albany g b style brochure - positive displacement pumps · refinery service api 676 pumps we supply...

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Albany Pumps AN EMPLOYEE OWNED COMPANY G: B Style: Service and Repair Centre Albany Engineering Company Ltd Richter Works, Garnett Street Bradford BD3 9HB United Kingdom t: +44 (0) 1594 842 275 Service and Repair (Option 2). e: [email protected] Head Office and Manufacturing Centre Albany Engineering Company Ltd Church Road, Lydney Gloucestershire, GL15 5EQ United Kingdom t: +44 (0) 1594 842 275 Head Office Option 1 e: [email protected] G: Gear type pump range www.albany-pumps.co.uk +44 (0) 1594 842 275 Heated Pumps for bitumen and bitumen emulsions General and Chemical Bitumen Fire Dispenser Machines Food Industry Lubrication Marine Oil & Gas Refrigeration Sugar AL Aluminium | CS Cast Steel | CI Cast Iron | GM Gunmetal | HY Hastelloy | NR Ni-resist | NY Nylon | PP Polypropylene | SD Super Duplex | SS Stainless Steel Materials: CI The GB range is a heated gear pump designed for pumping products that have to be heated to be pumpable. The design can incorporate heating by thermostatically controlled electricity, thermal oil or steam. Heated gear pumps are typically used for Bitumen, Crude Oil or Refined Tar among other generally viscous fluids. Our pumps are often supplied with a greaser which can be mounted remotely to allow easy greasing of the seal cartridge and giving the best possible service life. The GB style features a seal cartridge to avoid leakage normally associated with bitumen pumps. GENERAL & CHEMICAL BITUMEN FIRE DISPENSER MACHINES MARINE OIL & GAS REFRIGERATION SUGAR Maximum working pressure 7 barg Pump size range 11∕2" - 6" Maximum temperature 220°C Flow rate 130-1600 L/min Albany’s 24-page brochure is available as a download at www.albany-pumps.co.uk E&OE: Errors and omissions excepted. All content contained herein is subject to change at the Company’s discretion without notice.

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Page 1: Albany G B Style brochure - Positive Displacement Pumps · Refinery Service API 676 Pumps We supply steam or oil heated gear and twin-screw pumps for duties up to 400m³/hr depending

Albany PumpsA N E M P L O Y E E O W N E D C O M P A N Y

Albany PumpsA N E M P L O Y E E O W N E D C O M P A N Y

G: B Style:

Service and Repair Centre

Albany Engineering Company LtdRichter Works, Garnett StreetBradford BD3 9HBUnited Kingdom

t: +44 (0) 1594 842 275 Service and Repair (Option 2).e: [email protected]

Head Offi ce and Manufacturing Centre

Albany Engineering Company LtdChurch Road, LydneyGloucestershire, GL15 5EQ United Kingdomt: +44 (0) 1594 842 275 Head Offi ce Option 1e: [email protected]

G: Gear type pump range

www.albany-pumps.co.uk +44 (0) 1594 842 275

Heated Pumps for bitumen and bitumen emulsions

General and Chemical Bitumen Fire Dispenser Machines Food Industry Lubrication Marine Oil & Gas Refrigeration Sugar

AL Aluminium | CS Cast Steel | CI Cast Iron | GM Gunmetal | HY Hastelloy | NR Ni-resist | NY Nylon | PP Polypropylene | SD Super Duplex | SS Stainless Steel

Materials: CI

The GB range is a heated gear pump designed for pumping products that have to be heated to be pumpable. The design can incorporate heating by thermostatically controlled electricity, thermal oil or steam. Heated gear pumps are typically used for Bitumen, Crude Oil or Refi ned Tar among other generally viscous fl uids. Our pumps are often supplied with a greaser which can be mounted remotely to allow easy greasing of the seal cartridge and giving the best possible service life.

The GB style features a seal cartridge to avoid leakage normally associated with bitumen pumps.

GENERAL & CH

EMICAL

BITUM

ENFIRE

DISPENSER M

ACHIN

ESM

ARINE

OIL & GAS

REFRIGERATION

SUGAR

Maximum working pressure 7 barg Pump size range 11∕2" - 6" Maximum temperature 220°C Flow rate 130-1600 L/min

Albany’s 24-page brochure is available as a download at www.albany-pumps.co.uk

E&OE: Errors and omissions excepted. All content contained herein is subject to change at the Company’s discretion without notice.

Page 2: Albany G B Style brochure - Positive Displacement Pumps · Refinery Service API 676 Pumps We supply steam or oil heated gear and twin-screw pumps for duties up to 400m³/hr depending

Albany Pumps

G: B Style:

www.albany-pumps.co.uk +44 (0) 1594 842 275

Bitumen pump with Albany leak free seal cartridge system with remote greaser for convenient maintenance

Pumpframesize

Flow in l/m kW Flow in l/m kW Pump branch size

at 720 rev/min for applications as 2

below

at 960 rev/min for applications as 1

below AP100 136 3 187 4 1½" HD030 197 4 255 5.5 1½" HD040 276 5.5 340 5.5 2" HD050 349 7.5 470 7.5 2½" HD060 472 7.5 630 11 3" HD070 581 11 700 11 3" HD080 717 11 950 15 4" HD100 948 18.5 1300 22 4”

HD080 1048 18.5 1400 22 6'' inlet4'' outlet

HD110 1200 22 1600 30 6'' inlet4'' outlet

Larger capacities to 300 m³/hr are offered with our twin screw pumps

Features Standard pumps are suitable for temperatures up to

220°C, and pressures up to 7 barg. Pump construction consists of cast iron casings and

hardened steel shafts. As standard, Albany supply our simple leak free seal

cartridge system which eliminates wasted product and has environmental benefits.

DIN PN16 flanges as standard. Options Pumps can be supplied with or without integral

relief valves. For those that prefer, packed glands are available. For more than 220°C, pumps are supplied made from

cast steel with special high temperature bearing material. Steel casing pumps can be supplied for lower temperatures if required.

Alternative inlet and outlet flanges.

Heating Methods Albany pumps are of a modular design and can be supplied for: Oil or steam heating, or Electric heating using 110V or 220V cartridge heaters on single phase supply. Engine driven pumps can be heated by the exhaust gases. The hot gas can be passed through the pump casing or

through a hot box.

Sealing Albany have developed a simple leak free cartridge system which eliminates wasted product and has environmental benefits. Correctly maintained seals have been known to exceed five years life. The system uses an extended greasing point which can be mounted outside the lagging box, making it convenient for easy maintenance.

Modular pumps with electric heating system or with facilities for thermal oil heating

Capacity Table – kW stated are at 3 bars & 120-180ºC

1. Flooded suction bitumen applications – pumps can be runat 960 rev/min

2. For bitumen with suction lifts (i.e. pump above weighkettle) and bitumen emulsions pumps should not be runfaster than 720 rev/min.

Bitumen pump with Albany leak free seal cartridge system with remote greaser for convenient maintenance

Pumpframesize

Flow in l/m kW Flow in l/m kW Pump branch size

at 720 rev/min for applications as 2

below

at 960 rev/min for applications as 1

below AP100 136 3 187 4 1½" HD030 197 4 255 5.5 1½" HD040 276 5.5 340 5.5 2" HD050 349 7.5 470 7.5 2½" HD060 472 7.5 630 11 3" HD070 581 11 700 11 3" HD080 717 11 950 15 4" HD100 948 18.5 1300 22 4”

HD080 1048 18.5 1400 22 6'' inlet4'' outlet

HD110 1200 22 1600 30 6'' inlet4'' outlet

Larger capacities to 300 m³/hr are offered with our twin screw pumps

Features Standard pumps are suitable for temperatures up to

220°C, and pressures up to 7 barg. Pump construction consists of cast iron casings and

hardened steel shafts. As standard, Albany supply our simple leak free seal

cartridge system which eliminates wasted product and has environmental benefits.

DIN PN16 flanges as standard. Options Pumps can be supplied with or without integral

relief valves. For those that prefer, packed glands are available. For more than 220°C, pumps are supplied made from

cast steel with special high temperature bearing material. Steel casing pumps can be supplied for lower temperatures if required.

Alternative inlet and outlet flanges.

Heating Methods Albany pumps are of a modular design and can be supplied for: Oil or steam heating, or Electric heating using 110V or 220V cartridge heaters on single phase supply. Engine driven pumps can be heated by the exhaust gases. The hot gas can be passed through the pump casing or

through a hot box.

Sealing Albany have developed a simple leak free cartridge system which eliminates wasted product and has environmental benefits. Correctly maintained seals have been known to exceed five years life. The system uses an extended greasing point which can be mounted outside the lagging box, making it convenient for easy maintenance.

Modular pumps with electric heating system or with facilities for thermal oil heating

Capacity Table – kW stated are at 3 bars & 120-180ºC

1. Flooded suction bitumen applications – pumps can be runat 960 rev/min

2. For bitumen with suction lifts (i.e. pump above weighkettle) and bitumen emulsions pumps should not be runfaster than 720 rev/min.

GENERAL & CH

EMICAL

BITUM

ENFIRE

DISPENSER M

ACHIN

ESM

ARINE

OIL & GAS

REFRIGERATION

SUGAR

Maximum working pressure 7 barg Pump size range 11∕2" - 6" Maximum temperature 220°C Flow rate 130-1600 L/min

Page 3: Albany G B Style brochure - Positive Displacement Pumps · Refinery Service API 676 Pumps We supply steam or oil heated gear and twin-screw pumps for duties up to 400m³/hr depending

Albany Pumps

G: B and X Style for Triton versions

www.albany-pumps.co.uk +44 (0) 1594 842 275

Certificate No. FM 20986 B1/15

For Abrasive bitumen, Trinidad lake asphalt, Pipeline enamel, Epure, Pitch, Tars, underseal etc.

The Triton abrasive wear pump has been specially designed for use on TLA and is manufactured as a customised version, please refer to our G X style. Body wear is taken up byadjustable shoes, Wear plates (reversible) take up end face wear. Rotor wear is reduced by the use of timing gears running in an oil bath. The pump has external bearings. Available in a plain pattern or heated by steam or oil.

Applications

Refinery Service API 676 Pumps We supply steam or oil heated gear and twin-screw pumps for duties up to 400m³/hr depending on viscosity and pressure. Seals with a steam quench and water cooled bearings can be supplied depending on the service temperature. We have steel cased pumps in service for up to 280°C temperatures.

External pumps: can be foot mounted with horizontal branches or flange mounted with vertical branches as shown for self draining and fast heating.

Submerged pumps: we supply vertical immersed pumps with tank-top discharge for horizontal tanks. GS Style.

Filled Bitumen

Pumps with fully hardened internal faces and contact parts along with special internal bearings are an economical choice on certain applications with filled bitumens. These applications can necessitate the use of bitumen with up to 75% limestone pow-der content. Carpet backing and clay targets are some examples.

Certificate No. FM 20986 B1/15

For Abrasive bitumen, Trinidad lake asphalt, Pipeline enamel, Epure, Pitch, Tars, underseal etc.

The Triton abrasive wear pump has been specially designed for use on TLA and is manufactured as a customised version, please refer to our G X style. Body wear is taken up byadjustable shoes, Wear plates (reversible) take up end face wear. Rotor wear is reduced by the use of timing gears running in an oil bath. The pump has external bearings. Available in a plain pattern or heated by steam or oil.

Applications

Refinery Service API 676 Pumps We supply steam or oil heated gear and twin-screw pumps for duties up to 400m³/hr depending on viscosity and pressure. Seals with a steam quench and water cooled bearings can be supplied depending on the service temperature. We have steel cased pumps in service for up to 280°C temperatures.

External pumps: can be foot mounted with horizontal branches or flange mounted with vertical branches as shown for self draining and fast heating.

Submerged pumps: we supply vertical immersed pumps with tank-top discharge for horizontal tanks. GS Style.

Filled Bitumen

Pumps with fully hardened internal faces and contact parts along with special internal bearings are an economical choice on certain applications with filled bitumens. These applications can necessitate the use of bitumen with up to 75% limestone pow-der content. Carpet backing and clay targets are some examples.

GENERAL & CH

EMICAL

BITUM

ENFIRE

DISPENSER M

ACHIN

ESM

ARINE

OIL & GAS

REFRIGERATION

SUGAR

Maximum working pressure 7 barg Pump size range 11∕2" - 6" Maximum temperature 220°C Flow rate 130-1600 L/min

Page 4: Albany G B Style brochure - Positive Displacement Pumps · Refinery Service API 676 Pumps We supply steam or oil heated gear and twin-screw pumps for duties up to 400m³/hr depending

Albany Pumps

Certificate No. FM 20986

ALBANY ENGINEERING COMPANY LIMITED, Church Road, Lydney, GLOS GL15 5EQ

Tel: +44 (0) 1594 842275 e-mail: [email protected] Fax: +44 (0) 1594 842574 www.albany-pumps.co.uk

Quality Assurance to BS EN ISO 9001:2008

Packed glands are designed to weep to provide cooling and lubrication. After time and perhaps cold starts they leak.

Albany have developed a Bitumen seal cartridge which really works to stop bitumen leaks. More robust than a mechanical seal, more effective and longer lasting than packed glands. We now fit our Eezi grease lubricator which will be outside your insulation.

The new kit comprises:

a seal cartridge with hard shaft sleeve a greaser and relief valve located above your lagging

To send your pump back for a service and new seal, contact:

Colin Allen Tel: 01594 842275. e-mail: [email protected]

Or, for our service engineer to attend site, contact:

Leon Hale Tel: 07713 189 347. e-mail: [email protected]

The seal & Eezi greaser

WARNING No cold starts: minimum temperature 120°C Lubricate weekly and then the seals can last several years.

STOP THIS

Stop your Bitumen glands leaking!

Please note: depending on the age & condition of the pump, the drive shaft & other components may need to be replaced.

Service and Repair Centre

Albany Engineering Company LtdRichter Works, Garnett StreetBradford BD3 9HBUnited Kingdom

t: +44 (0) 1594 842 275 Service and Repair (Option 2).e: [email protected]

Head Offi ce and Manufacturing Centre

Albany Engineering Company LtdChurch Road, LydneyGloucestershire, GL15 5EQ United Kingdomt: +44 (0) 1594 842 275 Head Offi ce Option 1e: [email protected]

The seal and Eezi greaser for bitumen pumps

www.albany-pumps.co.uk +44 (0) 1594 842 275

Stop your bitumen glands leaking!

Packed glands are designed to weep to provide cooling and lubrication. After time and perhaps cold starts they leak.

Albany have developed a Bitumen seal cartridge which really works to stop bitumen leaks. More robust than a mechanical seal, more effective and longer lasting than packed glands. We now fi t our Eezi grease lubricator which will be outside your insulation.

The new kit comprises:

• a seal cartridge with hard shaft sleeve

• a greaser and relief valve located above your lagging

To send your pump back for a service and new seal, contact us below:

WARNING No cold starts: minimum temperature 120°C Lubricate weekly and then the seals can last several years.

Please note: depending on the age and condition of the pump, the drive shaft and other components may need to be replaced.

Albany Pumps

Certificate No. FM 20986

ALBANY ENGINEERING COMPANY LIMITED, Church Road, Lydney, GLOS GL15 5EQ

Tel: +44 (0) 1594 842275 e-mail: [email protected] Fax: +44 (0) 1594 842574 www.albany-pumps.co.uk

Quality Assurance to BS EN ISO 9001:2008

Packed glands are designed to weep to provide cooling and lubrication. After time and perhaps cold starts they leak.

Albany have developed a Bitumen seal cartridge which really works to stop bitumen leaks. More robust than a mechanical seal, more effective and longer lasting than packed glands. We now fit our Eezi grease lubricator which will be outside your insulation.

The new kit comprises:

a seal cartridge with hard shaft sleeve a greaser and relief valve located above your lagging

To send your pump back for a service and new seal, contact:

Colin Allen Tel: 01594 842275. e-mail: [email protected]

Or, for our service engineer to attend site, contact:

Leon Hale Tel: 07713 189 347. e-mail: [email protected]

The seal & Eezi greaser

WARNING No cold starts: minimum temperature 120°C Lubricate weekly and then the seals can last several years.

STOP THIS

Stop your Bitumen glands leaking!

Please note: depending on the age & condition of the pump, the drive shaft & other components may need to be replaced.

STOP THIS!

GENERAL & CH

EMICAL

BITUM

ENFIRE

DISPENSER M

ACHIN

ESM

ARINE

OIL & GAS

REFRIGERATION

REFRIGERATION

General and Chemical Bitumen Fire Dispenser Machines Food Industry Lubrication Marine Oil & Gas Refrigeration Sugar

AL Aluminium | CS Cast Steel | CI Cast Iron | GM Gunmetal | HY Hastelloy | NR Ni-resist | NY Nylon | PP Polypropylene | SD Super Duplex | SS Stainless Steel

Albany PumpsA N E M P L O Y E E O W N E D C O M P A N Y

Albany PumpsA N E M P L O Y E E O W N E D C O M P A N Y

Page 5: Albany G B Style brochure - Positive Displacement Pumps · Refinery Service API 676 Pumps We supply steam or oil heated gear and twin-screw pumps for duties up to 400m³/hr depending

6 sizes fitted with relief valve. Vertically mounted pumps: Pumps are supplied to pattern “v” for vertical pipe-lines. (fig 2) Vertically immersed pumps are supplied for bitumen storage tanks for depths of up to 3m (10ft).

Fig 1. 3” Rotary gear pump with sensitive relief

Fig 2. A 4” jacketed bitumen pump for vertical mounting

8 sizes of jacketed pumps for: Heating by Steam Hot Oil or Electric Heating Elements

ALBANY B.K. RANGE OF GEAR PUMPS

Capacity G.P.H.

L/M Branch Size

Pump Size

Design Options kW

Plain Jacketed Integral Relief Valve

T - T 960 72 1¼" 2½/8T 1.1

T T -

T -

1100 83 1¼" 3½/8T 2.2

T

T -

T

2350 177 2” 22/8T 3.0

4000 302 2½ 22X/8T 5.5 T

4800 362 3” or 4” 2” SMC 5.5 T T

4800 362 3” 33/8T 5.5 T T T

7200 544 4” 33X/8T 7.5 T T -

T T -

T T -

T - T

G: B and X Style: for Barclay Kellett versions

Service and Repair Centre

Albany Engineering Company LtdRichter Works, Garnett StreetBradford BD3 9HBUnited Kingdom

t: +44 (0) 1594 842 275 Service and Repair (Option 2).e: [email protected]

Head Offi ce and Manufacturing Centre

Albany Engineering Company LtdChurch Road, LydneyGloucestershire, GL15 5EQ United Kingdomt: +44 (0) 1594 842 275 Head Offi ce Option 1e: [email protected]

G: Gear type pump range

www.albany-pumps.co.uk +44 (0) 1594 842 275

Gear pumps for bitumen, tar, pitch and asphalt

General and Chemical Bitumen Fire Dispenser Machines Food Industry Lubrication Marine Oil & Gas Refrigeration Sugar

AL Aluminium | CS Cast Steel | CI Cast Iron | GM Gunmetal | HY Hastelloy | NR Ni-resist | NY Nylon | PP Polypropylene | SD Super Duplex | SS Stainless Steel

Materials: CI

• 7.5 - 550 L/min

• Sizes 1¼" to 4"

• Six sizes fi tted with relief valve.

• Vertically mounted pumps:

• Pumps are supplied for vertical pipelines.

• Vertically immersed pumps are supplied for bitumen storage tanks for depths of up to 3m (10ft).

Fig 1. 3” Rotary gear pump with sensitive relief

Albany PumpsA N E M P L O Y E E O W N E D C O M P A N Y

Albany PumpsA N E M P L O Y E E O W N E D C O M P A N Y

GENERAL & CH

EMICAL

BITUM

ENFIRE

DISPENSER M

ACHIN

ESM

ARINE

OIL & GAS

REFRIGERATION

SUGAR

Page 6: Albany G B Style brochure - Positive Displacement Pumps · Refinery Service API 676 Pumps We supply steam or oil heated gear and twin-screw pumps for duties up to 400m³/hr depending

Albany Pumps

G: B and X Style: for Barclay Kellett versions

www.albany-pumps.co.uk +44 (0) 1594 842 275

6 sizes fitted with relief valve. Vertically mounted pumps: Pumps are supplied to pattern “v” for vertical pipe-lines. (fig 2) Vertically immersed pumps are supplied for bitumen storage tanks for depths of up to 3m (10ft).

Fig 1. 3” Rotary gear pump with sensitive relief

Fig 2. A 4” jacketed bitumen pump for vertical mounting

8 sizes of jacketed pumps for: Heating by Steam Hot Oil or Electric Heating Elements

ALBANY B.K. RANGE OF GEAR PUMPS

Capacity G.P.H.

L/M Branch Size

Pump Size

Design Options kW

Plain Jacketed Integral Relief Valve

T - T 960 72 1¼" 2½/8T 1.1

T T -

T -

1100 83 1¼" 3½/8T 2.2

T

T -

T

2350 177 2” 22/8T 3.0

4000 302 2½ 22X/8T 5.5 T

4800 362 3” or 4” 2” SMC 5.5 T T

4800 362 3” 33/8T 5.5 T T T

7200 544 4” 33X/8T 7.5 T T -

T T -

T T -

T - T

GENERAL & CH

EMICAL

BITUM

ENFIRE

DISPENSER M

ACHIN

ESM

ARINE

OIL & GAS

REFRIGERATION

SUGAR

Capacities and powers are given for a visosity of approximately 700 cSt, specifi c gravity1.0 and a pressure of 3.5 bars.