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Frank ENNENBACH 2/11/2015 Alstom’s Oxy-Combustion technology Riyadh, Saudi Arabia

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Page 1: Alstom’s Oxy-Combustion technology - CSLF · 2015/10/27 · Alstom’s Oxy-Combustion technology Riyadh, ... Boiler and SCR Turbine and generator ESP ... and all rights to such

Frank ENNENBACH

2/11/2015

Alstom’s Oxy-Combustion technology

Riyadh, Saudi Arabia

Page 2: Alstom’s Oxy-Combustion technology - CSLF · 2015/10/27 · Alstom’s Oxy-Combustion technology Riyadh, ... Boiler and SCR Turbine and generator ESP ... and all rights to such

© ALSTOM 2015. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.

October 27, 2015 P 2

Oxy-fuel technology

Proven Reliable Fuel FlexibilityAlstom offers all major Oxy-Fuel Power Plant components [Boiler,

AQCS, GPU] and integrated turnkey power plants and power blocks

Page 3: Alstom’s Oxy-Combustion technology - CSLF · 2015/10/27 · Alstom’s Oxy-Combustion technology Riyadh, ... Boiler and SCR Turbine and generator ESP ... and all rights to such

© ALSTOM 2015. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.

October 27, 2015 P 3

Why Oxy-Combustion:

Typical CoE for Generation from Low Carbon Technologies

• Robust: developed from existing components

• Flexible : All types boilers, firing systems, fuels Options for operational flexibility Retrofit and “Oxy-Ready” can be addressed

• Scale-up: No constraints anticipated for large commercial units

up to 1000 MWe, high efficiency with ultra-supercritical steam cycles

• Cost competitive: With other CCS & other low carbon generation

• Environmentally-friendly: Near Zero Emissions No new chemicals introduced to plant High CO2 capture rates (>90%)

Typical CoE for Post & Oxy CCS Technologies

Source : Alstom analysis – 2013– New PC power plants with CCS including transport and storage . Europe

Page 4: Alstom’s Oxy-Combustion technology - CSLF · 2015/10/27 · Alstom’s Oxy-Combustion technology Riyadh, ... Boiler and SCR Turbine and generator ESP ... and all rights to such

© ALSTOM 2015. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.

October 27, 2015 P 4

Large Pilot Plants

Demonstration

Full-Scale

2008

2018/2019

Alstom Oxy-Combustion Development Steps-Combustion Technology

Lab Scale

1990s

<3 MWth

15- 30 MWth

150- 400 MWe

600-1100 MWe

Reference Design Studies

Modeling & Tool Dev.

2012

Page 5: Alstom’s Oxy-Combustion technology - CSLF · 2015/10/27 · Alstom’s Oxy-Combustion technology Riyadh, ... Boiler and SCR Turbine and generator ESP ... and all rights to such

© ALSTOM 2015. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.

October 27, 2015 P 5

Oxy CFD Model Development

LES Modeling EvaluationU of Utah Results and Animations of Unsteady Combustion (O2 conc.)

0.5Mw 15Mw 30MW Full-Scale

Fluent Validation and Scale-up

• Upgrade of Submodels• Evaluation and Refinement Using

Experimental Data• Verification Analysis

Page 6: Alstom’s Oxy-Combustion technology - CSLF · 2015/10/27 · Alstom’s Oxy-Combustion technology Riyadh, ... Boiler and SCR Turbine and generator ESP ... and all rights to such

© ALSTOM 2015. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.

October 27, 2015 P 6

GPU Container Test Set-up

Gas Analysis (FTIR)

Control room

Gas mixing and humidifier

Power converterContainer 2 Storage

Container 1

Page 7: Alstom’s Oxy-Combustion technology - CSLF · 2015/10/27 · Alstom’s Oxy-Combustion technology Riyadh, ... Boiler and SCR Turbine and generator ESP ... and all rights to such

© ALSTOM 2015. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.

October 27, 2015 P 7

White Rose OPP Commercialisation Project

• A new state of the art Oxy-Power Plant, up to 448 MWe (gross)

• Located Drax, North Yorkshire providing >300 MWe clean power

• 100% of flue-gas treated, 90% CO2 capture rate → 2 MTPA

• Biomass co-firing leading to zero - or near zero- CO2 emissions

• CO2 piped c.a. 100 miles to off-shore deep saline storage

• Anchor project for regional CCS cluster

• Preferred Bidder in UK Government CCS commercialization competition

− Share in £1bn grant− Market support through Contract for

Difference (CfD)

• €300m support from EU through NER300 programme

Page 8: Alstom’s Oxy-Combustion technology - CSLF · 2015/10/27 · Alstom’s Oxy-Combustion technology Riyadh, ... Boiler and SCR Turbine and generator ESP ... and all rights to such

© ALSTOM 2015. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.

October 27, 2015 P 8

• Combustion tests of OHR at Alstom’s facilities−3 weeks testing in both

oxy and air mode−Detailed information:

• OHR handling• atomization• combustion• thermal performance • Emissions

• Feasibility study of oxy-firing scale-up−Base Case Plant Design−Oxy-burner Design and

Experimental Works −Economic Evaluation −Pilot Plant Definition and

Costing

Joint Saudi Aramco – Alstom development

Oxy-combustion of Oil Heavy Residues

Increased thermal efficiency with oxy-firing

Page 9: Alstom’s Oxy-Combustion technology - CSLF · 2015/10/27 · Alstom’s Oxy-Combustion technology Riyadh, ... Boiler and SCR Turbine and generator ESP ... and all rights to such

© ALSTOM 2015. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.

October 27, 2015 P 9

Arrangement planning 4x700MWel Oxy fired

ASU

Boiler and SCR

Turbine and generator

ESP

SWFGD

GPU

Page 10: Alstom’s Oxy-Combustion technology - CSLF · 2015/10/27 · Alstom’s Oxy-Combustion technology Riyadh, ... Boiler and SCR Turbine and generator ESP ... and all rights to such

© ALSTOM 2015. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.

October 27, 2015 P 10

Acknowledgements and Disclaimer

AcknowledgementSome of work presented was supported by the U S Department of Energy through the National Energy Technology Laboratories under Agreement DE NT-0005290. The guidance and direction of NETL Project Managers Steve Mascaro and Tim Fout is acknowledged and appreciated.

DisclaimerParts of this presentation were prepared as an account of work sponsored by an agency of the United States Government. Neither the United States Government nor any agency thereof, nor any of their employees, makes any warranty, express or implied, or assumes any legal liability or responsibility for the accuracy, completeness, or usefulness of any information, apparatus, product, or process disclosed, or represents that its use would not infringe privately owned rights. Reference herein to any specific commercial product, process, or service by trade name, trademark, manufacturer, or otherwise does not necessarily constitute or imply its endorsement, recommendation, or favoring by the United States Government or any agency thereof. The views and opinions of authors expressed herein do not necessarily state or reflect those of the United States Government or any agency thereof.

Information disclosed herein is furnished to the recipient solely for the use thereof as has been agreed upon with ALSTOM and all rights to such information are reserved by ALSTOM. The recipient of the information disclosed herein agrees, as a condition of its receipt of such information, that ALSTOM shall have no liability for any direct or indirect damages including special, punitive, incidental, or consequential damages caused by, or arising from, the recipient’s use or non-use of the information

THANKS TO MANY PARTNERS WHO HAVE SUPPORTED AND/OR WORKED WITH ALSTOM ON THE EFFORTS PRESENTED. PARTICULAR ACKNOWLEGEMENT TOUK DECC, US DOE NETL, EU NER, EU RFCS,

Page 11: Alstom’s Oxy-Combustion technology - CSLF · 2015/10/27 · Alstom’s Oxy-Combustion technology Riyadh, ... Boiler and SCR Turbine and generator ESP ... and all rights to such
Page 12: Alstom’s Oxy-Combustion technology - CSLF · 2015/10/27 · Alstom’s Oxy-Combustion technology Riyadh, ... Boiler and SCR Turbine and generator ESP ... and all rights to such

© ALSTOM 2015. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.

October 27, 2015 P 12

Oxy-firing Integrated ApproachReference concept with integration

Design Basis• Oxy-Combustion Power Plant 900 MW

(Steam Cycle : 600°C / 620°C / 275 bar• Bituminous Coal • Direct cooling (power plant, ASU, GPU)• 90% CO2 Capture - Specification for Storage • Base load operating regime• Flexibility in oxy-mode down to 40%

Estimated Plant Performance Net Eff. (LHV) Net Output

Conventional Air-Fired Plant (No Capture) 46.2% 836 MWOxy Capture Plant - Not Integrated 34.0% 618 MWOxy Capture Plant – Integrated 37.1% 673 MW