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WE CARE AK/NZ SERIES Grinders AK 235 E AK 435 E NZ 180

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Page 1: AK/NZ SERIES Grinders - Doppstadt · POWERFUL AND VERSATILE AK/NZ SERIES IN OPERATION The AK / NZ grinders process green waste, garden and park waste, biowaste, pre-shredded log and

WE CARE

AK/NZ SERIESGrinders

AK 235 EAK 435 ENZ 180

Page 2: AK/NZ SERIES Grinders - Doppstadt · POWERFUL AND VERSATILE AK/NZ SERIES IN OPERATION The AK / NZ grinders process green waste, garden and park waste, biowaste, pre-shredded log and

POWERFUL AND VERSATILE

AK/NZ SERIES IN OPERATION

The AK / NZ grinders process green waste, garden

and park waste, biowaste, pre-shredded log and

roots, waste wood and wooden pallets.

For special applications, the AK / NZ grinders

can ideally be combined with other DOPPSTADT

products, such as shredders or screens.

We will be pleased to give you advice.

ONE GRINDER – MANY POSSIBLE APPLICATIONS

Grinding green waste

Grinding of waste wood

AK/NZ SERIES

The grinders of the AK and NZ series reduce

the material by means of the large flail drum.

The free-swinging flails inside, provided with

replaceable wearing tips, grind the material

tearing it along the baffle plate. According to

the demands on the throughput capacity and

the material size, various mesh sizes of the

grinding basket are available.

The Doppstadt grinders stand out for their free-

swinging flail holders with separately replaceable

wearing tools and the heavy gyrating mass of

the flail drum working at approx. 1,000 rpm.

• Easy maintenance thanks to large protection

doors on all sides and the central lubrication

• Separate drives for scraper floor and feed-in

roller optimizing the material feed and the

throughput (AK 435)

• Wide range of possible applications as all the

shredding tools of the mobile Doppstadt series

can be used.

ThE AK /NZ SERIES – RELIABLE GRINDERS MATERIALS AND APPLICATIONS

COMPOSTING, WASTE WOOD PROCESSING

Optional: Fe-separation, wind-sifting, further processing

typical stagesfor waste wood

processing

Final product:for thermal utilization and recycling

AK/NZ

Ser

ies3

2

Shredding

DW Series1

Screening

SM/SST Series

Grin

din

g

typical stages for compost production

Final product:Compost

Grinding

DU 320 Turning

AK

/NZ

Series

4

3

2

Shredding

DW Series

Screening

1

SM

/SST Series

pre-shredded

pre-shredded

Use only pre-shredded material in the NZ

Page 3: AK/NZ SERIES Grinders - Doppstadt · POWERFUL AND VERSATILE AK/NZ SERIES IN OPERATION The AK / NZ grinders process green waste, garden and park waste, biowaste, pre-shredded log and

AK/NZ SERIES

FEED-IN ROLLER

The feed-in roller with reversing

function pulls the material evenly

to the grinding chamber.

DRIVE

Mechanic drive by rotary current motor

and V-belts.

REMOTE CONTROL

All the functions of the

machine can be controlled

with the remote control,

e.g. by the wheel loader

operator.

Fe-SEPARATION By means of an overband

magnet* the contaminants

containing iron can be separated

after each process step.

LOWER DISChARGE CONVEYOR

Discharge of the grinded material and of

the spillage beneath the scraper floor.

MAINTENANCELarge doors for optimum maintenance.

GRINDING BASKET

You will determine the desired grain size of

the material by choosing among grinding

baskets with mesh sizes between 30 mm

and 400 mm (1.2"–15.7"). With the quick-

changing system it takes only 15 minutes

to change the baskets.

FLAIL DRUM

The large flail drum with approx. 2,5 t

(5,512 lb) gyrating mass (AK 435E/

NZ 180) grinds the materials. The

free-swinging flail holders with easily

replaceable tips are resistant against

contaminants. The tips can be chosen

according to the material.

BAFFLE PLATE

A baffle plate with teeth

supports the grinding process.

SCRAPER FLOOR

The patented, load-sensing

scraper floor transports the

material to the feed-in roller.

*optionExplanations and illustrations by the example of the AK 435 E

Page 4: AK/NZ SERIES Grinders - Doppstadt · POWERFUL AND VERSATILE AK/NZ SERIES IN OPERATION The AK / NZ grinders process green waste, garden and park waste, biowaste, pre-shredded log and

AK 235 E

KEY BENEFITS• Continuous grinding by means of load

sensing material in-feed

• Resistance against foreign objects due to free swinging flails and compensating counter baffle and sieve

• Individually replaceable grinding tips (flail/teeth)

• Rapid exchange system for the meshed grinder sieve

• Minimisation of dust and vibration in the drive compartment due to separation of the drive and grinding units

• Combination options with other Doppstadt plant

• One-man operation (remote control of main functions)

AK/NZ SERIES

AK/NZ SERIES

AK 235 E

The solution of various grinding tasks is easy for the

DOPPSTADT AK 235 E grinder with its flail drum. It accom-

plishes its tasks by the free-swinging flail principle combined

with the grinding basket. Thanks to various, quickly replace-

able tools, the AK 235 E can easily be adjusted to the different

grinding tasks. The efficient mechanic power transmission is

carried out by V-belt drive of the flail drum and hydraulic drive

of the additional components. Furthermore, highest flexibility

for a quick and universal application is guaranteed.

Total weight basic machine 9,500 kg (20,944 lb)

Drive type AC motor power 160 kW

Flail drum width 1,430mm(4' 8") diameter 900mm(2' 11") flails / teeth 16 / 28

Dimensions basic machine L / W / H 6,400 / 2,050 / 1,700mm Excluding:Hopper,Mounting (21' / 6' 8"/ 5' 7") Frame,DischargeConveyor

Page 5: AK/NZ SERIES Grinders - Doppstadt · POWERFUL AND VERSATILE AK/NZ SERIES IN OPERATION The AK / NZ grinders process green waste, garden and park waste, biowaste, pre-shredded log and

NZ 180 EAK 435 E

AK 435 E

Various grinding tasks can be solved easily with the

DOPPSTADT AK 435 E. It accomplishes its tasks by the free-

swinging flail principle combined with the grinding basket.

Thanks to various, quickly replaceable tools, the AK 435 E can

easily be adjusted to the different grinding tasks. The efficient

mechanic power transmission is carried out by V-belt drive of

the flail drum and hydraulic drive of the additional components.

Furthermore, highest flexibility for a quick and universal

application is guaranteed.

Total weight basic machine 14,000kg(30,865lb)

Drive type AC motor power 250/315kW

Flail drum width 1,750mm(5' 9") diameter 1,100mm(3' 7") flails 36

Dimensions basic machine L / W / H 6,900 / 2,500 / 1,800mm Excluding:Hopper,Mounting (22' 7"/ 8' 2"/ 5' 11") Frame,DischargeConveyor

NZ 180

The solution of various grinding tasks is easy for the stationary

grinder DOPPSTADT NZ 180 with its flail drum. It accomplishes

its tasks by the free-swinging flail principle combined with the

grinding basket. Thanks to various, quickly replaceable tools,

the NZ 180 can easily be adjusted to the different grinding tasks.

The efficient mechanic power transmission is carried

out by V-belt drive of the flail drum and hydraulic drive of the

additional components. Furthermore, highest flexibility for a

quick and universal application is guaranteed.

Total weight basic machine 13,500kg(29,762lb)

Drive type AC motor power 250/315/450kW

Flail drum width 1,750mm(5' 9") diameter 1,100mm(3' 7") flails 36

Dimensions basic machine L / W / H 4,750 / 2,700 / 1,950mm Excluding:Hopper,Mounting (15' 7"/ 8' 10"/ 6' 4") Frame,DischargeConveyor

Page 6: AK/NZ SERIES Grinders - Doppstadt · POWERFUL AND VERSATILE AK/NZ SERIES IN OPERATION The AK / NZ grinders process green waste, garden and park waste, biowaste, pre-shredded log and

AK 435 E NZ 180AK 235 E

Drive

Power/Type 160 kW AC motor 250 kW AC motor315 kW AC motor

250 kW AC motor315 kW AC motor 450 kW AC motor

Flail drum

Width 1,430 mm (4' 8")

1,750mm (5' 9")

1,750mm (5' 9")

Diameter with flails 900 mm (2' 11")

1,100 mm (3' 7")

1,100 mm (3' 7")

Weight (equipped) 1,050 kg (2,315 lb)

2,500 kg(5,511 lb)

2,500 kg(5,511 lb)

Rotation 1,150 rpm 1,040 rpm 1,040 rpm

No. of flails 16 36 36

No. of teeth 28 – –

Dimensions

Basic machine (Length/Width/Height) 6,400 / 2,050 / 1,700mm (21'/ 6' 8"/ 5' 7")

6,900 / 2,500 / 1,800mm (22' 7"/ 8' 2"/ 5' 11")

4,750 / 2,700 / 1,950mm (15' 7"/ 8' 10"/ 6' 4")

Feeeding cross section (Length/Width) 2,940 / 1,800mm (9' 8"/ 5' 11")

2,940 / 2,000mm (9' 8"/ 6' 7")

600 / 1,780mm (2'/ 5' 10")

Weight 9,500 kg (20,944 lb)

14,000 kg (30,865lb)

13,500 kg (29,762lb)

Lower discharge conveyor AA = 5,000mmxBB = 1,200mm (AA = 16' 5" xBB = 3' 11")

AA = 6,000mmxBB = 1,600mm (AA = 19' 8" xBB = 5' 3")

AA = 3,600mmxBB = 1,600mm (AA = 11' 10" xBB = 5' 3")

Optional equipment softstarter,specialcoatings,noiseanddustprotectioncovers, mountingframe,dampingdownfacility,remotecontrols

softstarter,specialcoatings,noiseanddustprotectioncovers, mountingframe,dampingdownfacility,remotecontrols

softstarter,specialcoatings,noiseanddustprotectioncovers, mountingframe,dampingdownfacility,remotecontrols

TEChNICAL DATA AK/NZ SERIES

Model AK 235 E AK 435 E NZ 180

As of April 2014 – subject to technical alterations. The specifications are approximate. Illustrations and descriptions might include options that are not part of the standard equipment.

Illustration show machine mounting frames and discharge conveyors.

AA = Conveyor length, BB = Conveyor width

NZ 180

6002'

3,38

011

' 1"

4,75015' 7"

2,7008' 10"

1,80

05'

11"

AK 235 E

2,9409' 8"

3,57

211

' 9"

6,40021'

2,0506' 9"

2,85

09'

4"1,3

304'

4"

AK 435 E

2,6628' 9"

3,51

011

' 6"

6,90022' 8"

2,5008' 2"

2,86

69'

5"

Page 7: AK/NZ SERIES Grinders - Doppstadt · POWERFUL AND VERSATILE AK/NZ SERIES IN OPERATION The AK / NZ grinders process green waste, garden and park waste, biowaste, pre-shredded log and

WE CARE

Doppstadt Systemtechnik GmbH

Steinbrink 4 D-42555 Velbert Germany Phone: +49 (0) 2052 889-0Fax: +49 (0) 2052 889-157E-Mail: [email protected] Internet: www.doppstadt.com

Werner Doppstadt Umwelttechnik GmbH & Co. KG

Steinbrink 1342555 Velbert Germany Phone: +49 (0)2052 889-0 Fax: +49 (0)2052 889-144 E-Mail: [email protected] Internet: www.doppstadt.com