alan daniels nagoya, japan october 12, 2012 - sae.org team.pdf · • maintenance, repair &...

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  • Alan Daniels Nagoya, Japan October 12, 2012

  • Agenda Team Leadership Strategy, Focus, Projects Standard Status ISO Liaison 9100 Series Revision Plan Standard Proposals 101 Questionnaires 9100 Usage Survey Communication

  • Requirements Team

    Strategy, Focus, Projects

  • IAQG Strategic Focus

    Relationship Growth Strategy Civil Authorities - Production Space Defense Maintenance, Repair & Overhaul Trade Associations

    Improvement Strategy

    Requirements

    People Capability

    Product & Supply Chain Improvement

    Performance

    IAQG Operating Management System IAQG Other Party Management Team

    Integration Team

    4

  • 6

    Current State Independent release

    of standards

    Most OEMs deploy 9100

    Limited supply chain eligible and required to deploy 9100

    Standards supported for deployment presentations

    Few measures in place

    Strategic Focus Project manage future

    integrated standard releases Collaborate with Strategy

    Streams IAQG 5 year strategy -

    Lead 90% certification Ensure standards are current

    and relevant Develop and maintain

    document support materials and improve communications

    Engage in ISO activities and obtain liaison voting status

    Develop future QMS concepts and measures

    Future State Integrated release of

    future standards

    All IAQG member companies use the 9100 series

    All eligible supply chain use 9100 series

    Standard support is easy to use

    Measures drive improvements

  • Projects in support of the mission Identify opportunities for improved effectiveness and

    efficiencies by the standards alignment to Requirement Team

    Improve Requirements Team Management Proposal review, tracking, reporting, validation,

    integration, voting, records Improve Standard Status / Standards Register Project manage revision activity Proactive ISO liaison Improve and measure 9100 Series usage through the

    IAQG Deployment and Flowdown Survey

  • Requirements Team

    Standards Activity

  • 9120 (Distributors)

    9100 (General)

    9110 (Maintenance) 9101 Audit

    Process

    ICO

    P C

    ertification Scheme

    Best practices

    Quality Management System

    9103 Key Char.

    Oversight of Certification Scheme 9104-1 (organization) 9104-2 (surveillance/certs) 9104-3 (auditors)

    9102 FAI

    9107 DDA

    9114 Direct ship

    9131 N/C Doc

    REQ

    UIR

    EMEN

    TS

    Stra

    tegy

    Str

    eam

    PR

    OD

    UC

    T &

    SU

    PPLY

    CH

    AIN

    St

    rate

    gy S

    trea

    m

    Maintenance of stds issued by IA

    QG

    (IA

    QG 103)

    People Capability documents (PCAP001) & structure (skills matrix)

    Peop

    le

    Cap

    abili

    ty

    Stra

    tegy

    St

    ream

    IAQG OWNERS Data Type DATA

    9115 Software

    9132 Marking

    9133 Sup.Qual.

    9134 Sup risk

    9137 AQAP align.

    9162 Operator Self Verif

    Supply Chain Management Handbook (SCMH)

    Sales & Scheduling

    Requirement Flow down

    Design & Developmt

    Plant, skills &

    planning

    Manufact. &

    Inspection

    Supplier Mgt.

    Control of N/C matl

    C/A & P/A

    Order Mgt & logistics

    Customer Support

    Sourcing selection

    Business Processes

    1 2 3 4 5 6 7 8 9 10 11

    9

  • Standards Leaders Improve Product Productivity 9102 Kevin Ward (Goodrich) 9103 Bernard Lauras (Airbus) 9107 Ed Bayne (Boeing) 9114 Ed Bayne (Boeing) 9115 Raymond Wright (Rockwell Colins) 9116 Mike Quinn (Boeing) 9131 Claus Mayr (MTU) 9132 Richard Hawkins (Rolls Royce) 9133 Michael Stock (Rolls Royce) 9134 Albrecht Feldsmann (Airbus) 9136 Bernard Lauras (Airbus) 9137 Juan I. Martin Lucena (Airbus) 9162 Dale Gordon (AeroJet) 9117 Jan Sommarberg (Volvo)

  • Standards Activity 4 Sustain Standards that are published and in

    sustain & maintenance phase 6 Review Standards in the ballot or publish

    phase 6 Development Standards in active team

    development 4 Study Standards planning a revision or

    past due for reaffirmation 3 New Projects Standards in development 2 Questionnaires Proposal phase to assess support

    for the development of a standard

    12

  • Standards recently published 9103 Variation Management of Key Characteristics

    9110 QMS Requirements for Aviation Maintenance Organizations

    9131 QMS-Aerospace Non-Conformance Documentation

    9104-1 Requirements for Aerospace Quality Management System Certification /

    Registration Programs

    13

  • Standards in ballot 9101 Quality Management Systems Audit Requirements

    for Aviation, Space, and Defense Organizations

    Ballot withdrawn to incorporate a technical change and will re-ballot in one month

    9111 Quality Management System Assessment for Maintenance Organizations

    To cancel

    9121 Quality Management Systems - Aerospace - Assessment for Stockist Distributors

    To cancel

    14

  • IAQG standards in revision 9100 Series revision has been launched

    9100 Quality Management Systems - Requirements for Aviation, Space and Defense Organizations

    9110 Quality Management Systems - Requirements for Aviation Maintenance Organizations

    9120 Quality Management Systems Requirements for Aviation, Space and Defense Distributors

    15

  • IAQG standards in revision 9102 Aerospace First Article Inspection Requirement

    Ballot draft nearing completion Addresses new technology and standard improvement

    9104-2 Requirements for Oversight of Aerospace Quality Management

    Draft sent to Sector Document Representatives (SDRs) 9104-3 Requirements for Aerospace Auditor

    Competency and Training Courses Team member transition resulted in a delay

    9107 Direct Delivery Authorization Guidance for Aerospace Companies

    Revision is in work. Ballot ECD April / May 2013 9114 Direct Ship Guidance for Aerospace Companies

    Revision is in work. Ballot ECD April / May 2013

    16

  • New IAQG standards in development 9116 Notification of Change

    Received concurrence from the three SDRs and a ballot-ready version is being drafted

    9117 Delegated Product Release Inspection (DPRI) Three day meeting scheduled in Nagoya, one in the US in

    December and two in the first quarter of 2013

    9136 Root Cause Analysis and Problem Solving Team is working with the IAQG Editor to finalize a ballot draft

    Non Deliverable Software and Statistical Product Acceptance Presented for IAQG Council vote asking for agreement to

    develop standards

    17

  • ISO 9001 Changes review

  • ISO Format Change Status The proposed standard ISO format has been released

    10 clauses, some standard text and definitions A provision and process to request deviation from the standard

    format was made ISO 14001 has begun work on their next revision using the process

    ISO 9001 has started revision activities Decision has been made to revise ISO 9001 ISO Working Group has been established to develop a NWIP (New

    Work Item Proposal) in early summer Deviation likely for standard text, unlikely for clause structure

    ISO plans on publishing in 2015

    19

  • 20 of 20

    HLS & Sub-clauses 1.Scope 2.Normative references 3.Terms and definitions 4.Context of the organization

    Understanding the organization and its context

    Needs and requirements Scope Management System

    5.Leadership General Management commitment Policy Roles, responsibility and

    authority 6. Planning

    Actions to address risks & opportunities

    Objectives and plans to achieve them

    HLS & Sub-clauses 7. Support

    Resources Competence Awareness Communication Documented information

    8. Operation Operational planning and

    control 9. Performance evaluation

    Monitoring, measurement, analysis & evaluation

    Internal audit Management review

    10. Improvement Non conformity and corrective

    action Continual Improvement

    New Clause Structure

  • 9100 Series Revision High Level Plan The 9100 is based on ISO 9001 and is thus affected

    by the ISO TC176 revision activity Several other IAQG standards are based on the IAQG

    9100 standard, and will require revision in parallel with the 9100 standard revision activity

    The IAQG 9100-series standards are planned for project completion in late 2015 early 2016

    Revision focus is to fix what is broken and be very cautious in adding any new requirements Sound reasoning and the benefits are clear

    22

  • 9100 Series The term 9100 Series standards includes the following IAQG standards:

    IAQG 9100 Quality Management Systems Requirements for Aviation, Space and Defense Organizations - IAQG Series Baseline Standard

    IAQG 9110 Quality Maintenance Systems Requirements for Aviation Maintenance Organizations

    IAQG 9115 Quality Management Systems - Requirements for Aviation, Space and Defense Organizations - Deliverable Software

    IAQG 9120 Quality Management Systems Requirements for Aviation, Space and Defense Distributors

    IAQG 9137 Guidance for the Application of AQAP 2110 within a 9100 Quality Management System

    23

  • Page 24

    The 9100 Series shall: Be the foundation of the requirements applicable to the whole

    aviation, space and defense industry Take into account the new and emergent requirements Be recognized by the authorities Be applicable for use by all stakeholder segments and by

    organizations of all types, sizes and locations Support the IAQG 5 years vision, mission, strategy Contribute to the improvement of the supply chain

    performances and customer satisfaction Provide clear requirements that enable a common

    interpretation of the 9100 standard by auditors and audited companies

  • Page 25

    Changes/additions to be considered Constitute quality management system requirements

    that are not contractual in nature or contain product specific requirements

    Enhance clarity of requirements or address stakeholder needs

    Are auditable and define what not how The benefit of the proposed change/addition

    outweighs the impact of implementation

  • Page 26

    EAQG Leader: Brigitte CLAMENS

    (Zodiac Aerospace)

    Members: Roberto CIASCHI (ESA) Stuart ANTHONY (RR)

    AAQG Leader: Buddy CRESSIONNIE

    (Lockheed Martin)

    Members: James CLIFFORD (UTC) Buddy CRESSIONNIE (LMCO)

    APAQG Leader: Masahiro KAWAMOTO

    (MHI) Members: Chen ZHONGYUAN (AVIC) Tatsuya SHIRAI (KHI) TBD

    IAQG Leader: Alan DANIELS (Boeing)

    IAQG Standards Representatives 9101 : Masahiro KAWAMOTO (MHI) 9110 : TBD 9120 : Dale GORDON (Aerojet) 9115 : Raymond WRIGHT (Raytheon) 9137 : Juan Ignacio MARTIN (Airbus Military)

  • 27

    Stakeholder IAQG Leader 9100 Team Liaison Civil Aviation Authorities Edward BAYNE Alan DANIELS Defense / NATO Mike HAYWARD Juan Ignacio MARTIN Space Roberto CIASCHI Roberto CIASCHI Certification Bodies /Aerospace Auditors Tim LEE Alan / Masa 9100 Certified Organizations Brian BLOUNT Brian GEER Trade Associations Alain BONNARD Brigitte CLAMENS IAQG & Sector member Companies Buddy, Brigitte, Masa 9100 Team Sector Leaders Airline and aviation operators Alain BONNARD Isabelle VOUGAZ Maintenance, repair, and overhaul orgs Alain GROS Flavio IZZO Distributors Dale GORDON Dale GORDON Deliverable software organizations Raymond WRIGHT Raymond WRIGHT IAQG Strategy Streams/Teams

    People Capability Geoffrey SHERLEY Stuart ANTHONY Product & SC Improvement Bernard LAURAS Jim CLIFFORD Performance Improvement Christian BUCK Mark COVERT OPMT & Certification Bodies Tim LEE Alan/Masa Integration Jim CLIFFORD Jim CLIFFORD

  • 28

    Receive stakeholder feedback on 9100 / 9110 / 9120 revision activity and auditing scheme

    Input source for clarifications and FAQs Recommendations for next standard revision Use Survey Monkey as the data collection tool Survey distributed in English (different languages

    determined by sector) Send out survey to stakeholders, 9100 Series certified

    organizations, certification bodies, and auditors

    9100 Series Survey

  • 29

    Auditors training

    Companies certified against revised standards

    9101 audit process review

    9104-1, -2, -3 reviews

    Information to training provider(s)

    ISO 9001:2015 Publication

    11.2015 Nagoya 10/2012

    Moscou 05/2013 Montreal 10/2013

    Preparing

    San Antonio 05/2013

    Ballots reviews and comments

    To be defined

    Publications

    9100 revision

    9100 series revisions

    START

    Specific detailed schedule for : - design specification writing - data collection & analysis - drafts issues & reviews - communication - . including meetings with other standards teams

    Structure draft

    END

    1st draft Ballot draft

  • Requirements Team

    Communications

  • Requirements Team Communications Requirements Team leaflet/tri-fold developed 9100 Series article written,The Journey Begins: The road

    ahead for the 9100:2015 Series Revision 9100 Series Survey Article

    Survey

    Leaflet

  • 32