all you need to know about series one spares … knowledge.pdf · list of suppliers . 3 copyright p...

1 Copyright P J C Hughes/LandRover Series One Club

The Knowledge

ALL YOU NEED TO KNOW

ABOUT SERIES ONE SPARES

AND COLOURS


This booklet has been produced to be a handy source of information to aid the restoration of Series Ones, plus listing non Rover parts numbers. Engine Components data supplied by Cox and Turner Engineering. Bearing Details supplied by Derek Spooner.

Contents 1. Paint Colour Codes 2. Component Colour Schedule 3. OEM Rover Parts Listing

3.1 Lucas Listing 3.2 Wiper Blades and Arms 3.3 Braking System 3.4 Shock Absorbers 3.5 Engine Components

4. List of Suppliers


1.0 Paint Codes

The following codes are for Herbert’s and ICI paints. The Land Rover Codes will make sense to any paint supplier. Colour Land Rover Ref Herbert’s ref ICI Light Green 00778 2602 Bronze Green HCC/LRC1 00428 2651 Ivory 0416 2155 Blue 37262 Light Grey 37263 2763 RAF Flight Blue 2718

Light Green / Pastel Green HCD/LRC5 (note this is Series2 colour) Poppy Red LRC10 (Fire Engine)

Other paint manufacturers are Teckaloid and Tractol. Both are made by Groda. Tractol is commonly retailed from agricultural suppliers. Teckaloid should be available from good decorators merchants. Land Rover Bronze Green is a standard colour. Note other colours in the Teckaloid range are Series 2 i.e. the blues and greys. Engine Paint The correct colour engine paint is available from the club shop.

Colour Schedule Vehicle Body Chassis 80” up to No8664500 Light Green Silver 80” 8664500 to 8666000 Light Green Light Green 80” 8666000 on Bronze Green Bronze Green 86” 471 Series (1954 my) Bronze Green Bronze Green 86” Station Wagon (1954 my) RAF Blue RAF Blue Light Grey RAF Blue 107 Pickup (1954 my) RAF Blue RAF Blue Light Grey RAF Blue 86” 571 Series 1955 on and 88” Bronze Green Black 86” Station Wagon 1955 on and 88” RAF Blue Black Light Grey Black 107 Pickup 1955 on and 109” Pickup RAF Blue Black Light Grey Black 107 Station Wagon all models Light Grey Black RAF Blue Black Bronze Green Black WHEEL RIMS as body colour except 107 pickup, where grey bodies were matched with blue wheels and blue bodies with grey wheels. On the 109 pickup grey and blue bodies both had blue wheels. Fire engines have red wheels.


AXLES, SPRINGS, SHOCK ABSORBERS, TRACKRODS, and PROPSHAFTS are Black, except early 80” military, which had all parts normally painted black, painted green. (only a thin coat) This included radiator, radiator cowl and engine bay components that were black. HARDTOPS were Ivory inside and out, except Station Wagons which were body colour, with an Ivory tropical roof. PETROL TANK early 80 were silver (self colour) all the rest were black. ENGINE BAY Self Colour Distributor, regulator, junction box, fuse box, carburettor, top rocker cover, inlet manifold, timing chain cover, plate at rear of head, and water pump if aluminium. Black Radiator, dynamo, sump, side rocker cover, starter, fan and pulley, engine mountings, dipstick and tube, air cleaner and piping to carb., carb linkages, exhaust manifold and cast iron water pump. All other sundry linkages, brackets, battery clamp and tray. Block early 80’s green, then blue grey, followed by grey for 2L’s. Club shop stocks paint. Petrol Pipes rigid are silver coloured (plated), flexible self colour TRIM, FIXTURES AND FITTINGS Seats 80” Green 86” & 88” Green 107” and 109” Grey with black lines in square pattern or blue. 57/8 on Elephant Hide Station Wagons 80” Green 86” Blue for blue vehicles Grey check for grey vehicles. 88” Elephant Hide 107” Grey, or blue, or elephant hide or black (check original trim if present) Headling to 107” Station wagon and deluxe trim to truck cab (not 80”) is white. Hardura floor covering is black. Note fire engines have red seats. Black Fixtures Steering wheel, steering column, horn bracket (88”), gear sticks, heater, demisters and tubing, accelerator and other pedals, wiper arms. Windscreen wiper motors (crackle finish) up to 1955. (angular type) Windscreen Wiper motors 1956 0n, rounded type, self finish (silver/grey) Externals Headlight bezels 80” 1.6 L Black (behind grill i.e. Butler type) Body colour for 51 7” units 80” 2.0l Chrome or body colour 86” & 107” Body colour 88” & 109” Chrome


Exhaust, black or silver. Bumpers, windscreen, door top frames door bottom frames, cappings, hood sticks, rear grabhandles, spare wheel carriers/fittings, doorlocks hinges and catches are all galvanised. Tilts 80”, 86”, and 88” are generally green khaki canvas. 107” and 109” are green or blue. The above is a general guide only. Obviously there are one off, fleet vehicles, and specialist vehicles that will not comply with the above. If in doubt contact a technical officer.

3.0 OEM Parts Listing

3.1 Lucas

LUCAS LISTINGS 80 Inch

1949 1950 S/W 1952

Unit Model Part No Model Part No Model Part No

Ammeter CZ26 L8 364595 CZ26 L8 364595 CZU26 L3 36114B Battery FTW9A FTW9A Coil Ignition B12 45012A B12 45012 B12 45012B Control Box RF96/2 L13 37098A RF96/2 L13 37098 RB106-1 37138B Control Box (later) RF95/2 L2 37065 Distributor DVXH6A 40154A DVXH4A 40154 DVX4A 40230D/EFlasher Unit Fuse Box SF5/2 385175 SF5/2 385211 SF5-2 385211 Generator (Dynamo) C39P G95 22255A C39PV L-0 22250 C39PV-2 22258B Horn ((Low note) HF1235 70036A HF1235 069344 HF1235 069399 Inspection Sockets 301187 301187 301187 Junction Box 6J 770017 6J 770017 6J 78266A LAMPS Head (Home and export left dip) L/WD/HO 50124B L/WD/HO 50124B F700 50959A Head (Home and export left dip) (later fitment)

F700 51254A

(Export right dip) F700 50528M (Export right dip later fitment) F700 51255A (Export N.A.D.A.) F700 50807B (Export Europe not France) F700 50961A (Export France) F700EF 50978A Number Plate (where fitted) 467-2 53101E Side (left hand) 451 52047A 488 521162 489 52139B Side (right hand) 451 52047A 488 52162 489 52139B Side Flasher Side Flasher (N.A.D.A) Stop Tail (N.A.D.A.) 488 53178A Stop Tail and number plate (except N.A.D A.)

ST51/1 53072B ST51/1 53072B ST51-1 53072B

Stop Tail and number plate, later fitment(except N.A.D A.)

488 53178

Stop Tail and number plate G.P.O.


Reflex Reflector Mirror 540 62521D 540/UMB2 062561 434/108 62054A Starter Motor M418G G76 25514A M418G G76 25514 M418G 25514B Steering Column Controls G/12/48 324530 G/12/48 324530 CC7 Switches Battery master (G.P.O.) Choke warning light 54C 31109A 54C 31109A 54C 31109A Dipper and horn push (later) Flasher (N.A.D.A. and Station Wagon) Knob Flasher Knob Lighting and Ignition PLC6 L133 34035A PLC6 L133 34035A PLC6 L133 34035E Knob Lighting and Ignition (N.A.D.A.) Knob Panel PS15/1 31199A PS15/1 L4 31199 PS15 L4 31199A Knob 315069 315069 315069 Heater CHR1 L30 78212A Knob 768473 Starter Motor ST18 76401B ST18 76401B Stop Lamp 54C 315725 54C 315725 54C 31281B Trafficator SC/14G 31078A TS82 31379A Trailer Plug and Lead Trailer Socket and Lead Trafficator SE62 053830 SE62 053971 SE62 053830 Trafficator (later fitment) SE100 54050A Warning Lamps Choke (amber) WL3/1 38043A WL3/1 38043A WL3/1 L34 38086A Flasher or Trafficator (Green) WL12 38052 Ignition (Red) WL3/1 38046A WL3/1 38046A WL3/1 L32 38084A Oil (Green) WL3/1 L4 38018A Main Beam WL12 38052 WL12 L2 38058A Windshield Wiper Sockets Windshield Wiper Motor CW1 730292 CR4 G96 75055 CW1 75096A Arm 735096 737573 735061 Blade 727803 727759 727803

86 &107 88 &109

1954 1955 1956 on

Unit Model Part No Model Part No Model Part No

Ammeter CZU26 36114B CZU34 36159B Battery GTW9A/2 GT9A GT9A Coil Ignition B12 45012B B12-1 45012B HA12 45054E Control Box RB106/1 37138B RB106-1 37138D RB106-1 37138D Control Box (later) RB106-2 37182A Distributor DM2P4 40330A DM2P4 40330E DM2 40504A Flasher Unit FL3 35003A FL3 35003A Fuse Box SF5/2 37131A SF5-2 37131A SF5-2 37131A Generator (Dynamo) C39PV/2 22258D C39PV-2 22258D C39PV-2 22258D/E Horn ((Low note) HF1235 69399 HF1235 069399F


Inspection Sockets 301187 301187 301187 Junction Box 6J 78266B 6J 782666B 6J 782666B LAMPS Head (Home and export left dip) F700 51246A F700 51246A F700 51246A Head (Home and export left dip) (later fitment)

(Export right dip) 51247A 51247A 51247A (Export right dip later fitment) (Export N.A.D.A.) 51394A 51394A 51394A (Export Europe not France) 51392A 51392A 51392A (Export Europe not France later fitment) (Export France) F700EF 51393A F700EF 51393A F700EF 51393A Number Plate (where fitted) 467-2 53101E 467-2 53101E 467-2 53101H Side (left hand) 489 52139B 489 52139F Side (right hand) 489 52139B 489 52139F Side Flasher 488 53210D Side Flasher (N.A.D.A) 488 52240A 488 53340A/D Stop Tail (N.A.D.A.) 488 53178D 518 53405A 518 53405B/D Stop Tail and number plate (except N.A.D A.) ST51/1 53072B 518 53393B 518 53393F

Stop Tail and number plate G.P.O. 533 53295A Reflex Reflector RER6 57047A RER14 57079A Mirror 434/1108 62054A 434/1108 62054A 434/1108 62054A Starter Motor M418G 25514D M418G 25533B M418G 25533B Steering Column Controls CC7 32785E CC7 32785J CC7 32785J Switches Battery master (G.P.O.) ST350 76600D Choke warning light 54C 31109A 54C 31109B 54C 31540A Dipper and horn push (later) HD78 31438A Flasher (N.A.D.A. and Station Wagon)

PRS7 31509A/B

Knob 312619 Flasher PRS7 31509A/B Knob 312619 Lighting and Ignition PRS3 31424A PRS3 31424A PRS3 31424A Knob 316436 316436 Lighting and Ignition (N.A.D.A.) PRS3 31421A PRS3 31421A PRS3 31421A Knob 316436 316436 Panel Knob Heater Knob Starter Motor ST18 76438A ST18 76033 ST18 76033 Stop Lamp 54C 31281B 54C 31281B 54C 31281B Trafficator TS82 31379A TS82 31379A TS82 31379A Trailer Plug and Lead 82011A 82011A Trailer Socket and Lead 809069 809069 Trafficator SE100 54052A SE100 54050A SE100 54050A Trafficator (later fitment) Warning Lamps Choke (amber) 38086A WL3-1 38086B WL3-1 38086B Flasher or Trafficator (Green) WL13 38125A WL13 38125A Ignition (Red) 38084A WL3-1 38084B WL3-1 38084B Oil (Green) 38085A WL3-1 38085B WL3-1 38085B Main Beam


Windshield Wiper Sockets 305514 305514 Windshield Wiper Motor CW1 75197A CW1 75197B CW1 75197B Arm 735061 735061 735061 Blade 727803 727803 727803

3.2 Wiper Blades and Arms The following are Lucas Part Numbers

VEHICLE ARM BLADES

48-56 737900 727803 56-58 737900 727803

48-51 S/W 737903 727759 3.3 Braking System The following Girling part numbers apply; Master and Wheel Cylinders MODEL YEAR WHEELBASE MASTER

CYLINDER FRONT WHEEL

CYLINDER

REAR WHEEL CYLINDER

48-49 80 64067534 390090-1 390051-2 50-53 80 64067534 390070-1 390010-1 54-56 86 64067541 390072-3W 390014-5W 56-58 88 64067541 390072-3W 390014-5W 54-56 107 390360-1W 390190-1W 3700627W 56-58 109 390360-1W 390190-1W 3700627W

Cylinder Repair Kits MODEL YEAR WHEELBASE MASTER

CYLINDER FRONT WHEEL

CYLINDER REAR WHEEL

CYLINDER 48-49 80 SP 1975 SP 1224 SP 1215 50-53 80 SP 1975 SP 2051 SP 1215 54-56 86 SP 1975 SP 2051 SP 1215 56-58 88 SP 1975 SP 2051 SP 1215 54-56 107 SP 1974 SP 2051 SP 2004 56-58 109 SP 1989 SP 2006 SP 2004

Brake Adjuster replacements are ; 80”, 86”, & 88” SP 1853 107”, 109” SP 1193R 3.4 Shock Absorbers The following Armstrong Part Numbers apply;

YEAR WHEELBASE FRONT Std FRONT H/D REAR Std REAR H/D 48-53 80 AT7-1018 AT9-2054 AT7-1018 AT9-2054 54-55 86 AT7-1278 AT9-2077 AT7-1279 AT9-2078 56-58 88 AT7-1278 AT9-2077 AT7-1279 AT9-2078 YEAR WHEELBASE FRONT Std FRONT H/D REAR Std REAR H/D


54-55 107 AT11-4012 n/a AT11-4103 n/a 56-58 109 AT11-4102 n/a AT11-4103 n/a

3.5 Engine Components 1.6 LITRE PETROL MAIN BEARINGS M3046 VP402 BIG END BEARINGS B4169 VP401 CAMSHAFT BEARINGS C4020 THRUST WASHERS N/A SMALL END BUSHES S 4542BR 11/16"" GUDGON PIN" PISTONS 10433 STD-020-030-040-060 PISTON RINGS R2010 R2016 STD-020-030-040-060 VALVES INLET 2340 EXHAUST 2653 VALVE GUIDES G 237 G191 VALVE SPRINGS 8740P 8740P CYL HEAD GASKET 1A207 AB310 HEAD SET HS1A207 CB310 BTM SET CS1A207 EB310 FULL SET FS1A207 FB310 TOP HOSE RH 251 BTM HOSE RH 252 TIMING COVER OIL SEAL NA 308 CLUTCH COVER 45693/41 HA2520, CLUTCH PLATE 47626/48 HB1358 CLUTCH THRUST BEARING HD3261 TIMING CHAIN TC 2378 78LX3DR 203N78 1952-1954 2 LITRE PETROL MAIN BEARINGS M3046 BIG END BEARINGS B4169 CAMSHAFT BEARINGS C4020 THRUST WASHERS N/A SMALL END BUSHES S 4547 11/16"" GUDGON PIN" PISTONS 19299 11930 STD-020-030-040-060 PISTON RINGS R3140 R3146 STD-020-030-040-060

R6982 R6987 STD-020-030-040-060 R11660 R11666 STD-020-030-040-060

VALVES INLET 2340 EXHAUST 2667 VALVE GUIDES G 237 G 191 VALVE SPRINGS 8740P 8740P CYL HEAD GASKET 1A441 AB940 HEAD SET HS1A441 CB940 BTM SET CS1A207 EB940 FULL SET FS1A441 FB940 TOP HOSE RH 251 BTM HOSE RH 252 TIMING COVER OIL SEAL NA 308 CLUTCH COVER 45693/41 HA2520


CLUTCH PLATE 47626/48 HB1358 CLUTCH THRUST BEARING HD3261 TIMING CHAIN TC 2378 78LX3DR 203N78 1955-1958 2 L PETROL MAIN BEARINGS M3158 VP271 BIG END BEARINGS B4171 VP270 CAMSHAFT BEARINGS C4020 THRUST WASHERS W2046 VPW191 SMALL END BUSHES S4578 7/8 GUDGON PIN, PISTONS 12199 (54-55) 16412 (55-58) STD-020-030-040-060 PISTON RINGS R3140 R3146 STD-020-030-040-060

R6982 R6987 STD-020-030-040-060 R11660 R11666 STD-020-030-040-060

VALVES INLET 2340 EXHAUST 2667 VALVE GUIDES G 237 G 191 VALVE SPRINGS 8740P 8740P CYL HEAD GASKET 1A548 PC629 AC500 HEAD SET HS1A548 PC1A629 CC501 BTM SET CS1A548 EC501 FULL SET FS1A548 FS1A629 F501 REAR CRANK OIL SEAL NA 981 TOP HOSE RH 251 BTM HOSE RH 252 TIMING COVER OIL SEAL NA 308 CLUTCH COVER 45693/41 HA2520 CLUTCH PLATE 47626/48 HB1358 CLUTCH THRUST BEARING HD 3261 TIMING CHAIN TC 2378 78LX3DR 203N78 2 LITRE DIESEL 1957-60 MAIN BEARINGS M 3204 BIG END BEARINGS B 4247 CAMSHAFT BEARINGS C 4044 THRUST WASHERS W 2063 SMALL END BUSHES S 4576 PISTONS 416802 STD 14401 STD CYL LINER C/W SEALS SJ 239501 PISTON AND LINER ASSY SA 993 SLA 708 KS 253 PISTON RINGS R 11500 STD RX 11504 STD VALVES 3085 INLET 3572 EXHAUST VALVE GUIDES G547 INLET G548 EXHAUST VALVE SPRINGS 3264P CYL HEAD GASKET 1A748 AD 580 HEAD SET HS1A748 CD 580 BTM SET CS1A748 ED 580 FULL SET FS1A748 FD580 TOP HOSE RH 565 BTM HOSE RH 252 CLUTCH COVER 45693/41 HA2520 CLUTCH PLATE 47626/48 HB1358


CLUTCH THRUST BEARING HD 3261 TIMING CHAIN TC 2378 78LX3DR 203N78 Bearings refers to Glacier and Vandervall Part Nos Gaskets refers toOld and new Payen Part Nos Oil Seals refers to Payen Part Nos Water Hoses refers to Harmo and Q/H Part Nos Clutch refers to Borg and Beck Part Nos Timing Chains refers to AE Auto Parts/Ledis/Reynolds Part Nos Pistons/Cylinder Liners/Pistons & Liner Assys refers to Hepolite Part Nos Ring Sets refers to Hepolite Part Nos Valves/Valve Guides/Valve Springs refers to Tranco Part Nos 4.0 Register of Spare Parts Suppliers

Key to parts available; B Bodywork T Transmission (incl. brakes steering etc.)

M Mechanical E Electrical U Upholstery/Trim 2nd Second hand parts

Name Address Telephone & Fax Parts Available John Craddock 70-76 North Street, Bridgetown, Cannock, Staffs. WS11

3AZ (01543) 577207 Fax 504818

B, T, M, E, U, 2nd

P.A. Blanchard Clay Lane, Shiptonthorpe, York YO4 3PU (01430) 872765 Fax 872777

B, T, M, E, U

Stafford Dovey Red Dragon Restorations, Gwardolau House Cwmdaudowr, Rhayder, Powis, LD6 5HA

(O1597) 810058 Fax 811198

B, T, M, E, 2nd

John Wearing 11 Ward Street, Great Harwood, Lancs, BB6 7AW (01254) 386935 Fax 388955

T, M, E, some B

Peter Claughton Blaenpant Morfil, Rosebush, Clynderwen, Pembrokeshire, Wales, SA66 7RE

(01473) 532578 Fax 532921

M, T, E

Dunsfold Landrovers Alford Road, Dunsfold, Godalming, Surrey 01483 200 567 Fax 200738

B, M, T, E, U

Dingocroft High Street, Downley, High Wycombe, Bucks, HP13 5XJ (01494) 448367 Fax 459964

M, T Limited Range

WW Spares Bicester, England 01865 351684 Mob: 07974 691822

B, T, M, E, 2nd

Trim

Exmoor Trim Purley Ford, Luxborough, Watchet, Somerset, TA23 0SA

01984-641400 Fax 641374

Seats, and all types of trim.

Exhausts Rimmer Bros Ltd Sleaford Road, Bracebridge Heath, Lincoln, LN4 2NA

01522 568000 Rimmer Bros Ltd Stainless steel exhausts

Fasteners, L R Fasteners 32 Laburnum Park, Bradshaw, Bolton, BL2 3BU 01204 302589

(Fax 417219) All nuts, bolts, seals rivets, brake and steering parts, etc.

Frank Mell 10 Rowan Mount, Wheatley Hills, Doncaster, South Yorks. DN2 5PJ

0130-2367349 Nuts and Bolts

Body Panels Keith Wadsworth 1 Steele Lane, Barkisland, Halifax, West Yorks, 01422 822200

(Fax same) Wings, doors (incl. Skins), tailgates,

Chassis

J.E. Marsland Ltd

Salt Pie Works, Whitehough, Chinley. SK23 6BX 01663 750484

Chassis for 86,88, and 107 S/W

Land Rover Series One Club

Land Rover Series One Club Shop See Legend 80 inch, 107 and 109 Pick up

Engine Components

Cox and Turner Engineering

32, Camel Green, Fordingbridge, Hants, P6 3AT 01425 652627 (Fax same)

Engine components and machining

Petrol Tanks Bob Jones 354A Bath Road, Worcester WR5 3EZ 01905 352163


Hardened Valves Land Rover Series One Club

Club Shop See Legend

Bulkheads Outriggers & Rear Cross members

Carl and Dale Radford Fraserburgh, Scotland

01346 531062 Mob: 07974 486021

80, 86, 88, 107, 109 in

Wiring Looms

Auto Sparks 80-88 Derby Road,Sandiacre, Nottingham, NG10 5HU 0115-949-7211 Fax 1955

All Looms

Vehicle Wiring Products 9 Buxton Court, Manners Ind Est, Ilkeston, Derbyshire DE7 8EF

0115 930 5454 Fax: 944 0101

Connectors, cables, etc

Electrics Holden Vintage and Classic Linton Trading Estate, Bromyard, Herefordshire, HR7

4QT (01885)488000 Fax 488889

All Lucas electrical parts.

Stokenham Spares UK, Telephone only or http://www.stokenhamspares.co.uk/

44 (0)1933 405566 All Lucas electrical parts

Heater Clayton Heaters Fletchworth Gate, Burnsal Road, Coventry, CV5 6SP 02476 691916 Heater Number Plates Original Number Plates Manor Road, Lower Moor, Pershore, Worcestershire,

WR10 2NZ (01386)860095 Period Number

Plates Tippers Vintage Plates 20 Benfleet Road, Benfleet, Essex, SS7 1QL 01702 553225

Fax 553385 Period number plates

Staff Dovey Red Dragon Restorations Gwardolau House Cwmdaudowr Rhayder, Powis, LD6 5HA

(O1597) 810058 Staff Dovey

Steering Boxes Steering Services 101 Hamilton Road, South Wimbledon, London, SW19

1JG 0181-5409756 80,86,88 etc

GRILLES (80in full) Bob Jones 354A Bath Road, Worcester WR5 3EZ 01905 352163 Grilles/some

capstan winch parts STEERING WHEELS Wheelrights/LV & C Spares The Warehouse, Baxtergate, off Lord Street, Morecambe

Lancashire LA4 5HX Fax:

01524 423453 Fax: 831953

Steering wheel repairs and centre Horn Dip switch

CARBURETTOR Greenways Engineering Harvester Yard, Ditchet, Somerset BA4 6QZ

01749 860267 Fax: 860042

Carburettor Exchange 28F High Street, Leighton Buzzard, Bedfordshire LU7 7EA

01525 371369 Fax: Same

Distributor H & H Ignition Solutions Unit H, The Wallows, Fens Pool Avenue, Brierley Hill,

West Midlands DY5 1QA 01384 281500 Fax Same

Rebuild of all Distributors

all you need to know about series one spares … knowledge.pdf · list of suppliers . 3 copyright p...

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