all-fill model b-sv-600-3a sanitary auger filling machine

A.F.I. Publication: 1240516Issue: PreliminaryDate: May 2016

ALL-FILLALL-FILLModel B-SV-600-3A SanitaryModel B-SV-600-3A SanitaryAuger Filling MachineAuger Filling MachineInstallation & MaintenanceInstallation & Maintenance

ManualManual

ALL-FILL, Inc.418 Creamery WayExton, PA. 19341 USA(610) 524-7350 · FAX (610) 524-7346www.all-fill.com

HOW TO USE THIS MANUAL.....................................................................................1INTRODUCTION.............................................................................................................3

Components and Equipment........................................................................................4Figure 1 — Sanitary Auger Filler Component Locations .......................................4

Agitation...........................................................................................................5Auger ...............................................................................................................5

Figure 2 – 3A Dairy Auger Shaft ...............................................................5Controller .........................................................................................................5Fill Motor..........................................................................................................6Footswitch .......................................................................................................6Hopper.............................................................................................................6Level Control ...................................................................................................6Safety Disconnect ...........................................................................................6

Warranty Information ....................................................................................................7Tools and Materials ......................................................................................................7Safety Considerations ..................................................................................................8

INSTALLATION.............................................................................................................11Inspection and Unpacking ..........................................................................................12Site Requirements......................................................................................................12

Environmental Requirements...............................................................................12Electrical Requirements .......................................................................................13Pneumatic/Hydraulic Requirements.....................................................................13Product Supply Requirements .............................................................................13

Figure 3 — Recommended Product Level ....................................................14Installing the Filling Machine ......................................................................................15

Positioning the Filling Machine ............................................................................15Electrical Connections .........................................................................................15Selecting Motor Shaft Rotation ............................................................................16

Figure 4 — Motor Rotation Direction ............................................................16Pneumatic Connections .......................................................................................17Product Supply Connections ...............................................................................17Caulking Requirements........................................................................................18

Figure 5 – Caulking Locations.......................................................................18Caulking Procedures .....................................................................................19

Filling Accessory Setup ..............................................................................................19Table 1 — Filling Accessory Applications ............................................................20Selecting Filling Accessories ...............................................................................20

Non Freeflowing Product Setup ....................................................................20Figure 6 — Non-Freeflowing Accessory Setup.......................................21

Freeflowing Product Setup ............................................................................21Figure 7 — Freeflowing Accessory Setup ..............................................22

Accessory Installation ..........................................................................................22Removing the Hopper ...................................................................................22

Figure 8 — Removing the Hopper..........................................................23Auger Installation .................................................................................................24

Figure 9 – Auger Installation .........................................................................24Funnel Installation................................................................................................25Agitator Installation ..............................................................................................25

Figure 10 — Agitator Installation ...................................................................26Hopper Alignment ................................................................................................26

Figure 11 — Hopper Alignment .....................................................................27Checkout and Operation ............................................................................................28

SERVICE AND MAINTENANCE ...............................................................................29Preventative Maintenance..........................................................................................30

ALL-FILL Model B-SV-600-3A Sanitary Auger Filling Machine Installation & Maintenance Manual

AFI Publication 1240516 ● Issue: Preliminary ● May 2016

CONTENTS

Daily Maintenance ...............................................................................................30Monthly Maintenance...........................................................................................30Washdown Procedures........................................................................................31Caustic Washdown ..............................................................................................32

Corrective Maintenance .............................................................................................33Table 2 — Troubleshooting Information...............................................................33

Return and Repair Procedures ..................................................................................34Spare Parts34Service Procedures ....................................................................................................34

Changing Filling Accessories...............................................................................34Cleanup/Changeover ...........................................................................................35Shutdown .............................................................................................................35Hopper Removal Procedure ................................................................................36Hopper Alignment Procedure...............................................................................36Slow Speed Agitation Hub Removal....................................................................37Installing Slow Speed Agitator Hub Removing Tool.............................................37

Figure 12 – Slow Speed Agitator Hub Removal Tool....................................38APPENDIX ................................................................................................................41

Filling Accessory Setup Worksheets ..........................................................................43Non-Freeflowing Accessory Worksheet ...............................................................43Freeflowing Accessory Worksheet.......................................................................45

Sample Service Logs .................................................................................................47Daily Service Log.................................................................................................47Monthly Service Log ............................................................................................49

INDEX ................................................................................................................50

Figure Number Title Page1 Sanitary Auger Filler Component Locations ..........................................................42 3A Dairy Auger Shaft .............................................................................................53 Recommended Product Level ............................................................................144 Motor Rotation Direction ......................................................................................165 Caulking Locations...............................................................................................186 Non-Freeflowing Accessory Setup.......................................................................217 Freeflowing Accessory Setup ..............................................................................228 Removing the Hopper..........................................................................................239 Auger Installation .................................................................................................24

10 Agitator Installation ..............................................................................................2611 Hopper Alignment ................................................................................................2712 Slow Speed Agitator Hub Removal Tool..............................................................38Table Number Title Page

1 Filling Accessory Applications..............................................................................202 Troubleshooting Information ................................................................................33

© 2016 All-Fill, Inc.Issue: Preliminary · Printed in the U.S.A.No liability is assumed with respect to the use of any information contained in this publication. While every precaution has been taken in thepreparation of this publication, All-Fill, Inc.assumes no responsibility for errors or omissions nor is any liability assumed for damages resultingfrom the use of information contained in this publication. This publication, as well as operational details described herein, are subject tochange without notice.


AFI Publication 1240516 ● Issue: Preliminary ● May 2016

Figures & Tables

This manual consists of the following major sections:INTRODUCTION Describes the major components of the ALL-FILL

Sanitary Auger Filling machine, WarrantyInformation, the required and recommended Toolsand Materials, and important Safety Considerations.

If you are unfamiliar or new to ALL-FILL (or anyother manufacturer) auger fillers, you should readthis section first to identify and understand theequipment you’ve purchased.

INSTALLATION Describes the procedures necessary upon firstreceiving the equipment at your site, includingunpacking, installation, connection of electricaland/or pneumatic power, and selecting the particu-lar type of filling accessories to best dispense yourproduct.

If you are generally familiar with auger filling equip-ment, you can skip directly to this section to begininstallation and operation.

SERVICE & MAINTENANCE Presents the procedures, practices, and recommen-dations used to keep your equipment in properoperating condition.

You can use this section to establish the operatingprocedures and standards for the equipment atyour facility.

APPENDIX Contains miscellaneous, related information con-cerning your ALL-FILL Filling Machine, including fill-ing accessory setup worksheets, sampleservice/maintenance logs, spare part lists, and anindex.

This publication is intended for use along with several other publications supplied as part ofthe complete documentation package accompanying your order. These include a ControlPanel User’s Manual, Electrical & Air Schematics, Bills of Material, Assembly Diagrams, aswell as information from other manufacturers. The entire documentation package should beavailable before installing, using, or servicing the equipment.


1AFI Publication 1240516 ● Issue: Preliminary ● May 2016

HOW TO USETHIS MANUAL

This publication presents some general introductory material about your ALL-FILL SanitaryFilling Machine and should be read before proceeding with any actual installation or opera-tion. Included in this section are: Components and Equipment Descriptions of major parts of your ALL-

FILL Sanitary Auger Filling Machine Warranty Information Explaining the general warranty terms pro-

tecting your filling machine Tools & Materials Listing the equipment and supplies required

to install, operate, and service the machine Safety Considerations Important guidelines and recommendations

to avoid damage and personal injury wheninstalling, operating, or servicing themachine

Subsequent sections of this manual provide detailed information about installing, setting up,and maintaining your machine. Information about operating the machine for your filling appli-cation is contained in a separate ALL-FILL User’s Manual. The User’s Manual contains infor-mation about the Filling Machine controller that you have ordered with your specificmachine.



INTRODUCTION

The All-Fill Sanitary Auger Filling Machine typically include the following major componentsand related equipment. Component locations are shown in Figure 1. Some equipment andcomponents may not, however, be included on your specific machine, based on your partic-ular applications, features, and requirements.



Components andEquipment

Figure 1Sanitary Auger Filler Component

Locations

ELECTRONICSENCLOSURE

FILL HEAD

FLOORBASE

COLUMN

SERVOFILL MOTOR AGITATOR

MOTOR

PRODUCTINFEEDDUCT

HMICONTROL

PANEL

TOOLING

LEVELCONTROL

1240516.F1

Agitation

Filling Machines can include agitator blades to move the product into the flights of the auger.High speed and slow speed agitation can be included. The high speed agitator blade ismounted on the auger shaft and operates at the same speed as the auger. The slow speedblade is powered by a separate motor, gearbox, and chain drive of the machine. The SlowSpeed blade turns in the opposite direction from the auger. Both the high speed and slowspeed agitator blades are installed before using the machine.

Auger

Product is dispensed into the container from a direct-driven auger during filling. The augeris mounted into an auger shaft at the Fill Head and can be removed for service, mainte-nance, etc. Several types of augers are available according to the amount of product filled,product type, and filling applications. The auger is installed by the user prior to using themachine. The Auger may also include: a Drip Washer, a Spinner Plate, Adapter Shaft, orAuger Locking Collar installed as Accessories.For 3A Dairy applications, the auger is modified with a mounting hole for attachment to a 3ADairy designed auger shaft. A 3A Dairy designed auger shaft is shown in Figure 2.



Figure 23A Dairy Auger Shaft

V-RINGSEAL

SEAL HUBAUGER SHAFT

SPRING

AUGER SHAFTSPRING

HUB

1240516.F2

Controller

Operation of the Filling Machine is defined and controlled by a separate Filling MachineController component mounted on or near the machine. Filling machines that include a ser-vomotor are controlled a Programmable Logic Controller (PLC) with TouchscreenHuman/Machine Interface (HMI).Use and operation of each type of controller are explained in a separate User’s Manual foreach respective controller.

Fill Motor

The Auger is operated by a high performance, permanent magnet synchronous servomotorwithin the fill head. This servomotor, and a corresponding motion control electronics pack-age provides precise, controlled movement of the auger to dispense the desired amount ofproduct.

Footswitch

Filling machines may include an external switch (typically foot-operated) to allow the opera-tor to initiate a fill cycle. Use of the footswitch signals the machine to start filling based oninformation selected at the filling machine’s controller.

Hopper

Product to be filled is contained in the hopper surrounding the Fill Head. The Hopperincludes a quick-disconnect coupling to allow easy removal for cleaning, changing product,etc. During installation (and whenever removed), the Hopper must be properly aligned withother filling machine equipment for precise, proper, and controlled product delivery.

Level Control

The hopper of a filling machine may include an on/off level controller to determine theamount of product remaining in the hopper. This sensor assembly is mounted on the topcover of the hopper and may be used to actuate other equipment to resupply the hopperwith additional product.

Safety Disconnect

Fused, safety disconnect equipment may be installed at the electrical power connections ofthe filling machine to safely remove electrical power when performing maintenance andother activities at the machine. If not included, the user must install appropriate disconnectequipment during installation of the machine.



ALL-FILL, Inc. warrants each item of its manufacture to be free from defects for a period of90 days from start up. Equipment within this warranty will be repaired free of charge andreturned to the point of original sale provided that: ● Prior approval is obtained from ALL-FILL, Inc. ● The defective equipment is returned freight pre-paid ● The equipment has not been damaged by misuse, neglect, improper operation,

accident, or alteration; as determined by the sellerExcept for warranties and agreements expressly set forth in writing, ALL-FILL shall not beliable for any representation or warranty of any kind whatsoever, either expressed orimplied. ALL-FILL assumes no responsibility or liability for any incidental or consequentialdamages caused by failure of any of its products or accessories.For additional information concerning your warranty rights and obligations, refer to the ALL-FILL, Inc. Standard Terms and Conditions supplied with the shipping documents.

Tools and MaterialsThe following tools and materials are used to install and maintain the ALL-FILL FillingMachine and should be on hand prior to starting any installation work. ● Tools: — Screwdriver Set — Adjustable Wrenches — Allen Wrenches (5/32, 3/16, 1/8, 1/4, and 3/8” sizes) — Hoisting Equipment — Hopper Alignment Tools — Slow Speed Agitation Hub Removal Tool ● Materials: — FDA Approved Caulk/Sealant — General Purpose Grease — AGMA #8 (or #7) Gear Lube Pneumatic/Hydraulic Equipment: — Gulf Harmony #32Additional tools may be required for electrical and/or pneumatic connections, depending onyour specific type of filling machine and equipment. The Hopper Alignment Tools, comprisinga Hopper Alignment Plug and Rod, are supplied and packed with the filling machine shippedto your site. The Slow Speed Agitation Hub Removal Tool is a factory-supplied fixture usedto remove the slow speed agitation hub for cleaning/servicing. The hoisting equipment isused to position the filling machine. Consult shipping weight records for appropriate tonnageequipment.The FDA Approved Caulk/Sealant is used to seal all existing joints that are not disassem-bled after installation. The general purpose grease is for lubrication of the idler sprocket andchain of the slow speed agitator. The AGMA Gear Lube is used in the agitator & conveyorgearboxes. AGMA #8 lube is used for operating ambient temperatures between 25 and 125° F. AGMA #7 is for temperatures between 15 and 60 ° F. Use the same type of oil whenrefilling or changing gearbox oil. Do not mix brands.



Warranty Information

Pneumatically operated hydraulic components, such as Lifts, require at least 3 pints of theGulf Harmony #32 as hydraulic fluid. One third of the fluid, or 1 pint, is in the Tank #1 andthe remaining 2 pints are in Tank #2. Tank #1 is usually located towards the front of themachine.

Use the following general guidelines and instructions with your ALL-FILL Filling Machine tolessen the chance of accidents, personal injury, and damage to the machine and equipment.The Occupational Safety and Health Act (OSHA) places the burden of compliance of safeoperation of equipment on the user of the equipment and the Act is generalized to the extentthat determination of compliance is a judgment of the local inspector. ALL-FILL, Inc. is notresponsible for meeting the full requirements of OSHA in respect to the equipment supplied,or for any penalty assessed for failure to meet the requirements of the Occupational Safetyand Health Act, as interpreted by an authorized inspector. ALL-FILL, Inc. will use its bestefforts to remedy any such violations at a reasonable cost to the buyer.Installation ● Use proper lifting equipment to position the machine. Refer to shipping records for

machine weight and select equipment accordingly. ● Position machine on stable, sound surface that will support the total weight plus any

operators and additional equipment. ● Position the machine in relatively clean, dry areas with proper lighting and air circu-

lation. ● Filling certain powder type products can create a possible dust explosion hazard. Be

aware of potential sources of ignition and combustion and protect accordingly. ● Electrical connections should comply with accepted industry practices, local regula-

tions, and established electrical codes. ● All Installation work is to be performed with electric power DISCONNECTED from

the filling machine at the Safety Disconnect Switch. Power can be reconnected afterthe work is completed for testing.

Operation ● Consider the use of safety glasses, hard hat, hearing protection, and other protec-

tive clothing for machine operators according to the environment, product, and gen-eral operating conditions.

● All safety guards are to be in place and in position during operation. ● Moving parts of the machine, such as augers, agitators, etc., present a cutting/snag-

ging hazard when in use. Do not attempt adjustment when electrical power is con-nected to the machine.

● Never put hands or foreign objects into hopper during operation, even if themachine is not currently filling.



SafetyConsiderations

● Alert surrounding personnel when machine is in auto-cycling mode. ● Do Not reach into machine to clear product or container jams when filling. ● Disconnect Electrical Power at the Safety Disconnect Switch when installing, remov-

ing, or adjusting filling accessories.Maintenance & Servicing ● Disconnect Electrical Power prior to performing any maintenance on the machine. ● Do Not Overlubricate. Oil and grease attract product, dust, and dirt and will increase

wear of moving parts.



This section contains information, procedures, and recommendations concerning the instal-lation of your ALL-FILL Filling Machine. Included are the following: Inspection & Unpacking For use when you initially receive your Filling

Machine from ALL-FILL Site Requirements That can be used to plan for the proper location to

install and operate your Filling Machine Installing the Machine Containing information about positioning the

machine and making the necessary electrical/pneu-matic connections

Filling Accessory Setup Description of the use, application, and installationof the different Filling Accessories that can be usedwith the machine

When the Filling Machine is completely installed and tested, you can use the controls of themachine to begin filling production. Refer to the User’s Manual that comes with your manualfor instructions on how to use the controls.



INSTALLATION

Upon receipt of your ALL-FILL Filling Machine, you should initially inspect the shipping con-tainer(s) for any damage that may have occurred in transit. If damage is apparent, notify thetransport carrier in writing immediately describing the damage. ALL-FILL should also be noti-fied about any damage that may have occurred in shipping.ICC Regulations stipulate that a claim for damage must be submitted within 7 days ofreceipt.If the shipping container(s) does not appear damaged, you can begin to unpack the FillingMachine and Accessories. A Packing List is included with your shipment that details eachitem you are to receive.

!!! IMPORTANT !!! Make sure you save the Packing List after unpacking and installation. The

Packing List is necessary if you need to order replacement parts or if youreceive an incomplete shipment.

Refer to the section entitled “Return Procedures” in this manual concerning replacement ofmissing, damaged, or spare parts.The ALL-FILL, Inc., Filling Machine arrives at your location with all major components pre-assembled, tested, and, if required, calibrated. Accessories, such as augers, agitators, cut-offs, etc., that may have been ordered with your specific machine are packed separatelyand must be installed by the user. Be sure to unpack any Accessories and set aside for sub-sequent installation. The Packing List can be used to check that you have received allAccessories ordered.

Prior to installing and operating the Filling Machine, an area should be selected that fulfillsthe needed environmental, electric, pneumatic, and product supply requirements of a specif-ic filling machine. The following lists the general site requirements recommended for ALL-FILL Filling Machines.

Environmental Requirements

The Filling Machine has been designed to operate in a variety of industrial environmentswithout special equipment or additional maintenance. The general operating environmentrecommended for most applications are: Temperature: 32° to 122° F (0° to 50° C) Humidity: 5% to 100% relative humidity, noncondensingOther environmental conditions may be present (e.g., dust, hazardous fumes) that mayaffect operation and use of the filling machine. Contact ALL-FILL concerning recommenda-tions about locating a filling machine in a non-standard environment.



Inspection andUnpacking

Site Requirements

Electrical Requirements

The installation site should be prewired for proper electrical power to the Filling Machineprior to installation.Typically, voltage, phase, & frequency are customer specified upon purchase of themachine. These electrical requirements are listed on a tag attached to the machine, and onthe wiring diagram supplied with the machine. Consult this information to determine theelectrical requirements at your site.A lockable Safety Disconnect Switch is recommended for installation where the FillingMachine is to be connected to the power input mains at the site. This equipment should bepurchased and installed (when possible) at the site of the Filling Machine prior to actualinstallation. ALL-FILL can supply appropriate disconnect equipment, as an option, upon pur-chase of the Filling Machine.

Pneumatic/Hydraulic Requirements

If the Filling Machine includes pneumatic or hydraulic operated components, such as lifts,indexing, clamping, etc., the installation site should include an adequate source of clean,dry, compressed air for connection to regulator equipment that is included in the fillingmachine.

Product Supply Requirements

A consistent, reliable source of product to be available to refill the hopper of the filler is cru-cial to accuracy and overall operation of the machine. Before starting any installation, thesite should be evaluated in terms of the availability of product resupply to the hopper.Generally, product level should be maintained within 2”-3” of the top of the hopper for reli-able, consistent accuracy and overall machine operation. Recommended product level isshown in Figure 3.Product may be either flood-fed into the hopper, or periodically resupplied by means of otherequipment. ALL-FILL offers a wide variety of options to ensure a consistent source of prod-uct resupply, including hopper-mounted Level Controls, Horizontal & Inclined screwfeeders,etc., depending on the site, product, and accuracy levels required.





Figure 3Recommended Product Level

SUGGESTEDPRODUCT LEVEL(2"-3" FROM TOP)

1240516.F3

Correct and careful installation of the ALL-FILL Filling Machine will result in proper, accuratefilling production, lower maintenance, and reduced risk of machine down time due to equip-ment failure. Installation is performed in the following, general sequence: ● Positioning the Filling Machine ● Connecting Electrical Power ● Connecting Compressed Air for Pneumatic equipment ● Caulking all non-gasketed or clamped joints ● Installing Filling AccessoriesThe following provide the installation information and procedures to perform each of theseactivities.

Positioning the Filling Machine

The Filling Machine should be located on a stable, level surface that includes the necessaryenvironmental, electrical, pneumatic, and product supply requirements (see “SiteRequirements”). The machine should be placed in the upright, operating position using aforklift or power assisted hoisting equipment. Refer to the machine weight listed in the ship-ping records to select the corresponding lifting equipment.Be careful to avoid damaging machine components and equipment (especially sheet metalparts) when lifting into position.When in position, level the machine as required and secure to the floor using lag boltsthrough the base; or, if equipped with casters, firmly lock the casters in place to avoidunneeded movement.Inspect the parts of the machine, especially those attached with bolts and/or screws thatmay have vibrated loose during shipping. If hardware or equipment seems to be missing,check the Packing List and contact ALL-FILL should replacements be necessary.

Electrical Connections

When the Filling Machine is properly positioned and secured, the site electrical service canbe connected and the machine initially operated to check for correct motor operation.All electrical installation should be performed by qualified personnel and done in accordancewith all local codes and requirements. Electrical connections are listed on a custom wiringdiagram that is supplied with the machine. Electrical specifications are also listed on anameplate attached to the machine. Use this information to correctly connect electrical serv-ice to the Filling Machine.The ALL-FILL Filling Machine requires safety disconnect for proper, safe operation. FillingMachine controls may also require a separate source of AC electrical power that mayrequire a separate transformer. If this equipment is not supplied with the machine, it shouldbe installed at this stage. The wiring diagram includes appropriate connection information forthis equipment.



Installing the FillingMachine

Selecting Motor Shaft Rotation

The filling drive motor (auger or pump) and slow speed agitator blade (if used) must rotatein specific directions for proper filling. These two motors should operate in the followingdirections.

Filling Motor: CounterclockwiseAgitator Motor: Clockwise

Motor rotation direction is illustrated in Figure 4.



Figure 4Motor Rotation Direction

CLOCKWISE

COUNTER-CLOCKWISE

1240516.F4

Motor rotation of the filling (servo) motor is controlled by a parameter of the motion controlelectronics package. It is factory set to rotate counterclockwise. Motor rotation direction ofthe slow speed agitator motor is determined by the 3 phase power connections. Agitationdirection can be changed by interchanging any two electrical connections from 3 phasepower to the motor. If agitation does not operate clockwise: ● Disconnect all Electrical Power ● Switch any two connections from 3 phase electrical power to the slow speed agita-

tor motor ● Reconnect Electrical Power

!!! WARNING !!! Dangerous voltages are present at these connections. Make sure ALL electrical

power is disconnected and locked in the “OFF” position at the SafetyDisconnect switch before attempting to change these connections.

Pneumatic Connections

Pneumatic/hydraulic operated equipment and components of the filling machine must beconnected to a suitable source of compressed air at the site during installation.The filling machine includes a 1/4” NPT, filtered input connection for compressed air.Regulators, manifolds, and/or gauges are supplied with the machine and are mounted in themachine during manufacture.Operating pressures of compressed air varies according to the type of equipment used atthe machine. Refer to “Site Requirements” for the recommended pneumatic pressurerequirements.Connect a filtered, dried source of compressed air to the 1/4” NPT fitting at the machine.

Product Supply Connections

During installation, the source of product to refill the hopper should be installed and connect-ed to the hopper. A consistent, reliable source of product to be available to refill the hopperof the filler is crucial to accuracy and overall operation of the machine. Product should bemaintained within 2” to 3” of the top of the hopper, as indicated in Figure 2.



Caulking Requirements

In order to preserve the 3A Dairy USDA integrity of the auger filler, all non-gasketed orclamped joints must be sealed with caulk to prevent product entry and contamination.Generally, the following will require caulk sealing of the Model B-SV-600-3A: ● Floorbase to Floor ● Floorbase to Column ● Rear Electronics Enclosure to Column ● HMI Enclosure to Column ● HMI Control Arm to Enclosure ● Hopper Support Assembly (rear)These locations are summarized in Figure 5. Caulking is performed after the filler isinstalled.



Figure 5Caulking Locations

FLOORBASETO

FLOOR

FLOORBASETO

COLUMNELECTRONICSENCLOSURE

TOCOLUMN

SUPPORTSREAR

HOPPERSUPPORT

HMI ENCLOSURETO

SUPPORT ARM&

COLUMN

1240516.F5

Caulking Procedures

Use the following after installation to seal all non-gasketed or clamped joints with caulk toprevent product entry and contamination.An ample supply of FDA Approved Caulk/Sealant is required to perform this procedure.1. Wipe down all joints to be caulked with an appropriate cleaner (e.g., turpentine, mineral

spirits, etc.) to ensure proper adhesion of the caulk. Wipe dry.2. Run a bead of caulk between the Floorbase and Floor to prevent entry of product and

eventual contamination. Be sure to caulk each fitting where floorbase is bolted to thefloor. Caulk the joint where floorbase joins the column of the filler.

3. Caulk all joints where the rear electronics enclosure is attached to the column. Thisincludes the clamp fittings attached to the column, as well as where enclosure isattached to the fittings.

4. Seal the joint of the HMI Enclosure to Column, as well as where the HMI Control Arm isattached to the HMI Enclosure.

5. Run a bead of caulk between the joint at the rear of the Hopper Support Assembly.

Accessories supplied with ALL-FILL Filling Machines are used for products with different fill-ing characteristics for the most efficient use of the machine. Table 1 lists typical applicationsof filling accessories available for your machine. Accessories are described in the following.The mechanical configuration of accessories installed on an auger filler for different typeproducts is described in a following section.The Appendix of this manual contains Accessory Setup worksheets to assist you in record-ing and documenting accessories used for different products.



Filling AccessorySetup

Table 1 — Filling Accessory Applications

Product Examples AccessoriesNon-Freeflowing Powders Bakery Mixes, Carbon, Talcum Powder, etc. Slow Speed Agitator; High Speed

Agitator (Type D); Self-FeedingAuger; Lip Funnel. For productsthat drip slightly at the end of fill,Drip Washer can be used.

Freeflowing Powders Granulated sugar, salt, bread crumbs, etc. Straight Auger; High Speed Agitator

(A-3); Slow Speed Agitator or FlakeBlade; Straight Funnel; CollectorFunnel Cover; Spinner Plate;Dividing Head (2 or more contain-ers per fill For borderline products,Type D High Speed Agitator; LipFunnel.

Accessories used with a particular filling machine will depend on a variety of factors, includ-ing: ● Product Flow Characteristics and Density ● Filled Amounts ● Container Size & Configuration ● Filling Times ● AccuracyBefore making the final selection and setup of accessories, the product and containershould be tested to ensure that the machine will fulfill your requirements. ALL-FILL offersthorough testing services and facilities for the analysis of products and suitability of acces-sories. Refer to your ALL-FILL representative concerning any questions about product/con-tainer testing and accessory selection.Recommended Filling Accessories setup configurations are described in the following.

Non Freeflowing Product Setup

Non-freeflowing products that cutoff cleanly at the end of a fill cycle include a self-feedingauger, a slow speed agitator blade, and a lip funnel. A Drip Washer can be used for prod-ucts that drip at the end of the fill. The funnel is protected from product entry/contaminationby an O-Ring. A Drip Shield allows spilled product to accumulate before cleaning. The mechanical configuration of these accessories for 3A Dairy applications are shown inFigure 6.



Selecting FillingAccessories

Freeflowing Product Setup

Freeflowing products use a straight auger and funnel, a spinner plate with washer/gasket, acollector funnel assembly, comprising a collector funnel cover, and clamp. The mechanical configuration of these accessories for 3A Dairy applications are shown inFigure 7.



Figure 6Non-Freeflowing Accessory Setup SELF-FEEDING

NON FREE FLOWAUGER

O-RING

V-RING LIP SEAL

DRIP SHIELD

FUNNEL O-RINGLIP FUNNEL

DRIP WASHER1240516.F6

Accessories are packed separately from the Filling Machine and must be installed by theuser. Accessories should be installed with the hopper removed from the machine when pos-sible for easy access and adjustment. After the hopper is removed and all applicable acces-sories installed, you must re-install and align the hopper before operating the machine forproduction.Installation of accessories is provided on subsequent pages.

Removing the Hopper

Use the following procedure to remove the hopper and hopper coupling from the fillingmachine to install accessories, or when cleaning the hopper for product changeover. Figure8 illustrates hopper removal.



AUGER

O-RING

STRAIGHTFUNNEL

WITHTRI-CLOVER

FLANGE

COLLECTORFUNNELCOVER

ASSEMBLY

COLLECTORFUNNEL

WITHTRI-CLOVER

FLANGE

O-RINGSDRIP

SHIELD

SPINNER PLATEUHMW

WASHER/GASKET3A NUT

1240516.F7

Figure 7Freeflowing Accessory Setup

AccessoryInstallation

!!! WARNING !!! Disconnect ALL electrical power at the Safety Disconnect and lock in the “OFF”

position before attempting this procedure to avoid personal injury or damage tothe equipment.

1. Disconnect electrical power from the Filling Machine.2. Remove the funnel by loosening the 3 lower coupling knurled head screws.3. If it was previously installed, remove the auger from the machine. To remove, pry one of

the cotter pins from the pin through the auger shaft and auger. Slide pin and other cotterpin through the shaft. Auger can then be removed. Place removed auger, cotter pinsand pin with cotter pin attached in a safe location to avoid damage and/or injury.

4. Loosen the hopper cover clamps. Hopper cover remains on the machine after removingthe hopper.

5. While supporting hopper at the bottom of the coupling, loosen the hand knob under thehopper support casting. Do Not loosen remove the 2 hex head bolts on the coupling.

6. Remove hopper and coupling together.



Figure 8Removing the Hopper

1240516.F8

Auger Installation

The auger is installed into the fitting of the auger shaft. Insert the end of the auger into theauger shaft aligning the holes through shaft and auger. Insert pin with cotter pin throughopening of shaft and auger. Secure with cotter pin on opposite side to lock in place.Installation of the auger into the shaft is shown in Figure 9.





Figure 9Auger Installation

1240516.F9

The Spinner Plate attaches to the threaded stud of the auger with a supplied left hand hexnut. The Drip Washer (if required) is installed onto the threaded insert of correspondingaugers with a supplied left-hand threaded machine screw.

Funnel Installation

Funnels are secured to the bottom of the hopper coupling with the bottom 3 knurled headscrews. Be sure to clean the area around the bottom of the hopper to establish a secureseating for the funnel. Tighten the lower knurled knobs into the grooved edge of the funnel.Install any additional equipment as required.

Agitator Installation

The slow speed agitator blade is bolted to the slow speed hub at the Fill Head with a sup-plied hex head bolt and washer Each shaft of the agitator blade mounts to correspondingmounting holes in the hub. High speed agitators are secured to the auger (or pump) shaftwith a supplied hex head bolt through the blade collar. See Figure 10 for details.







Figure 10Agitator Installation

SLOW SPEEDAGITATOR

HUBAGITATOR

BLADEMOUNTING

BOLTS

1240516.F10

Hopper Alignment

The product hopper at the Fill Head must be aligned with other components of the machinefor proper operation. Misalignment can cause excessive wear and damage to the fillingmachine and accessories. Your Filling Machine has been aligned at the factory, however itshould be checked and re-aligned if necessary during installation. Use the following proce-dure to check hopper alignment and readjust, accordingly. The following procedure shouldbe performed with the product hopper in place and the three upper coupling screws tight-ened against the hopper ring. Alignment is shown in Figure 11.



If an agitator blade is mounted on the spindle, make sure that it does not extend below thehopper; if so, remove blade prior to checking alignment.



Figure 11Hopper Alignment

AUGERSHAFT COLUMN

HOPPERSUPPORT

ALIGNMENTPLUG

HOPPERCOUPLING

UPPERCOUPLINGSCREWS

LOWERCOUPLINGSCREWS

ALIGNMENTROD

1240516.F11

Use the following procedure to align the hopper. Required tools include: the Alignment Plug& Rod (available from ALL-FILL and shipped with the machine) and an adjustable wrench1. Disconnect all electrical power to the filling machine.2. Insert Alignment Plug into bottom of hopper and hand tighten the three lower coupling

screws to secure in place.3. Select the proper end of the Alignment Rod as either 5/8” or 1/2” diameters.4. Insert Alignment Rod through Alignment Plug until it enters the opening in the auger

shaft.5. If alignment Rod easily enters auger shaft opening, the hopper is aligned and the pro-

cedure is complete. If you encounter difficulty inserting the Rod, then complete steps6 through 10 to align hopper.

6. Loosen hopper cover clamps (“J” bolts), and loosen, but do not remove, the two 3/8”hex head bolts fastening the hopper coupling to the hopper support.

7. It may be necessary to re-position the hopper cover during alignment. To re-positionthe cover, loosen the four 5/16” hex head bolts holding the cover to the head assem-bly and shift cover to center on hopper.

8. Re-position hopper coupling and insert Alignment Rod so that it easily enters openingof auger shaft.

9. Snug up the two 3/8” hex head bolts of hopper coupling and recheck alignment. Re-position as required.

10. Tighten bolts and recheck. When done, remove Alignment Rod & Plug and tightenhopper cover clamps.

Checkout and Operation

When the Filling Machine and Accessories have been installed and connected, the controlsof the machine can be used to begin filling production. Descriptions, instructions, and oper-ating procedures for each type of controller are provided in separate User’s Manuals foreach controller. The corresponding User’s Manual for your specific Filling Machine andController are contained in the manual accompanying your machine. Refer to this manualfor information to correctly setup and operate your Filling Machine for production.



This section presents the general servicing instructions, procedures, and recommendationsfor your ALL-FILL Filling Machine. Included are: Preventative Maintenance Detailing the activities and recommended frequency

of what to do to keep your machine in efficient,accurate operation.

Corrective Maintenance Describing what to do if a failure occurs. Including: — Troubleshooting Information — Return and Repair Procedures — Recommended Spare Parts Service Procedures Containing the typical procedures involved in serv-

icing, adjusting, or maintaining the machine at yourlocation.

The servicing guidelines provided in this section are for reference only. Actual servicingactivities, schedules, and procedures depend on your specific machine, filling application,and typical plant operating requirements. Should you have a particular servicing or mainte-nance question or concern, contact your ALL-FILL, Inc. representative for additional informa-tion.



SERVICE ANDMAINTENANCE

Following a regular pattern of daily and monthly preventative maintenance will assure con-tinued, reliable operation of your ALL-FILL Servomotor Filling Machine. Establishing proce-dures to perform maintenance will assist you in keeping your filling equipment in properoperating condition, as well as allowing you to recognize potential problems that could leadto a machine breakdown.In addition to your daily or production shift procedures of Startup, Shutdown, etc., youshould design a program of daily and monthly maintenance that include activities listed inthe following paragraphs.As an aid in developing programs of regular daily and monthly maintenance, sample servicelog worksheets are contained in the Appendix of this manual for your reference and use.

Daily Maintenance

The following should be checked on a daily basis after production shutdown or before start-up for each ALL-FILL Filling Machine.

!!! WARNING !!! Make sure ALL electrical power is disconnected and locked in the “OFF” posi-

tion at the Safety Disconnect switch before attempting this procedure. ● Inspect all electrical connections for loose or frayed wires that may cause a short

circuit. Re-connect correctly as required. ● Check to see that the filling machine controller is operating properly. If necessary,

re-connect electrical power and turn the controller on to check operation. ● Clean any accumulated product buildup, dirt, moisture, etc., from all outside sur-

faces using a clean, dry cloth. ● Remove any loose tools or parts from around the machine. If machine includes

guards, ensure that all are properly positioned to avoid damage or injury.

Monthly Maintenance

The following should be checked on a monthly basis for each ALL-FILL Filling Machine.!!! WARNING !!!

Make sure ALL electrical power is disconnected and locked in the “OFF” posi-tion at the Safety Disconnect switch before attempting this procedure.

● Check the agitator gearbox for proper oil level and any oil leaks. If oil leakage ispresent, re-check oil on a daily basis until unit can be removed for servicing.

● Check for worn or missing teeth on all gears and sprockets. ● Check sprockets for proper alignment and wear. ● Inspect any oil or bearing seals.



PreventativeMaintenance

● Lubricate idler sprockets (e.g., agitation, conveyors, etc.) with one shot of multi-pur-pose grease.

● Clean and lubricate agitator chain!!! IMPORTANT !!!

DO NOT OVER LUBRICATE. The machine may be operating in a dust filledenvironment due to the nature of the product. Over lubrication will cause dustand particles to stick to greasy and oiled surfaces. This combination will causeexcessive wear of moving parts of the machine. All other components of the fill-ing machine, such as the clutch/brake, are sealed and do not require lubricationby the user.

● Check for proper Hopper Alignment. ● Inspect auger for burrs, wear, and proper alignment. Inspect funnel and accessories

as necessary. ● Clean out foreign material that may have accumulated in and around the Fill Head.

Washdown Procedures

Use the following for washdown of the Model B-SV-600-3A.!!! IMPORTANT !!!

Low pressure washdown only. Water pressure should be 60 psi or less. Water tempera-ture should exceed the dew point temperature of the filling room; to prevent condensa-tion from forming inside the control enclosures and or filling head.

Prior to Washdown:1. All power is to be turned off prior to washing down.2. All air pressure is to be turned off prior to washing down machine.3. All electrical enclosures are to be closed completely and locked prior to washing down

machine.4. All covers on filling head are to be in place and secured with all hardware prior to wash-

ing down the fill head. There should no be any missing hardware.5. All air lines should be in place prior to washing down machine; this is to prevent water

from getting into air cylinders and valves.6. Make sure all electrical connectors are tight before washing down.7. All mounds of product needs must be vacuumed up before washing down machine.8. All tooling should be removed and washed at the end of each shift.9. All mounds of product should be carefully vacuumed up before washing down machine



Performing Washdown:1. Do not washdown inside the filling head and or electrical cabinets.2. Do not spray pressurized water directly on any fittings mounted to the electrical enclo-

sures and fill head.3. Do not spray preesurized water directly on the hmi control interface. the hmi should only

be wiped down.4. After washing down; the electrical enclosures should be inspected inside to make sure

there is no condensation.5. All product contact parts can be removed for washing and or sterilizing.6. The inside of the hopper should be washed out to remove all product build-up. this can

be done thru the access cover on the hopper cover.

Caustic Washdown

Caustic washdown should not be performed on filling machines with anodized aluminumparts. If the machine is to be caustic washed down then the machine should be purchasedwith the all stainless steel option. With the all stainless steel option; there are no exposedaluminum parts. All exposed parts are either stainless steel or plastic.



Failure of the Filling Machine to operate properly can often be quickly diagnosed in the fieldand corrected without the need for costly, time consuming repairs or spare parts. Table 2presents a cause/effect listing that can be used to identify and correct some of the morecommon problems that may occur with your filling machine.If a problem cannot be resolved using the troubleshooting methods below, refer to theReturn/Repair Procedures at the end of this section for information about getting yourmachine repaired.

Table 2 — Troubleshooting InformationSymptom Probable Cause CheckMachine will not start No electrical power Circuit breakers Motor Starter Tripped Reset overloadsMachine starts, but does not dispense Initiation Switch Initiation circuit is

energized Accessories Proper motor rota-

tion directionNo Agitation Controller Check Agitation

setting Motor Starter Tripped Reset

overloads Drive Train Agitation gear box,

chain, & sprocketsProduct Weight Variation Product Drip Accessory Setup Hopper head pressure Must be maintained

at 2” to 3” (approx.)of variation.Maintain hopper atfull level.

Accessories Auger revolutionsshould be no lessthan 3. High speedagitator can beused for more con-sistent productfeed.

Wrong Auger Speed Servomotor con-trols

Mechanical Bind Hopper and equip-ment alignment

Auger Revolutions Vary Fill Head Servomotor and/orcontrols



CorrectiveMaintenance

ALL-FILL can repair or replace failed equipment and components of filling machines whenaccompanied by a factory supplied Returned Goods authorization number. Components andequipment of ALL-FILL Filling Machines still covered under warranty will be repaired orreplaced under the terms of ALL-FILL’s standard 90 day warranty (see “WarrantyInformation”). Items no longer under warranty will be repaired or replaced according to thestandard Terms and Conditions supplied with the Filling Machine at the time of purchase.Refer to the Standard Terms and Conditions for additional information concerning the return,repair, and replacement of Filling Machine equipment and components.

A complete Bill of Material with all parts and assemblies is supplied with the relevant assem-bly drawings, separately with each filling machine. These can be used to identify and specifyspare and/or replacement parts.

For your convenience, the most common service procedures of ALL-FILL Filling Machinesare contained in the following pages for easy future reference when servicing, adjusting, ormaintaining the machine at your location.You may want to remove these pages from this manual and distribute them to those respon-sible for servicing and maintaining the equipment.The following procedures are provided. ● Operational — Changing Filling Accessories — Cleanup/Changeover — Shutdown ● Hopper — Removing/Changing Hoppers — Aligning the Hopper ● Slow Speed Agitation Hub Removal

Changing Filling Accessories

Refer to the corresponding pages of “Installing Filling Accessories” in this manual to removeand install the different types of filling accessories available for ALL-FILL machines.Filling Accessories used together should match the particular filling characteristics of prod-ucts. Refer to the Filling Accessory Setup drawings in this manual as reference.



Return and RepairProcedures

Spare Parts

Service Procedures

Cleanup/Changeover

Use the following procedure when filling is complete or you are changing products to befilled.1. Turn on power to the machine, if not already on.

!!! WARNING !!! The filling machine presents a possible hazard while in operation. Keep yourself

and clothing free from moving equipment when performing this procedure.2. Place a suitable container under the auger (or pump) to avoid spillage when hopper is

emptied.3. Make sure that any bulk product supply equipment (such as screw feed system) is

turned off or non-operational.4. Consult the corresponding Controller User’s Manual to jog the auger, emptying the

hopper.!!! WARNING !!!

Do not operate the filling machine without product in the hopper. This coulddamage filling accessories. Use caution when product starts to get low as hop-per empties.

5. Turn off all power to the filling machine.

Shutdown

Use the following procedure to shutdown the filling machine.1. Turn off all power to the filling machine using the safety disconnect switch.2. Use a vacuum or other method to remove remaining product, dust, dirt, or moisture

from the area in and around the filling machine.!!! WARNING !!!

Do not wash down or steam clean the machine unless specifically ordered as awashdown model. This could damage electrical equipment and could cause cor-rosion. If sanitizing is required, remove the hopper from the machine and sani-tize separately. A procedure for removing the hopper is contained in this section.



Hopper Removal Procedure

Use the following procedure to remove the hopper and hopper coupling from the fillingmachine to install accessories, or when cleaning the hopper for product changeover. Figure8 illustrates hopper removal.



1. Disconnect electrical power from the Filling Machine.2. Remove the funnel by loosening the 3 lower coupling knurled head screws.3. If it was previously installed, remove the auger from the machine. To remove, pry one of

the cotter pins from the pin through the auger shaft and auger. Slide pin and other cotterpin through the shaft. Auger can then be removed. Place removed auger, cotter pinsand pin with cotter pin attached in a safe location to avoid damage and/or injury.

4. Loosen the hopper cover clamps. Hopper cover remains on the machine after removingthe hopper.

5. While supporting hopper at the bottom of the coupling, loosen the hand knob under thehopper support casting. Do Not loosen remove the 2 hex head bolts on the coupling.

6. Remove hopper and coupling together.

Hopper Alignment Procedure

The following procedure should be performed with the product hopper in place and the threeupper coupling screws tightened against the hopper ring. If an agitator blade is mounted onthe spindle, make sure that it does not extend below the hopper; if so, remove blade prior tochecking alignment.

!!! WARNING !!! Make sure ALL electrical power is disconnected and locked in the “OFF” posi-

tion at the Safety Disconnect switch before attempting this procedure.1. Disconnect all electrical power to the filling machine.2. Insert Alignment Plug into bottom of hopper and hand tighten the three lower coupling

screws to secure in place.3. Select the proper end of the Alignment Rod as either 5/8” or 1/2”.4. Insert Alignment Rod through Alignment Plug until it enters the opening in the auger

shaft.



5. If alignment Rod easily enters auger shaft opening, the hopper is aligned and the pro-cedure is complete. If you encounter difficulty inserting the Rod, then complete steps6 through 10 to align hopper.

6. Loosen hopper cover clamps and loosen, but do not remove, the two 3/8” hex headbolts fastening the hopper coupling to the hopper support.

7. It may be necessary to re-position the hopper cover during alignment. To repositionthe cover, loosen the four 5/16” hex head bolts holding the cover to the head assem-bly and shift cover to center on hopper.

8. Re-position hopper coupling and insert Alignment Rod so that it easily enters openingof auger shaft.

9. Snug-up the two 3/8” hex head bolts of hopper coupling and re-check alignment. Re-position as required.

10. Tighten bolts and recheck. When done, remove Alignment Rod & Plug and tightenhopper cover clamps.

Slow Speed Agitation Hub Removal

Use The Following to remove the Slow Speed Agitator Hub. Before removing the hub thefollowing items must be removed and the hub removal tool must be in place. ● Remove the auger & funnel. ● Remove the hopper, and coupling as a unit, by removing them as a unit, the hopper

will maintain alignment with the drive. ● Remove the agitator blade. ● Remove the auger shaft, seal hub, and spring. ● Install the Slow Speed Agitator hub removing tool (see following)

Installing Slow Speed Agitator Hub Removing Tool

Use the following to install the Slow Speed Agitator Hub Removal tool. Installation is shownin Figure 12.





Figure 12Slow Speed Agitator Hub

Removal Tool

UPPERLIP

SEAL

TRI-CLOVERCLAMP SLOW SPEED

AGITATORMOUNTING BOLT

HUB(LOWERED)

HUBREMOVAL

TOOL

HUB(MOUNTED)

1240516.F12

1. Mount the hub removal tool to the hopper support in place of the hopper.2. Raise the jack tool up into the open bore of the slow speed agitator hub.3. Align the jack removal hub with the bore of the hub, by adjusting the jack mount plate

using the slotted holes. this should only have to be done once; for the assembly willmaintain the alignment when removed.

4. Raise the jack up into the hub until the hub shoulder mates up with the bottom of the hub.

The jack is now in position to support and hold the hub.

● Remove the tri-clover clamp which attaches the hub to the drive spindle. ● Work the upper lip seal up higher on the hub. ● Lower the jack slightly to enable removal of the lip seal. ● Lower the jack down with the hub to the lowest position. ● The hub can now be removed from the jack for cleaning.Reverse the procedure to install the hub.

Note The tool can also be used for removing the hopper cover. The procedure would be the

same as removing the hub except before lowering the jack after removing the clampsand lip seal; also remove the 4 hex bolts which mount the hopper cover to the supportplate, then the hopper cover will sit on the shoulder of the hub, and they can be loweredtogether.



• Filling Accessory Setup Worksheets • Sample Service Logs



APPENDIX

Non-Freeflowing Accessory Worksheet

ProductQuantityFill Time Seconds: _ _ _ _ _ _ _ . _ _ Fill WeightSpeedSlow Speed AgitatorAuger ShaftHigh Speed AgitatorAuger Size: _ _ Drip Washer: _Funnel Size: _ _ Comments/Additional Accessories



Filling AccessorySetup Worksheets

Freeflowing Accessory Worksheet

ProductQuantityFill Time Seconds: _ _ _ _ _ _ _ . _ _ Fill WeightSpeedSlow Speed AgitatorHigh Speed AgitatorAuger Size: _ _ Spinner Plate: _Funnel Size: _ _ Collector Funnel Cover: _ _ Funnel Size: _ _ Nozzle: _ Dust Shroud: _Comments/Additional Accessories




Daily Service Log

Filling Machine: ___________________________________________________________Location: ________________________________________________________________Product: ________________________________________________________________Other Information: ________________________________________________________Week of: Sun Mon Tue Wed Thu Fri Sat InitialsConnections _ _ _ _ _ _ _ _ _ _Controller _ _ _ _ _ _ _ _ _ _Cleaned _ _ _ _ _ _ _ _ _ _Other:



Sample ServiceLogs

Monthly Service Log

Filling Machine: ____________________________________________________________Location: _________________________________________________________________Product: __________________________________________________________________Other Information: __________________________________________________________Month: ______________Service Initials CommentsGearbox _ _ _ ____________________— sprocket wear _ _ _ ____________________— sprocket lubricated _ _ _ ____________________Agitator Drive Chain _ _ _ ____________________— lubricate _ _ _ ____________________— tension _ _ _ ____________________Hopper Alignment _ _ _ ____________________— checked _ _ _ ____________________— last performed _ _ _ ____________________Auger _ _ _ ____________________— wear _ _ _ ____________________— adjusted _ _ _ ____________________Fill Head Cleaned _ _ _ ____________________Comments _______________________________________________________________



Sample ServiceLogs

INDEX



Accessory Installation, 22Agitation, 5Agitator Installation, 25APPENDIX, 41Auger, 5Auger Installation, 24Caulking Procedures, 19Caulking Requirements, 18Caustic Washdown, 32Changing Filling Accessories, 34Checkout and Operation, 28Cleanup/Changeover, 35Components and Equipment, 4Controller, 5Corrective Maintenance, 33Daily Maintenance, 30Daily Service Log, 47Electrical Connections, 15Electrical Requirements, 13Environmental Requirements, 12Figure 1 — Sanitary Auger Filler Component

Locations, 4Figure 2 – 3A Dairy Auger Shaft, 5Figure 3 — Recommended Product Level, 14Figure 4 — Motor Rotation Direction, 16Figure 5 – Caulking Locations, 18Figure 6 — Non-Freeflowing Accessory Setup,

21Figure 7 — Freeflowing Accessory Setup, 22Figure 8 — Removing the Hopper, 23Figure 9 – Auger Installation, 24Figure 10 — Agitator Installation, 26Figure 11 — Hopper Alignment, 27Figure 12 – Slow Speed Agitator Hub Removal

Tool, 38Fill Motor, 6Filling Accessory Setup, 19Filling Accessory Setup Worksheets, 43Footswitch, 6Freeflowing Accessory Worksheet, 45

Freeflowing Product Setup, 21Funnel Installation, 25Hopper, 6Hopper Alignment, 26Hopper Alignment Procedure, 36Hopper Removal Procedure, 36HOW TO USE THIS MANUAL, 1Inspection and Unpacking, 12INSTALLATION, 11Installing Slow Speed Agitator Hub Removing

Tool, 37Installing the Filling Machine, 15INTRODUCTION, 3Level Control, 6Monthly Maintenance, 30Monthly Service Log, 49Non Freeflowing Product Setup, 20Non-Freeflowing Accessory Worksheet, 43Pneumatic Connections, 17Pneumatic/Hydraulic Requirements, 13Positioning the Filling Machine, 15Preventative Maintenance, 30Product Supply Connections, 17Product Supply Requirements, 13Removing the Hopper, 22Return and Repair Procedures, 34Safety Considerations, 8Safety Disconnect, 6Sample Service Logs, 47Selecting Filling Accessories, 20Selecting Motor Shaft Rotation, 16SERVICE AND MAINTENANCE, 29Service Procedures, 34Shutdown, 35Site Requirements, 12Slow Speed Agitation Hub Removal, 37Spare Parts, 34Table 1 — Filling Accessory Applications, 20Table 2 — Troubleshooting Information, 33Tools and Materials, 7Warranty Information, 7Washdown Procedures, 31



APPENDIX



Sample ServiceLogs



About This Issue, 1Accessory Installation, 36Agitation, 5Agitator Blades, 18Agitator Installation, 39APPENDIX, 51Auger, 5Auger Height Adjustment, 39Auger Installation, 37Augers & Auger Shafts, 19Borderline Freeflow/Non-Freeflow Product

Setup, 26Changing Filling Accessories, 48Checkout and Operation, 42Cleanup/Changeover, 48Collector Funnel Assembly, 19Components and Equipment, 4Controller, 6Corrective Maintenance, 45Cutoffs, 20Daily Maintenance, 44Daily Service Log, 59Dividing Head Assembly, 21Dual Agitator Blade Setup, 31Electrical Connections, 15Electrical Requirements, 13Environmental Requirements, 12Figure 1 — Typical ALL-FILL Servomotor

Auger Filler, 4Figure 2 — Servomotor Component

Locations, 5Figure 3 – Control Panels, 6Figure 4 — Recommended Product Level,

14Figure 5 — Motor Rotation Direction, 15Figure 6 — Agitator Blades, 18Figure 7 — Augers, 19Figure 8 — Collector Funnel Assembly, 20Figure 9 – Cutoffs, 21Figure 10 — Typical Dividing Head

Assembly, 22Figure 11 — Funnels, 22Figure 12 – Hopper Cover Clamp, 23Figure 13 – Parabolic Deflector, 23Figure 14 — Non-Freeflowing Accessory

Setup, 25Figure 15 — Non-Freeflowing Accessory

Setup, Products that Drip, 25Figure 16 — Borderline Freeflow/Non-

Freeflow Accessory Setup, 26Figure 17 — Vertical Form-Fill-Seal Non-

Freeflow Product Setup, 27Figure 18 — Freeflowing Accessory Setup,

28

Figure 19 — Vertical Form-Fill-SealFreeflow Product Setup, 29

Figure 20 – Parabolic Deflector Setup, 30Figure 21 — Dual Agitator Blade Setup, 31Figure 22 — Viscous and Liquid

Accessory Setup, No. 1 Pump, 32Figure 23 — Viscous and Liquid



Accessory Setup, No. 4 Pump, 35Figure 26 — Removing the Hopper, 36Figure 27 — Auger Installation, 38Figure 28 – Auger Gap Gauge, 39Figure 29 — Agitator Installation, 40Figure 30 — Hopper Alignment, 41Fill Motor, 6Filling Accessories, 6Filling Accessory Setup, 17Filling Accessory Setup Worksheets, 53Footswitch, 7Freeflow Product Setup — Vertical Form-

Fill-Seal Applications, 29Freeflowing Accessory Worksheet, 55Freeflowing Product Setup, 28Funnel Installation, 39Funnels, 22Hopper, 7Hopper Alignment, 40Hopper Alignment Procedure, 50Hopper Cover Clamp, 23Hopper Removal Procedure, 49HOW TO USE THIS MANUAL, 1Hydraulic Equipment, 16Inspection and Unpacking, 12INSTALLATION, 11Installing the Filling Machine, 14INTRODUCTION, 3Level Control, 7Liquid Accessory Worksheet, 57Monthly Maintenance, 44Monthly Service Log, 61Non Freeflowing Product Setup, 24Non-Freeflow Product Setup — Vertical

Form-Fill-Seal Applications, 26Non-Freeflowing Accessory Worksheet, 53Parabolic Deflector, 23Parabolic Deflector Setup, 30Pneumatic Connections, 16Pneumatic/Hydraulic Requirements, 13Positioning the Filling Machine, 14Preventative Maintenance, 44Product Cutoffs, 7



Product Supply Connections, 16Product Supply Requirements, 13Pump, 7Pump Installation, 40Removing the Hopper, 36Return and Repair Procedures, 47Safety Considerations, 9Safety Disconnect, 7Sample Service Logs, 59Scales, 8Selecting Filling Accessories, 24Selecting Motor Shaft Rotation, 15

SERVICE AND MAINTENANCE, 43Service Procedures, 47Shutdown, 49Site Requirements, 12Spare Parts, 47Table 1 — Filling Accessory Applications,

17Table 2 — Troubleshooting Information, 46Tools and Materials, 9Vibration, 8Viscous and Liquid Product Setup, 31Warranty Information, 8

all-fill model b-sv-600-3a sanitary auger filling machine

Documents