all wrapped upww2.post-tensioning.org/2014pticonvention/session4/3.pdf• per aci 423.7 and pti...

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All Wrapped Up - The Protection of Post-Tensioning Tendon Repairs By: James P. Donnelly Associate Principal Wiss, Janney, Elstner Associates, Inc. Tracy R. Naso Senior Associate Wiss, Janney, Elstner Associates, Inc.

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Page 1: All Wrapped Upww2.post-tensioning.org/2014PTIConvention/Session4/3.pdf• Per ACI 423.7 and PTI M10.2 (New Construction) • Sheathing: – Extruded high density polyethylene or polypropylene

All Wrapped Up -The Protection of Post-Tensioning

Tendon Repairs

By:James P. DonnellyAssociate Principal

Wiss, Janney, ElstnerAssociates, Inc.

Tracy R. NasoSenior Associate

Wiss, Janney, ElstnerAssociates, Inc.

Page 2: All Wrapped Upww2.post-tensioning.org/2014PTIConvention/Session4/3.pdf• Per ACI 423.7 and PTI M10.2 (New Construction) • Sheathing: – Extruded high density polyethylene or polypropylene

Or is it?

Page 3: All Wrapped Upww2.post-tensioning.org/2014PTIConvention/Session4/3.pdf• Per ACI 423.7 and PTI M10.2 (New Construction) • Sheathing: – Extruded high density polyethylene or polypropylene
Page 4: All Wrapped Upww2.post-tensioning.org/2014PTIConvention/Session4/3.pdf• Per ACI 423.7 and PTI M10.2 (New Construction) • Sheathing: – Extruded high density polyethylene or polypropylene
Page 5: All Wrapped Upww2.post-tensioning.org/2014PTIConvention/Session4/3.pdf• Per ACI 423.7 and PTI M10.2 (New Construction) • Sheathing: – Extruded high density polyethylene or polypropylene
Page 6: All Wrapped Upww2.post-tensioning.org/2014PTIConvention/Session4/3.pdf• Per ACI 423.7 and PTI M10.2 (New Construction) • Sheathing: – Extruded high density polyethylene or polypropylene

What is sheathing and where did it come from?

• Initially:– Intended to allow the unbonded tendon to move inside the concrete

– Greased and helically wrapped with paper– ACI 318‐63: “Unbonded steel shall be permanently protected from corrosion” but no guidance given regarding sheathing material

– Provision could be interpreted that concrete cover provides protection

Page 7: All Wrapped Upww2.post-tensioning.org/2014PTIConvention/Session4/3.pdf• Per ACI 423.7 and PTI M10.2 (New Construction) • Sheathing: – Extruded high density polyethylene or polypropylene
Page 8: All Wrapped Upww2.post-tensioning.org/2014PTIConvention/Session4/3.pdf• Per ACI 423.7 and PTI M10.2 (New Construction) • Sheathing: – Extruded high density polyethylene or polypropylene
Page 9: All Wrapped Upww2.post-tensioning.org/2014PTIConvention/Session4/3.pdf• Per ACI 423.7 and PTI M10.2 (New Construction) • Sheathing: – Extruded high density polyethylene or polypropylene

Specification for Repairs?

• No current specifications for PT repairs• PT repair specification under development by PTI DC‐80

• PTI Field Procedures Manual – Repair of sheathing damaged in new construction 

Page 10: All Wrapped Upww2.post-tensioning.org/2014PTIConvention/Session4/3.pdf• Per ACI 423.7 and PTI M10.2 (New Construction) • Sheathing: – Extruded high density polyethylene or polypropylene

Current Sheathing Requirements

• Per ACI 423.7 and PTI M10.2 (New Construction)• Sheathing:

– Extruded high density polyethylene or polypropylene covering

– Watertight, impermeable, stable– 0.050 in. thick– Encases tendon, prevents bond to surrounding concrete, provides corrosion protection, and contains PT coating

Page 11: All Wrapped Upww2.post-tensioning.org/2014PTIConvention/Session4/3.pdf• Per ACI 423.7 and PTI M10.2 (New Construction) • Sheathing: – Extruded high density polyethylene or polypropylene
Page 12: All Wrapped Upww2.post-tensioning.org/2014PTIConvention/Session4/3.pdf• Per ACI 423.7 and PTI M10.2 (New Construction) • Sheathing: – Extruded high density polyethylene or polypropylene

Issues with Sheathing in Repairs

• No standard ‐ Repair to match existing?• Repair to meet specification for new?• At minimum, need to repair to protect tendon exposed at repair

Page 13: All Wrapped Upww2.post-tensioning.org/2014PTIConvention/Session4/3.pdf• Per ACI 423.7 and PTI M10.2 (New Construction) • Sheathing: – Extruded high density polyethylene or polypropylene

Goal of Sheathing Repairs:

Keep Water Out!

Page 14: All Wrapped Upww2.post-tensioning.org/2014PTIConvention/Session4/3.pdf• Per ACI 423.7 and PTI M10.2 (New Construction) • Sheathing: – Extruded high density polyethylene or polypropylene
Page 15: All Wrapped Upww2.post-tensioning.org/2014PTIConvention/Session4/3.pdf• Per ACI 423.7 and PTI M10.2 (New Construction) • Sheathing: – Extruded high density polyethylene or polypropylene
Page 16: All Wrapped Upww2.post-tensioning.org/2014PTIConvention/Session4/3.pdf• Per ACI 423.7 and PTI M10.2 (New Construction) • Sheathing: – Extruded high density polyethylene or polypropylene
Page 17: All Wrapped Upww2.post-tensioning.org/2014PTIConvention/Session4/3.pdf• Per ACI 423.7 and PTI M10.2 (New Construction) • Sheathing: – Extruded high density polyethylene or polypropylene
Page 18: All Wrapped Upww2.post-tensioning.org/2014PTIConvention/Session4/3.pdf• Per ACI 423.7 and PTI M10.2 (New Construction) • Sheathing: – Extruded high density polyethylene or polypropylene
Page 19: All Wrapped Upww2.post-tensioning.org/2014PTIConvention/Session4/3.pdf• Per ACI 423.7 and PTI M10.2 (New Construction) • Sheathing: – Extruded high density polyethylene or polypropylene
Page 20: All Wrapped Upww2.post-tensioning.org/2014PTIConvention/Session4/3.pdf• Per ACI 423.7 and PTI M10.2 (New Construction) • Sheathing: – Extruded high density polyethylene or polypropylene
Page 21: All Wrapped Upww2.post-tensioning.org/2014PTIConvention/Session4/3.pdf• Per ACI 423.7 and PTI M10.2 (New Construction) • Sheathing: – Extruded high density polyethylene or polypropylene
Page 22: All Wrapped Upww2.post-tensioning.org/2014PTIConvention/Session4/3.pdf• Per ACI 423.7 and PTI M10.2 (New Construction) • Sheathing: – Extruded high density polyethylene or polypropylene
Page 23: All Wrapped Upww2.post-tensioning.org/2014PTIConvention/Session4/3.pdf• Per ACI 423.7 and PTI M10.2 (New Construction) • Sheathing: – Extruded high density polyethylene or polypropylene

But in the REAL world…

Page 24: All Wrapped Upww2.post-tensioning.org/2014PTIConvention/Session4/3.pdf• Per ACI 423.7 and PTI M10.2 (New Construction) • Sheathing: – Extruded high density polyethylene or polypropylene
Page 25: All Wrapped Upww2.post-tensioning.org/2014PTIConvention/Session4/3.pdf• Per ACI 423.7 and PTI M10.2 (New Construction) • Sheathing: – Extruded high density polyethylene or polypropylene
Page 26: All Wrapped Upww2.post-tensioning.org/2014PTIConvention/Session4/3.pdf• Per ACI 423.7 and PTI M10.2 (New Construction) • Sheathing: – Extruded high density polyethylene or polypropylene
Page 27: All Wrapped Upww2.post-tensioning.org/2014PTIConvention/Session4/3.pdf• Per ACI 423.7 and PTI M10.2 (New Construction) • Sheathing: – Extruded high density polyethylene or polypropylene
Page 28: All Wrapped Upww2.post-tensioning.org/2014PTIConvention/Session4/3.pdf• Per ACI 423.7 and PTI M10.2 (New Construction) • Sheathing: – Extruded high density polyethylene or polypropylene
Page 29: All Wrapped Upww2.post-tensioning.org/2014PTIConvention/Session4/3.pdf• Per ACI 423.7 and PTI M10.2 (New Construction) • Sheathing: – Extruded high density polyethylene or polypropylene
Page 30: All Wrapped Upww2.post-tensioning.org/2014PTIConvention/Session4/3.pdf• Per ACI 423.7 and PTI M10.2 (New Construction) • Sheathing: – Extruded high density polyethylene or polypropylene
Page 31: All Wrapped Upww2.post-tensioning.org/2014PTIConvention/Session4/3.pdf• Per ACI 423.7 and PTI M10.2 (New Construction) • Sheathing: – Extruded high density polyethylene or polypropylene
Page 32: All Wrapped Upww2.post-tensioning.org/2014PTIConvention/Session4/3.pdf• Per ACI 423.7 and PTI M10.2 (New Construction) • Sheathing: – Extruded high density polyethylene or polypropylene

…but there’s already water in the sheathing.

Page 33: All Wrapped Upww2.post-tensioning.org/2014PTIConvention/Session4/3.pdf• Per ACI 423.7 and PTI M10.2 (New Construction) • Sheathing: – Extruded high density polyethylene or polypropylene
Page 34: All Wrapped Upww2.post-tensioning.org/2014PTIConvention/Session4/3.pdf• Per ACI 423.7 and PTI M10.2 (New Construction) • Sheathing: – Extruded high density polyethylene or polypropylene
Page 35: All Wrapped Upww2.post-tensioning.org/2014PTIConvention/Session4/3.pdf• Per ACI 423.7 and PTI M10.2 (New Construction) • Sheathing: – Extruded high density polyethylene or polypropylene

Last step:

Stop the water.

Page 36: All Wrapped Upww2.post-tensioning.org/2014PTIConvention/Session4/3.pdf• Per ACI 423.7 and PTI M10.2 (New Construction) • Sheathing: – Extruded high density polyethylene or polypropylene
Page 37: All Wrapped Upww2.post-tensioning.org/2014PTIConvention/Session4/3.pdf• Per ACI 423.7 and PTI M10.2 (New Construction) • Sheathing: – Extruded high density polyethylene or polypropylene
Page 38: All Wrapped Upww2.post-tensioning.org/2014PTIConvention/Session4/3.pdf• Per ACI 423.7 and PTI M10.2 (New Construction) • Sheathing: – Extruded high density polyethylene or polypropylene

Additional Work Required:

• Testing of newer waterproof tapes• Possible other protection methods• PTI standard for sheathing repair?

Page 39: All Wrapped Upww2.post-tensioning.org/2014PTIConvention/Session4/3.pdf• Per ACI 423.7 and PTI M10.2 (New Construction) • Sheathing: – Extruded high density polyethylene or polypropylene

Questions?

James P. DonnellyAssociate [email protected]

Tracy R. NasoSenior [email protected]

Wiss, Janney, Elstner Associates, Inc.330 Pfingsten Road

Northbrook, Illinois 60062(847) 272-7400