allison service tip #1099c - rvmobilelube.com extended 3000 and 4000 product families transmissions...

14
1099C Page 1 of 14 SUBJECT: Transmission Fluid/Filter Change Recommendations EQUIPMENT AFFECTED: AT 500 Series, MT 600 Series, HT 700 Series 1000 and 2000 Product Families Transmissions 3000 and 4000 Product Families Transmissions E v 40/50 Drive™ Introduction: Optimum performance and reliability of heavy-duty automatic transmissions can be noticeably influenced by the type of fluid used and the frequency with which that fluid is changed. Allison Transmission and General Motors have designed extensive programs including specifications and tests to verify the quality of fluids and consequently have specific fluid and filter change recommendations. Due to field studies, changes in emission requirements, vehicle design, and operating environments, Allison Transmission has realigned recommended fluid and filter change intervals. Heavy-duty Automatic Transmission change intervals have been revised to more closely match todayʼs operating environments. Allison Transmission began final testing with TranSynd™ TES 295 approved fluid on the following dates: March 2002—3000 and 4000 Product Families transmissions, AT, MT, and HT transmissions March 2003—1000 and 2000 Product Families transmissions October 2003—E v 40/50 Customers may continue to choose from a wide variety of approved DEXRON®-III/VI or Allison qualified C4 fluids. Customers may elect to use TranSynd™ or TES 295 equivalent and extend drain intervals. Equivalent TranSynd™ fluid must meet or exceed TES 295 requirements. Effective with the release of this SIL, the following schedules list current fluid and filter change recommendations based upon vocation. Local conditions, severity of operation or duty cycle may require more or less frequent fluid change intervals that differ from the published recommended fluid change intervals of Allison Transmission. Allison Transmission rec- ommends that customers use fluid analysis as the primary method for determining fluid change intervals. In the absence of a fluid analysis program the fluid change intervals listed in the charts to follow should be used. For information concerning Vocational Models not listed in this publication, please call the Allison Technical Assistance Center at 1-800-252-5283. Filters must be changed at or before recommended intervals. Refer to Allison publication number GN2055EN, “Techniciansʼ Guide to Automatic Transmission Fluid”, SIL 13-TR-90, Rev E, and SIL 17-TR-96, Rev A for additional information on oil analysis and general knowledge about engine oils and transmission fluids. Transmissions Not OEM Factory Filled with TranSynd™: New vehicles delivered from the OEM with a mixture of TranSynd™ and non-TranSynd™ fluid must follow fluid/filter change recommendations for Non-TranSynd™/Non-TES 295/Mixture outlined in flow charts. If the customer fills the transmission with TranSynd™ or TES 295 equivalent, the change recommendations of Non-TranSynd™/Non-TES 295/ Mixture must be followed. Upon the next oil change, if the customer reinstalls TranSynd™ or TES 295 equivalent, the fluid/filter change recommendations outlined in 100 percent TES 295 approved fluids must be followed. Allison Transmission General Motors Corporation Indianapolis, IN 46206-0894 JLH / SL4136EN Copyright 2005 General Motors Corporation. All Rights Reserved

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Page 1: Allison Service Tip #1099C - rvmobilelube.com Extended 3000 and 4000 Product Families transmissions TranSyndª fluid and filter ... 4700 EVS 4800 EVS 3000 MH 4000 MH. 1099C Page 4

1099CPage 1 of 14

SUBJECT: Transmission Fluid/Filter Change Recommendations

EQUIPMENT AFFECTED: AT 500 Series, MT 600 Series, HT 700 Series 1000 and 2000 Product Families Transmissions3000 and 4000 Product Families TransmissionsEv 40/50 Drive™

Introduction:Optimum performance and reliability of heavy-duty automatic transmissions can be noticeably influenced by the type of fluid used and the frequency with which that fluid is changed. Allison Transmission and General Motors have designed extensive programs including specifications and tests to verify the quality of fluids and consequently have specific fluid and filter change recommendations. Due to field studies, changes in emission requirements, vehicle design, and operating environments, Allison Transmission has realigned recommended fluid and filter change intervals. Heavy-duty Automatic Transmission change intervals have been revised to more closely match todayʼs operating environments. Allison Transmission began final testing with TranSynd™ TES 295 approved fluid on the following dates:• March 2002—3000 and 4000 Product Families transmissions, AT, MT, and HT transmissions• March 2003—1000 and 2000 Product Families transmissions• October 2003—Ev 40/50

Customers may continue to choose from a wide variety of approved DEXRON®-III/VI or Allison qualified C4 fluids. Customers may elect to use TranSynd™ or TES 295 equivalent and extend drain intervals. Equivalent TranSynd™ fluid must meet or exceed TES 295 requirements. Effective with the release of this SIL, the following schedules list current fluid and filter change recommendations based upon vocation.Local conditions, severity of operation or duty cycle may require more or less frequent fluid change intervals that differ from the published recommended fluid change intervals of Allison Transmission. Allison Transmission rec-ommends that customers use fluid analysis as the primary method for determining fluid change intervals. In the absence of a fluid analysis program the fluid change intervals listed in the charts to follow should be used.For information concerning Vocational Models not listed in this publication, please call the Allison Technical Assistance Center at 1-800-252-5283.Filters must be changed at or before recommended intervals. Refer to Allison publication number GN2055EN, “Techniciansʼ Guide to Automatic Transmission Fluid”, SIL 13-TR-90, Rev E, and SIL 17-TR-96, Rev A for additional information on oil analysis and general knowledge about engine oils and transmission fluids.

Transmissions Not OEM Factory Filled with TranSynd™:

New vehicles delivered from the OEM with a mixture of TranSynd™ and non-TranSynd™ fluid must follow fluid/filter change recommendations for Non-TranSynd™/Non-TES 295/Mixture outlined in flow charts. If the customer fills the transmission with TranSynd™ or TES 295 equivalent, the change recommendations of Non-TranSynd™/Non-TES 295/Mixture must be followed. Upon the next oil change, if the customer reinstalls TranSynd™ or TES 295 equivalent, the fluid/filter change recommendations outlined in 100 percent TES 295 approved fluids must be followed.

Allison Transmission General Motors CorporationIndianapolis, IN 46206-0894

JLH / SL4136ENCopyright 2005 General Motors Corporation. All Rights Reserved

Page 2: Allison Service Tip #1099C - rvmobilelube.com Extended 3000 and 4000 Product Families transmissions TranSyndª fluid and filter ... 4700 EVS 4800 EVS 3000 MH 4000 MH. 1099C Page 4

1099CPage 2 of 14

Availability:

TranSynd™ fluid is available from the Allison Distributor/Dealer network. TranSynd™ fluid is available in:

1. 1 Gallon Containers (6 per case)2. 5 Gallon Pail3. 55 Gallon Drum4. 275 Gallon Tote5. Bulk

NOTE: For quantities other than listed, contact your local Allison or Castrol Dealer or Distributor.

Fluid Exchange:

Fluid exchanging machines are not recommended or recognized due to variation and inconsistencies that may not guaran-tee removal of 100 percent of the used fluid.

3000 and 4000 Product Families Transmissions Initial Filter Change Kit:

Allison Transmission requires the following initial filter change intervals: An initial change main filter kit has been released for 3000/4000 Product Families transmissions. Initial main filter kit (2 inch kit P/N 29540495 or 4 inch kit P/N 29540496) contains

only one

Gold series filter and all necessary seals and gaskets to perform the first 5000 mile/8000 km/200 hour main filter change.

Fluid Loss With Filter Change Only:

When performing initial main filter change or changing main and lube filters at recommended intervals, approximate fluid loss for each filter as follows:

1000 and 2000 Product Families Transmissions

Control Main Filter = 1 pint (0.47 liters)

3000 and 4000 Product Families Transmissions

Main Filter = 2 quarts (1.9 liters)Lube Filter = 8 quarts (7.6 liters)

E

v

40/50

Control Main Filter = 1 quart (0.94 liters)Lube Filter = 3 quarts (2.84 liters)

Gold Series Filters:

Allison 3000 and 4000 Product Families transmissions Gold series filters were released into production beginningJanuary 1, 2002. 3000 and 4000 Product Families transmissions Gold series filters allow increased fluid and filter change intervals when used with TranSynd™ fluid or TES 295 equivalent. 3000 and 4000 Product Families transmissions Gold series filters can be identified by P/N 29538231 or 29538232 stamped into the filter end cap. Previous Allison 3000/4000 Product Families transmissions filters can be identified by P/N 29501202 or 29509723 stamped into the filter end cap.

Former Filter Kit

Current Gold Series Filter Kit

2 inch Filter Kit P/N 29526899 2 inch Filter Kit P/N 295404934 inch Filter Kit P/N 29526898 4 inch Filter Kit P/N 29540494

NOTE: Extended 3000 and 4000 Product Families transmissions TranSyndª fluid and filter change intervals are only allowed with Allison Gold series filters. Filters must be changed at or before recommended intervals.

Initial Transmission Filter Change Schedule (Production/ReTran®)

1000 and 2000 Product Families Spin-On Control Main Filter 5000 miles (8000 km)/200 hours3000 and 4000 Product Families Transmissions—Main Filter 5000 miles (8000 km)/200 hoursE

v

40/50 Spin-On Control Main Filter 5000 miles (8000 km)/200 hoursAT Auxiliary Filter 5000 miles (8000 km)/200 hoursMT Auxiliary Filter 5000 miles (8000 km)/200 hoursHT Main External Filter 5000 miles (8000 km)/200 hours

Page 3: Allison Service Tip #1099C - rvmobilelube.com Extended 3000 and 4000 Product Families transmissions TranSyndª fluid and filter ... 4700 EVS 4800 EVS 3000 MH 4000 MH. 1099C Page 4

1099CPage 3 of 14

3000 and 4000 Product Families Transmissions

1000 and 2000 Product Families Transmissions

When referring to the oil change interval charts found on the following pages, all references to 1000and 2000 Product Families transmissions will include the following model transmissions.

Non-vocational models include the:

1000, 2000, and 2400 Series TransmissionsVocational Models Include:

When referring to the oil change interval charts found on the following pages, all references to 3000and 4000 Product Families transmissions will include the following model transmissions.

Non-vocational models include the:

MD 3000, B 300, B 400, T 200, T 300, HD 4000, B 500, T 400, T 500 Series TransmissionsVocational Models Include:

1000 HS2100 HS2200 HS2300 HS2500 HS

1000 RDS2100 RDS2200 RDS2300 RDS2500 RDS

1000 PTS2100 PTS2200 PTS2500 PTS

B 210B 220

1000 EVS2100 EVS2200 EVS2500 EVS

1000 MH2100 MH2200 MH2500 MH

3000 HS4000 HS4500 HS

3000 RDS3500 RDS4000 RDS4500 RDS4700 RDS

3000 PTS B 300B 400B 500

3000 EVS3500 EVS4000 EVS4500 EVS4700 EVS4800 EVS

3000 MH4000 MH

Page 4: Allison Service Tip #1099C - rvmobilelube.com Extended 3000 and 4000 Product Families transmissions TranSyndª fluid and filter ... 4700 EVS 4800 EVS 3000 MH 4000 MH. 1099C Page 4

1099C

Page 4 of 14

1000, 2000, 3000, 4000 Product Families Hours vs Miles Chart

The following charts list the equivalent mileage based on the Allison recommended 2000 or 3000 hour fluid/filter change intervals for TES 295 approved fluids. Vocations or vehicles that operate with a high density shift cycle typically reach the 2000/3000 hour change limit

before

the recommended mileage limit.

An example could be a transit bus equipped with a B 500R that operates an average of 7 mph (11 km/h). Recommended fluid/filter change interval for a B 500R equipped with 2 inch control module in a transit vocation using a TES 295 fluid is 50,000 miles/80 000 km/2000 hours or 24 months whichever occurs first. Using Table 1, a vehicle operating at 7 mph, (11 km/h) will travel approximately 14,000 miles (22 600 km) in 2000 hours. If an odometer is used to determine when to change the transmission fluid and filters, this specific vehicle would change the fluid and filters every 14,000 miles (22 600 km).

Estimating average mph can be approximated by dividing total distance traveled in a typical day by the hours elapsed during that total distance. An example would be a vehicle that operates on average 96 miles (155 km) a day over an 8 hour period would average 12 mph (19 km/h).

Table 1.

2000 Hour Based Maintenance 3000 Hour Based Maintenance

km/h

Average

km Equivalent

MPH

Average

Miles Equivalent

km/h

Average

km Equivalent

MPH

Average

Miles Equivalent

5 10000 3 6000 5 15000 3 9000

6 12000 4 8000 6 18000 4 12000

8 16000 5 10000 8 24000 5 15000

10 20000 6 12000 10 30000 6 18000

11 22000 7 14000 11 33000 7 21000

13 26000 8 16000 13 39000 8 24000

14 28000 9 18000 14 42000 9 27000

16 32000 10 20000 16 48000 10 30000

18 36000 11 22000 18 54000 11 33000

19 38000 12 24000 19 57000 12 36000

21 42000 13 26000 21 63000 13 39000

23 46000 14 28000 23 69000 14 42000

24 48000 15 30000 24 72000 15 45000

26 52000 16 32000 26 78000 16 48000

27 54000 17 34000 27 81000 17 51000

29 58000 18 36000 29 87000 18 54000

31 62000 19 38000 31 93000 19 57000

32 64000 20 40000 32 96000 20 60000

34 68000 21 42000 34 102000 21 63000

35 70000 22 44000 35 105000 22 66000

37 74000 23 46000 37 111000 23 69000

39 78000 24 48000 39 117000 24 72000

40 80000 25 50000 40 120000 25 75000

Page 5: Allison Service Tip #1099C - rvmobilelube.com Extended 3000 and 4000 Product Families transmissions TranSyndª fluid and filter ... 4700 EVS 4800 EVS 3000 MH 4000 MH. 1099C Page 4

1099CPage 5 of 14

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Page 6: Allison Service Tip #1099C - rvmobilelube.com Extended 3000 and 4000 Product Families transmissions TranSyndª fluid and filter ... 4700 EVS 4800 EVS 3000 MH 4000 MH. 1099C Page 4

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sh

ou

ld b

e u

sed

.

*

Le

ss t

ha

n 1

00

pe

rce

nt

con

cen

tra

tion

of

Tra

nS

ynd

™ o

r T

ES

29

5 a

pp

rove

d f

luid

, is

co

nsi

de

red

a m

ixtu

re a

nd

sh

ou

ld u

tiliz

e n

on

TE

S 2

95

ch

an

ge

inte

rva

ls.

**

G

en

era

l Vo

catio

n:

Inte

rcity

Co

ach

with

du

ty c

ycle

less

th

an

or

eq

ua

l to

on

e (

1)

sto

p p

er

mile

an

d a

ll o

the

r vo

catio

ns

no

t lis

ted

in s

eve

re v

oca

tion

.

***

S

eve

re V

oca

tion

: A

ll R

eta

rde

rs,

On

/Off

Hig

hw

ay,

Re

fuse

, T

ran

sit,

an

d I

nte

rcity

Co

ach

with

du

ty c

ycle

gre

ate

r th

an

on

e (

1)

sto

p p

er

mile

.

††

F

luid

fill

ca

pa

city

is d

ep

en

de

nt

on

ve

hic

le c

on

figu

ratio

n.

Fin

al f

luid

ca

pa

city

mu

st b

e d

ete

rmin

ed

by

dip

stic

k le

vel (

see

Me

cha

nic

ʼs T

ips

MT

30

04

EN

S

ect

ion

1 o

r yo

ur

Op

era

torʼs

Ma

nu

al u

nd

er

“Ca

re a

nd

Ma

inte

na

nce

”).

Filt

er a

nd

Gas

ket

Kit

sIn

itia

l 500

0 m

ile (

8000

km

)G

old

Ser

ies

Kit

2 in

ch k

it P

/N 2

95

40

49

54

inch

kit

P/N

29

54

04

96

Go

ld S

erie

s F

ilter

Kit

2 in

ch F

ilte

r K

it P

/N 2

95

40

49

34

inch

Filt

er

Kit

P/N

29

54

04

94

Tra

nsm

issi

ons

Flu

id L

oss

—F

ilter

Change O

nly

:M

ain

Filt

er

= 2

quart

s (1

.9 li

ters

)L

ub

e F

ilte

r =

8 q

uart

s (7

.6 li

ters

)

Initi

al F

ill††

†R

efil

l†††

Model

Sum

p

Lite

rs

Quart

s Lite

rs

Quart

s3

00

0

4 in

ch

27

2

9

18

1

93

00

0

2 in

ch

25

2

6

16

1

7

40

00

4

inch

++

45

48

37

39

40

00

2

inch

++

38

4

0

30

3

1

++

A

dd 2

.8 L

iters

(3 Q

uart

s) for

Tra

nsm

issi

ons

with

PT

O

3000

an

d 4

000

Cap

acit

ies†

† (A

pp

roxi

ma

te)

Initi

al 5

00

0 m

iles

(80

00

km

)/2

00

ho

urs

†††

Ap

pro

xim

ate

qu

an

titie

s, d

o n

ot

incl

ud

e e

xte

rna

l lin

es

an

d c

oole

r hose

.

Ad

dit

ion

al F

ill f

or

Alli

son

Co

ole

rs/A

ccu

mu

lato

rs

Mo

de

l C

oo

ler

Typ

e

Lite

rs

Qu

art

s 3

00

0/4

00

0

No

n-R

eta

rde

r D

irect

Mo

un

t 1

.0

1.1

30

00

/40

00

R

em

ote

/Re

tard

er/

Su

mp

2

.5

2.6

3000

Reta

rder

Acc

um

ula

tor

1.2

1.3

4000

Dire

ct M

ount/ R

eta

rder

2.1

2.2

4000

Reta

rder

Acc

um

ula

tor

0.6

0.6

1099CPage 6 of 14

Page 7: Allison Service Tip #1099C - rvmobilelube.com Extended 3000 and 4000 Product Families transmissions TranSyndª fluid and filter ... 4700 EVS 4800 EVS 3000 MH 4000 MH. 1099C Page 4

1099CPage 7 of 14

3000/4000 Product Families Filter Location

Figure 1.

DRAINPLUG

NOTE: Main and Lube Filter designations cast into bottom of Control Module

MAIN

LUBE

V07268.00.01

DRAINPLUG

MAIN

LUBE

6

4000 PRODUCT FAMILY 3000 PRODUCT FAMILY

5

4

21

3

MAINLUBE

REFERENCED*DIMENSION* 4 inch Control Module Measures 3.5 inch approximately

2 inch Control Module Measures 1.75 inch approximately

VL07148.00.01

Page 8: Allison Service Tip #1099C - rvmobilelube.com Extended 3000 and 4000 Product Families transmissions TranSyndª fluid and filter ... 4700 EVS 4800 EVS 3000 MH 4000 MH. 1099C Page 4

Lu

be

50,0

00 M

iles

(80

000

km)

24 M

onth

s

100

,000

Mile

s(1

60 0

00 k

m)

48 M

onth

s50

,000

Mile

s(8

0 00

0 km

)24

Mon

ths

100

Per

cen

t C

on

cen

trat

ion

Tra

nS

ynd

™/T

ES

295

Ap

pro

ved

Flu

ids

Ev

40/5

0

Ove

rhau

l

Su

mp

/Inte

rnal

Rec

omm

ende

d F

luid

and

Filt

er C

hang

e In

terv

als

NO

TE

S:

• C

han

ge

flu

id/f

ilter

s at

or

bef

ore

rec

om

men

ded

mile

age

or

mo

nth

s h

ave

elap

sed

, wh

ich

ever

occ

urs

fir

st.

• L

oca

l co

nd

itio

ns,

sev

erit

y o

f o

per

atio

n o

r d

uty

cyc

le m

ay r

equ

ire

mo

re o

r le

ss f

req

uen

t fl

uid

ch

ang

e in

terv

als

that

dif

fer

fro

m t

he

pu

blis

hed

rec

om

men

ded

flu

id c

han

ge

inte

rval

s o

f A

lliso

n T

ran

smis

sio

n.

Alli

son

Tra

nsm

issi

on

rec

om

men

ds

that

cu

sto

mer

s u

se f

luid

an

alys

is a

s th

e p

rim

ary

met

ho

d f

or

det

erm

in-

ing

flu

id c

han

ge

inte

rval

s. In

the

abse

nce

of a

flu

id a

nal

ysis

pro

gra

m th

e fl

uid

ch

ang

e in

terv

als

liste

d in

the

char

ts a

bo

ve s

ho

uld

be

use

d.

• T

he fo

llow

ing

reco

mm

enda

tions

are

bas

ed u

pon

the

tran

smis

sion

con

tain

ing

100

perc

ent o

f Tra

nSyn

d™ fl

uid.

• E

v 40/

50 L

ube

Filt

er c

hang

e in

terv

als

are

only

val

id w

ith th

e us

e of

Alli

son

Tra

nsm

issi

on G

old

Ser

ies

Filt

ers

• F

luid

Exc

han

ge:

Flu

id e

xcha

ngin

g m

achi

nes

are

not r

ecom

men

ded

or r

ecog

nize

d du

e to

var

iatio

n an

d in

cons

is-

tenc

ies

that

may

not

gua

rant

ee r

emov

al o

f 100

per

cent

of t

he u

sed

fluid

.

Flu

idF

ilter

Co

ntr

ol M

ain

Tra

nsm

issi

ons

Flu

id L

oss—

Filt

er C

hang

e O

nly:

Con

trol

Mai

n F

ilter

=

1 q

uart

(0.

94 li

ters

)Lu

be F

ilter

=

3 q

uart

s (2

.84

liter

s

Mod

el

Lite

rs

Qua

rts

Ev 4

0/50

15

.1

16

††

Flu

id fi

ll ca

paci

ty is

dep

ende

nt o

n ve

hicl

e co

nfig

urat

ion.

†††

F

luid

cap

acity

will

var

y ba

sed

on lo

catio

n of

DP

IM a

nd th

e si

ze o

f the

oi

l-to-

air

heat

exc

hang

er.

Ref

ill††

Filt

er a

nd

Gas

ket

Kit

s

Lube

Filt

er a

nd G

aske

t Kit

P/N

295

4150

8C

ontr

ol M

ain

Filt

er

P/N

295

3957

9

Initi

al 5

000

mile

s (8

000

km)/

200

hour

s

See

Fig

ure

2 fo

r dr

ain

plug

and

filte

r lo

catio

ns

Cap

acit

ies†† (

App

roxi

mat

e)

1099CPage 8 of 14

Page 9: Allison Service Tip #1099C - rvmobilelube.com Extended 3000 and 4000 Product Families transmissions TranSyndª fluid and filter ... 4700 EVS 4800 EVS 3000 MH 4000 MH. 1099C Page 4

1099CPage 9 of 14

E

v

40/50 System Filter Location

Figure 2.

V08850.00.00

FRONT

DRAIN PLUG AND FILTER LOCATIONS ONEV 40/50

REAR VIEW BOTTOM VIEW

DRAIN PLUG0.750-16 UNF-2A (INCH SERIES)

TORQUE TO 25–32 N·m (18–24 lb ft)

OIL FILTER COVERRETAINED WITH 4 BOLTS

M8 x 1.25 x 70 LONGTORQUE TO 24–29 N·m (18–21 lb ft)

CONTROL MAIN FILTERClean mating surface,apply film of oil to gasket, tighten one turn after gasket contacts base.

Page 10: Allison Service Tip #1099C - rvmobilelube.com Extended 3000 and 4000 Product Families transmissions TranSyndª fluid and filter ... 4700 EVS 4800 EVS 3000 MH 4000 MH. 1099C Page 4

Gen

eral

**100,0

00 M

iles

(160 0

00 k

m)

4000 H

ours

48 M

onth

s

Sev

ere*

**50,0

00 M

iles

(80 0

00 k

m)

2000 H

ours

24 M

onth

s

Gen

eral

**†

50,0

00 M

iles

(80 0

00 k

m)

2000 H

ours

24 M

onth

s

Sev

ere*

**†

25,0

00 M

iles

(40 0

00 k

m)

1000 H

ours

12 M

onth

s

Inte

rnal

Lu

be/

Au

xilia

ry

Gen

eral

**25,0

00 M

iles

(40 0

00 k

m)

1000 H

ours

12 M

onth

s

Sev

ere*

**12,0

00 M

iles

(20 000 k

m)

500 H

ours

6 M

onth

s

Gen

eral

**†

25,0

00 M

iles

(40 0

00 k

m)

10

00

Ho

urs

12 M

onth

s

Sev

ere*

**†

12,0

00 M

iles

(20 000 k

m)

50

0 H

ou

rs6 M

onth

s

Inte

rnal

Lu

be/

Au

xilia

ry

Gen

eral

**25,0

00 M

iles

(40 0

00 k

m)

1000 H

ours

12 M

onth

s

Sev

ere*

**12,0

00 M

iles

(20 0

00 k

m)

50

0 H

ou

rs6 M

onth

s

No

n-T

ran

Syn

d™

/ No

n-T

ES

295

/Mix

ture

*10

0 P

erce

nt

Co

nce

ntr

atio

n T

ran

Syn

d™

/TE

S 2

95 A

pp

rove

d F

luid

s

Gen

eral

**100,0

00 M

iles

(160 0

00 k

m)

4000 H

ours

48 M

onth

s

Sev

ere*

**50,0

00 M

iles

(80 0

00 k

m)

2000 H

ours

24 M

onth

s

100

Per

cen

t C

on

cen

trat

ion

Tra

nS

ynd

™/T

ES

295

Ap

pro

ved

Flu

ids

AT

Ser

ies

Tra

nsm

issi

on

s

Flu

id

Filt

er

Reco

mm

ended F

luid

and F

ilter

Change Inte

rvals

NO

TE

: C

han

ge

flu

id/f

ilter

s at

or

bef

ore

rec

om

men

ded

mile

age,

mo

nth

s, o

r h

ou

rs h

ave

elap

sed

, wh

ich

ever

occ

urs

fir

st.

NO

TE

: L

oca

l co

nd

itio

ns,

sev

erit

y o

f o

per

atio

n o

r d

uty

cyc

le m

ay r

equ

ire

mo

re o

r le

ss f

req

uen

t fl

uid

ch

ang

e in

terv

als

that

d

iffe

r fr

om

the

pu

blis

hed

rec

om

men

ded

flu

id c

han

ge

inte

rval

s o

f Alli

son

Tra

nsm

issi

on

. Alli

son

Tra

nsm

issi

on

rec

om

men

ds

that

cu

sto

mer

s u

se f

luid

an

alys

is a

s th

e p

rim

ary

met

ho

d f

or

det

erm

inin

g f

luid

ch

ang

e in

terv

als.

In

th

e ab

sen

ce o

f a

flu

id

anal

ysis

pro

gra

m t

he

flu

id c

han

ge

inte

rval

s lis

ted

in t

he

char

ts a

bo

ve s

ho

uld

be

use

d.

*

An

yth

ing

oth

er

tha

n 1

00

pe

rce

nt c

on

cen

tra

tion

of T

ran

Syn

d™

or

TE

S 2

95

ap

pro

ved

flu

id, i

s co

nsi

de

red

a m

ixtu

re a

nd

sh

ou

ld u

tiliz

e

no

n-T

ES

29

5 c

ha

ng

e in

terv

als

.

**

G

enera

l Voca

tion: le

ss than o

ne s

top p

er

mile

.

***

S

eve

re V

oca

tion: m

ore

than o

ne s

top p

er

mile

.

When a

n A

lliso

n r

eco

mm

ended h

igh-e

ffic

iency

filte

r is

use

d, t

he c

hange in

terv

al i

s not u

ntil

the C

hange F

ilter

light i

ndic

ate

s th

e fi

lter

is c

onta

min

ate

d o

r until

it h

as

been in

use

for

3 y

ears

, w

hic

h e

ver

occ

urs

firs

t. N

o m

ileage r

est

rictio

ns

apply

. H

igh e

ffic

iency

filt

ers

are

only

appro

ved f

or

use

with

AT

/MT

/HT

Serie

s. †

† F

luid

fill

capaci

ty is

dependent

on v

ehic

le c

onfig

ura

tion.

Fin

al f

luid

capaci

ty m

ust

be d

ete

rmin

ed b

y dip

stic

k le

vel (

see M

ech

an

icʼs

T

ips

MT

1321E

N S

ect

ion 1

or

your

Opera

torʼ

s M

anual u

nd

er

“Care

and M

ain

tenance

”).

††† A

pp

roxi

ma

te q

ua

ntit

ies,

do

no

t in

clu

de

ext

ern

al l

ine

s a

nd

co

ole

r h

ose

.

No

n-T

ran

Syn

d™

/ No

n-T

ES

295

/Mix

ture

*

Initi

al F

ill††

Pa

n D

ep

thQ

ua

rts

Lite

rs

Oil

Filt

er

an

d G

ask

et

Kit

– 3

.8 in

. P

an

2

95

40

97

6 –

5.3

in. P

an 2

9538489

Se

e S

IL 0

9-T

R-0

1 f

or

ad

diti

on

al i

nfo

rma

tion

.

Filt

er a

nd

Gas

ket

Kit

s

3.8

inch

(9

7 m

m)

oil

pa

n

9

8.5

5.3

inch

(1

35

mm

) o

il p

an

1

6

15

Initi

al 5

000 m

iles

(8000 k

m)/

200 h

ours

Initi

al 5

000 m

iles

(8000 k

m)/

200 h

ours

Cap

acit

ies†† (

Ap

pro

xim

ate

)

1099CPage 10 of 14

Page 11: Allison Service Tip #1099C - rvmobilelube.com Extended 3000 and 4000 Product Families transmissions TranSyndª fluid and filter ... 4700 EVS 4800 EVS 3000 MH 4000 MH. 1099C Page 4

Gen

eral

**O

verh

aul

Sev

ere*

**O

verh

aul

Gen

eral

**†

50,0

00 M

iles

(80

000

km)

2000

Hou

rs24

Mon

ths

Sev

ere*

**†

25,0

00 M

iles

(40

000

km)

1000

Hou

rs12

Mon

ths

Inte

rnal

Lu

be/

Au

xilia

ry

Gen

eral

**O

verh

aul

Sev

ere*

**O

verh

aul

Gen

eral

**†

25,0

00 M

iles

(40

000

km)

1000

Hou

rs 1

2 M

onth

s

Sev

ere*

**†

12,0

00 M

iles

(20

000

km)

500

Hou

rs6

Mon

ths

Inte

rnal

Lu

be/

Au

xilia

ry

Gen

eral

**10

0,00

0 M

iles

(160

000

km

)40

00 H

ours

48 M

onth

s

Sev

ere*

**50

,000

Mile

s(8

0 00

0 km

)20

00 H

ours

24 M

onth

s

Gen

eral

**25

,000

Mile

s(4

0 00

0 km

)10

00 H

ours

12 M

onth

s

Sev

ere*

**12

,000

Mile

s(2

0 00

0 km

)50

0 H

ours

6 M

onth

s

No

n-T

ran

Syn

d™

/ No

n-T

ES

295

/Mix

ture

*

MT

Ser

ies

Tra

nsm

issi

on

s

Flu

id

Filt

er

Rec

omm

ende

d F

luid

and

Filt

er C

hang

e In

terv

als

NO

TE

: C

han

ge

flu

id/f

ilter

s at

or

bef

ore

rec

om

men

ded

mile

age,

mo

nth

s, o

r h

ou

rs h

ave

elap

sed

, wh

ich

ever

occ

urs

fir

st.

NO

TE

: L

oca

l co

nd

itio

ns,

sev

erit

y o

f o

per

atio

n o

r d

uty

cyc

le m

ay r

equ

ire

mo

re o

r le

ss f

req

uen

t fl

uid

ch

ang

e in

terv

als

that

d

iffe

r fr

om

the

pu

blis

hed

rec

om

men

ded

flu

id c

han

ge

inte

rval

s o

f Alli

son

Tra

nsm

issi

on

. Alli

son

Tra

nsm

issi

on

rec

om

men

ds

that

cu

sto

mer

s u

se f

luid

an

alys

is a

s th

e p

rim

ary

met

ho

d f

or

det

erm

inin

g f

luid

ch

ang

e in

terv

als.

In

th

e ab

sen

ce o

f a

flu

id

anal

ysis

pro

gra

m t

he

flu

id c

han

ge

inte

rval

s lis

ted

in t

he

char

ts a

bo

ve s

ho

uld

be

use

d.

*

Any

thin

g ot

her

than

100

per

cent

con

cent

ratio

n of

Tra

nSyn

d™ o

r T

ES

295

app

rove

d flu

id,

is c

onsi

dere

d a

mix

ture

and

sho

uld

utili

ze

non-

TE

S 2

95 c

hang

e in

terv

als.

**

G

ener

al V

ocat

ion:

less

than

one

sto

p pe

r m

ile.

***

S

ever

e V

ocat

ion:

mor

e th

an o

ne s

top

per

mile

.

Whe

n an

Alli

son

reco

mm

ende

d hi

gh-e

ffici

ency

filte

r is

use

d, th

e ch

ange

inte

rval

is n

ot u

ntil

the

Cha

nge

Filt

er li

ght i

ndic

ates

the

filte

r is

con

tam

inat

ed o

r un

til it

has

bee

n in

use

for

3 y

ears

, w

hich

eve

r oc

curs

firs

t. N

o m

ileag

e re

stric

tions

app

ly.

Hig

h ef

ficie

ncy

filte

rs

are

only

app

rove

d fo

r us

e w

ith A

T/M

T/H

T S

erie

s. †

† F

luid

fill

cap

acity

is d

epen

dent

on

vehi

cle

conf

igur

atio

n. F

inal

flu

id c

apac

ity m

ust

be d

eter

min

ed b

y di

pstic

k le

vel (

see

Mec

hani

cʼs

Tip

s M

T13

57E

N S

ectio

n 1

or y

our

Ope

rato

rʼs

Man

ual u

nder

“C

are

and

Mai

nten

ance

”).

†††

App

roxi

mat

e qu

antit

ies,

do

not i

nclu

de

ext

erna

l lin

es a

nd c

oole

r ho

se.

Initi

al F

ill††

Pan

Dep

thQ

uart

sLi

ters

Oil

Filt

er a

nd G

aske

t Kit

2953

8489

See

SIL

04-

TR

-01

for

addi

tiona

l inf

orm

atio

n.

Filt

er a

nd

Gas

ket

Kit

s

4.3

inch

(11

0 m

m)

oil p

an

12

11

5.1

inch

(13

0 m

m)

oil p

an

15

14

No

n-T

ran

Syn

d™

/ No

n-T

ES

295

/Mix

ture

*

Initi

al 5

000

mile

s (8

000

km)/

200

hour

sIn

itial

500

0 m

iles

(800

0 km

)/20

0 ho

urs

100

Per

cen

t C

on

cen

trat

ion

Tra

nS

ynd

™/T

ES

295

Ap

pro

ved

Flu

ids

100

Per

cen

t C

on

cen

trat

ion

Tra

nS

ynd

™/T

ES

295

Ap

pro

ved

Flu

ids

Cap

acit

ies†† (

App

roxi

mat

e)

1099CPage 11 of 14

Page 12: Allison Service Tip #1099C - rvmobilelube.com Extended 3000 and 4000 Product Families transmissions TranSyndª fluid and filter ... 4700 EVS 4800 EVS 3000 MH 4000 MH. 1099C Page 4

Mai

nL

ub

e/A

uxi

liary

HT

Ser

ies

Tra

nsm

issi

on

s

Gen

eral

**50

,000

Mile

s(8

0 00

0 km

)20

00 H

ours

24 M

onth

s

Sev

ere*

**25

,000

Mile

s (4

0 00

0 km

)10

00 H

ours

12 M

onth

s

100

Per

cen

t C

on

cen

trat

ion

Tra

nS

ynd

™/T

ES

295

Ap

pro

ved

Flu

ids

Gen

eral

**†

50,0

00 M

iles

(80

000

km)

2000

Hou

rs24

Mon

ths

Sev

ere*

**†

25,0

00 M

iles

(40

000

km)

1000

Hou

rs12

Mon

ths

Ove

rhau

lO

verh

aul

Filt

erR

ecom

men

ded

Flu

id a

nd F

ilter

Cha

nge

Inte

rval

s

Inte

rnal

Mai

nL

ub

e/A

uxi

liary

Inte

rnal

Gen

eral

**25

,000

Mile

s (4

0 00

0 km

)10

00 H

ours

12 M

onth

s

Sev

ere*

**12

,000

Mile

s (2

0 00

0 km

)50

0 H

ours

6 M

onth

s

No

n-T

ran

Syn

d™

/ No

n-T

ES

295

/Mix

ture

*

Gen

eral

**†

25,0

00 M

iles

(40

000

km)

1000

Hou

rs12

Mon

ths

Sev

ere*

**†

12,0

00 M

iles

(20

000

km)

500

Hou

rs6

Mon

ths

Gen

eral

**10

0,00

0 M

iles

(160

000

km

)40

00 H

ours

48 M

onth

s

Sev

ere*

**50

,000

Mile

s(8

0 00

0 km

)20

00 H

ours

24 M

onth

s

No

n-T

ran

Syn

d™

/No

n-T

ES

295

/Mix

ture

*

Gen

eral

**25

,000

Mile

s(4

0 00

0 km

)10

00 H

ours

12 M

onth

s

Sev

ere*

**12

,000

Mile

s

(20

000

km

)50

0 H

ours

6 M

onth

s

Flu

id10

0 P

erce

nt

Co

nce

ntr

atio

n T

ran

Syn

d™

/TE

S 2

95 A

pp

rove

d F

luid

s

NO

TE

: C

han

ge

flu

id/f

ilter

s at

or

bef

ore

rec

om

men

ded

mile

age,

mo

nth

s, o

r h

ou

rs h

ave

elap

sed

, wh

ich

ever

occ

urs

fir

st.

NO

TE

: L

oca

l co

nd

itio

ns,

sev

erit

y o

f op

erat

ion

or

du

ty c

ycle

may

req

uir

e m

ore

or

less

freq

uen

t flu

id c

han

ge

inte

rval

s th

at

dif

fer

fro

m t

he

pu

blis

hed

rec

om

men

ded

flu

id c

han

ge

inte

rval

s o

f A

lliso

n T

ran

smis

sio

n.

Alli

son

Tra

nsm

issi

on

rec

om

-m

end

s th

at c

ust

om

ers

use

flu

id a

nal

ysis

as

the

pri

mar

y m

eth

od

for

det

erm

inin

g fl

uid

ch

ang

e in

terv

als.

In th

e ab

sen

ce o

f a

flu

id a

nal

ysis

pro

gra

m t

he

flu

id c

han

ge

inte

rval

s lis

ted

in t

he

char

ts a

bo

ve s

ho

uld

be

use

d.

*

Any

thin

g ot

her

than

100

per

cent

con

cent

ratio

n of

Tra

nSyn

d™ o

r T

ES

295

app

rove

d flu

id, i

s co

nsid

ered

a m

ixtu

re a

nd s

houl

d ut

ilize

no

n-T

ES

295

cha

nge

inte

rval

s.

**

G

ener

al V

ocat

ion:

less

than

one

sto

p pe

r m

ile.

***

S

ever

e V

ocat

ion:

mor

e th

an o

ne s

top

per

mile

.

† W

hen

an A

lliso

n re

com

men

ded

high

-effi

cien

cy f

ilter

is u

sed,

the

cha

nge

inte

rval

is n

ot u

ntil

the

Cha

nge

Filt

er li

ght

indi

cate

s th

e fil

ter

is c

onta

min

ated

or

until

it h

as b

een

in u

se fo

r 3

year

s, w

hich

eve

r oc

curs

firs

t. N

o m

ileag

e re

stric

tions

app

ly. H

igh

effic

ienc

y fil

ters

are

onl

y ap

prov

ed fo

r us

e w

ith A

T/M

T/H

T S

erie

s. †

† F

luid

fill

capa

city

is d

epen

dent

on

vehi

cle

conf

igur

atio

n. F

inal

flui

d ca

paci

ty m

ust b

e de

term

ined

by

dips

tick

leve

l (se

e M

echa

nicʼ

s Ti

ps M

T13

66E

N (

Hyd

raul

ic C

ontr

ols)

or

MT

1958

EN

(E

lect

roni

c C

ontr

ols)

Sec

tion

1 or

you

r O

pera

torʼs

Man

ual u

nder

“C

are

and

mai

nten

ance

”).

††† A

ppro

xim

ate

quan

titie

s, d

o no

t inc

lude

ext

erna

l lin

es

and

coo

ler

hose

.

Ref

ill††

Pan

Dep

thQ

uart

sLi

ters

Filt

er a

nd

Gas

ket

Kit

s

4.5

inch

(11

4 m

m)

oil p

an

34

326

inch

(15

2 m

m)

oil p

an

30

28.5

7 in

ch (

178

mm

) oi

l pan

33

31

8.5

inch

(21

6 m

m)

oil p

an

42.8

40

.5

4.5

inch

(11

4 m

m)

Oil

Pan

Filt

er K

it 29

5305

624.

5 in

ch (

114

mm

) O

il P

an F

ilter

Kit

with

ada

pter

230

1688

3 an

d pa

n

2

3016

884

uses

filte

r ki

t 29

5305

636

inch

(15

2 m

m)

Oil

Pan

Filt

er K

it 68

3994

57

inch

(17

8 m

m)

Oil

Pan

Filt

er K

it 29

5305

648.

5 in

ch (

216)

Hyd

Oil

Pan

Filt

er K

it 23

0124

078.

5 in

ch (

216)

Ele

c O

il P

an F

ilter

Kit

2953

0565

Initi

al 5

000

mile

s (8

000

km)/

200

hour

sIn

itial

500

0 m

iles

(800

0 km

)/20

0 ho

urs

Cap

acit

ies†† (

App

roxi

mat

e)

1099CPage 12 of 14

Page 13: Allison Service Tip #1099C - rvmobilelube.com Extended 3000 and 4000 Product Families transmissions TranSyndª fluid and filter ... 4700 EVS 4800 EVS 3000 MH 4000 MH. 1099C Page 4

1000

and

200

0 Se

ries

(Non

–Pic

k-up

)

HT/C

LT 7

00/V

700

4000

Ser

ies

(with

2”

Sum

p)

Filte

r Cha

nge

Inte

rval

s

1000

121210

00

NOTE

: Ch

ange

flui

d/fil

ters

at o

r bef

ore

reco

mm

ende

d m

ileag

e, m

onth

s, o

r hou

rs h

ave

elap

sed,

whi

chev

er o

ccur

s fir

st.

NOTE

: Lo

cal c

ondi

tions

, sev

erity

of o

pera

tion

or d

uty

cycl

e m

ay re

quire

mor

e or

less

freq

uent

flui

d ch

ange

inte

rval

s th

at d

iffer

from

the

publ

ishe

d re

com

men

ded

fluid

cha

nge

inte

rval

s of

Alli

son

Tran

smis

sion

. Alli

son

Tran

smis

sion

reco

mm

ends

that

cus

tom

ers

use

fluid

ana

lysi

s as

the

prim

ary

met

hod

for d

eter

min

ing

fluid

cha

nge

inte

rval

s. In

the

abse

nce

of a

flui

d an

alys

is p

rogr

am th

e flu

id c

hang

e in

terv

als

liste

d in

the

char

ts a

bove

sh

ould

be

used

.

NOTE

: G

ener

al V

ocat

ion:

Inte

rcity

Coa

ch w

ith d

uty

cycl

e le

ss th

an o

r equ

al to

one

(1) s

top

per m

ile a

nd a

ll ot

her v

ocat

ions

not

list

ed in

sev

ere

voca

tion.

NOTE

: Se

vere

Voc

atio

n: A

ll Re

tard

ers,

On/

Off

High

way

, Ref

use,

Tra

nsit,

Shu

ttle

Tran

sit,

2000

MH,

and

Inte

rcity

Coa

ch w

ith d

uty

cycl

e gr

eate

r tha

n on

e (1

) sto

p pe

r mile

.

**

Whe

n an

Allis

on re

com

men

ded

high

-effi

cien

cy fi

lter i

s us

ed, t

he c

hang

e in

terv

al is

not

unt

il the

Cha

nge

Filte

r lig

ht in

dica

tes

the

filte

r is

cont

amin

ated

or u

ntil i

t has

bee

n in

use

for 3

yea

rs, w

hich

eve

r occ

urs

first

. No

mile

age

rest

rictio

ns

appl

y. H

igh

effic

ienc

y fil

ters

are

onl

y ap

prov

ed fo

r use

with

AT/

MT/

HT

Serie

s.

/VI

TES

TES

All 4

000

Serie

sw

ith 4

” Su

mp

and

all 3

000

Serie

s

®

Lube

/ Au

xilia

ryLu

be /

Auxi

liary

Lube

/ Au

xilia

ry

1099CPage 13 of 14

Page 14: Allison Service Tip #1099C - rvmobilelube.com Extended 3000 and 4000 Product Families transmissions TranSyndª fluid and filter ... 4700 EVS 4800 EVS 3000 MH 4000 MH. 1099C Page 4

Flu

id C

han

ge

Inte

rval

s

AL

L 40

00 S

erie

sw

ith

4”

Su

mp

and

all

3000

Ser

ies

AT

500

/ M

T 6

00

No

n-T

ES

295

DE

XR

ON

®-I

II/V

IM

ixtu

re

HT

/CLT

700

/V 7

00

4000

Ser

ies

wit

h 2

” S

um

p

NO

TE

: C

han

ge

flu

id/f

ilter

s at

or

bef

ore

rec

om

men

ded

mile

age,

mo

nth

s, o

r h

ou

rs h

ave

elap

sed

, wh

ich

ever

occ

urs

fir

st.

NO

TE

: L

oca

l co

nd

itio

ns,

sev

erit

y o

f o

per

atio

n o

r d

uty

cyc

le m

ay r

equ

ire

mo

re o

r le

ss f

req

uen

t fl

uid

ch

ang

e in

terv

als

that

dif

fer

fro

m t

he

pu

blis

hed

rec

om

men

ded

flu

id c

han

ge

inte

rval

s o

f A

lliso

n T

ran

smis

sio

n.

Alli

son

Tra

nsm

issi

on

rec

om

men

ds

that

cu

sto

mer

s u

se f

luid

an

alys

is a

s th

e p

rim

ary

met

ho

d f

or

det

erm

inin

g f

luid

ch

ang

e in

terv

als.

In

th

e ab

sen

ce o

f a

flu

id a

nal

ysis

pro

gra

m t

he

flu

id c

han

ge

inte

rval

s lis

ted

in t

he

char

ts a

bo

ve s

ho

uld

be

use

d.

NO

TE

: G

ener

al V

oca

tio

n:

Inte

rcit

y C

oac

h w

ith

du

ty c

ycle

less

th

an o

r eq

ual

to

on

e (1

) st

op

per

mile

an

d a

ll o

ther

vo

cati

on

s n

ot

liste

d in

sev

ere

voca

tio

n.

NO

TE

: S

ever

e V

oca

tio

n:

All

Ret

ard

ers,

On

/Off

Hig

hw

ay, R

efu

se, T

ran

sit,

Sh

utt

le T

ran

sit,

200

0 M

H, a

nd

Inte

rcit

y C

oac

h w

ith

du

ty c

ycle

gre

ater

th

an o

ne

(1)

sto

p p

er m

ile.

**

Whe

n an

Alli

son

reco

mm

ende

d hi

gh-e

ffici

ency

filte

r is

use

d, th

e ch

ange

inte

rval

is n

ot u

ntil

the

Cha

nge

Filt

er li

ght i

ndic

ates

the

filte

r is

con

tam

inat

ed o

r un

til it

has

bee

n in

use

for

3 ye

ars,

w

hich

eve

r oc

curs

firs

t. N

o m

ileag

e re

stric

tions

app

ly. H

igh

effic

ienc

y fil

ters

are

onl

y ap

prov

ed fo

r us

e w

ith A

T/M

T/H

T S

erie

s.

TE

S 2

95Tr

anS

ynd

1099CPage 14 of 14