albert david
TRANSCRIPT
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PRESENTATION ONORGANIZATION- ALBERT DAVID
PRESENTATION ONORGANIZATION- ALBERT DAVID
Presented By:
Nidhi singhSunil Singh Baghel
Presented By:
Nidhi singhSunil Singh Baghel
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INTRODUCTIONINTRODUCTION
It is a pharmaceutical company
it makes disposable syringes and needles
5 lakh syringes per day,340 needles per shift are manufactured,1 million needle every day, in 18 seconds 64 needles are made
raw materials- stainless steel is imported, Medical grade paper,
plastic granules(pp and hdp), moulds imported from SwitzerlandEuropean technology is used for making plunger
26 permanent staff, 250 workers
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HEALTH AND SAFETY MEASURESHEALTH AND SAFETY MEASURES
aprons and masks are used.
Fire extinguisher is kept in appropriate number
proper dissemination of information is there
the usage of each and every chemical is written and hanged
on the wall
factory is visited by the pollution control department, healthand safety department
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INSPTRATIONAL MESSAGESINSPTRATIONAL MESSAGES Profit is not a dirty word. It is yard
stick of success in business .
this company is mineI work for itI think for it
24 hrs a day7 days a week12 months a yearAnd for my entire life
I shall be doing like this
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Q UALITY MANAGEMENTQ UALITY MANAGEMENT
WHO approved factory with ISO & CE Certification:achieved the prestigious landmark in every aspects of factory management.
100% safe, sterile, nonpyrogenic, nontoxic syringes andneedlesclassy quality control- operating procedures and
manufacturing process perfectly match national as wellas international standards
perfect square finish- superior honing & electrolyzingoperations to improve surface finish over tip and bevelposition of needleHEPA filter- readily prevents dust particles entry even
upto 0.3 microns
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CONTINUED.CONTINUED.
Regular inspection and back check : chances of leakage & backflow is eliminated
use of best quality silicon oil: ensure minimum painduring insertion and withdrawal of needle
Cannula cleaning process: high pressure effectivewashing
Special features behind the uniqueness:Smooth penetration- short and sharp cutting lancetpoint needle provides optimum ease of painlesspenetration and avoids counter puncturebetter flow- needles are made of thin wall hence
bigger lumen(inner diameter to provide better flow)
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Cont.Cont.
Advanced manufacturing techniques maintain standards2 piece design- barrel & plunger, First time in countryblister pack and needle guard- cover the needle & syringe right
up to the moment of actual useunique point needle tip geometry, built in plunger stop, noSpillage , virtually painless
QUALITY POLICY:
The management is fully committed to manufacture medicalDevices (disposable syringes and needles) of consistent qualityConforming to current national and international standards & for Continual improvement in the quality of product so as to give total
satisfaction to the customers.
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HR RESOURCESHR RESOURCESPolicies regarding recruitment: requirements are properly defined
basically mechanical engineers,supervisors(min 4 yrs experience),bottom requirement (fresher's),semi skilled workers
training: proper training is given to the employees after the joining
appraisal: workers are appreciated for good work and monetaryand non monetary awards are given.
time keeping: attendance is of most importance, increment isgiven based on this. 4-5 min grace time is given.
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Cont.Cont.
UNION ISSUES:
workers have the liberty to form unionsunions should be registered
agreements are done for cordial relationship and smoothrunning of the business
charter of demands is made
meetings are planned according to the requirementcommon conclusion is drawn
memorandum of settlement is made
registration is done by labor ministry
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UTILITIE SUTILITIE S
power source : Madhya Pradesh electric board
24x7 power back-up systems for all equipment to ensure zerodowntime or minimal disruption in operations due to power failure
High-capacity, reliable power generators
water recycling facility is available in the organization itself
water treatment plant is there which purifies the dirty water tomake it pure enough to be used in the gardening purpose
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STORES AND PROCUREMENTSTORES AND PROCUREMENT
SYSTEM: the system is kept in proper order
INVENTORY MANAGEMENT: lead time of 4 months to importraw materials. The finished goods are packed with medical craftpaper and proper sterilization is done after the packaging
VENDOR DEVELOPMENT: proper assessment of vendor, no
compromisation is done.selection, approval and procurement of vendor. 1,2 or 3 vendorsdepending upon the requirement1 yr MOU is done with reliance. Price is also an important criteriain selecting the vendor. Rating of vendors is done on 5 point
criteria based on quality, timely supply, price, quantity etc
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MATERIALHANDLINGMATERIALHANDLING
Material handling system:
raw materials goes to QA and QC department.
Material is checked through random sampling method.
After approval is goes to further production.
After every step of production the finished goods are checked
manually and after the complete fixing of the cannula with the hub
the final inspection is done through machine.
the rejected pieces are ejected out by the machine and fresh
pieces are done siliconization.
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Cont..Cont..
Production plan :Chase strategy: production rate matches demand rate, 14
moulding machines are there but only 6 are operational ongeneral days. Rest are operational depending upon thedemand.
Capacity planning: short term planning is done. Optimumproduction is expected from the employees .
Inventory management: VED analysisV= vital items given more attention, out of stock situation result
in stoppage of productionE= essential items, without these system would not failD= desirable items, do not affect immediately but lead to more
efficiency and less fatigue
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PRODUCTION SYSTEMPRODUCTION SYSTEM
Location :
Criteria:
generous government subsidies
Benefits:
cheap labor is available
Cost of land and cost of labor is cheapest in India
transport facilities are available
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