

Part No A Dia B C

55-350-A 3.50 5.50 5/8-11

65-350-A 3.50 6.50 5/8-11

65-350-B 3.50 6.50 3/4-10

65-350-20M 3.50 6.50 M20-2.5

M-1443 3.50 8.00 M16-2

50-400-B 4.00 5.00 3/5-10

50-400-20M 4.00 5.00 M20-2.5

05-55-400 4.00 5.50 5/8-11

65-400-A 4.00 6.50 5/8-11

55-450-A 4.50 5.50 5/8-11

60-450-A 4.50 6.00 5/8-11

05-475-400 4.00 4.75 5/8-11

65-450-A 4.50 6.50 5/8-11

65-450-B 4.50 6.50 3/4-10

65-450-20M 4.50 6.50 M20-2.5

M-1444 4.50 8.00 M16-2

Cad Data available for download

http://www.ajacs.com/mediafile/diestorage.zip

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V-Gibs with Graphite

Catalog Number

H W W2 L A E F G H D1 D2 J1 J2 M Hole Pattern

10V56G 1.25 1.000 1.722 7 0.600 1.250 3.5 5.750 0.500 6.500 2.000 5.000 3/8 2

14V48G 1.75 1.384 2.250 6 0.625 0.687 5.312 1.562 4.437 3.00 1/2 1

14V64G 1.75 1.384 2.250 8 0.625 0.687 4 7.312 1.562 6.437 2.312 5.687 1/2 1

Materials: Aluminum Bronze w/Graphite Plugs

Tolerances: Hole Positions: +/- .005; Angle: +/- 1 deg: All Others: +/- .010

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Spring Probes, Block Probes and Magnetic Base

KBP2001 Block Probe Assembly

Replacement Spring:

KBP2001 SPRING

KMP38 Probe Stand Post and Magnet ***Probe and Spring Not Included***

Components:

KMP38-SJ8 Swivel Joint (1/2” Post Hole, 3/8” Spring Probe, One Hole)

KMP38-SJ11 Swivel Joint (1/2” Post Hole, 1/2” Spring Probe, Two Hole)

KMP38-ROD

(1/2” Rod)

KMP38-1200 (200lb “Stay-Put” Magnet)

KSP2000 Spring Probe Assembly

Replacement Spring Options:

KSP2000 SPRING Standard Spring Included with Assembly

KSP2000HD SPRING Heavy Duty Spring

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Ball Bearing Bushings and Retainers Producto

Series 500 Ball Bearing Assemblies are designed for the pin to

be installed in the die shoe. All components are manufactured to

the highest levels of quality and precsion. Bushings are precision

ground on both ID and OD to close tolerances. All assemblies

use Producto Master guide pins. The result is reliable and

consistent preloads between pin, bushing and retainer

Series 500 Ball Bearing Bushings and Retainers

Part Name

Nominal Pin Dia O.D. Length Max

Stroke Retainer

Part Number Length "RL"

Bushing Part Number

Assembly Part Number

PD100.1875 1.000 1.875 3.437 2.25 60-08613 3.250 61-00600 60-06949 PD125.2125 1.250 2.125 3.937 2.75 60-08612 3.750 61-00601 60-06950 PD150.2625 1.500 2.625 4.187 2.75 60-08611 4.000 61-00602 60-06951

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Roll Strip Seelco

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800.968.6868

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Set Screw Type SHED-IT™ No Pre-Load Required

P/N SET SCREW TAPPING DEPTH

RECOMMENDED DIAMETER THROUGH

LENGTH

SS-.050-83A 6-32 x 5/16 .343 MIN. No. 52 Drill .063 Dia. 3"

SS-.062-83A 8-32 x 5/16 .343 MIN. No. 49 Drill .073 Dia. 3"

SS-.093-83A 10-32 x 5/16 .343 MIN. No. 38 Drill .101 Dia. 3"

SS-.125-83A 1/4-28 x 3/8 .406 MIN. No. 29 Drill .136 Dia. 3"

Headed Type SHED-IT™ No Pre-Load Required

P/N HEAD DIMENSION

C'DRILL DIA. + DEPTH

RECOMMENDED DIAMETER THROUGH

LENGTH

HD-.050-83A .078 x .250 .109 x .265 No. 52 Drill .063 Dia. 3"

HD-.062-83A .093 x .250 .110 x .265 No. 49 Drill .073 Dia. 3"

HD-.093-83A .125 x .250 .140 x .265 No. 38 Drill .101 Dia. 3"

HD-.125-83A .156 x .250 .173 x .265 No. 29 Drill .136 Dia. 3"

Shed-It™

Paintable Release Agent #1504 An excellent mold release for all types of plastic molding. It permits immediate post decorating of most plastic components, provides more releases per appli-cation at less cost and saves time in high speed plastic production by eliminating the product clean-up operation. It is recommended for use with polystyrene, polycar-bonate, Noryl, ABS, PVC and polyolefins.

Net Wt. 11 oz - NO CFC

Mold Saver #1706Loosens rust and corrosion making it easy to separate parts where there is metal to metal contact. Formulated with corro-sion inhibitors to protect metal surfaces. No sticky residue, cleans, protects, lubricates, and displaces moisture.

Net Wt. 15 oz - NO CFC

Tool Towels #7001Specifically designed and engineered for the plasitc molding and mold build-ing environments. TOOL TOWELS wipe away all particles found in normal modling applications. No need to potentially contaminate your mold with a dirty shop rag while cleaning a vent, runner, parting line or the mold while the tool is in production. TOOL TOWELS are designed to clean this grime and more. The best part is how you throw them away! Perfect for all non-porous tool steels, aluminum and most surfaces found in manufacturing environments. Non-abrasive, cloth free and disposable. Works even more effectively when used in conjunction with Mold Degreaser #1605

Degreaser #1605Formulated as a strong, effec-tive degreaser where build-up of grease, oil, dirt, grim and other unwanted substances are encounterered. This strong action product can be sprayed on the surface to breakdown, wash away and clean grease from equipment, work areas, metal parts and any surface needing to be degrease in the manufacturing process only.

Net Wt. 14 oz - NO CFC

Silicon Mold Release #1302 A universal, silicone-type release agent recommended for injection, RIM, rotational molders as well as extruders and vacuum formers. This product can be used with all common resins. This silicone, as well as all others, may interfere with a post-decorating step. Not recommended where painting, metalizing, or bonding of components may be required.

Net Wt. 9 oz - NO CFC

TDX is a coating process ideally suited for severe metal forming applications. The TDX coating is applied in a molten salt bath resulting in a very uniform and smooth layer of carbides. The TDX carbides are metallurgically bonded to the tooling resulting in extremely high adhesion strength and peel resistance. With a hardness value of 4200 Vickers, the TDX coating can greatly extend the life of manufacturing tooling.

TDX Coating

The TDX Coating Advantage

Longer Tool Life Lower Tooling Expenditures

Decrease in Wear and Galling Increased Uptime

Improved Part Finish Higher Quality Parts

Superior Adhesion Excellent Peel Resistance

Molten Salt Bath Tool Steel

TDX Carbide Forming Elements Carbon Diffusion

TDX Coating Layer

TDX coating on top of tooling

TDX Coating process

TDX coated form blocks

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Good TDX Applications

Severe Metal Stamping Stainless Steel High Strength Materials (HSLA)

Hydroforming

Roll Forming

Extrusion

Tube Forming

Piercing / Trim Details

Cold Forging

Form Punches

Why Use Tool Dynamics?

Experience. With over 100 years of combined experience with TD/TRD coating processes, our employees have the knowledge and skills required to provide the highest quality coatings available in the industry. We are continuously improving our coating to ensure the TDX coating process offers the highest level of quality and performance. Our experienced staff gives Tool Dynamics a competitive advantage.

Value. Our coating process has been engineered to provide your company with the highest value available in the industry. The TDX coating offers the best performance in severe metal forming applications often extending the life of tooling by 5 to 10 times. By offering a high level of performance coupled with an affordable price structure, Tool Dynamics is an industry leader in value.

In-House Capabilities. Since the founding of our company in 2001, we have strived to offer not only the highest value in the TD/TRD coating industry, but also to have the best turn around time available. Having such capabilities as in-house vacuum heat treatment, in-house polishing, and in-house tool repair services gives Tool Dynamics the ability to have the quickest turn around time available in the TD/TRD coating industry.

DIFFERENCE… #1 in Quality, Performance, Price,

and Lead-time

In-house Vacuum Heat Treatment

In-house Quality Department

Knowledgeable Sales Staff

THE

Punch applications

High pressure metal forming applications

In-house vacuum heat treatment

835 South Marr Road Columbus, IN 47201

Phone.(812) 379-4243 Fax.(812) 379-4222

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TDX Coating: Frequently Asked Questions

What exactly is TDX?TDX is a coating process that diffuses a layer of carbides onto and into the surface of the tooling. The TDX layer is metallurgically bonded to the tooling providing superior adhesion strength which can drastically extend the life of your tooling. The adhesion strength coupled with a coating hardness of 4200+ Vickers (90+ Rockwell C-Scale) is ideally suited for manufacturing industries. TDX has seen outstanding results on severe applications where other coatings such as PVD (TiN, CrN), CVD (TiC), and VC have failed.

What are some good applications for the TDX process?The TDX coating is ideally suited for tooling which exhibits wear. Good applications for TDX in the metal-forming industry include items such as form blocks, expanding punches, rollers, piercing tools, extrusion punches, mandrels, hydro-form tooling, and any other manufacturing tooling which exhibits wear, galling, or sticking. Other industrial applications include die casting tooling, aluminum extrusion tooling, wear-related machine components, cold forging, hot forging, and injection molding components.

What kind of movement can be expected in the hot process?The precise movement of tool steel in a heat treat process is diffi cult to determine. Leaving grind stock on non-working areas can facilitate fi nal sizing after the process. Call us for machining recommendations on various tool steels.

TDX coating on top of tooling

TDX Coating process

In-house vacuum heat treatment

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QUOTE REQUEST / ORDER FORM

Please Include a Copy With Your Parts and Fax a Copy to Ajacs @ 616.452.1386

PLEASE MARK ALL WORKING AREAS ON TOOLING

1. (Check One) __ Quote Request __ Purchase Order Purchase Order # __________________ (please provide a copy of your PO) 2. Company Information: Name ____________________________ Company ______________________________ Phone # __________________________ Fax # _________________________________ e-Mail ____________________________ 3. Total Order Quantity _____ Approximate Weight _____ Total Value $_______ (for shipping insurance) 4. Material / Alloy Being Worked ____________________________________ Thickness ________ (Working Condition) __ Forming __ Piercing/Cutting __ Extruding/Sizing __ Forging __ Bending __ Molding __ Casting __ Coining Other __________________________ 5. Tooling Material __ A2 __ D2 __ M2/M4 __ Carbide Other _________________ 6. Existing Coating __ None __ Chrome __ TDX __ PVD __ CVD Other ___________________ __ Nitride (Please Call Prior To Sending)

7. Post Hardening __ No __ Yes ____ Please Inspect Tooling and Advise/Quote Post Hardening 8. Polishing Required __ No __ Yes (Please identify surface(s) to be polished) __ Please Inspect Tooling and Advise/Quote Polishing 9. Return Pieces Via __ UPS Ground __ UPS 2nd Day __ UPS Next Day Air __ Please Insure 10. Part Drawing(s) Included With This Form __ No __ Yes 11. AdditionaI Instructions___________________________________________________________ ________________________________________________________________________________________________________________________________________________________________

Ajacs Die Sales Corporation

3855 Linden SE Grand Rapids, MI 49548

616.452.1469 800.968.6868 fax 616.452.1386

TDX COATING

Do I have to fi ll out a process sheet to get work done?No. If you prefer you can call or fax in the details. The completed process sheet does speed up the operation. Required items include the steel type, special processing instructions, a purchase order, and a ship to address.

Will the TDX process make the steel too hard?While the hardness of the TDX coating exceeds Rockwell limits (over 90 RC), the hardness of the substrate is not affected by the coating. The coating is around .0003 inches thick (depending on the tool steel type), which does not change the ductility of the tool itself. Substrate selection and tempering will determine the overall hardness of the tool.

Can I send in steel that hasn’t been heat-treated? Yes. The TDX process will also heat-treat the tool steel. Standard RC of TDX processed A, D, CPM, and M series steels will be in the 55-58RC range, while H-series steels will be in the 44-48RC range. However, “soft” or annealed steels are not as conducive to optimum surface fi nishing as steels that have been hardened, and the potential for dimensional movement is greater on a detail that has not been pre-hardened before the TDX process. Additional vacuum heat treatment can elevate the RC of the substrate after TDX processing if full hardness is required.

Will the TDX process change the size of my parts?The TDX process is similar to a heat treat cycle, so some dimensional change will occur. For jobs with extremely tight tolerances, or if you would like a machining recommendation, please call prior to fi nal sizing of tooling. Parts with small diameters in comparison to overall length may experience some distortion during the TDX coating process.

How large a part can be treated in the TDX process?Currently, parts up to 22” diameter and 24” long can be treated.

Should I polish my details before sending them in?In most cases, a highly polished surface will enhance tool performance by decreasing the potential for wear/galling and improve the quality and appearance of the formed part. We can provide this polishing service, or if customers prefer, they can send in details already polished. If we polish the details, please send in a marked sketch/part showing the working area to be polished.

What kind of steel can be treated with the TDX process?Any air hardened tool steel that contains at least .3% carbon content. Most H, D, M, A, and CPM series tool steels fall into this category. The process also works well on carbide (10% binder or higher) and some grades of stainless steel. It does not work with Anvilloy, TZM, Bronze or any steel that has been nitrided (unless the nitrided layer has been removed).

Punch applications

High pressure metal forming applications

TDX Coating: Frequently Asked Questions

Example of Polished vs. Unpolished

Roll forming application

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Do I have to fi ll out a process sheet to get work done?No. If you prefer you can call or fax in the details. The completed process sheet does speed up the operation. Required items include the steel type, special processing instructions, a purchase order, and a ship to address.

Will the TDX process make the steel too hard?While the hardness of the TDX coating exceeds Rockwell limits (over 90 RC), the hardness of the substrate is not affected by the coating. The coating is around .0003 inches thick (depending on the tool steel type), which does not change the ductility of the tool itself. Substrate selection and tempering will determine the overall hardness of the tool.

Can I send in steel that hasn’t been heat-treated? Yes. The TDX process will also heat-treat the tool steel. Standard RC of TDX processed A, D, CPM, and M series steels will be in the 55-58RC range, while H-series steels will be in the 44-48RC range. However, “soft” or annealed steels are not as conducive to optimum surface fi nishing as steels that have been hardened, and the potential for dimensional movement is greater on a detail that has not been pre-hardened before the TDX process. Additional vacuum heat treatment can elevate the RC of the substrate after TDX processing if full hardness is required.

Will the TDX process change the size of my parts?The TDX process is similar to a heat treat cycle, so some dimensional change will occur. For jobs with extremely tight tolerances, or if you would like a machining recommendation, please call prior to fi nal sizing of tooling. Parts with small diameters in comparison to overall length may experience some distortion during the TDX coating process.

How large a part can be treated in the TDX process?Currently, parts up to 22” diameter and 24” long can be treated.

Should I polish my details before sending them in?In most cases, a highly polished surface will enhance tool performance by decreasing the potential for wear/galling and improve the quality and appearance of the formed part. We can provide this polishing service, or if customers prefer, they can send in details already polished. If we polish the details, please send in a marked sketch/part showing the working area to be polished.

What kind of steel can be treated with the TDX process?Any air hardened tool steel that contains at least .3% carbon content. Most H, D, M, A, and CPM series tool steels fall into this category. The process also works well on carbide (10% binder or higher) and some grades of stainless steel. It does not work with Anvilloy, TZM, Bronze or any steel that has been nitrided (unless the nitrided layer has been removed).

Punch applications

High pressure metal forming applications

TDX Coating: Frequently Asked Questions

Example of Polished vs. Unpolished

Roll forming application

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Does the grade of steel used make a difference?Yes. Premium grade steels are highly recommended for the TDX process. Inferior grades have many impurities that can impede proper fi nishing and processing.

Can the TDX process be applied more than once?Yes. The TDX Process may be re-applied several times, perhaps 4-6 times, or more, depending on the tool steel and the application. It should be noted that a slight decrease in performance can be expected in a detail that has been coated many times.

Is tool maintenance different with a TDX coated part?You will likely notice a decreased need for grinding / polishing. In the event that galling does build up on the TDX layer, do not use conventional hard fi ber/carborundum/diamond media to remove! We recommend scotch-brite type discs, aluminum oxide papers, or chemical removal of any build-up. This will protect the TDX layer from damage and in many cases, allow the detail to be re-used.

How long will it take to get my parts back?Because of the high temperatures of the TDX coating process, normal turn-around time is about 3 working days. Preliminary polishing and vacuum post hardening may lengthen the TDX coating process time. Call us with your specifi c need for a quick turn around time in the event of an emergency situation.

Highly trained mold polishers

TDX coated form blocks

4920 North Warren Drive Columbus, IN 47203

Phone.(812) 379-4243 Fax.(812) 379-4222

DIFFERENCE… #1 in Quality, Performance, Price,

and Lead-time

In-house Vacuum Heat Treatment

In-house Quality Department

Knowledgeable Sales Staff

THE

Tool steel welding

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Quality Drill Rod

Ajacs Die Sales Corporation3855 Linden Ave - Grand Rapids, MI 49548

Phone: 616-452-1469 - Toll Free: 800-968-6868 - Fax: 616-452-1386 Visit our website - www.ajacs.com

Charging the Industrywith Excellent Quality

and Service

Quality Drill Rod

O-1 Oil Hardening

W-1 Water Hardening

A-2 Air Hardening

S-7 Air Hardening

D-2 Air Hardening

AISISAEAISISAEAISISAEAISISAEAISISAE

PRICE LISTEffective: May 12, 2008Supercedes: June 24, 2007

W-1 Tool Steel Drill RodW-1 Tool Steel is a general purpose water-hardening tool steel with a 1.00% Carboncontent. It offers an excellent combinationof physical properties with an outer casethat is abrasion resistant in the 60 Rockwell“C” range with a soft, ductile inner core . W-1 is the easiest of all steels to machine witha machinability rating of 100 as a basis f orcomparison with other tool steels.

0-1 Tool Steel Drill Rod0-1 Tool steel is a general purpose oil-hard-ening tool and die steel. Normal care intreatment gives good results in hardeningand produces small dimensional changes .It has good abr asion resistance and suffi-cient toughness f or normal tool and dieapplications. When compared to a 1 per-cent carbon steel, 0-1 has a machinabilityrating of 90.

S-7 Tool Steel Drill RodS-7 Tool Steel is a gener al purpose coldwork tool steel especially f ormulated fortooling applications that require e xtremetoughness and impact strength. S-7 ToolSteel has e xceptional impact proper tieswith an unnotched Charpy of 180 ft-lbs witha 400ºF temper. When compared to a 1 per-cent carbon steel, S-7 has a machinabilityrating of 95.

A-2 Tool Steel Drill RodA-2 Tool Steel is a gener al purpose, 5%chrome air hardening tool steel. A-2 is pop-ular because it has better w ear resistancecompared to S-7, A-6 and A-8 Tool Steel. A-2 is tougher and more ductile than D-2 Tool

Steel. A-2 is also a very safe grade of toolsteel to harden, and can be heat treatedin most tool room fur naces without prob-lem. When compared to a 1 percent car-bon steel, A-2 has a machinability r atingof 65.

D-2 Tool Steel Drill RodD-2 is f or tooling applications whereexcellent abrasion resistance is the pr i-mary concern, D-2 Tool Steel is the mostlogical choice. D-2 Tool Steel also hasvery deep hardening char acteristics, andhigh compressive strength. D-2 is alsovery popular because of its air hardeningcharacteristics and e xcellent ability toresist distortion and size changes dur inghardening. When compared to a 1 percentcarbon steel, D-2 has a machinability rating of 50.

prpd.RG-BPP_Drill Rodr2:prpd_Drill Rod 4/24/08 10:12 AM Page 1

Size

Standard Tolerances

Quantity Discounts

Terms and Conditions of Sale

SIZE RANGE (INCHES)2.000 to .500.499 to .125

.124 and smaller

PLUS OR MINUS

.001.0005.0003

Drill Rod closer than standard tolerances is available at extra cost. 60 lb maximum per package.

9

prpd.RG-BPP_Drill Rodr2:prpd_Drill Rod 4/24/08 10:12 AM Page 7

AISISAE O-1 Oil Hardening

Drill Rod

AISISAE O-1 Oil Hardening

Drill Rod

Size

DecimalEquiv.Inches

WeightPer 3’Piece Size

DecimalEquiv.Inches

WeightPer 3’Piece

Distributor Piece Prices

AISISAE W-1 Water Hardening

Drill RodDistributor Piece Prices

AISISAE W-1 Water Hardening

Drill Rod

• All Sizes Available in 3 and 12 Foot Lengths• Price Per 12’ = 3’ x 4

• Price Per Pound = 3’ Piece Price ÷ Weight Per 3’ Piece

• A $25.00 packaging charge will be added to 12 foot drill rod orders less than 250 lbs.

• All Sizes Available in 3 and 12 Foot Lengths• Price Per 12’ = 3’ x 4

• Price Per Pound = 3’ Piece Price ÷ Weight Per 3’ Piece

• A $25.00 packaging charge will be added to 12 foot drill rod orders less than 250 lbs.

Size

DecimalEquiv.Inches

WeightPer 3’Piece

Under 50 lbs.BasePrice

Per Piece Size

DecimalEquiv.Inches

WeightPer 3’Piece

Under 50 lbs.BasePrice

Per Piece

58

2 2.000 32.041-15/16 1.9375 30.061-7/8 1.875 28.141-13/16 1.8125 26.311-3/4 1.750 24.511-11/16 1.6875 22.801-5/8 1.625 21.151-9/16 1.5265 19.561-1/2 1.500 18.001-15/32 1.4687 17.251-7/16 1.4375 16.531-13/32 1.4062 15.8261-3/8 1.375 15.141-11/32 1.3437 14.441-5/16 1.3125 13.801-9/32 1.2812 13.121-1/4 1.250 12.501-7/32 1.2187 11.891-3/16 1.1875 11.311-5/32 1.1562 10.691-1/8 1.125 10.121-3/32 1.0937 9.581-1/16 1.0625 9.031-1/32 1.0312 8.491-1/64 1.0156 8.261 1.000 8.0163/64 0.9843 7.7431/32 0.9687 7.5961/64 0.9531 7.2415/16 0.9375 6.9959/64 0.9218 6.7829/32 0.9062 6.5657/64 0.8906 6.357/8 0.875 6.1355/64 0.8593 5.9127/32 0.8437 5.6853/64 0.8281 5.4813/16 0.8125 5.2951/64 0.7968 5.1225/32 0.7812 4.87

49/64 0.7656 4.683/4 0.750 4.5047/64 0.7343 4.3123/32 0.7187 4.1245/64 0.7031 3.9311/16 0.6875 3.7543/64 0.6718 3.5621/32 0.6562 3.4341/64 0.6406 3.315/8 0.625 3.1239/64 0.6093 3.0019/32 0.5937 2.8137/64 0.5781 2.679/16 0.5625 2.5335/64 0.5468 2.3917/32 0.5312 2.2533/64 0.5156 2.121/2 0.500 2.0031/64 0.4843 1.8715/32 0.4687 1.7429/64 0.4531 1.627/16 0.4375 1.5327/64 0.4218 1.41Z 0.413 1.3713/32 0.4062 1.31Y 0.404 1.28X 0.397 1.2625/64 0.3906 1.22W 0.386 1.20V 0.377 1.143/8 0.375 1.12U 0.368 1.0623/64 0.3593 1.03T 0.358 1.02S 0.348 0.97511/32 0.3437 0.939R 0.339 0.924Q 0.332 0.88221/64 0.3281 0.8610P 0.323 0.831

N 0.302 0.726 $ 3.3519/64 0.2968 0.702 $ 3.17M 0.295 0.699 $ 3.14L 0.290 0.675 $ 3.069/32 0.2812 0.639 $ 3.02K 0.281 0.636 $ 2.98J 0.277 0.615 $ 2.81I 0.272 0.594 $ 2.71H 0.266 0.564 $ 2.6617/64 0.2656 0.561 $ 2.61G 0.261 0.543 $ 2.50F 0.257 0.522 $ 2.431/4 0.250 0.501 $ 2.12D 0.246 0.483 $ 2.39C 0.242 0.462 $ 2.35B 0.238 0.450 $ 2.3415/64 0.2343 0.441 $ 2.29A 0.234 0.441 $ 2.291 0.227 0.414 $ 2.252 0.219 0.387 $ 2.207/32 0.2187 0.387 $ 2.183 0.212 0.363 $ 2.154 0.207 0.345 $ 2.155 0.204 0.327 $ 2.1413/64 0.2031 0.327 $ 2.126 0.201 0.321 $ 2.117 0.199 0.318 $ 2.118 0.197 0.312 $ 2.109 0.194 0.297 $ 2.0810 0.191 0.288 $ 2.0711 0.188 0.282 $ 2.053/16 0.1875 0.282 $ 2.0412 0.185 0.276 $ 2.0113 0.182 0.267 $ 2.0014 0.180 0.261 $ 1.9915 0.178 0.255 $ 1.9716 0.175 0.246 $ 1.9317 0.172 0.237 $ 1.9211/64 0.1718 0.234 $ 1.9118 0.168 0.228 $ 1.8819 0.164 0.216 $ 1.86

20 0.161 0.207 $ 1.8621 0.157 0.198 $ 1.845/32 0.1562 0.198 $ 1.8422 0.155 0.195 $ 1.8323 0.153 0.189 $ 1.8124 0.151 0.183 $ 1.7925 0.148 0.177 $ 1.7826 0.146 0.171 $ 1.7727 0.143 0.165 $ 1.769/64 0.1406 0.156 $ 1.7528 0.139 0.156 $ 1.7229 0.134 0.144 $ 1.7130 0.127 0.129 $ 1.681/8 0.125 0.126 $ 1.6631 0.120 0.117 $ 1.6532 0.115 0.108 $ 1.6333 0.112 0.102 $ 1.6234 0.110 0.096 $ 1.577/64 0.1093 0.093 $ 1.5535 0.108 0.093 $ 1.5436 0.106 0.090 $ 1.5337 0.103 0.087 $ 1.5138 0.101 0.084 $ 1.4939 0.099 0.078 $ 1.4740 0.097 0.075 $ 1.4641 0.095 0.072 $ 1.443/32 0.0937 0.069 $ 1.4042 0.092 0.069 $ 1.3943 0.088 0.063 $ 1.3644 0.085 0.057 $ 1.3345 0.081 0.054 $ 1.3246 0.079 0.051 $ 1.315/64 0.0781 0.051 $ 1.3147 0.077 0.048 $ 1.3148 0.075 0.045 $ 1.2849 0.072 0.042 $ 1.2750 0.069 0.039 $ 1.2751 0.066 0.036 $ 1.2752 0.063 0.033 $ 1.251/16 0.0625 0.030 $ 1.23

prpd.RG-BPP_Drill Rodr2:prpd_Drill Rod 4/24/08 10:12 AM Page 9

AISISAE O-1 Oil Hardening

Drill Rod

AISISAE O-1 Oil Hardening

Drill RodDistributor Piece Prices

AISISAE W-1 Water Hardening

Drill RodDistributor Piece Prices

AISISAE W-1 Water Hardening

Drill Rod

Size

DecimalEquiv.Inches

WeightPer 3’Piece Size

DecimalEquiv.Inches

WeightPer 3’Piece Size

DecimalEquiv.Inches

WeightPer 3’Piece

Under 50 lbs.BasePrice

Per Piece Size

DecimalEquiv.Inches

WeightPer 3’Piece

Under 50 lbs.BasePrice

Per Piece

• All Sizes Available in 3 and 12 Foot Lengths• Price Per 12’ = 3’ x 4

• Price Per Pound = 3’ Piece Price ÷ Weight Per 3’ Piece

• A $25.00 packaging charge will be added to 12 foot drill rod orders less than 250 lbs.

• All Sizes Available in 3 and 12 Foot Lengths• Price Per 12’ = 3’ x 4

• Price Per Pound = 3’ Piece Price ÷ Weight Per 3’ Piece

• A $25.00 packaging charge will be added to 12 foot drill rod orders less than 250 lbs.

76

19 0.164 0.21620 0.161 0.20721 0.157 0.1985/32 0.1562 0.19822 0.155 0.19523 0.153 0.18924 0.151 0.18325 0.148 0.17726 0.146 0.17127 0.143 0.1659/64 0.1406 0.15628 0.139 0.15629 0.134 0.14430 0.127 0.1291/8 0.125 0.12631 0.120 0.11732 0.115 0.10833 0.112 0.10234 0.110 0.0967/64 0.1093 0.09335 0.108 0.09336 0.106 0.09037 0.103 0.08738 0.101 0.08439 0.099 0.07840 0.097 0.07541 0.095 0.0723/32 0.0937 0.06942 0.092 0.06943 0.088 0.06344 0.085 0.05745 0.081 0.05446 0.079 0.0515/64 0.0781 0.05147 0.077 0.04848 0.075 0.04549 0.072 0.04250 0.069 0.03951 0.066 0.03652 0.063 0.0331/16 0.0625 0.0304

2 2.000 32.04 $ 83.721-15/16 1.9375 30.06 $ 89.801-7/8 1.875 28.14 $ 84.081-13/16 1.8125 26.31 $ 78.621-3/4 1.750 24.51 $ 65.781-11/16 1.6875 22.80 $ 68.171-5/8 1.625 21.15 $ 63.231-9/16 1.5625 19.56 $ 59.311-1/2 1.500 18.00 $ 51.841-15/32 1.4687 17.25 $ 56.871-7/16 1.4375 16.53 $ 54.241-13/32 1.4062 15.82 $ 52.031-3/8 1.375 15.14 $ 44.461-11/32 1.3437 14.44 $ 47.371-5/16 1.3125 13.80 $ 45.141-9/32 1.2812 13.12 $ 43.001-1/4 1.250 12.50 $ 36.451-7/32 1.2187 11.89 $ 39.311-3/16 1.1875 11.31 $ 37.341-5/32 1.1562 10.69 $ 35.461-1/8 1.125 10.12 $ 30.021-3/32 1.0937 9.58 $ 31.561-1/16 1.0625 9.03 $ 29.731-1/32 1.0312 8.49 $ 28.071-1/64 1.0156 8.25 $ 27.991 1.000 8.01 $ 22.9863/64 0.9843 7.74 $ 26.8331/32 0.9687 7.59 $ 25.2861/64 0.9531 7.24 $ 25.1215/16 0.9375 6.99 $ 23.6759/64 0.9218 6.78 $ 23.5029/32 0.9062 6.56 $ 22.1257/64 0.8906 6.35 $ 21.947/8 0.875 6.13 $ 17.6655/64 0.8593 5.91 $ 20.4327/32 0.8437 5.68 $ 19.1253/64 0.8281 5.48 $ 18.9713/16 0.8125 5.29 $ 17.7851/64 0.7968 5.12 $ 17.5425/32 0.7812 4.87 $ 16.4149/64 0.7656 4.68 $ 16.17

3/4 0.750 4.50 $ 13.0047/64 0.7343 4.31 $ 15.1823/32 0.7187 4.12 $ 14.2045/64 0.7031 3.93 $ 13.9711/16 0.6875 3.75 $ 13.0043/64 0.6718 3.56 $ 12.7221/32 0.6562 3.43 $ 11.7841/64 0.6406 3.31 $ 11.555/8 0.625 3.12 $ 9.8839.64 0.6093 3.00 $ 11.4919/32 0.5937 2.81 $ 10.6437/64 0.5781 2.67 $ 10.359/16 0.5625 2.53 $ 9.3135/64 0.5468 2.39 $ 9.2517/32 0.5312 2.25 $ 8.5533/64 0.5156 2.12 $ 8.261/2 0.500 2.00 $ 6.7831/64 0.4843 1.87 $ 7.9015/32 0.4687 1.74 $ 7.2229/64 0.4531 1.62 $ 6.527/16 0.4375 1.53 $ 6.1027/64 0.4218 1.41 $ 6.02Z 0.413 1.37 $ 5.7313/32 0.4062 1.31 $ 5.51Y 0.404 1.28 $ 5.46X 0.397 1.26 $ 5.2925/64 0.3906 1.22 $ 5.13W 0.386 1.20 $ 5.00V 0.377 1.14 $ 4.913/8 0.375 1.12 $ 4.32U 0.368 1.06 $ 4.8923/64 0.3593 1.03 $ 4.70T 0.358 1.02 $ 4.67S 0.348 0.975 $ 4.4211/32 0.3437 0.939 $ 4.17R 0.339 0.924 $ 4.17Q 0.332 0.882 $ 4.0221/64 0.3281 0.861 $ 3.87P 0.323 0.831 $ 3.78O 0.316 0.813 $ 3.645/16 0.3125 0.780 $ 3.24

O 0.316 0.8135/16 0.3125 0.780N 0.302 0.72619/64 0.2968 0.702M 0.295 0.699L 0.290 0.6759/32 0.2812 0.639K 0.281 0.636J 0.277 0.615I 0.272 0.594H 0.266 0.56417/64 0.2656 0.561G 0.261 0.543F 0.257 0.5221/4 0.250 0.501D 0.246 0.483C 0.242 0.462B 0.238 0.45015/64 0.2343 0.441A 0.234 0.4411 0.227 0.4142 0.219 0.3877/32 0.2187 0.3873 0.212 0.3634 0.207 0.3455 0.204 0.32713/64 0.2031 0.3276 0.201 0.3217 0.199 0.3188 0.197 0.3129 0.194 0.29710 0.191 0.28811 0.188 0.2823/16 0.1875 0.28212 0.185 0.27613 0.182 0.26714 0.180 0.26115 0.178 0.25516 0.175 0.24617 0.172 0.23711/64 0.1718 0.23418 0.168 0.228

prpd.RG-BPP_Drill Rodr2:prpd_Drill Rod 4/24/08 10:13 AM Page 11

Distributor Piece Prices

AISISAE O-1 Oil Hardening

Drill RodDistributor Piece Prices

AISISAE O-1 Oil Hardening

Drill Rod

AISISAE W-1 Water Hardening

Drill Rod

AISISAE W-1 Water Hardening

Drill Rod

Size

DecimalEquiv.Inches

WeightPer 3’Piece

Under 50 lbs.BasePrice

Per Piece Size

DecimalEquiv.Inches

WeightPer 3’Piece

Under 50 lbs.BasePrice

Per Piece Size

DecimalEquiv.Inches

WeightPer 3’Piece Size

DecimalEquiv.Inches

WeightPer 3’Piece

• All Sizes Available in 3 and 12 Foot Lengths• Price Per 12’ = 3’ x 4

• Price Per Pound = 3’ Piece Price ÷ Weight Per 3’ Piece

• A $25.00 packaging charge will be added to 12 foot drill rod orders less than 250 lbs.

• All Sizes Available in 3 and 12 Foot Lengths• Price Per 12’ = 3’ x 4

• Price Per Pound = 3’ Piece Price ÷ Weight Per 3’ Piece

• A $25.00 packaging charge will be added to 12 foot drill rod orders less than 250 lbs.

76

19 0.164 0.216 $ 2.3120 0.161 0.207 $ 2.2621 0.157 0.198 $ 2.255/32 0.1562 0.198 $ 2.2222 0.155 0.195 $ 2.1823 0.153 0.189 $ 2.1724 0.151 0.183 $ 2.1425 0.148 0.177 $ 2.1326 0.146 0.171 $ 2.1327 0.143 0.165 $ 2.119/64 0.1406 0.156 $ 2.0528 0.139 0.156 $ 2.0529 0.134 0.144 $ 2.0030 0.127 0.129 $ 1.971/8 0.125 0.126 $ 1.9031 0.120 0.117 $ 1.9232 0.115 0.108 $ 1.9033 0.112 0.102 $ 1.8634 0.110 0.096 $ 1.857/64 0.1093 0.093 $ 1.8435 0.108 0.093 $ 1.8136 0.106 0.090 $ 1.8037 0.103 0.087 $ 1.7938 0.101 0.084 $ 1.7839 0.099 0.078 $ 1.7740 0.097 0.075 $ 1.7641 0.095 0.072 $ 1.763/32 0.0937 0.069 $ 1.7442 0.092 0.069 $ 1.7243 0.088 0.063 $ 1.7044 0.085 0.057 $ 1.6945 0.081 0.054 $ 1.6846 0.079 0.051 $ 1.615/64 0.0781 0.051 $ 1.5747 0.077 0.048 $ 1.5648 0.075 0.045 $ 1.5349 0.072 0.042 $ 1.5250 0.069 0.039 $ 1.4951 0.066 0.036 $ 1.4752 0.063 0.033 $ 1.461/16 0.0625 0.030 $ 1.44

2 2.000 32.041-15/16 1.9375 30.061-7/8 1.875 28.141-13/16 1.8125 26.311-3/4 1.750 24.511-11/16 1.6875 22.801-5/8 1.625 21.151-9/16 1.5625 19.561-1/2 1.500 18.001-15/32 1.4687 17.251-7/16 1.4375 16.531-13/32 1.4062 15.821-3/8 1.375 15.141-11/32 1.3437 14.441-5/16 1.3125 13.801-9/32 1.2812 13.121-1/4 1.250 12.501-7/32 1.2187 11.891-3/16 1.1875 11.311-5/32 1.1562 10.691-1/8 1.125 10.121-3/32 1.0937 9.581-1/16 1.0625 9.031-1/32 1.0312 8.491-1/64 1.0156 8.251 1.000 8.0163/64 0.9843 7.7431/32 0.9687 7.5961/64 0.9531 7.2415/16 0.9375 6.9959/64 0.9218 6.7829/32 0.9062 6.5657/64 0.8906 6.357/8 0.875 6.1355/64 0.8593 5.9127/32 0.8437 5.6853/64 0.8281 5.4813/16 0.8125 5.2951/64 0.7968 5.1225/32 0.7812 4.8749/64 0.7656 4.68

3/4 0.750 4.5047/64 0.7343 4.3123/32 0.7187 4.1245/64 0.7031 3.9311/16 0.6875 3.7543/64 0.6718 3.5621/32 0.6562 3.4341/64 0.6406 3.315/8 0.625 3.1239.64 0.6093 3.0019/32 0.5937 2.8137/64 0.5781 2.679/16 0.5625 2.5335/64 0.5468 2.3917/32 0.5312 2.2533/64 0.5156 2.121/2 0.500 2.0031/64 0.4843 1.8715/32 0.4687 1.7429/64 0.4531 1.627/16 0.4375 1.5327/64 0.4218 1.41Z 0.413 1.3713/32 0.4062 1.31Y 0.404 1.28X 0.397 1.2625/64 0.3906 1.22W 0.386 1.20V 0.377 1.143/8 0.375 1.12U 0.368 1.0623/64 0.3593 1.03T 0.358 1.02S 0.348 0.97511/32 0.3437 0.939R 0.339 0.924Q 0.332 0.88221/64 0.3281 0.861P 0.323 0.831O 0.316 0.8135/16 0.3125 0.780

O 0.316 0.813 $ 4.515/16 0.3125 0.780 $ 4.20N 0.302 0.726 $ 4.1819/64 0.2968 0.702 $ 4.12M 0.295 0.699 $ 4.05L 0.290 0.675 $ 3.979/32 0.2812 0.639 $ 3.91K 0.281 0.636 $ 3.88J 0.277 0.615 $ 3.82I 0.272 0.594 $ 3.71H 0.266 0.564 $ 3.6617/64 0.2656 0.561 $ 3.65G 0.261 0.543 $ 3.59F 0.257 0.522 $ 3.581/4 0.250 0.501 $ 3.03D 0.246 0.483 $ 3.52C 0.242 0.462 $ 3.47B 0.238 0.450 $ 3.3515/64 0.2343 0.441 $ 3.28A 0.234 0.441 $ 3.251 0.227 0.414 $ 3.182 0.219 0.387 $ 3.157/32 0.2187 0.387 $ 3.093 0.212 0.363 $ 3.044 0.207 0.345 $ 3.015 0.204 0.327 $ 2.9313/64 0.2031 0.327 $ 2.906 0.201 0.321 $ 2.847 0.199 0.318 $ 2.798 0.197 0.312 $ 2.719 0.194 0.297 $ 2.5710 0.191 0.288 $ 2.5511 0.188 0.282 $ 2.533/16 0.1875 0.282 $ 2.2812 0.185 0.276 $ 2.4913 0.182 0.267 $ 2.4614 0.180 0.261 $ 2.4315 0.178 0.255 $ 2.4116 0.175 0.246 $ 2.3917 0.172 0.237 $ 2.3811/64 0.1718 0.234 $ 2.3718 0.168 0.228 $ 2.35

prpd.RG-BPP_Drill Rodr2:prpd_Drill Rod 4/24/08 10:13 AM Page 11

Distributor Piece Prices

AISISAE O-1 Oil Hardening

Drill RodDistributor Piece Prices

AISISAE O-1 Oil Hardening

Drill Rod

Size

DecimalEquiv.Inches

WeightPer 3’Piece

Under 50 lbs.BasePrice

Per Piece Size

DecimalEquiv.Inches

WeightPer 3’Piece

Under 50 lbs.BasePrice

Per Piece

Distributor Piece Prices

AISISAE W-1 Water Hardening

Drill RodDistributor Piece Prices

AISISAE W-1 Water Hardening

Drill Rod

• All Sizes Available in 3 and 12 Foot Lengths• Price Per 12’ = 3’ x 4

• Price Per Pound = 3’ Piece Price ÷ Weight Per 3’ Piece

• A $25.00 packaging charge will be added to 12 foot drill rod orders less than 250 lbs.

• All Sizes Available in 3 and 12 Foot Lengths• Price Per 12’ = 3’ x 4

• Price Per Pound = 3’ Piece Price ÷ Weight Per 3’ Piece

• A $25.00 packaging charge will be added to 12 foot drill rod orders less than 250 lbs.

Size

DecimalEquiv.Inches

WeightPer 3’Piece

Under 50 lbs.BasePrice

Per Piece Size

DecimalEquiv.Inches

WeightPer 3’Piece

Under 50 lbs.BasePrice

Per Piece

58

2 2.000 32.04 $127.511-15/16 1.9375 30.06 $137.261-7/8 1.875 28.14 $128.551-13/16 1.8125 26.31 $120.041-3/4 1.750 24.51 $112.061-11/16 1.6875 22.80 $104.081-5/8 1.625 21.15 $ 96.541-9/16 1.5265 19.56 $ 86.751-1/2 1.500 18.00 $ 75.641-15/32 1.4687 17.25 $ 83.241-7/16 1.4375 16.53 $ 78.771-13/32 1.4062 15.82 $ 76.161-3/8 1.375 15.14 $ 64.131-11/32 1.3437 14.44 $ 68.841-5/16 1.3125 13.80 $ 65.761-9/32 1.2812 13.12 $ 63.661-1/4 1.250 12.50 $ 54.891-7/32 1.2187 11.89 $ 59.301-3/16 1.1875 11.31 $ 56.181-5/32 1.1562 10.69 $ 53.901-1/8 1.125 10.12 $ 46.231-3/32 1.0937 9.58 $ 48.021-1/16 1.0625 9.03 $ 44.801-1/32 1.0312 8.49 $ 42.751-1/64 1.0156 8.26 $ 42.031 1.000 8.01 $ 35.4063/64 0.9843 7.74 $ 41.5031/32 0.9687 7.59 $ 39.3361/64 0.9531 7.24 $ 38.9415/16 0.9375 6.99 $ 36.6659/64 0.9218 6.78 $ 36.4129/32 0.9062 6.56 $ 34.8057/64 0.8906 6.35 $ 33.987/8 0.875 6.13 $ 26.8055/64 0.8593 5.91 $ 31.6427/32 0.8437 5.68 $ 29.7553/64 0.8281 5.48 $ 29.3613/16 0.8125 5.29 $ 28.0451/64 0.7968 5.12 $ 27.2125/32 0.7812 4.87 $ 25.21

49/64 0.7656 4.68 $ 25.083/4 0.750 4.50 $ 18.4747/64 0.7343 4.31 $ 21.7223/32 0.7187 4.12 $ 20.0145/64 0.7031 3.93 $ 19.9311/16 0.6875 3.75 $ 18.2543/64 0.6718 3.56 $ 18.1821/32 0.6562 3.43 $ 16.6441/64 0.6406 3.31 $ 16.535/8 0.625 3.12 $ 13.1139/64 0.6093 3.00 $ 15.1319/32 0.5937 2.81 $ 13.7437/64 0.5781 2.67 $ 13.629/16 0.5625 2.53 $ 12.3535/64 0.5468 2.39 $ 12.2017/32 0.5312 2.25 $ 10.9833/64 0.5156 2.12 $ 10.821/2 0.500 2.00 $ 8.6631/64 0.4843 1.87 $ 10.1515/32 0.4687 1.74 $ 9.0929/64 0.4531 1.62 $ 8.897/16 0.4375 1.53 $ 7.9527/64 0.4218 1.41 $ 7.73Z 0.413 1.37 $ 7.4113/32 0.4062 1.31 $ 7.08Y 0.404 1.28 $ 6.87X 0.397 1.26 $ 6.8525/64 0.3906 1.22 $ 6.60W 0.386 1.20 $ 6.42V 0.377 1.14 $ 6.173/8 0.375 1.12 $ 5.59U 0.368 1.06 $ 6.0123/64 0.3593 1.03 $ 5.76T 0.358 1.02 $ 5.69S 0.348 0.975 $ 5.3611/32 0.3437 0.939 $ 5.16R 0.339 0.924 $ 5.12Q 0.332 0.882 $ 4.8921/64 0.3281 0.861 $ 4.80P 0.323 0.831 $ 4.62

N 0.302 0.726 19/64 0.2968 0.702 M 0.295 0.699 L 0.290 0.675 9/32 0.2812 0.639 K 0.281 0.636 J 0.277 0.615 I 0.272 0.594 H 0.266 0.564 17/64 0.2656 0.561 G 0.261 0.543 F 0.257 0.522 1/4 0.250 0.501 D 0.246 0.483 C 0.242 0.462 B 0.238 0.450 15/64 0.2343 0.441 A 0.234 0.441 1 0.227 0.414 2 0.219 0.387 7/32 0.2187 0.387 3 0.212 0.363 4 0.207 0.345 5 0.204 0.327 13/64 0.2031 0.327 6 0.201 0.321 7 0.199 0.318 8 0.197 0.312 9 0.194 0.297 10 0.191 0.288 11 0.188 0.282 3/16 0.1875 0.282 12 0.185 0.276 13 0.182 0.267 14 0.180 0.261 15 0.178 0.255 16 0.175 0.246 17 0.172 0.237 11/64 0.1718 0.234 18 0.168 0.228 19 0.164 0.216

20 0.161 0.207 21 0.157 0.198 5/32 0.1562 0.198 22 0.155 0.195 23 0.153 0.189 24 0.151 0.183 25 0.148 0.177 26 0.146 0.171 27 0.143 0.165 9/64 0.1406 0.156 28 0.139 0.156 29 0.134 0.144 30 0.127 0.129 1/8 0.125 0.126 31 0.120 0.117 32 0.115 0.108 33 0.112 0.102 34 0.110 0.096 7/64 0.1093 0.093 35 0.108 0.093 36 0.106 0.090 37 0.103 0.087 38 0.101 0.084 39 0.099 0.078 40 0.097 0.075 41 0.095 0.072 3/32 0.0937 0.069 42 0.092 0.069 43 0.088 0.063 44 0.085 0.057 45 0.081 0.054 46 0.079 0.051 5/64 0.0781 0.051 47 0.077 0.048 48 0.075 0.045 49 0.072 0.042 50 0.069 0.039 51 0.066 0.036 52 0.063 0.033 1/16 0.0625 0.030

prpd.RG-BPP_Drill Rodr2:prpd_Drill Rod 4/24/08 10:12 AM Page 9

Size

Standard Tolerances

Quantity Discounts

Terms and Conditions of Sale

SIZE RANGE (INCHES)2.000 to .500.499 to .125

.124 and smaller

PLUS OR MINUS

.001.0005.0003

Drill Rod closer than standard tolerances is available at extra cost.

QUANTITY OF ORDER

Under 50#

50# to 250#

250# to 500#

500# to 1,000#

1,000# to 5,000#

5,000# or more

QUANTITY DISCOUNTS

Base

8%

16%

24%

32%

40%

Discounts based on an order placed at one time, shipping to one destination.Sizes and Grades may be combined for Quantity Discounts

TERMS: 1/2% 10 Days, Net 30 Days.

MINIMUM: $ 25.00 Per Order.

RETURNS: Subject to approval. Restocking change may apply.

SHORTAGES: Must be reported within 10 days.

DROP SHIPMENTS: BP will drop ship to your customer directly at no additional charge.

COLOR CODE: O-1 BROWN S-7 REDW-1 GREEN D-2 WHITEA-2 BLUE

Buffalo Precision will Color Code to our customer’s specifications.

D

AISI SAE A-2 Air Hardening

Drill Rod

Distributor Piece Prices

AISISAE D-2 Air Hardening

Drill Rod

DecimalEquiv.Inches

WeightPer 3’Piece

Under 50 lbs.BasePrice

Per Piece

AISISAE A-2 Air Hardening

Drill Rod

Size

DecimalEquiv.Inches

WeightPer 3’Piece

Under 50 lbs.BasePrice

Per Piece

Size

DecimalEquiv.Inches

WeightPer 3’Piece

Under 50 lbs.BasePrice

Per Piece

• All Sizes Available in 3 and 12 Foot Lengths• Price Per 12’ = 3’ x 4

• Price Per Pound = 3’ Piece Price ÷ Weight Per 3’ Piece

• A $25.00 packaging charge will be added to 12foot drill rod orders less than 250 lbs.

• 12’ Orders under 250 lbs will be charged $ 25.00 for packaging.• Any UPS orders greater than 3’ in length will be charged $ 6.00 per package for handling;

60 lb maximum per package.

94

2 2.000 32.04 1-3/4 1.750 24.51 1-1/2 1.500 18.00 1-3/8 1.375 15.14 1-1/4 1.250 12.50 1-1/8 1.125 10.12 1-1/16 1.0625 9.03 1 1.000 8.01 15/16 0.9375 6.99 7/8 0.875 6.13 13/16 0.8125 5.29 3/4 0.750 4.50 23/32 0.7187 4.12 11/16 0.6875 3.75 21/32 0.6562 3.43 5/8 0.625 3.12 19/32 0.5937 2.81 9/16 0.5625 2.53 17/32 0.5312 2.25 33/64 0.5156 2.12 1/2 0.500 2.00 31/64 0.4843 1.87 15/32 0.4687 1.74 29/64 0.4531 1.62 7/16 0.4375 1.53 27/64 0.4218 1.41 13/32 0.4062 1.31 25/64 0.3906 1.22 3/8 0.375 1.12 23/64 0.3593 1.03 11/32 0.3437 0.939 21/64 0.3281 0.861 5/16 0.3125 0.780 19/64 0.2968 0.702 9/32 0.2812 0.639 17/64 0.2656 0.561 1/4 0.250 0.501 15/64 0.2343 0.441 7/32 0.2187 0.387 13/64 0.2031 0.327 3/16 0.1875 0.282 11/64 0.1718 0.234 5/32 0.1562 0.198 9/64 0.1406 0.156 1/8 0.125 0.126 7/64 0.1093 0.093 3/32 0.0937 0.069 5/64 0.0781 0.051 1/16 0.0625 0.030

2mm 0.0787 0.050 3mm 0.1181 0.112 4mm 0.1575 0.198 5mm 0.1969 0.310 6mm 0.2362 0.446 7mm 0.2756 0.607 8mm 0.3150 0.794 9mm 0.3543 1.004 10mm 0.3937 1.239 11mm 0.4331 1.500 12mm 0.4724 1.785 13mm 0.5118 2.095 14mm 0.5512 2.430 15mm 0.5906 2.790 16mm 0.6299 3.173 17mm 0.6693 3.583 18mm 0.7087 4.017 19mm 0.7480 4.475 20mm 0.7874 4.959 21mm 0.8268 5.467 22mm 0.8661 6.000 23mm 0.9055 6.558 24mm 0.9449 7.141 25mm 0.9843 7.747

1-1/2 1.500 18.00 1-1/4 1.250 12.50 1 1.000 8.01 7/8 0.875 6.13 3/4 0.750 4.50 5/8 0.625 3.12 1/2 0.500 2.00 7/16 0.4375 1.53 3/8 0.375 1.12 5/16 0.3125 0.780 1/4 0.250 0.501 3/16 0.1875 0.282 1/8 0.125 0.126

prpd.RG-BPP_Drill Rodr2:prpd_Drill Rod 4/24/08 10:12 AM Page 7

Table of ContentsPAGE

4........... Tolerances, Terms and Conditions of Sale.

5, 6....... AISI O-1 Drill Rod standard fractional sizes including number and letter sizes.

7, 8....... AISI W-1 Drill Rod standard fractional sizes including number and letter sizes.

9........... AISI A-2 Drill Rod standard fractional sizes and millimeter diameters.AISI D-2 Drill Rod standard fractional sizes

10......... AISI O-1 Drill Rod millimeter diameters.AISI S-7 Drill Rod standard fractional sizes.

11......... Heat Treat Information on all 6 grades of Drill Rod made by Buffalo Precision.

Distributor Piece Prices

AISISAE O-1 Oil Hardening

Drill Rod

Size

DecimalEquiv.Inches

WeightPer 3’Piece

Under 50 lbs.BasePrice

Per Piece

Distributor Piece Prices

AISISAE S-7 Air Hardening

Drill Rod

Size

DecimalEquiv.Inches

WeightPer 3’Piece

Under 50 lbs.BasePrice

Per Piece

310

1-1/2 1.500 18.00 1-1/4 1.250 12.50 1 1.000 8.01 7/8 0.875 6.13 3/4 0.750 4.50 5/8 0.625 3.12 1/2 0.500 2.00 7/16 0.4375 1.53 3/8 0.375 1.12 5/16 0.3125 0.780 1/4 0.250 0.500 7/32 0.2187 0.387 3/16 0.1875 0.282 5/32 0.1562 0.198 1/8 0.125 0.126 3/32 0.0937 0.069 1/16 0.0625 0.030

2mm 0.0787 0.050 3mm 0.1181 0.112 4mm 0.1575 0.198 5mm 0.1969 0.310 6mm 0.2362 0.446 7mm 0.2756 0.607 8mm 0.3150 0.794 9mm 0.3543 1.004 10mm 0.3937 1.239 11mm 0.4331 1.500 12mm 0.4724 1.785 13mm 0.5118 2.095 14mm 0.5512 2.430 15mm 0.5906 2.790 16mm 0.6299 3.173 17mm 0.6693 3.583 18mm 0.7087 4.017 19mm 0.7480 4.475 20mm 0.7874 4.959 21mm 0.8268 5.467 22mm 0.8661 6.000 23mm 0.9055 6.558 24mm 0.9449 7.141 25mm 0.9843 7.747 30mm 1.1811 11.300

prpd.RG-BPP_Drill Rodr2:prpd_Drill Rod 4/24/08 10:12 AM Page 5

• Most competitive drill rod prices in today’s Market.

• BUFFALO PRECISION sells to distributors only...AND WE MEAN IT!

• 100% backing of product. (Material proving to be defective will be replaced immediately.)

• BUFFALO PRECISION will provide consumer flyers to aid you with your drill rod sales.

• BUFFALO PRECISION will drop ship directly to your customer at no additional charge.

• BUFFALO PRECISION can make any size drill rod in 2 weeks or less at a price unbeatable for this kind of service.

• Friendly and courteous inside sales people.

Heat Treatment Information

Preheat: 1200ºF until thoroughly soaked. Harden at 1475ºF.Hold 20 minutes per inch of greatest cross section after toolreaches furnace temperature (minimum holding time - 20 min-utes). Quench in warm oil to 150ºF. Temper immediately 2hours per inch of greatest cross-section at temperaturesshown to achieve the desired hardness.

Heat slowly to 1450ºF. Hold 20 minutes per inch of greatestcross-section after tool reaches furnace temperature (mini-mum holding time - 20 minutes). Quench in water or 10%brine solution to 150º/200ºF. Temper immediately 2 hours perinch of greatest cross-section at temperatures shown toachieve the desired hardness.

Preheat: 1200ºF until thoroughly soaked. Harden at 1775ºF.Hold 20 minutes per inch of greatest cross-section after toolreaches furnace temperature (minimum holding time - 30 min-utes). Air quench to 150ºF. Temper immediately 2 hours perinch of greatest cross-section at temperatures shown toachieve the desired hardness.

Preheat: 1250ºF until thoroughly soaked. Harden at 1725ºF.Hold 45 minutes per inch of greatest cross-section after toolreaches furnace temperature (minimum holding time - 45 min-utes). Air quench to 150ºF. Temper immediately 2 hours perinch of greatest cross-section at temperatures shown toachieve the desired hardness.

Preheat: 1250ºF until thoroughly soaked. Harden at 1850ºF.Hold 45 minutes per inch of greatest cross-section after toolreaches furnace temperature (minimum holding time - 45 min-utes). Air quench to 150ºF. Temper immediately 2 hours perinch of greatest cross-section at temperatures shown toachieve the desired hardness.

TemperingTemp.ºF

HardnessRockwell C

None300350400450500600800

65.063.061.060.559.058.056.0

48-49

PRODUCT: HEAT TREATMENT: TEMPERING:

TemperingTemp.ºF

HardnessRockwell C

4005006007008009001000110012001300

58.056.055.054.053.052.051.047.038.031.0

TemperingTemp.ºF

HardnessRockwell C

300400500600700800900100011001200

62.060.558.557.557.056.556.557.051.543.5

TemperingTemp.ºF

HardnessRockwell C

None300400500600800

67.064.061.059.055.046.0

TemperingTemp.ºF

HardnessRockwell C

None300350400450500600800

64.563.062.061.060.059.058.057.0

AISI O-1 Groundand Polished DrillRodTypical Analysis:C .95, Mn 1.20, Si .35, Cr .50, W .50

AISI W-1 Groundand Polished DrillRod

Typical Analysis:C 1.00, Mn .40, Si .20

AISI A-2 Groundand PolishedDrill RodTypical Analysis:C 1.00, Mn .70, Cr 5.00,Mo 1.10, V .25

AISI S-7 Groundand PolishedDrill RodTypical Analysis:C .50, Mn .50, Si .30,Cr 3.25, Mo 1.45

AISI D-2 Groundand PolishedDrill RodTypical Analysis:C 1.50, Mn .40, Si .30,Cr 12.00, Mo .80, V .90

112

prpd.RG-BPP_Drill Rodr2:prpd_Drill Rod 4/24/08 10:12 AM Page 3

Quality Drill Rod

Buffalo Precision ProductsDistributed by: Ajacs Die Sales Corporation

Phone: 616-452-1469 - Toll Free: 800-968-6868 - Fax: 616-452-1386 Visit our website - www.ajacs.com

Charging the Industrywith Excellent Quality

and Service

Quality Drill Rod

O-1 Oil Hardening

W-1 Water Hardening

A-2 Air Hardening

S-7 Air Hardening

D-2 Air Hardening

AISISAEAISISAEAISISAEAISISAEAISISAE

PRICE LISTEffective: May 12, 2008Supercedes: June 24, 2007

W-1 Tool Steel Drill RodW-1 Tool Steel is a general purpose water-hardening tool steel with a 1.00% Carboncontent. It offers an excellent combinationof physical properties with an outer casethat is abrasion resistant in the 60 Rockwell“C” range with a soft, ductile inner core. W-1 is the easiest of all steels to machine witha machinability rating of 100 as a basis forcomparison with other tool steels.

0-1 Tool Steel Drill Rod0-1 Tool steel is a general purpose oil-hard-ening tool and die steel. Normal care intreatment gives good results in hardeningand produces small dimensional changes.It has good abrasion resistance and suffi-cient toughness for normal tool and dieapplications. When compared to a 1 per-cent carbon steel, 0-1 has a machinabilityrating of 90.

S-7 Tool Steel Drill RodS-7 Tool Steel is a general purpose coldwork tool steel especially formulated fortooling applications that require extremetoughness and impact strength. S-7 ToolSteel has exceptional impact propertieswith an unnotched Charpy of 180 ft-lbs witha 400ºF temper. When compared to a 1 per-cent carbon steel, S-7 has a machinabilityrating of 95.

A-2 Tool Steel Drill RodA-2 Tool Steel is a general purpose, 5%chrome air hardening tool steel. A-2 is pop-ular because it has better wear resistancecompared to S-7, A-6 and A-8 Tool Steel. A-2 is tougher and more ductile than D-2 Tool

Steel. A-2 is also a very safe grade of toolsteel to harden, and can be heat treatedin most tool room furnaces without prob-lem. When compared to a 1 percent car-bon steel, A-2 has a machinability ratingof 65.

D-2 Tool Steel Drill RodD-2 is for tooling applications whereexcellent abrasion resistance is the pri-mary concern, D-2 Tool Steel is the mostlogical choice. D-2 Tool Steel also hasvery deep hardening characteristics, andhigh compressive strength. D-2 is alsovery popular because of its air hardeningcharacteristics and excellent ability toresist distortion and size changes duringhardening. When compared to a 1 percentcarbon steel, D-2 has a machinability rating of 50.

prpd.RG-BPP_Drill Rodr2:prpd_Drill Rod 4/24/08 10:12 AM Page 1

FLEX BLOCK SERIES

NEW MODULAR DESIGN

US PATENT PENDING

CAT 0911-1

“LET US COOL YOU DOWN”

INTRODUCING THE FB SERIES WATER MANIFOLD DESIGNED WITH MORE THOUGHT THAN ANY WATER MANIFOLD ON THE MARKET The FB Series water manifold is exactly what you expect from the industry’s number one water mani-fold supplier. Designed with our exclusive FLEX BLOCK TECHNOLOGY features, the FB Series deliv-ers superior design and flexibility to meet the most demanding applications. Nobody knows water manifolds like KOOL Flow Manifold and the FB Se-ries Flex Block proves it.

FLEXIBLE DESIGN: Four Patented modular block assemblies can be used for multiple application needs. Flex design reduces assembly time and al-lows modifications for the “OOPS” to change on the fly. O-ring seals protect against leaks between mod-ular block assemblies. QUICK SHIPMENT: Design principles allows manu-facturing to have 24-hour shipping because we just assemble to order “vs” reacting to the order.

Select the Product you need! Choose from: Three Flex Block Manifold Styles, Four Port Sizes and Two Manifold Sizes.

FB Series Manifold

Port-to-Port (PP) Port-to-Blank (PB) Port-to-Divide (PD)

Are you limited for space? With a port-to-port configuration you can separate Hot & Cold and mount in different locations.

With a port-to-blank configuration you can eliminate the costly end plug and still mount the Hot & Cold in different locations.

Combine your cooling needs into one manifold. Separate Hot & Cold with a Mid-Block and mount in one easy location.

Features & Benefits Modular Construction Aluminum Material: Light Weight & Long Lasting Anodized for Corrosion Protection Various Port Size Options for Flexibility Pre-Drilled Mounting Holes Viton O-Rings & Tie Rods Included Stock Available for 24-Hour Shipment

Applications Injection Molding Resistant Welding Pneumatic Control Vacuum Forming Die Casting Extrusion Technology Water Distribution

FB2 Series Manifold

Specifications Block Size: 2.25” W x 2.25” H Material: 6061-T6, Anodized Mounting Hole Size: 1/4” SHCS Inlet Hole: 1” NPT Outlet Hole: 1/4” or 3/8” (5) Outlet Holes per Standard Block (3) Outlet Holes per 90 Degree Block

First Block   Part Number  Outlet Size  Color  Price 

FB2‐FB‐1‐4‐R  1/4"  Red   $             

FB2‐FB‐1‐4‐B  1/4"  Blue   $             

FB2‐FB‐1‐6‐R  3/8"  Red   $             

FB2‐FB‐1‐6‐B  3/8"  Blue   $             

Mod Block    Part Number  Outlet Size  Color  Price 

FB2‐MOD‐4‐R  1/4"  Red   $             

FB2‐MOD‐4‐B  1/4"  Blue   $             

FB2‐MOD‐6‐R  3/8"  Red   $             

FB2‐MOD‐6‐B  3/8"  Blue   $             

Last Block (Only used on Port‐to‐Port)   

Part Number  Outlet Size  Color  Price 

FB2‐LB‐1‐4‐CL  1/4"  Clear   $            

FB2‐LB‐1‐6‐CL  3/8"  Clear   $             

Mid Block (Only used on Port‐To‐Divide)   

Part Number  Outlet Size  Color  Price 

FB2‐MIDB‐1  n/a  Clear   $             

End Block (Only used on Port‐to‐Blank)   

Part Number  Outlet Size  Color  Price 

FB2‐EB‐CL  n/a  Clear   $             

90 Deg First Block        

Part Number  Outlet Size  Color  Price 

FB2‐FB90‐1‐4‐R  1/4"  Red   $             

FB2‐FB90‐1‐4‐B  1/4"  Blue   $             

FB2‐FB90‐1‐6‐R  3/8"  Red   $             

FB2‐FB90‐1‐6‐B  3/8"  Blue   $             

90 Deg First Block 90 Deg Last Block

First Block Last Block

Mod Block End Block

*Prices include o-rings and hardware required for each block.

O-Ring Tie Rod

90 Deg Last Block        

Part Number  Outlet Size  Color  Price 

FB2‐FB90‐1‐4‐CL  1/4"  Clear   $             

FB2‐FB90‐1‐6‐CL  3/8"  Clear   $             

FB2 Series Manifold

Assembly Part Numbers & Pricing

Port-to-Divide Port-to-Port Port-to-Blank

1/4" Outlet Assembly Number   Price  

FB2‐1‐4‐PD   $            

FB2‐2‐4‐PD   $          

FB2‐3‐4‐PD   $          

FB2‐4‐4‐PD   $          

FB2‐5‐4‐PD   $          

3/8" Outlet Assembly Number   Price  

FB2‐1‐6‐PD   $            

FB2‐2‐6‐PD   $          

FB2‐3‐6‐PD   $          

FB2‐4‐6‐PD   $          

FB2‐5‐6‐PD   $          

1/4" Outlet, Red Assembly Number   Price  

FB2‐1‐4‐R‐PP   

FB2‐2‐4‐R‐PP   $            

FB2‐3‐4‐R‐PP   $            

FB2‐4‐4‐R‐PP   $         

FB2‐5‐4‐R‐PP   $         

1/4" Outlet, Blue Assembly Number   Price  

FB2‐1‐4‐B‐PP   

FB2‐2‐4‐B‐PP   $           

FB2‐3‐4‐B‐PP   $            

FB2‐4‐4‐B‐PP   $         

FB2‐5‐4‐B‐PP   $         

3/8" Outlet, Red Assembly Number   Price  

FB2‐1‐6‐R‐PP   

FB2‐2‐6‐R‐PP   $            

FB2‐3‐6‐R‐PP   $            

FB2‐4‐6‐R‐PP   $         

FB2‐5‐6‐R‐PP   $         

3/8" Outlet, Blue Assembly Number   Price  

FB2‐1‐6‐B‐PP   

FB2‐2‐6‐B‐PP   $            

FB2‐3‐6‐B‐PP   $            

FB2‐4‐6‐B‐PP   $         

FB2‐5‐6‐B‐PP   $         

1/4" Outlet, Red Assembly Number   Price  

FB2‐1‐4‐R‐PB   $          

FB2‐2‐4‐R‐PB   $         

FB2‐3‐4‐R‐PB   $         

FB2‐4‐4‐R‐PB   $         

FB2‐5‐4‐R‐PB   $         

1/4" Outlet, Blue Assembly Number   Price  

FB2‐1‐4‐B‐PB   $           

FB2‐2‐4‐B‐PB   $          

FB2‐3‐4‐B‐PB   $           

FB2‐4‐4‐B‐PB   $         

FB2‐5‐4‐B‐PB   $         

3/8" Outlet, Red Assembly Number   Price  

FB2‐1‐6‐R‐PB   $           

FB2‐2‐6‐R‐PB   $           

FB2‐3‐6‐R‐PB   $           

FB2‐4‐6‐R‐PB   $         

FB2‐5‐6‐R‐PB   $         

3/8" Outlet, Blue Assembly Number   Price  

FB2‐1‐6‐B‐PB   $         

FB2‐2‐6‐B‐PB   $         

FB2‐3‐6‐B‐PB   $         

FB2‐4‐6‐B‐PB   $         

FB2‐5‐6‐B‐PB   $         

*Contact Kool Flow for OEM or large quantity Discounted pricing

FB2 90 Degree Series

Assembly Part Numbers & Pricing

Port-to-Divide Port-to-Port Port-to-Blank

1/4" Outlet   

Assembly Number   Price  

FB290‐1‐4‐PD   $          

FB290‐2‐4‐PD   $          

FB290‐3‐4‐PD   $          

FB290‐4‐4‐PD   $          

FB290‐5‐4‐PD   $         

3/8" Outlet   

Assembly Number   Price  

FB290‐1‐6‐PD   $          

FB290‐2‐6‐PD   $          

FB290‐3‐6‐PD   $          

FB290‐4‐6‐PD   $          

FB290‐5‐6‐PD   $          

1/4" Outlet, Red   

Assembly Number   Price  

FB290‐1‐4‐R‐PP   

FB290‐2‐4‐R‐PP   $        

FB290‐3‐4‐R‐PP   $          

FB290‐4‐4‐R‐PP   $        

FB290‐5‐4‐R‐PP   $        

1/4" Outlet, Blue   

Assembly Number   Price  

FB290‐1‐4‐B‐PP   

FB290‐2‐4‐B‐PP   $           

FB290‐3‐4‐B‐PP   $          

FB290‐4‐4‐B‐PP   $         

FB290‐5‐4‐B‐PP   $         

3/8" Outlet, Red   

Assembly Number   Price  

FB290‐1‐6‐R‐PP   

FB290‐2‐6‐R‐PP   $            

FB290‐3‐6‐R‐PP   $          

FB290‐4‐6‐R‐PP   $         

FB290‐5‐6‐R‐PP   $         

3/8" Outlet, Blue   

Assembly Number   Price  

FB290‐1‐6‐B‐PP   

FB290‐2‐6‐B‐PP   $            

FB290‐3‐6‐B‐PP   $          

FB290‐4‐6‐B‐PP   $        

FB290‐5‐6‐B‐PP   $        

1/4" Outlet, Red   

Assembly Number   Price  

FB290‐1‐4‐R‐PB   $           

FB290‐2‐4‐R‐PB   $          

FB290‐3‐4‐R‐PB   $        

FB290‐4‐4‐R‐PB   $       

FB290‐5‐4‐R‐PB   $        

1/4" Outlet, Blue   

Assembly Number   Price  

FB290‐1‐4‐B‐PB   $           

FB290‐2‐4‐B‐PB   $           

FB290‐3‐4‐B‐PB   $         

FB290‐4‐4‐B‐PB   $        

FB290‐5‐4‐B‐PB   $        

3/8" Outlet, Red   

Assembly Number   Price  

FB290‐1‐6‐R‐PB   $           

FB290‐2‐6‐R‐PB   $         

FB290‐3‐6‐R‐PB   $         

FB290‐4‐6‐R‐PB   $         

FB290‐5‐6‐R‐PB   $         

3/8" Outlet, Blue   

Assembly Number   Price  

FB290‐1‐6‐B‐PB   $           

FB290‐2‐6‐B‐PB   $           

FB290‐3‐6‐B‐PB   $       

FB290‐4‐6‐B‐PB   $         

FB290‐5‐6‐B‐PB   $        

*Contact Kool Flow for OEM or large quantity Discounted pricing

FB3 Series Manifold

First Block   Part Number  Outlet Size  Color  Price 

FB3‐FB‐1.5‐6‐R  3/8"  Red   $             

FB3‐FB‐1.5‐6‐B  3/8"  Blue   $             

FB3‐FB‐1.5‐8‐R  1/2"  Red   $             

FB3‐FB‐1.5‐8‐B  1/2"  Blue   $             

Mod Block    Part Number  Outlet Size  Color  Price 

FB3‐MOD‐6‐R  3/8"  Red   $             

FB3‐MOD‐6‐B  3/8"  Blue   $             

FB3‐MOD‐8‐R  1/2"  Red   $             

FB3‐MOD‐8‐B  1/2"  Blue   $             

Last Block (Only used on Port‐to‐Port)   

Part Number  Outlet Size  Color  Price 

FB3‐LB‐1.5‐6‐CL  3/8"  Clear   $             

FB3‐LB‐1.5‐8‐CL  1/2"  Clear   $             

Mid Block (Only used on Port‐To‐Divide)   

Part Number  Outlet Size  Color  Price 

FB3‐MIDB‐1  n/a  Clear   $             

End Block (Only used on Port‐to‐Blank)   

Part Number  Outlet Size  Color  Price 

FB3‐EB‐CL  n/a  Clear   $             

Specifications Block Size: 3.00” W x 3.00” H Material: 6061-T6, Anodized Mounting Hole Size: 3/8” SHCS Inlet Hole: 1-1/2” NPT Outlet Hole: 3/8” or 1/2” (5) Outlet Holes per Standard Block (3) Outlet Holes per 90 Degree Block

Visit our Web Site to configure a Part Number and Download CAD Files

90 Deg First Block        

Part Number  Outlet Size  Color   

FB3‐FB90‐1.5‐6‐R  3/8"  Red   $           

FB3‐FB90‐1.5‐6‐B  3/8"  Blue   $            

FB3‐FB90‐1.5‐8‐R  1/2"  Red   $           

FB3‐FB90‐1.5‐8‐B  1/2"  Blue   $             

90 Deg First Block 90 Deg Last Block

First Block Last Block

Mod Block End Block

*Prices include o-rings and hardware required for each block.

O-Ring Tie Rod

90 Deg Last Block        

Part Number  Outlet Size  Color  Price 

FB3‐LB90‐1.5‐6‐CL  3/8"  Clear   $             

FB3‐LB90‐1.5‐8‐CL  1/2"  Clear   $             

FB3 Series Manifold

Assembly Part Numbers

3/8" Outlet Assembly Number     

FB3‐1‐6‐PD              

FB3‐2‐6‐PD            

FB3‐3‐6‐PD              

FB3‐4‐6‐PD             

FB3‐5‐6‐PD              

1/2" Outlet Assembly Number     

FB3‐1‐8‐PD              

FB3‐2‐8‐PD             

FB3‐3‐8‐PD              

FB3‐4‐8‐PD            

FB3‐5‐8‐PD              

3/8" Outlet, Red Assembly Number      

FB3‐1‐6‐R‐PP   

FB3‐2‐6‐R‐PP    

FB3‐3‐6‐R‐PP      

FB3‐4‐6‐R‐PP    

FB3‐5‐6‐R‐PP     

3/8" Outlet, Blue Assembly Number      

FB3‐1‐6‐B‐PP   

FB3‐2‐6‐B‐PP      

FB3‐3‐6‐B‐PP      

FB3‐4‐6‐B‐PP    

FB3‐5‐6‐B‐PP     

1/2" Outlet, Red Assembly Number     

FB3‐1‐8‐R‐PP   

FB3‐2‐8‐R‐PP    

FB3‐3‐8‐R‐PP      

FB3‐4‐8‐R‐PP      

FB3‐5‐8‐R‐PP      

1/2" Outlet, Blue Assembly Number   Price  

FB3‐1‐8‐B‐PP   

FB3‐2‐8‐B‐PP   $            

FB3‐3‐8‐B‐PP   $          

FB3‐4‐8‐B‐PP   $         

FB3‐5‐8‐B‐PP   $         

3/8" Outlet, Red Assembly Number   Price  

FB3‐1‐6‐R‐PB   $           

FB3‐2‐6‐R‐PB   $           

FB3‐3‐6‐R‐PB   $         

FB3‐4‐6‐R‐PB   $       

FB3‐5‐6‐R‐PB   $         

3/8" Outlet, Blue Assembly Number   Price  

FB3‐1‐6‐B‐PB   $           

FB3‐2‐6‐B‐PB   $           

FB3‐3‐6‐B‐PB   $         

FB3‐4‐6‐B‐PB   $         

FB3‐5‐6‐B‐PB   $         

1/2" Outlet, Red Assembly Number   Price  

FB3‐1‐8‐R‐PB   $           

FB3‐2‐8‐R‐PB   $           

FB3‐3‐8‐R‐PB   $         

FB3‐4‐8‐R‐PB   $         

FB3‐5‐8‐R‐PB   $         

1/2" Outlet, Blue Assembly Number   Price  

FB3‐1‐8‐B‐PB   $           

FB3‐2‐8‐B‐PB   $           

FB3‐3‐8‐B‐PB   $         

FB3‐4‐8‐B‐PB   $       

FB3‐5‐8‐B‐PB   $         

*Contact Kool Flow for OEM or large quantity Discounted pricing

Port-to-Divide Port-to-Port Port-to-Blank

Quick, 24-Hour shipment available! Large inventory; we assemble to order.

FB3 90 Degree Series

Assembly Part Numbers & Pricing

3/8" Outlet   

Assembly Number   Price  

FB390‐1‐6‐PD   $          

FB390‐2‐6‐PD   $          

FB390‐3‐6‐PD   $        

FB390‐4‐6‐PD   $        

FB390‐5‐6‐PD   $         

1/2" Outlet   

Assembly Number   Price  

FB390‐1‐8‐PD   $        

FB390‐2‐8‐PD   $         

FB390‐3‐8‐PD   $        

FB390‐4‐8‐PD   $        

FB390‐5‐8‐PD   $         

3/8" Outlet, Red   

Assembly Number   Price  

FB390‐1‐6‐R‐PP   

FB390‐2‐6‐R‐PP   $        

FB390‐3‐6‐R‐PP   $        

FB390‐4‐6‐R‐PP   $        

FB390‐5‐6‐R‐PP   $        

3/8" Outlet, Blue   

Assembly Number   Price  

FB390‐1‐6‐B‐PP   

FB390‐2‐6‐B‐PP   $        

FB390‐3‐6‐B‐PP   $        

FB390‐4‐6‐B‐PP   $         

FB390‐5‐6‐B‐PP   $         

1/2" Outlet, Red   

Assembly Number   Price  

FB390‐1‐8‐R‐PP   

FB390‐2‐8‐R‐PP   $        

FB390‐3‐8‐R‐PP   $        

FB390‐4‐8‐R‐PP   $       

FB390‐5‐8‐R‐PP   $        

1/2" Outlet, Blue   

Assembly Number   Price  

FB390‐1‐8‐B‐PP   

FB390‐2‐8‐B‐PP   $        

FB390‐3‐8‐B‐PP   $          

FB390‐4‐8‐B‐PP   $       

FB390‐5‐8‐B‐PP   $      

3/8" Outlet, Red   

Assembly Number   Price  

FB390‐1‐6‐R‐PB   $         

FB390‐2‐6‐R‐PB   $         

FB390‐3‐6‐R‐PB   $         

FB390‐4‐6‐R‐PB   $         

FB390‐5‐6‐R‐PB   $         

3/8" Outlet, Blue   

Assembly Number   Price  

FB390‐1‐6‐B‐PB   $         

FB390‐2‐6‐B‐PB   $         

FB390‐3‐6‐B‐PB   $         

FB390‐4‐6‐B‐PB   $         

FB390‐5‐6‐B‐PB   $         

1/2" Outlet, Red   

Assembly Number   Price  

FB390‐1‐8‐R‐PB   $         

FB390‐2‐8‐R‐PB   $         

FB390‐3‐8‐R‐PB   $         

FB390‐4‐8‐R‐PB   $         

FB390‐5‐8‐R‐PB   $         

1/2" Outlet, Blue   

Assembly Number   Price  

FB390‐1‐8‐B‐PB   $          

FB390‐2‐8‐B‐PB   $          

FB390‐3‐8‐B‐PB   $         

FB390‐4‐8‐B‐PB   $         

FB390‐5‐8‐B‐PB   $         

*Contact Kool Flow for OEM or large quantity Discounted pricing

Port-to-Divide Port-to-Port Port-to-Blank

FB2 Series Manifold

Assembly Layout Drawings

Port-to-Port (PP) Port-to-Blank (PB) Port-to-Divide (PD)

End Block (Red or Blue)

Mid Block (Clear)

Last Block (Red or Blue)

Specifications Block Size: 2.25” W x 2.25” H Material: 6061-T6, Anodized Mounting Hole Size: 1/4” SHCS Inlet Hole: 1” NPT Outlet Hole: 1/4” or 3/8” (5) Outlet Holes Standard per Block

FB290 Series Manifold

Assembly Layout Drawings

Port-to-Port (PP) Port-to-Blank (PB) Port-to-Divide (PD)

Specifications Block Size: 2.25” W x 2.25” H Material: 6061-T6, Anodized Mounting Hole Size: 1/4” SHCS Inlet Hole: 1” NPT Outlet Hole: 1/4” or 3/8” (5) Outlet Holes Standard per Block

End Block (Red or Blue)

Mid Block (Clear)

Last Block (Red or Blue)

FB3 Series Manifold

Assembly Layout Drawings

Port-to-Port (PP) Port-to-Blank (PB) Port-to-Divide (PD)

Specifications Block Size: 3.00” W x 3.00” H Material: 6061-T6, Anodized Mounting Hole Size: 3/8” SHCS Inlet Hole: 1-1/2” NPT Outlet Hole: 3/8” or 1/2” (5) Outlet Holes Standard per Block

End Block (Red or Blue)

Mid Block (Clear)

Last Block (Red or Blue)

FB390 Series Manifold

Assembly Layout Drawings

Port-to-Port (PP) Port-to-Blank (PB) Port-to-Divide (PD)

Specifications Block Size: 3.00” W x 3.00” H Material: 6061-T6, Anodized Mounting Hole Size: 3/8” SHCS Inlet Hole: 1-1/2” NPT Outlet Hole: 3/8” or 1/2” (5) Outlet Holes Standard per Block

End Block (Red or Blue)

Mid Block (Clear)

Last Block (Red or Blue)

800.968.6868

616.452.1469

Fax 616.452.1386

[email protected]

T-1819 Die Locator Plug

Cad data available for download at:

http://www.ajacs.com/mediafile/T1819.zip

***Use with Drill Bushing: 2-1/4 L 176-28