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Report No. CDOT-DTD-94-4 Alternative Deicing Chemicals Research Dave Woodham Colorado Department of Transportation 4201 East Arkansas Avenue Denver, Colorado 80222 Final Report January, 1994 Prepared in cooperation with the U.S. Department of Transportation Federal Highway Administration

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Page 1: Alternative Deicing Chemicals Research€¦ · deicing chemicals can reduce the need for road sand is fundamental to this research. 2.0 Background Typical equipment for distributing

Report No. CDOT-DTD-94-4

Alternative Deicing Chemicals Research

Dave Woodham Colorado Department of Transportation 4201 East Arkansas Avenue Denver, Colorado 80222

Final Report January, 1994

Prepared in cooperation with the U.S. Department of Transportation Federal Highway Administration

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The contents of this report reflect the views of the author who is responsible for the facts and the accuracy of the data presented herein. The contents do not necessarily reflect the official view of the Colorado Department of Transportation or the Department of Transportation, Federal Highway Administration. This report does not constitute a standard, specification, or regulation.

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Technical Report Documentation Page

1. n"l)l)tt No. 2 . Government Accession No. 3. Recipient's Catalog No.

CDOT·DID·R·94·4

4. Titlt Rnd Subtitle 5. Report Date

Alternative Deicing Chemicals Research March,1994

6. Performin& Organization Code

40.05

7. Autbor(s) 8. Penorminc Organization Rpt.No.

Dave Woodham

9. P(,lionllinl Ol'lanb.alion Name aud Address 10. WOI'k Uuit No. (TRAIS)

Colorado Department of Transportaiton

Research Branch, 4201 E. Arkansas Ave. 11. Contract or Graut No.

DGnver, CO 80222

12. SIIf"!nsmiul: Aleuey Name and Address 13. Type or Rpt. and Period Covered

Colorado Department of Transportation Final 9/90 to 3/94

4201 E. Arkansas Ave. 14. Sponsoring Agency Code

Denver, Colorado 80222

IS. SlIpplrmentary Notes

Propared in Cooperation with the U.S. Department of Transportation Federal

Highway Administration

16. "bsll'net

The cifccliveness of alternative deicers was evaluated in field and laboratory testing. The ice melt capacity, ice

pCllctmtion, concrete compatibility, and corrosion properties of various deicers was tested in the laboratory.

The information gathered, in conjunction with field experience, will help maintenance managers determine the most

cost effective deicing chemicals and practice.

Jill pl(,llIclltaliou:

This r.;port recommends that the amount of sand contained in tbe current saltlsand mixture be reduced. The

use of prewetting is recommended to enhance deicer performance. Sodium chloride remains the most cost·

effective deicing chemical, however prewetting witb magnesium or calcium cbloride is recommended.

17. K('y WOlds 18. Distribution Statement

deicing chemicals, No Restrictions: This report is

snow and ice control, salt, available to the public through

winter maintenance tbe National Technical Info.

Service. Springfield, VA 22161

19$fi'lIrily Clnllsir. (l'I~por1) lO.Security Classir. (page) .11. No. of POles 22. Plice

U "classified Unclassified 56

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CON1ENTS

Chapter

1. In troduction .. . . .. .... .. . .. _ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2. Background . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2.1 Deicing Chemicals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1

3. Field Testing .. . . .... . .. . . . . • ... ............ . . . . . . . . . . . . . . 3

4. Laboratory Testing . ... . . . . . . . . . . . . . . . . . . • . . . • . . . • . . . • . . . • . . .. 12

4.1 Melt Characteristics .... ........... ............. ...... .. ....... 12

4.2 Ice Penetration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 12

4.3 Concrete Compatability ........ ...... . . . . . ........... . ... . ..... 12

4.4 Corrosion . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . .. 15

5. Summary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

5 .1 Pncmg ... .. . ... . ........ . ... . .... .. . ... . ................. 17

6. Implementation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 19

Appendix

A. Ice Melt Characteristics and Ice Penetration Tests . . . . . . . . . . . . . . . . . .. A-I

B. Compatibility of Deicers and Concrete Cubes Subjected to Freezeffhaw Cycles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1

C. Results From Corrosion Test Cells . . . • • . . . . . . . . . . . . . . . . . . . . . . . . .. C-l

References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 21

ii

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FIGURES

Figure

1. Surface and air temperture during field testing. . . . • . . . • . . . • . . . . . . . . . 10

2. Ratings of test sections during field testing. . . . . . . . . . . . . . . • . . . . . . . . . 11

Table

1.

2.

3.

4.

TABLES

Concrete cube strength after 50 freeze/thaw cycles . .. . .... . ... . ... . . .

Brine generation at 60 minutes . .... . . . .... _ .. .... ... . ... . . ... . .

Ice penetration at 60 minutes _ . .... _ .... . ...... . ... . .. . .. .. .. . .

Average total corrosion of four macrocells .. _ . . . . . . . . . . . . . . . . . . . . . .

iii

15

16

17

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1.0 Introduction

This research was begun in 1990 at the request of Section 8 Maintenance which is responsible for snow and ice control in the Denver-metropolitan area. Section 8 has responsibility for approximately 3130 lane miles in the Denver area and typically spends $1.9 to $2.2 million per year to perform snow and ice removal. In order to provide traction and melt snow and ice, the Section 8 uses a mixture of 18% salt (NaCl) and 82% hard aggregate less than 3/8 inch.

In recent years, the use of road sand to provide traction during storms has become an issue. Sand used in snow and ice control is a 10-15% contributor to the winter air pollution problem (brown cloud) and is a component in the geologic particulates under 10 microns which constitute approximately 35-45% of PM-lOs in winter [1]. Sand actually decreases trilction once pavements are bare, breaks windshields and chips paint on motorist's cars when kicked up by vehicles, decreases the life of pavement markings, and clogs drainage structures along the roadway. In addition, the disposal of used road sand is becoming a problem in the Denver area with the distinct possibility that future legislation will make this issue more complex and more expensive.

With the above problems in mind, personnel from the Research Branch and Section 8 maintenance set out to test various combinations of chemicals and sand which might partially alleviate the problems associated with the use of sand. The idea that improved deicing chemicals can reduce the need for road sand is fundamental to this research.

2.0 Background

Typical equipment for distributing salt/sand in Section 8 is a 3Vz ton dump truck equipped with a front-mounted plow and a drum sander at the tailgate. The sanders are calibrated each fall to put down approximately 400 pounds per lane mile. This type of equipment allows for fairly uniform distribution of dry materials. Field testing was done with existing CDOT equipment.

2.1 Delci ng Chemicals

The SHRP Handbook of Test Methods for Evaluating Chemical Deicers [2], states that the ideal deicing chemical ...

"has a eutectic temperature (lowest melting point) well below the expected ambient temperature range, dissolves rapidly and exothermically in water and brines, has a low molecular or average ionic weight, and depresses the freezing point of water in high proportions relative to its concentrations

1

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in water. The deicer selection process, however, is constrained by other factors: actual performance versus theory, cost and availability, storability, handling and application properties, and the severity and significance of environmental impacts, material impacts, and safety in manufacture, handling and use."

The perfect deicing chemical does not exist at this time, however, several of the following chemicals meet at least some of the criteria.

Sodium chloride is the most commonly used deicing chemical. It is generally referred to just as "salt" although most other deicers are also, technically, salts. Its availability and low cost are unmatched by other deicers. Salt's lowest melting (eutectic) temperature is approximately _50 F at a concentration of 23% by weight of anhydrous salt. In practice, the melting ability of sodium chloride is very slow at temperatures below 150 F.

Calcium chloride is typically used as a brine (25-35%). Because the material is hygroscopic (draws moisture from the air) it is difficult to store and handle in the dry form. Calcium chloride has a very low eutectic temperature of approximately _520 F. This material is often used to prewet salt or salt/sand mixtures. Calcium chloride is significantly more corrosive than salt.

Magnesium chloride is also used as a liquid and has a eutectic temperature of approximately _320 F. Magnesium chloride is often used to prewet or is used with spray truck applicators in liquid only deicing. Magnesium chloride is also more corrosive than salt, however, many commercial magnesium chloride products are available with a corrosion inhibitor.

Calcium Magnesium Acetate or CMA is made from dolomitic limestone and acetic acid. The resulting deicer is non-corrosive and has no detrimental effect on vegetation. However, the cost of CMA ($625 per ton) has been the main reason for it not being used more often. CMA has a eutectic temperature that varies according to the ratio of Calcium to Magnesium between _140 and _180 F.

The South Dakota DOT has developed and patented a deicer that is a combination of sodium acetate and sodium formate. This new material promises to combine improved low temperature performance, non-corrosive properties, and low environmental impacts. The material has only been produced in small laboratory batches, however the eutectic temperature of one batch was reported to be _360 F. Samples of this material were made available to COOT and have been included in most of the tests conducted during this study.

Potassium Acetate is available as a deicer, however it is probably too expensive to be considered as a viable highway deicer as it is even more expensive than CMA. Potassium Acetate has a low eutectic point of _400 F and is noncorrosive.

2

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Other hybrid deicers are available many of which are enhanced salt products. These are typically sodium chloride with 10-20% magnesium chloride or calcium chloride added to improve low temperature performance. These materials are often offered with corrosion inhibitors.

3.0 Field testing

Field tests were conducted to understand how different chemicals would work with existing CDOT owned equipment and to gain experience with practical aspects of other deicing chemicals. A field test site was established at Patrol 26, near the Martin Marietta Plant at South Wadsworth Blvd (State Highway 121). This site was chosen because of relatively high traffic volumes and the close proximity of a maintenance yard to the test site.

Twelve test sections, each 0.1 mile long with a 0.1 mile buffer zone between test sections, were established in the northbound and southbound lanes (six each direction). Because the traffic at this location is highly directional, it was felt that testing should be done in the direction of the most traffic (southbound morning, northbound afternoon) to include the effects of traffic. The test sections were marked with flexible delineators at the beginning and end. Chemicals were mixed with different amounts of aggregate at Patrol 26 and stored in bins which were covered with canvas tarps to prevent leaching of the chemicals.

On Sunday, January 20, 1991, chemical testing was done on SH 121 near Waterton. Snow had been falling beginning Saturday afternoon and continued through part of the night. Temperatures were well below freezing (see attached graphs). Many accidents were reported Saturday evening and several municipalities were on accident alert (motorists needed not call police for minor accidents). Although traffic was light on this day (a Sunday), the comparative results will still be valid.

The first chemical mixture (magnesium chloride and sand) was placed at 5:30 a.m. at an application rate of approximately 200 lbs. per tenth-lane-mile. There were no material handling problems with this mixture.

The second mix (calcium chloride and sand) was applied at 5:50 a.m. at an application of 125 Ibs. per tenth-lane-mile. There were application problems with this mixture because of "chunks" in the mix and it appeared that these were hanging up in the sander. The real application rate was most likely lower than that stated above.

The third mix (50% salt:50% sand) was applied at 6:10 a.m. at an application rate of 125 Ibs. per tenth-lane-mile. There was a hard crust on the stockpile but it appeared that the material flowed freely once in the sander.

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The last of the test mixes (mag. chloride, salt, and sand) was applied at 6:35 a.m. at 125 lbs. per tenth-lane-mile. There were no problems with this mixture.

The standard salt/sand mix was placed at 6:35 a.m. at an application rate of 240 lbs. per tenth-lane-mile.

After all the chemicals had been applied, the test sections were observed and skid measurements were done using the British Portable Skid Tester. Since there was no real melting taking place, the road was very slick.

The test sections were also rated on a 6-point scale during testing. The scale is as follows:

1 = no action 2 = penetration in ice/snow pack 3 = melting/mealy/moisture visible 4 = clearing in wheelpaths 5 = lane clear but wet 6 = lane dry

The ratings taken during testing are shown in the attached graph.

At abou t 11: 15, testing was stopped because the melting action of the sun was causing more melting than any of the chemicals.

The best mixes, in this test, appeared to be the magnesium chloride sprayed onto the sand (test section 1) and the "hot" salt/sand mix (test section 3).

The calcium chloride was most likely put down at a very low application rate because of the "clumping" problems mentioned above. The standard salt/sand mix was also put down at slightly less than the full application rate.

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Photograph 1-Test Section l. Magnesium Chloride + Sand 200 lbs. on Test Section. Sunday, January 20, 1991 9:30 A.M.

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• •

----------~------~--~-----Photograph 2. Test Section 2. Calcium Chloride + Sand 125 lbs. on Test Section Sunday, January 20, 1991 9:30 A.M.

6

t

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Photograph 3. Test Section 3. 50% Salt + 50% Sand 125 Ibs. on Test Section Sunday, January 20, 1991 9:30 AM.

-r

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Photograph 4. Test Section 4. 5% Magnesium Chloride, 5% Salt + Sand 125 lbs. on Test Section Sunday, January 20, 1991 9:30 A.M.

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Photograph 5. Control Section 240 lbs. on Test Section Sunday, January 20, 1991 9:30 A.M.

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ii:

~ " ~ " ... Il C-...... E

o ~ I-

34

32

30

28

26

24

22

20

18

16

14

12

10

8

6 04:48 05:45

Figure 1.

Deicing Chemicals Test January 20. 1991

06:43 07:40

Time

o Surface Temp.

08:38 09:36

T Air Temp.

Surface and air temperatures during field testing.

10:33 II:31

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~ I- ~ ..... 0:;

6

5 .-

4

3

2

1

0 08:09

D MgCl

Deicing Chemical Tests

08:38

+

Figure 2.

January 20. 1991

._--

09:07 09:36

Time

Cael 0 NaCl 6.

10:04

Ratings Description: 1= no action 2= penetration in pack 3= melting/mealy/some water visible

clearing in wbeelpatbs 5= lane clear and wet 6= lane dry

10:33 1l:02

MgCl + NaCl X Std.

Ratings of test sections during field testing.

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4.0 Laboratory Testing

The Strategic Highway Research Program (SHRP) developed standardized procedures for testing many of the physical characteristics of deicing chemicals. These test procedures became available in early 1993.

Because of the complications of comparing deicers in the field, the melt characteristics (SHRP H-20S.1, H-20S.2) and ice penetration (H-20S.3, H-20S.4) test were performed in the summer of 1993 for a variety of commercially-available deicing chemicals. A suitable freezer was found at the Bureau of Reclamation Laboratory in Lakewood for conducting the tests.

The melt characteristics test is performed in a fabricated plexiglass dish. A small quantity of distilled water is frozen in the dish and the deicer is distributed on the surface of the ice. At selected time intervals, the sample is withdrawn from the freezer and a syringe is used to draw off the available liquid. The amount of liquid generated over time is plotted for comparison with other deicers. This test was run with both liquid and solid chemical deicers at 5, 15, and 25 degrees Fahrenheit.

The ice penetration test requires a small plexiglass block in which vertical 1/8 inch diameter holes have been drilled. The 1-1/2 inch long holes are filled with distilled water and frozen. A smalJ quantity of a dye solution is placed on the top offrozen ice and allowed to refreeze. The deicer is then placed on the column of ice and the distance the chemical penetrates into the ice is recorded at 3, 5, 10, IS, 20, 30, 45, and 60 minutes. The test apparatus remains in the freezer at the prescribed temperature except when measurements are taken. This test was also performed with solid and liquid deicers and at 5, 15, and 25 degrees Fahrenheit.

The results of these tests are provided in Appendix A in tabular and graphical form.

Concrete compatibility tests were also performed for many deicers. In fact, the tests were conducted twice because of unexpected results encountered during the first test. This procedure consisted of freeze/thaw tests on saturated cubes which were then tested for compressive strength.

Cubes were cast in 2x2x2 inch molds and allowed to cure for at least 6 months in a moisture room. The cubes were then immersed for 48 hours in solutions containing dilute concentrations of deicing chemicals. Concentrations were determined by the theoretical amount of chemical needed to depress the freezing point of water to 20 degrees Fahrenheit. The solution was drained away and the saturated cubes were placed into a freezer programmed to cycle between 15 and 35 F at six hour intervals. After the cubes had been through 50 freeze/thaw cycles, the cubes were tested for compressive strength. There were four replicates used for each deicer (8 each for CMA and Sodium Chloride). As a control,

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4 cubes were soaked in distilled water and subjected to 50 FfT cycles and 4 cubes were neither soaked nor subjected to FfT cycling.

Photograph 6. Test Fixture for Brine Generation Tests

Photograph 7. Device for Measuring Ice Penetration of Deicers.

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Photograph 8. Corrosion Macrocell with Plexiglass Reservoir .

CI"\A ;A .

. .. - -------------

· ~, U~]

Photograph 9. Concrete Cubes for Strength Retention Testing.

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I Deicing Material Avg. Std. t Significance

II Strength Deviation value

(lbs)

i Control (distilled water) 37,900 1275 NA NA

I Sodium Chloride (8) 35,700 2570 1.60 0.20

I Calcium Mag. Acetate (8) 33,150 3955 2.29 0.10

Freezgard 37,725 1790 0.16 > 0.20

Cargill CG-90 Liquid 36,775 2690 0.76 > 0.20

Ice-Stop 38,800 1750 -0.83 > 0.20

Cryotech C-92 36,975 1115 1.09 > 0.20

S. Dakota Deicer 40,275 570 -3.40 0.02

Cargill CG-90 Solid 38,075 1435 -0.18 > 0.20

Calcium Chloride 37,500 970 0.50 > 0.20

Control (no freeze/thaw) 39,600 700 -2.33 0.10 Table 1. Concrete cube streng.b after )u treeze/thaw cycles (~econd Test).

The initial tests indicated that Calcium Magnesium Acetate (CMA) decreased the strength of concrete by some 20% at a level of significance of 0.10. All other chemicals tested did not significantly decrease the strength of the concrete cubes. This seemed inconsistent with other data so the procedure was repeated after another set of cubes was cast and allowed to cure. The second test used more replicates (8 for CMA and Sodium Chloride) but reached similar conclusions regarding CMA's effect on the compressive strength of concrete. The complete results of this test series can be found in Appendix A.

Corrosion tests were also initiated to gather baseline corrosion data on different deicers and to evaluate the effects of corrosion inhibitors and their ability to protect steel in concrete. I ncluded in the test matrix were Calcium Chloride, Sodium Chloride, Magnesium Chloride (both with and without an inhibitor), and Calcium Magnesium Acetate. Several other cells were fabricated with corrosion inhibitor concrete admixtures.

Corrosion test cells were fabricated according to SHRP H-205.12 and cast on April 30, 1992. After a 28-day cure, the corrosion cells were fitted with precision 100 Ohm resistors between the top and bottom steel bars and reservoirs were fabricated to hold solutions of deicing chemicals on the top of the corrosion cell. Ponding began June 23, 1992 with a

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four-week cycle for the cells: two weeks with the reservoirs filled with 500 ml solution and two weeks dry. The voltage across the 100 Ohm resistor was measured every two weeks and converted to a corrosion current using Ohm's law. The corrosion currents plotted versus time are shown in Appendix C.

s.o Summary

The tables below summarize the data gathered and presented in detail in the appendices.

Brine Generation

Deicer Deicer Name Brine Generation Type (mL)

5° F 15° F 25° F

Liquid LoTherm 9.3 9.1 17.3

Cryotech C-92 5.5 8.7 9.3

Cargill CG-90 4.4 8.2 15.0

Freezgard 4.9 8.3 15.5

Solid Calc. Chloride 18.8 18.2 32.8

Sod. Chloride 5.2 15.7 29.7

CMA 0.0 0.3 10.3

S. Dakota 16.3 21.7 36.0

Cargill CG-90 13.2 15.7 37.5

Citrus 15.3 24.2 44.5 TallIe, . lInne veneratIon at nu 1 Vlmutes.

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Ice Penetration

Deicer Deicer Name Avg. Ice Penetration Type in tenths of inches

5° F 15° F 25° F

Liquid LoTherm 12.2 8.1 14.5

Cryotech C-92 9.4 5.8 9.8

CG-90 9.9 3.5 4.6

Freezgard 11.8 13.5 14.5

Solid Calc. Chloride 13.7 14.5 14.5

Sod. Chloride 10.4 11.6 14.5

CMA 0.1 0.2 1.1

S. Dakota 0.9 0.9 3.1

Cargill CG-90 1.0 1.1 1.7

Citrus .5 .9 2.9 Table J . lee l'enetratlon at (JU MInutes.

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Corrosion of Steel in Concrete

Deicer Name Average Total Corrosion (Coulombs) at 580 Days

Calcium Chloride 50S'

CMA 0

Magnesium 211 Chloride

Mag. Chloride wI 91 Inhibitor

Sodium Chloride 487 Tabl e 4. Avera e Total CorroslOn of l'our M g acrocells.

Ponding Discontinued at 378 Days.

The above described work establishes basic information about alternative deicers with respect to concrete compatibility, corrosion effects on steel in concrete, ice melting and ice penetration capacities, and field handling characteristics. This information, in conjunction with current pricing, should help the maintenance manager to make informed choices regarding the use of alternative chemical deicers.

Current deicing practices are largely dictated by funding levels. Salt is the most cost­effective deicing chemical at about 1/10 th the cost of other deicers. Although other deicers perform better than salt-especially at low temperatures-their increased performance is not proportional to their increased cost. At low temperatures, however, the increased costs of high performance deicers is justified in high traffic areas because of the reduction in accidents and delays. The various test procedures performed during this study, both field and laboratOlY, have shown that the use of alternate deicing chemicals can improve various aspects of snow and ice control.

The complex interrelationships that exist between environmental, economic, and performance criteria make changes in deicing practice difficult. Costs that are borne indirectly by the motoring public such as automobile corrosion, vehicle paint and windshield damage could be reduced by the use of alternative deicers, however, there would be additional costs which would then be borne by CDOT.

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5.1 Pricing

Although pricing is highly dependant upon volume, time of year, shipping costs and other fadors, current pricing in the Denver area are given for comparison purposes. The prices are calculated on the basis of a 100% chemical content. This means that a deicing solution th,.t is 25% chemical content will be price-adjusted by a factor of 4 to make the price ccmparable to chemicals which are approximately 100% active ingredient.

Liquid Magnesium Chlorides (30% MgCl Brine) Calcium Magnesium Acetate Sodium Chloride Enhanced Sodium Chlorides (e.g. CG-90 or Quicksalt) South Dakota Deicer (estimate) Calcium Chloride

6.0 Implementation

$ 200/ ton $ 625 / ton $ 20/ton $ 200/ ton $ 300/ ton $ 240 / ton

The following recommendations apply to large metropolitan areas where high traffic volumes necessitate achieving bare pavements as quickly as possible. Air pollution is another factor driving these recommendations. Another factor is that wholesale replacement of winter maintenance equipment is not possible given funding constraints. Because of this, changes will have to be phased in over perhaps 5 to 10 years.

It is recommended that reductions in the amount of sand applied to highways can best be accomplished by incremental reductions in the sand content of the deicing mixture. In conjunction with this, equipment should be installed to apply liquid low temperature deicing ch~micals to the dry mixture at the back of the truck. Reducing or eliminating the sand in the chemical mixture means that distribution equipment must be capable of uniformly applying smaller amounts of chemical. This also means that distribution must be tied to ground speed of the truck.

Fer environmental and political reasons it is imperative that the amount of salt applied to the road should not exceed current levels. As an example, if currently a truck is applying 400 Ibs. per lane mile of a mixture of 80% sand and 20% salt, then it only needs to apply 80 lbs. of a 100% salt mixture to achieve the same deicing. This also means that a truck can cover five times the number of lane miles before returning to the patrol to reload. In order to make salt more effective, "prewetting" has been found to be a valuable procedure [3,4,5,6]. By providing the initial moisture salt needs to begin melting, prewetting speeds up the reaction and allows the salt to embed in the snow/ice pack. This means that the melting action is accelerated and the chemical is less likely to end up on the shoulder of the road. Prewetting the salt also reduces the total amount of chemical applied to the roadway [7]. Having the option of prewetting, available at the material "spinner", increases the versatility of the deicing operation. In cold weather, additional material can be applied to

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increase the low temperature performance of the deicer. During warmer storms, or when sufficient moisture is present on the pavement, the prewetting may not be necessary.

The use of 100% liquid deicers is not recommended for several reasons. From a practical view, since most liquid deicers are 65 to 75% water, the material handling and application is not as efficient as using solid deicers. In cold temperatures, when a snow or ice pack is on the pavement, or during precipitation, the danger of refreeze is high. The refreeze phenomenon can be seen in the graphs of brine generation for liquid deicers in Appendix A. In nearly every graph, the melt volume peaks at about 30 minutes and decreases as the chemical becomes diluted and begins to freeze, reducing the brine volume. Liquid application also requires specialized equipment which the State does not currently own and which is not as versatile as a dump truck for year-round maintenance work.

In conjunction with the above recommendations, public education campaigns need to be initiated to inform motorists that the same amounts of salt are being used and the reasons for reducing the use of sand.

20

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References

[1] Colorado Air Pollution Control Division, Denver PM-lO SIP Element, May 20, 1993.

[2] Strategic Highway Research Program, Handbook of Test Methods for Evaluating Chemical Deicers, SHRP-H-332, 1992.

[3] Swedish RoJd and Traffic Research Institute, Methods and Materials for Snow and Ice Control bn Roads and Runways: MINSALT Project, TRB Record 1387, 1993.

[4] Finish National Road Administration, Anti-Icing Activities in Finland: Field Tests with Liquid rnd Prewetted Chemicals, TRB Record 1387, 1993.

[5 ] Midwest Research Institute, Current Status of U.S. Anti-Icing Technology Development, TRB Record 1387, 1993.

I [6] Swiss Federal Highways Office, Snow Removal and Ice Control Technology on Swiss

Highways, iB Record 1387, 1993.

[7J Finish National Road Administration, Goals and Methods of Winter Maintenance in Finland, TRB Record 1387, 1993.

21

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Appendix A Ice Melt Characteristics

and Ice Penetration Tests

A-I

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--BRIIVE GENERATION FOR LIQUIDS-

L..15_d_e.sg:;.,.. F':""'----JIBRINE GENERATED AT SAMPLE TIME

DEICER LoTherm Cryotech C-92 CG-90 Freezegard

10 20 30 4S 60

6.7 7.9 7.3 7.9

8.1 8.5 5.5 7.2

9.4 8.3 5.6 6.5

8.5 6.3 5.1 4.9

9.3 5.5 4.4 4.9

115 deg. F /BRINE GENERATED AT SAMPLE TIME

DEICER LoTherm Cryotech C-92 CG-90 Freezegard

125 deg. F

DEICER LoTherm Cryotech C-92 CG-90 Freezegard

10 20 30 4S 60

8.4 10.8 8.9 9.1

10.4 11.8 9.2

10.3

10.8 11.9 9.7

10.3

9.2 9

8.2 8.7

9.1 8.7 8.2 8.3

IBRINE GENERATED AT SAMPLE TIME 10 20 30 45 60

15.4 15

13.4 15.5

18.5 19.3 16.2 17.7

19.8 21.3 17.6 19.1

A-2

18 22.5 16.9 16.3

17.3 19.3

15 15.5

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> • '"

BRINE GENERATION OF LIQUIDS

-. -E3 '-" "c:I Q)

~ ~ Q)

I=l

~ Q) I=l

"C p::)

'CS ..... I=l ::l 0

~

1

Amount of Brine Generated @ 5 deg. F

5

11111111 4V 10

20 30 45 60 Time (min)

LoTherm Cryotech C-92

Freezegard CG-90

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> , oj>.

BRINE GENERATION OF LIQUIDS Amount of Brine Generated @ 15 deg. F

12 .-.. -e 11. '-" ~ cu ~ $.;

~ 1 d cu r:: ·c ~ tj...j

0

15 g ~ 8V70

20 30 45 60 Time (min)

Cryotech C-92 LoTherm

Freezegard CG-90

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BRINE GENERATION OF LIQUIDS

-. S 22 '"-" ."'tj

:> Q) . ..... V> S

~ .~ t::Q 4-1 o d ~

~ 1 13

Amount of Brine Generated @ 25 deg. F

10 20 30 45 Time (min)

60

Cryotech C-92 LoTherm

Freezegard CG-90

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--BRINE GE1VERATIOlv FOR SOLIDS Ir""S-d .... e-g-. F--'IBRINE GENERATED AT SAMPLE TIME

DEICER CaCI S. Dakota CG-90 Ice-B-Gone NaCI Citris

10 20 30 45 60

4.3 10.8 13.2 17.2 18.8 3.6 9.0 10.3 13.0 16.3 1.8 3.7 6.2 10.6 13.2 0.0 0.0 0.0 0.0 0.0

1 1.5 2.6 3.8 5.2 7.7 11 13.8 16.4 15.3

115 deg. F IBRINE GENERATED AT SAMPLE TIME

DEICER CaCI S. Dakota CG-90 Ice-B-Gone NaCI Citris

10 20 30 45 60

4.8 7.5 12.8 15.7 18.2 6.2 10.3 15.7 18.7 21.7 3.2 5.7 9.7 12.8 15.7 0.0 0.0 0.0 0.0 0.3 3.1 6 9.3 12.7 15.7 9.7 14.5 16.5 19.5 24.2

125 deg. F IBRINE GENERATED AT SAMPLE TIME

DEICER CaCI S. Dakota CG-90 Ice-B-Gone NaCI Citris

10 20 30 45 60

10.0 21.0 25.5 29.5 32.8 13.5 21.2 26.3 31.0 36.0 8.7 17.3 25.3 31.7 37.5 1.8 3.7 5.5 8.3 10.3 8.7 15.3 21.3 26.2 29.7 3.7 11 20.6 30.1 44.5

A-6

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BRINE GENERATION OF SOLIDS

,-

s -- 1

::- ] 16 -l ~

I-<

g c3 g .~

CO '"5

] 10

Amount of Brine Generated @ 5 deg. F

20 30 Time (min)

45 60

CaCl Citris

S. Dakota CG-90

NaCl Ice-B-Gone

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BRINE GENERATION OF SOLIDS

::::-25 S

:> '-' 00 "'tj

.B ~ 8 d

'C)

§ 5

Amount of Brine Generated @ 15 deg. F

Citris s. Dakota

CaCl CG-90

~ kV

I :7 ~ :":::7:7£''' ':: "7C:7:>Z::::77/ NaCl ) 4_:2) 7 £ : ;;Z---7 / '=7 ~Ice-B-Gone ~ Iii

10 20 30 Time (min)

45 60

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~ \0

BRINE GENERATION OF SOLIDS

..-., 45 e '-" "C

(J) ..... cO 1-4 (J) 1:::: (J)

~ 25 (J) 1:::: 20 .\:: ~

10

Amount of Brine Generated @ 25 deg. F

20 30 Time (min)

45 60

Citris s. Dakota

CG-90 CaC}

NaCl Ice-B-Gone

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--ICE PElvETRATJON FOR LIQUIDS­r--15--de-g~. F~I TIME (Minutes) 5 10 15 20 30 45 60 LIQUID DEICER LoTherm Cryotech C-92 CG-90 Freezegard

115 deg. F TIME (Minutes) LIQUID DEICER LoTherm Cryotech C-92 CG-90 Freezegard

125 deg. F TIME (Mlnute8) LIQUID DEICER LoTherm Cryotech C-92 CG-90 Freezegard

I

I

0.54 0.84 0.88 0.7

5

0.82 0.98 0.84 0.88

5

0.58 0.94 0.84 0.86

0.96 1.22 1.2

1.12

10

1.04 1.4

1.06 1.4

10

1.4 1.38 1.3 1.8

1.34 1.76 1.72 1.72

15

1.4 2.3

1.46 2.66

15

2.98 2.24 1.62 2.84

A-lO

2.86 2.82 2.44 2.38

20

3.04 3.24 2.14 4.68

20

7.54 2.84 2.38 7.6

8.54 7.22 7.7

9.92

30

6.76 4.82 2.96

12.62

30

10.44 6.84 3.48

12.02

11.4 9.02 9.22

11.04

4S

7.86 5.64 3.36 13.4

45

14.06 9.4

4.26 14.5

12.2 9.38 9.94

11.84

60

8.14 5.84 3.5

13.5

60

14.5 9.76 4.58 14.5

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> , ...... ......

ICE PENETRATION OF LIQUIDS PENETRATION DEPTH @ 5 DEG. F

__ 14 Z -o 12 ~ -~ --~ 10

~ 8 (:)

Z 6 0

~ ~

4l 2 ~ ~

Vi

5 10 15 20 Time (min)

30 45 60

LoTherm Freezegard

Cryotech C-92 CG-90

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> , ...... N

ICE PENETRATION OF LIQUIDS PENETRATION DEPTH @ 15 DEG. F

..-1 Z -o 12 ..... -..... '-' i5 10 ~ ~ 8 0 Z 6 0 -~ 4 ~

Q 2 Z ~ ~

VI

5 10 15 20 Time (min)

30 45 60

Freezegard LoTherm

Cryotech C-92 CG-90

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ICE PENETRATION OF LIQUIDS PENETRATION DEPTH @ 25 DEG. F

Z 16 ..... o 14 .....

> ~ ,.!... -- 12 w ::r:

~ 10

a ..... 6 ~ ~ 4

~ 2

5 10 15 20 30 45 60 Time (min)

LoTherm Freezegard

Cryotech C-92 CG-90

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- - ICE PEf/ETRATION FOR SOLIDS--PENETRATION (1/IOTH INCH)

nutes 3 5 10 15 20 30 45 60 SOLID DEICER CaCI 2.2 2.3 4.9 5.8 6.7 10.16 13.74 13.74 NaCI 1.0 2.1 3.4 5.2 6.3 9.74 10.22 10.38 CMA (Peladow) 0.1 0.3 0.9 1.2 1.4 2.18 3.4 4.62 South Dakota 0.9 1.1 2.2 2.8 3.6 4.28 4.94 5.52 CG-90 1 1.1 2.44 3.04 4.84 13.48 13.5 13.6 Citris 0.5 0.8 1.6 2.02 2.24 2.58 2.66 2.7

115 deg. F IPENETRATION (1/IOTH INCH) TIME (Minutes) 3 5 10 15 20 30 45 60 SOLID DEICER CaCI 2.9 8.1 14.5 14.5 14.5 14.5 14.5 14.5 NaCI 2.0 2.4 4.6 7.7 9.6 10.96 11.5 11.6 CMA (Peladow) 0.2 0.6 1.2 1.9 3.8 8.86 10.7 12.18 South Dakota 0.9 1.7 3.2 7.4 12.1 12.78 14.5 14.5 CG-90 1.08 1 .33 8.05 9.38 14.5 14.5 14.5 14.5 Citris 0.9 1.86 3.94 5.56 7.44 13.38 13.56 13.56

125 deg. F IPENETRATION (1/IOTH INCH) TIME (Minutes) 3 5 10 15 20 30 45 60 SOLID DEICER CaCI 2.3 4.0 5.6 8.5 14.5 14.5 14.5 14.5 NaCI 2.4 3.5 11.7 12.8 13.9 14.5 14.5 14.5 CMA (Peladow) 1.1 1.4 4.8 14.5 14.5 14.5 14.5 14.5 South Dakota 3.1 4.1 5.7 14.5 14.5 14.5 14.5 14.5 CG-90 1.68 3.06 4.92 10.94 13.7 14.5 14.5 14.5 Citris 2.9 3.3 4.2 5.3 7 8.6 10.3 11.6

A-14

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.-Z 1 -

~ c: :I: 1

~

fu o z o ~ < 4 ~ ~ g:

ICE PENETRATION OF SOLIDS PENETRATION DEPTH @ 5 DEG. F

3 5 10 15 20 30 45 60 Time (min)

CG-90 CaC!

NaCl South Dakota

CMA

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ICE PENETRATION OF SOLIDS PENETRATION DEPTH @ 15 DEG.F

-.. ~ 16 o r:: 14

;I> .,....,

i;: ~ 12

u:l o z 9 6 ~

~ 4

~ 2 u:l 0-+-= Po. 3 5 10 15 20 30 45 60

Time (min)

CaCl CG-90

South Dakota Citris

NaCl CMA

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ICE PENETRATION OF SOLIDS PENETRATION DEPTH @ 25 DEG. F

,-....

~ 16 o ~ 14

:> ...... , '-' ...... -.J

~ o z o 6 ~ ~ 4 ~ 2 ~ ~.~,D~~ ~ 0 i i ~i Po.. 3 5 10 15 20

Time (min) 30 45 60

CaCl NaCl

CMA South Dakota

CG-90

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Appendix B Compatibility of Deicers and Concrete Cubes Subjected

to FreezefThaw Cycling

B-1

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tJ:j , tv

MEAN COMPRESSIVE STRENGTH AFTER 50 FREEZErrHAW CYCLES

UI CI ~ « m o s ....J E.

DIST H20 . S. DAKOTA ' NO FfT . CG-90 . CaCI NaCI CMA

SOLID DEICER

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b:l , '"

MEAN COMPRESSIVE STRENGTH AFTER 50 FREEZErrHAW CYCLES

Cl I ~ ~ ..J E.

DIST H2O ' NO Frr . ICE STOP . FREEZEGARD . C-92 CG-90

LIQUID DEICER

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Appendix C Corrosion Properties

of Chemical Deicers

C-l

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CHEMICAL DE-leER .---. if)

o::l SODIUM CHLORIDE

~ 600~1----------------------------------------~ o ....4 ~ 8 500 '-"

Z g 400 if)

o 8 ~ 300

o U

~ 200 o ~ 100 d <r:: ffi 0 II I I Iii iii iii iii Iii Iii j , I I j I I I I I I I I I I I I j I I I I I I I I I I I I I I I I

> 0 190 232 272 343 385 441 491 540 <r:: 160 213 252 300 364 419 468 512 580

TIME (DAYS)

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~ C/)

~

CHEMICAL DE-leER CALCIUM CHLORIDE

~ 600~i----------------------------------------~ ....:l ;:J o 500 U '-'

z Q 400 C/)

o 0 ~ w ~ 300

o U

~ 200 E-< o E-< 100 ~

'"

o I ~ PONDING DISCONTINUED

ffi 0 16' , , , 190' , , *, , , 272' , , 343 ' , , 385 ' , , 441' , , 491' , , 540 ' , , ,I ~ 160 213 252 300 364 419 468 512 580

TIME (DAYS)

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o 5 o 500 u '-"

Z o 400 I---< if)

o ~ ~ 300

o U

~ 200 E--

CHE~1ICAL DE-leER MAG. CHLORIDE

o I E-- 100 I I I ~ ~ Ii I111111I1 I o ~ , "'" " ........ I I I I I I I I . ~ I r I I I N 0 I i II I ~ i i

~ 0 190 232 272 343 385 441 491 540 160 213 252 300 364 419 468 512 580

TIME (DAYS)

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-----(/'J I:Q

~ o 5 o u '--'

z o ........ (/'J

o (') ~ v, ~

o u ~

~ o E--

~ ~ <t:

CHEl\/II CAL D E-leER MAG. CHLORIDE W/inhibitor

600TI--------------------------------------------~

500-

400-

300-

200-

100-

-----~ o r I I I I I I I I I I I I I ! I ! ,- I I I I I I I I I I I I I I I I I I I [ - r I I I I I I I I I I I I I I I

o 190 232 272 343 385 441 491 540 160 213 252 300 364 419 468 512 580

TIME (DAYS)

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---. (/)

A4

CHEl'AICAL DE-leER CMA

8 600~1 --------------------------------------------­.....:l ::J o 500-U '-"

z Q 400-(/)

o n ~ C, ~ 300-

o U

~ 200-~ o ~ ·114 100-d <t: ffi 0 iii i i r , , , , , I I I I I I Iii i ,., , II , , r·--,-, , ,--.--r r , , , , I I I ., , , , I I I I I I

> 0 190 232 272 343 385 441 491 540 <t: 160 213 252 300 364 419 468 512 580

TIME (DAYS)

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,,-.....

CHEMICA~L DE-leER CALCIUM CHLORIDE

~ 100~1-------------------------------------------------'-"

~ 90

~ 80 ~ ~ 70 U j 60

S ~ 50 o ~ 40

~ 30

~ 20

~ 10 ~> 0 1

/ '" \ I iii i I Ii I I I I I I j I I I I 1 I I I I I I I I i I I I 1 iii iii iii iii iii iii iii i < 0 190 232 272 343 385 441 491 540 160 213 252 300 364 419 468 512 580

TIME (DAYS)

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CHEMICAL DE-leER SODIUM CHLORIDE

"'""' ~ 100~1----------------------------------------~ '-'"

~ . 90

§ 80 ~ ::J 70 U :J 60

~ ~ 50 o ~ 40

~ 30

~ 20

~ 10 ~ > 0 ~ 0 190 232 272 343 385 441 491 540

160 213 252 300 364 419 468 512 580 TIME (DAYS)

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CHEMICAL ])E-ICER MAG. CHLORIDE

".-....

~ 100~1--------------------------------------~----' "--'

~ 90

~ 80 ~ :J 70 U :J 60

S; ~ 50 o ~ 40

~ 30

~ 20

~ 10 ~ > I ---- \ ./"'--" ¥ ' I ~ 0 6' , , , i90' , 232; , , ~2' , , 343' , , 385' , , 441' , '491' , , 540 ' , ,

160 213 252 300 364 419 468 512 580 TIME (DAYS)

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CI-IEMICAL DE-leER MAG. CHLORIDE W/inhibitor

,.-.,

~ 100~1--------------------------------------------' '--"

~ 90

~ 80 0:::: o 70 U :J 60

~ ~ 50 o ~ 40

~ 30

~ 20

~ 10 ~ > 0 1 / - . .....J -v 'I

~ . 6'[ i ii 190 ii i 232 i i i 272 i i r 343 iii 385 iii 441 i i '491 iii 540 iii i

160 213 252 300 364 419 468 512 580 TIME (DAYS)

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~

<r: 100 ~

'--'

E-< 90-Z ~ 80-~ ~ ::J 70 U .....:l 60 .....:l

\l ~ :=: U 50-

0 ~ 40-U <r: 30-:;s ~ 20-0 <r: ~ 10-~ > o I I <r: 0

CHEMICAL DE-leER CMA

I I I I I I I I I I I I I I I I I J I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I

190 232 272 343 385 441 491 540 160 213 252 300 364 419 468 512 580

TIME (DAYS)