aluminum - alro steel · aluminum 6-3 alro.com 888-888-alro 2 5 7 6 6061 – generally selected...
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Alum
inum
6-1
alro.com 888-888-ALRO2 5 7 6
Bar, Sheet, Plate, Structurals, Tube & Pipe
Aluminum Cold Finished Bar ....................6-2 thru 6-16
Aluminum CF Tolerances .........................6-17 thru 6-18
Aluminum Extruded Bar ...........................6-19 thru 6-31
Aluminum Extruded Structurals ..........6-32 thru 6-40
Aluminum Tube & Pipe .............................6-41 thru 6-51
Aluminum Extruded Tolerances ...........6-52 thru 6-57
Aluminum Sheet & Plate .........................6-58 thru 6-65
Aluminum Cast Plate ..................................6-66 thru 6-74
Aluminum Tread Plate ................................................6-75
Sheet & Plate Tolerances & Data ........6-76 thru 6-95
Specification Cross Reference ...........6-96 thru 6-102
Aluminum
NOTE: Typical properties shown for alloys are not guaranteed by publication herein. In most cases, the values are averages for various sizes, product forms and manufacturing practices. The typical properties do not exactly represent particular products or sizes. The data is intended only as a basis for comparing alloys and tempers and should not be specified as engineering requirements or used for design purposes.
Alu
min
um
6-2
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Rod, Bar and Wire (Cold Finished)Rounds • Flats • Hexagons • Squares
Aluminum
2011 – This free machining alloy compares favorably with free cutting brass. It is the most suitable alloy for machining on automatics, milling machines, lathes, planers, shapers and other machine tools, and is the most widely used alloy for all types of screw machine parts. It can be machined at high speeds and comparatively heavy feeds. Machined surfaces are bright and smooth. Mechanical finishes readily match joined parts. Mechanical properties and hardness are ex cellent; corrosion resistance fair. Weldability by resistance method is fair; other welding is not recommended.
2014 – One of the strongest of heat-treatable alloys, 2014 is used in heavy duty applications. Machinability is good to excellent when high rakes and clearances, adequate coolant, sharp tools, fast speeds, and light-to-medium cuts and feeds are employed. Machined surfaces are very smooth. Weldability is good with arc and resistance methods. Corrosion resist ance is fair. This is the most widely used forging alloy.
2017 – Like 2011, this is also a general-purpose alloy for automatic screw machine work. It is stronger than 2011, but harder to machine and does not have the fine chip associated with 2011. It is recommended for heavy-duty parts because of its high strength. Workability is fair, with ductility and form ability considered better than 2014. Arc and resistance weldability are satisfactory. Corrosion resistance is fair. It is used for rivets, fasteners, and aircraft components.
2024 – Known as the “aircraft alloy” in machining rod, this alloy has properties higher than 2017 and 2014. Though form ability is generally considered only fair in the cold state, it is one of the most popular alloys for cold heading and roll threading applications. Can be machined to a high finish. Cor rosion resistance is fair. Applications include Phillips head screws, wood screws, hydraulic fittings and small parts in clocks and meters. It is also the basic alloy for cold finished rectangular bar where strength and machinability are essen tial for precision fittings and parts.
Alloy Descriptions and Applications
Alum
inum
6-3
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6061 – Generally selected where welding or brazing is re quired, or for its particularly high corrosion resistance in all tempers. Formability is excellent in 0 temper, good in T4. Machining is more difficult than with other machining alloys; it is particularly gummy in 0 condition, fair in hard tempers. Corrosion resistance and appearance after anodizing are high est of screw machine alloys, though properties are general ly lower. Applications include railway car components, bridge components, pipe fittings, wheels and various transportation end uses.
6262 – 6262 aluminium alloy is an alloy in the wrought aluminium-magnesium-silicon family (6000 or 6xxx series). It is related to 6162 aluminium alloy (Aluminum Association designations that only differ in the second digit are variations on the same alloy), but sees much more widespread use. It is notably distinct from 6162, and most other aluminium alloys, in that it contains lead in its alloy composition. Has excellent machinability, is readily welded, and has good corrosion resistance. Formability is fair in T6 tem per, difficult in T9. Bright, smooth finish is easy to obtain.
7075/7175 – 7075 has been the strongest and hardest alloy sold commercially for decades. 7175 is more pure, but may not be suitable for fracture toughness applications. The superior stress corrosion resistance of the T73 and T7351 tempers of 7075 rolled or cold finished rod have made them a logical replacement for alloys 2014, 2017 and 2024 in many of the most critical applications. In machined parts and forg ings it is used primarily in aircraft, ordnance, highly stressed structural applications, keys, small gears, etc. It is more dif ficult to forge than other alloys, but is often selected because of its properties. Machinability is good, resistance welding satisfactory, finishing characteristics excellent, and corrosion resistance fair.
Rod, Bar and Wire (Cold Finished)Rounds • Flats • Hexagons • Squares
Aluminum
Alloy Descriptions and Applications
Alu
min
um
6-4
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Continued on next page
Rod, Bar and Wire (Cold Finished)Typical Mechanical Properties
Aluminum
The above typical properties are not guaranteed since in most cases they are averages for various sizes, product forms and methods of manufacture and may not be exactly representative of any particular product or size. This data is intended only as a basis for comparing alloys and tempers and should not be specified as engineering requirements or used for design purposes.
Alloy &Temper
Strength (ksi)Tension
Ultimate YieldElongation % in 2"
1/16" thk 1/2" dia.5559276270263562273768727018263545675713253545505833408373
434514426010334011354757658---214066---7
133140475515---7363
------------------------20---20136
25---2212---------2212---------17---1113
1512182013221022220
19------30---251710------------17141016---11---
2011-T32011-T82014-0
2014-T4, T4512014-T6, T651
2017-02017-H13
2017-T4, T4512024-0
2024-H132024-T351, T4
2024-T3612024-T851
6061-06061-H13
6061-T4, T4516061-T6, T651
6061-T9136061-T94
6063-06063-T46063-T6
6262-T6, T6516262-T86262-T97075-0
7075-H137075-T6, T651
7075-T73, T7351Two page chart, continues on next page
Alum
inum
6-5
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Rod, Bar and Wire (Cold Finished)Typical Mechanical Properties
Aluminum
HardnessBrinell #
500 kg load 10 mm ball
9510045
10513545---
10547---
12013012830---6595------25---7395---
12060---
150---
ShearUltimate Shearing
Strength (ksi)
323518384218---3818---41424312---243035---10162230---3522---4844
FatigueEndurance Limit(2)
(ksi)
181813201813---1813---2018189---1414------8---10------1317---2323
ModulusMod of Elasticity(3)
(ksi x 10-3)
10.210.210.610.610.610.510.510.510.610.610.610.610.610.010.010.010.010.010.010.010.010.010.010.010.010.410.410.410.4
Notes: (1) The indicated typical mechanical properties for all except 0 temper material are higher than the specified minimum properties.
For O temper products typical ultimate and yield values are slightly lower than specified (maximum) values.
(2) Based on 500,000,000 cycles of completely reversed stress using the R.R. Moore type of machine and specimen.
(3) Average of tension and compression moduli. Compression modulus is about 2% greater than tension modulus.
Two page chart, continued from previous page
Alu
min
um
6-6
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Diameter(inches)
Approx Wt.(lbs./ ft.)
0.7360.8450.9611.0851.2171.3561.5021.6561.8181.9902.1632.3472.5392.7362.9423.1563.3803.6203.8454.0874.3394.6204.8645.150
7/815/16
11-1/161-1/8
1-3/161-1/4
1-5/161-3/8
1-7/161-1/2
1-9/161-5/8
1-11/161-3/4
1-13/161-7/8
1-15/162
2-1/162-1/8
2-3/162-1/4
2-5/16
Standard Screw Machine Stock, Cold FinishedASTM-B211, AMS-QQ-A-225/3Stock Lengths: 12 foot
Aluminum Rounds, 2011-T3
Diameter(inches)
Approx Wt.(lbs./ ft.)
.015
.023
.034
.046
.060
.076
.094
.114
.135
.158
.184
.211
.240
.271
.304
.339
.376
.414
.454
.496
.542
.586
.636
.684
1/85/323/167/321/4
9/325/1611/323/8
13/327/16
15/321/2
17/329/16
19/325/8
21/3211/1623/32
3/425/3213/1627/32
Diameter(inches)
Approx Wt.(lbs./ ft.)
5.4205.7306.0086.3166.6246.9607.2707.6237.9468.3208.6529.388
10.15410.54810.95011.77613.51815.38117.36424.10334.70861.704
2-3/82-7/162-1/2
2-9/162-5/8
2-11/162-3/4
2-13/162-7/8
2-15/163
3-1/83-1/4
3-5/163-3/83-1/23-3/4
44-1/4
568
Standard Screw Machine Stock, Cold FinishedASTM-B211, AMS-QQ-A-225/3Stock Lengths: 12 foot
Aluminum Hexagons, 2011-T3
DistancesAcross Flat
(inches)Approx Wt.
(lbs./ ft.).0662.1035.1491.2029.2660.3354.4141.5010.5980.7000
1/45/163/8
7/161/2
9/165/8
11/163/4
13/16
DistancesAcross Flat
(inches)Approx Wt.
(lbs./ ft.).8130.93301.0611.1981.3431.6581.8262.0002.1902.385
7/815/16
11-1/161-1/81-1/4
1-5/161-3/8
1-7/161-1/2
DistancesAcross Flat
(inches)Approx Wt.
(lbs./ ft.)2.79903.24623.72654.23995.36626.62498.01619.5399
1-5/81-3/41-7/8
22-1/42-1/22-3/4
3
Alum
inum
6-7
alro.com 888-888-ALRO2 5 7 6
Standard Screw Machine Stock, Cold FinishedASTM-B211, AMS-QQ-A-225/5Stock Lengths: 12 foot (Sizes over 3-1/2" dia. in random lengths)
Aluminum Rounds, 2017-T451
Diameter(inches)
Approx Wt.(lbs./ ft.)0.95141.07411.20411.35001.45701.60601.79881.92702.09802.32282.51232.70932.91373.12563.34483.57153.67004.04734.29634.55274.81665.08795.36665.6528
11-1/161-1/8
1-3/161-1/4
1-5/161-3/8
1-7/161-1/2
1-9/161-5/8
1-11/161-3/4
1-13/161-7/8
1-15/162
2-1/162-1/8
2-3/162-1/4
2-5/162-3/8
2-7/16
Diameter(inches)
Approx Wt.(lbs./ ft.)
.0148
.0232
.0334
.0455
.0594
.0752
.0929
.1124
.1338
.1569
.1821
.2091
.2410
.2685
.3010
.3354
.3640
.4097
.4497
.4915
.5370
.6281
.7284
.8362
1/8*5/32*3/16*7/32*1/4*
9/32*5/16*11/32*3/8*
13/32*7/16*
15/32*1/2*
17/32*9/16*
19/32*5/8
21/3211/1623/32
3/413/16
7/815/16
Diameter(inches)
Approx Wt.(lbs./ ft.)5.96006.24746.55597.19517.86418.56289.2912
10.049410.439610.837311.423012.502313.379315.222717.185019.266321.466423.785526.223528.224031.456334.251146.619660.8909
2-1/22-9/162-5/82-3/42-7/8
33-1/83-1/4
3-5/163-3/83-1/23-5/83-3/4
44-1/44-1/24-3/4
55-1/45-1/25-3/4
678*
*Temper T4
Standard Screw Machine Stock, Cold FinishedASTM-B211, AMS-QQ-A-225/5Stock Lengths: 12 foot
Aluminum Hexagons, 2017-T451
DistancesAcross Flat
(inches)Approx Wt.
(lbs./ ft.)
.0656
.1026
.1241
.1477
.2010
.2626
.3324
.4103
.4965
.5909
.6934
1/4*5/16*11/32*3/8*
7/16*1/2*
9/16*5/8
11/163/4
13/16
DistancesAcross Flat
(inches)Approx Wt.
(lbs./ ft.)
.8042
.92321.05041.18581.32941.48121.64131.80951.98592.17062.3634
7/815/16
11-1/161-1/8
1-3/161-1/4
1-5/161-3/8
1-7/161-1/2
DistancesAcross Flat
(inches)Approx Wt.
(lbs./ ft.)
2.56452.77372.99123.21693.69284.20165.31776.55657.94369.4536
1-9/161-5/8
1-11/161-3/41-7/8
22-1/42-1/22-3/4
3
*Temper T4
Alu
min
um
6-8
alro.com 888-888-ALRO2 5 7 6
Standard Screw Machine Stock, Cold FinishedASTM-B211, AMS-QQ-A-225/5Stock Lengths: 12 foot
Aluminum Square Bars, 2017-T451
Size(inches)
Approx Wt.(lbs./lineal ft.)
.4734
.5728
.6818
.92791.2120
5/811/163/47/81
Size(inches)
Approx Wt.(lbs./lineal ft.)
.0757
.1704
.2320
.3030
.3835
1/4*3/8*
7/16*1/2*
9/16*
Size(inches)
Approx Wt.(lbs./lineal ft.)
1.53391.89382.72703.71184.8480
1-1/81-1/41-1/21-3/4
2*Temper T4
Standard Screw Machine Stock, Cold FinishedASTM-B211, AMS-QQ-A-225/6Stock Lengths: 12 foot
Aluminum Rounds, 2024-T351
Diameter(inches)
Approx Wt.(lbs./ ft.)0.72120.77360.82790.88410.94001.06341.19231.32841.47201.62281.78091.94602.11952.29982.48772.68282.88493.09463.31173.53623.76834.00724.25374.50764.76895.03755.31355.5968
7/829/3215/1631/32
11-1/161-1/8
1-3/161-1/4
1-5/161-3/8
1-7/161-1/2
1-9/161-5/8
1-11/161-3/4
1-13/161-7/8
1-15/162
2-1/162-1/8
2-3/162-1/4
2-5/162-3/8
2-7/16
Diameter(inches)
Approx Wt.(lbs./ ft.)
.0147
.0230
.0278
.0331
.0389
.0451
.0516
.0588
.0664
.0745
.0920.1113.1324.1437.1554.1803.2070.2355.2658.2981.3319.3679.4056.4452.4867.5298.5749.6219
1/8*5/32*11/64*3/16*
13/64*7/32*
15/64*1/4*
17/64*9/32*5/16*11/32*3/8*
25/64*13/32*7/16*
15/32*1/2*
17/32*9/16*
19/32*5/8
21/3211/1623/32
3/425/3213/16
Diameter(inches)
Approx Wt.(lbs./ ft.)5.88756.18566.49097.12397.78628.47889.19929.9499
10.336210.729911.539513.246915.072017.014819.075521.253823.530025.963828.495531.144933.912036.796939.799546.158049.513952.987560.2880
2-1/22-9/162-5/82-3/42-7/8
33-1/83-1/4
3-5/163-3/83-1/23-3/4
44-1/44-1/24-3/4
55-1/45-1/25-3/4
66-1/46-1/2
77-1/47-1/2
8*
*Temper T4
Alum
inum
6-9
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DistancesAcross Flat
(inches)Approx Wt.
(lbs./ ft.)
.037
.065
.101
.122
.146
.199
.260
.329
.406
.492
.585
.686
3/161/4*
5/16*11/32*3/8*
7/16*1/2*
9/16*5/8
11/163/4
13/16
DistancesAcross Flat
(inches)Approx Wt.
(lbs./ ft.)
0.7960.9141.0401.1741.3161.4661.6251.7921.9662.1502.3402.539
7/815/16
11-1/161-1/8
1-3/161-1/4
1-5/161-3/8
1-7/161-1/2
1-9/16
DistancesAcross Flat
(inches)Approx Wt.
(lbs./ ft.)
2.7462.9623.1853.6564.1605.2596.1606.5007.1587.8659.349
1-5/81-11/161-3/41-7/8
22-1/4
2-7/162-1/22-5/82-3/4
3
*Temper T4
Standard Screw Machine Stock, Cold FinishedASTM-B211, AMS-QQ-A-225/6Stock Lengths: 12 foot
Aluminum Hexagons, 2024-T351
Cold Finished Square BarASTM-B211, AMS-QQ-A-225/6Stock Lengths: 12 foot
Aluminum Squares, 2024-T4 & 2024-T351
Size(inches)
Approx Wt.(lbs./lineal ft.)
0.9191.2001.5191.8752.7003.6754.800
7/81
1-1/81-1/41-1/21-3/4
2
Size(inches)
Approx Wt.(lbs./lineal ft.)
.075
.169
.230
.300
.379
.478
.675
1/43/8
7/161/2
9/165/83/4
Size(inches)
Approx Wt.(lbs./lineal ft.)
5.9547.5759.185
10.80012.67514.70019.240
2-1/42-1/22-3/4
33-1/43-1/2
4
Alu
min
um
6-10
alro.com 888-888-ALRO2 5 7 6
Cold Finished Rectangular BarsASTM-B211, AMS-QQ-A-225/6Stock Lengths: 12 foot
Aluminum Rect. Bar, 2024-T4 & 2024-T351
Bar Size(inches)
Weight(lbs./ ft.)
0.0800.0900.1130.1500.1800.2200.300
1/8 x 1/21/8 x 5/81/8 x 3/41/8 x 1
1/8 x 1-1/41/8 x 1-1/2
1/8 x 2
0.1130.1410.1690.2250.2810.3380.450
3/16 x 1/23/16 x 5/83/16 x 3/43/16 x 1
3/16 x 1-1/43/16 x 1-1/2
3/16 x 2
0.1500.1880.2250.2630.3000.3750.4500.6000.7500.9091.200
1/4 x 1/21/4 x 5/81/4 x 3/41/4 x 7/81/4 x 1
1/4 x 1-1/41/4 x 1-1/2
1/4 x 21/4 x 2-1/2
1/4 x 31/4 x 4
0.1880.2340.2810.3750.5630.750
5/16 x 1/25/16 x 5/85/16 x 3/45/16 x 1
5/16 x 1-1/25/16 x 2
0.2250.2810.3380.4550.5630.6750.7880.9091.1361.350
3/8 x 1/23/8 x 5/83/8 x 3/43/8 x 1
3/8 x 1-1/43/8 x 1-1/23/8 x 1-3/4
3/8 x 23/8 x 2-1/2
3/8 x 3
Bar Size(inches)
Weight(lbs./ ft.)
0.3790.4550.5250.6060.7580.9091.0611.2121.3501.5151.8182.4243.363
1/2 x 5/81/2 x 3/41/2 x 7/81/2 x 1
1/2 x 1-1/41/2 x 1-1/21/2 x 1-3/4
1/2 x 21/2 x 2-1/41/2 x 2-1/2
1/2 x 31/2 x 41/2 x 6
0.5510.6560.7580.9471.1361.515
5/8 x 3/45/8 x 7/85/8 x 1
5/8 x 1-1/45/8 x 1-1/2
5/8 x 2
0.9091.1361.3641.5911.8182.2732.7273.1823.6365.454
3/4 x 13/4 x 1-1/43/4 x 1-1/23/4 x 1-3/4
3/4 x 23/4 x 2-1/2
3/4 x 33/4 x 3-1/2
3/4 x 43/4 x 6
1.5151.8182.1002.4243.0303.6364.1904.8485.9907.272
1 x 1-1/41 x 1-1/21 x 1-3/4
1 x 21 x 2-1/2
1 x 31 x 3-1/2
1 x 41 x 51 x 6
Bar Size(inches)
Weight(lbs./ ft.)
2.2503.0003.3753.7504.5006.000
1-1/4 x 1-1/21-1/4 x 2
1-1/4 x 2-1/41-1/4 x 2-1/2
1-1/4 x 31-1/4 x 4
3.6004.5005.4006.3007.2009.000
10.80014.400
1-1/2 x 21-1/2 x 2-1/2
1-1/2 x 31-1/2 x 3-1/2
1-1/2 x 41-1/2 x 51-1/2 x 61-1/2 x 8
4.2006.3008.400
1-3/4 x 21-3/4 x 31-3/4 x 4
5.4006.0007.2728.4009.600
12.00014.400
2 x 2-1/42 x 2-1/2
2 x 32 x 3-1/2
2 x 42 x 52 x 6
10.802-1/4 x 4
9.0012.0013.5015.0018.00
2-1/2 x 32-1/2 x 4
2-1/2 x 4-1/22-1/2 x 52-1/2 x 6
13.202-3/4 x 4
14.4018.0021.60
3 x 43 x 53 x 6
Alum
inum
6-11
alro.com 888-888-ALRO2 5 7 6
Standard Screw Machine Stock, Cold FinishedASTM-B211, AMS-QQ-A-225/8Stock Lengths: 12 foot
Aluminum Rounds, 6061-T651
*Temper T6
Diameter(inches)
Approx Wt.(lbs./ ft.)
0.8110.8660.9230.9821.0421.1041.1681.2341.3021.3711.4421.5151.5901.7451.9082.0772.2542.4382.6292.8273.0333.2453.4653.6933.9274.1694.4174.6734.9375.2075.485
15/1631/32
11-1/321-1/161-3/321-1/8
1-5/321-3/161-7/321-1/4
1-9/321-5/161-3/8
1-7/161-1/2
1-9/161-5/8
1-11/161-3/4
1-13/161-7/8
1-15/162
2-1/162-1/8
2-3/162-1/4
2-5/162-3/8
2-7/16
Diameter(inches)
Approx Wt.(lbs./ ft.)
.014
.023
.027
.033
.038
.044
.051
.058
.065
.073
.090
.109
.130
.141
.152
.177
.203
.231
.261
.276
.292
.325
.361
.398
.436
.477
.519
.564
.609
.707
.758
1/8*5/32*11/64*3/16*
13/64*7/32*
15/64*1/4*
17/64*9/32*5/16*11/32*3/8*
25/64*13/32*7/16*
15/32*1/2
17/3235/649/16
19/325/8
21/3211/1623/32
3/425/3213/16
7/829/32
Diameter(inches)
Approx Wt.(lbs./ ft.)
5.7706.0626.3616.9817.6308.3089.0159.751
10.13010.51511.30912.98214.77116.67518.69420.82823.07925.44527.92630.52233.23434.63336.06139.00442.06145.23551.92859.082
2-1/22-9/162-5/82-3/42-7/8
33-1/83-1/4
3-5/163-3/83-1/23-3/4
44-1/44-1/24-3/4
55-1/45-1/25-3/4
66-1/86-1/46-1/26-3/4
77-1/2
8
Alu
min
um
6-12
alro.com 888-888-ALRO2 5 7 6
Standard Screw Machine Stock, Cold FinishedASTM-B211, AMS-QQ-A-225/8Stock Lengths: 12 foot
Aluminum Hexagons, 6061-T651
*Temper T6
DistancesAcross Flat
(inches)Approx Wt.
(lbs./ ft.)
.064
.081
.143
.195
.255
.322
.398
.482
.573
.673
.780
1/4*9/323/8*
7/16*1/2
9/165/8
11/163/4
13/167/8
DistancesAcross Flat
(inches)Approx Wt.
(lbs./ ft.)
0.8961.0191.1511.2901.4371.5931.7561.9272.1062.2932.488
15/161
1-1/161-1/8
1-3/161-1/4
1-5/161-3/8
1-7/161-1/2
1-9/16
DistancesAcross Flat
(inches)Approx Wt.
(lbs./ ft.)
2.6912.9023.1213.5834.0774.6025.1606.3707.7089.173
1-5/81-11/161-3/41-7/8
2 2-1/82-1/42-1/22-3/4
3
Standard Screw Machine Stock, Cold FinishedASTM-B211, AMS-QQ-A-225/10Stock Lengths: 12 foot
Aluminum Rounds, 6262-T9
Diameter(inches)
Approx Wt.(lbs./ ft.)
.436
.477
.519
.563
.609
.707
.758
.811
.866
.923
.9801.0421.1041.1681.2341.3021.3711.4421.5151.5901.7451.9082.0772.254
11/1623/32
3/425/3213/16
7/829/3215/1631/32
11-1/321-1/161-3/321-1/8
1-5/321-3/161-7/321-1/4
1-9/321-5/161-3/8
1-7/161-1/2
1-9/16
Diameter(inches)
Approx Wt.(lbs./ ft.)
.014
.023
.027
.032
.038
.044
.051
.058
.065
.073
.090
.109
.130
.141
.152
.177
.203
.231
.261
.276
.292
.325
.361
.398
1/85/3211/643/16
13/647/32
15/641/4
17/649/325/1611/323/8
25/6413/327/16
15/321/2
17/3235/649/16
19/325/8
21/32
Diameter(inches)
Approx Wt.(lbs./ ft.)
2.4382.6292.8273.0333.2453.4653.6933.9274.1694.4174.6734.9375.2075.4855.7706.0626.3616.9817.6308.3089.0159.751
10.13010.515
1-5/81-11/161-3/4
1-13/161-7/8
1-15/162
2-1/162-1/8
2-3/162-1/4
2-5/162-3/8
2-7/162-1/2
2-9/162-5/82-3/42-7/8
33-1/83-1/4
3-5/163-3/8
Alum
inum
6-13
alro.com 888-888-ALRO2 5 7 6
Standard Screw Machine Stock, Cold FinishedASTM-B211, AMS-QQ-A-225/10Stock Lengths: 12 foot
Aluminum Hexagons, 6262-T9
DistancesAcross Flat
(inches)Approx Wt.
(lbs./ ft.)
.064
.143
.195
.255
.322
.398
.482
.573
.673
.780
1/43/8
7/161/2
9/165/8
11/163/4
13/167/8
DistancesAcross Flat
(inches)Approx Wt.
(lbs./ ft.)
0.8961.0191.1511.2901.4371.5931.7561.9272.1062.293
15/161
1-1/161-1/8
1-3/161-1/4
1-5/161-3/8
1-7/161-1/2
DistancesAcross Flat
(inches)Approx Wt.
(lbs./ ft.)
2.4882.6912.9023.1213.5834.077
1-9/161-5/8
1-11/161-3/41-7/8
2
Cold Finished Square BarASTM-B211, AMS-QQ-A-225/9Stock Lengths: 12 foot
Aluminum Squares, 7075-T651
Size(inches)
Approx Wt.(lbs./lineal ft.)
0.9191.2001.5191.8752.7003.6754.800
7/81
1-1/81-1/41-1/21-3/4
2
Size(inches)
Approx Wt.(lbs./lineal ft.)
.075
.169
.230
.300
.379
.478
.675
1/43/8
7/161/2
9/165/83/4
Size(inches)
Approx Wt.(lbs./lineal ft.)
5.9547.5759.185
10.80012.67514.70019.240
2-1/42-1/22-3/4
33-1/43-1/2
4
Alu
min
um
6-14
alro.com 888-888-ALRO2 5 7 6
Standard Screw Machine Stock, Cold FinishedASTM-B211, AMS-QQ-A-225/9Stock Lengths: 12 foot
Aluminum Rounds, 7075-T651
*Temper T6
Diameter(inches)
Approx Wt.(lbs./ ft.)
.7814
.8362
.8929
.95141.01201.07411.13821.20411.27201.34171.41321.48661.56181.63901.79881.96602.14072.32282.51232.70932.91373.12563.34483.57153.80574.04734.29634.55274.81665.0879
29/3215/1631/32
11-1/321-1/161-3/321-1/8
1-5/321-3/161-7/321-1/4
1-9/321-5/161-3/8
1-7/161-1/2
1-9/161-5/8
1-11/161-3/4
1-13/161-7/8
1-15/162
2-1/162-1/8
2-3/162-1/4
2-5/16
Diameter(inches)
Approx Wt.(lbs./ ft.)
.0150
.0232
.0281
.0334
.0393
.0455
.0523
.0595
.0671
.0753
.0929
.1124
.1338
.1452
.1570
.1821
.2091
.2379
.2685
.2845
.3010
.3354
.3716
.4097
.4497
.4915
.5352
.5807
.6281
.7284
1/8*5/32*11/64*3/16*
13/64*7/32*
15/64*1/4*
17/64*9/32*5/16*11/32*3/8*
25/64*13/32*7/16*
15/32*1/2*
17/32*35/64*9/16*
19/32*5/8
21/3211/1623/32
3/425/3213/16
7/8
Diameter(inches)
Approx Wt.(lbs./ ft.)5.36665.65285.94646.24746.55597.19517.86418.56289.2912
10.049410.439610.837311.654912.502313.379315.222717.185019.266321.466423.785526.223528.780531.456334.251140.198046.619653.517060.8909
2-3/82-7/162-1/2
2-9/162-5/82-3/42-7/8
33-1/83-1/4
3-5/163-3/83-1/23-5/83-3/4
44-1/44-1/24-3/4
55-1/45-1/25-3/4
66-1/2
77-1/2
8
Alum
inum
6-15
alro.com 888-888-ALRO2 5 7 6
Cold Finished Rectangular Bar StockASTM-B221, AMS-QQ-A-225/9Stock Lengths: 12 foot
Aluminum Rectangles, 7075-T6
Bar Size(inches)
Weight(lbs./ ft.)
.076
.095
.114
.152
.190
.209
.227
.265
.303
.379
.455
.531
.607
.758
.910
1/8 x 1/21/8 x 5/81/8 x 3/41/8 x 1
1/8 x 1-1/41/8 x 1-3/81/8 x 1-1/21/8 x 1-3/4
1/8 x 21/8 x 2-1/2
1/8 x 31/8 x 3-1/2
1/8 x 41/8 x 51/8 x 6
.114
.142
.171
.199
.227
.284
.341
.398
.455
.512
.569
.682
.796
.9101.1371.3652.730
3/16 x 1/23/16 x 5/83/16 x 3/43/16 x 7/83/16 x 1
3/16 x 1-1/43/16 x 1-1/23/16 x 1-3/4
3/16 x 23/16 x 2-1/43/16 x 2-1/2
3/16 x 33/16 x 3-1/2
3/16 x 43/16 x 53/16 x 6
3/16 x 12
.114
.152
.190
.227
.265
.303
.379
.455
.531
.607
.682
.758
.834
.910
.9861.0621.213
1/4 x 3/81/4 x 1/21/4 x 5/81/4 x 3/41/4 x 7/81/4 x 1
1/4 x 1-1/41/4 x 1-1/21/4 x 1-3/4
1/4 x 21/4 x 2-1/41/4 x 2-1/21/4 x 2-3/4
1/4 x 31/4 x 3-1/41/4 x 3-1/2
1/4 x 4
Bar Size(inches)
Weight(lbs./ ft.)
1.3651.5171.6681.8202.1232.4262.7302.8813.0333.640
1/4 x 4-1/21/4 x 5
1/4 x 5-1/21/4 x 61/4 x 71/4 x 81/4 x 9
1/4 x 9-1/21/4 x 101/4 x 12
.190
.237
.284
.379
.474
.569
.663
.758
.9481.0431.1371.5172.275
5/16 x 1/25/16 x 5/85/16 x 3/45/16 x 1
5/16 x 1-1/45/16 x 1-1/25/16 x 1-3/4
5/16 x 25/16 x 2-1/25/16 x 2-3/4
5/16 x 35/16 x 45/16 x 6
Bar Size(inches)
Weight(lbs./ ft.)
.607
.758
.834
.910
.9861.0621.1371.2131.3651.5171.6681.8201.9712.1232.2752.4262.7303.0333.3363.6403.9434.2464.5504.8535.4596.0667.2798.492
1/2 x 11/2 x 1-1/41/2 x 1-3/81/2 x 1-1/21/2 x 1-5/81/2 x 1-3/41/2 x 1-7/8
1/2 x 21/2 x 2-1/41/2 x 2-1/21/2 x 2-3/4
1/2 x 31/2 x 3-1/41/2 x 3-1/21/2 x 3-3/4
1/2 x 41/2 x 4-1/2
1/2 x 51/2 x 5-1/2
1/2 x 61/2 x 6-1/2
1/2 x 71/2 x 7-1/2
1/2 x 81/2 x 9
1/2 x 101/2 x 121/2 x 14
.227
.284
.341
.398
.455
.569
.682
.796
.9101.0241.1371.2511.3651.4791.5921.8201.9342.0472.2752.7303.1853.6404.0954.5505.0045.4596.369
3/8 x 1/23/8 x 5/83/8 x 3/43/8 x 7/83/8 x 1
3/8 x 1-1/43/8 x 1-1/23/8 x 1-3/4
3/8 x 23/8 x 2-1/43/8 x 2-1/23/8 x 2-3/4
3/8 x 33/8 x 3-1/43/8 x 3-1/2
3/8 x 43/8 x 4-1/43/8 x 4-1/2
3/8 x 53/8 x 63/8 x 73/8 x 83/8 x 9
3/8 x 103/8 x 113/8 x 123/8 x 14
.569
.758
.9481.1371.3271.5171.8962.2752.6543.0233.4123.7914.5505.3086.0666.8247.5829.099
5/8 x 3/45/8 x 1
5/8 x 1-1/45/8 x 1-1/25/8 x 1-3/4
5/8 x 25/8 x 2-1/2
5/8 x 35/8 x 3-1/2
5/8 x 45/8 x 4-1/2
5/8 x 55/8 x 65/8 x 75/8 x 85/8 x 9
5/8 x 105/18 x 12
Continued on next page
Alu
min
um
6-16
alro.com 888-888-ALRO2 5 7 6
Cold Finished Rectangular Bar StockASTM-B221, AMS-QQ-A-225/9Stock Lengths: 12 foot
Aluminum Rectangles, 7075-T6
Bar Size(inches)
Weight(lbs./ ft.)
0.9101.1371.3651.5921.8202.0472.2752.5022.7303.1853.6404.0954.5505.4595.9146.3696.8247.2798.1899.099
10.91912.739
3/4 x 13/4 x 1-1/43/4 x 1-1/23/4 x 1-3/4
3/4 x 23/4 x 2-1/43/4 x 2-1/23/4 x 2-3/4
3/4 x 33/4 x 3-1/2
3/4 x 43/4 x 4-1/2
3/4 x 53/4 x 6
3/4 x 6-1/23/4 x 7
3/4 x 7-1/23/4 x 83/4 x 9
3/4 x 103/4 x 123/4 x 14
1.5171.8202.1232.4262.7303.0333.3363.6404.2464.8535.4596.0667.2798.4929.706
10.91912.13214.55816.985
1 x 1-1/41 x 1-1/21 x 1-3/4
1 x 21 x 2-1/41 x 2-1/21 x 2-3/4
1 x 31 x 3-1/2
1 x 41 x 4-1/2
1 x 51 x 61 x 71 x 81 x 9
1 x 101 x 121 x 14
Bar Size(inches)
Weight(lbs./ ft.)
3.7914.5504.9295.3085.6876.0666.8247.5838.3419.0999.857
10.61611.37412.13212.89015.16518.198
1-1/4 x 2-1/21-1/4 x 3
1-1/4 x 3-1/41-1/4 x 3-1/21-1/4 x 3-3/4
1-1/4 x 41-1/4 x 4-1/2
1-1/4 x 51-1/4 x 5-1/2
1-1/4 x 61-1/4 x 6-1/2
1-1/4 x 71-1/4 x 7-1/2
1-1/4 x 81-1/4 x 8-1/2
1-1/4 x 101-1/4 x 12
3.1853.6404.0954.5505.0005.4595.9146.3697.2797.7348.1899.099
10.00910.91911.82914.55815.46818.19821.83825.477
1-1/2 x 1-3/41-1/2 x 2
1-1/2 x 2-1/41-1/2 x 2-1/21-1/2 x 2-3/4
1-1/2 x 31-1/2 x 3-1/41-1/2 x 3-1/2
1-1/2 x 41-1/2 x 4-1/41-1/2 x 4-1/2
1-1/2 x 51-1/2 x 5-1/2
1-1/2 x 61-1/2 x 6-1/2
1-1/2 x 81-1/2 x 8-1/2
1-1/2 x 101-1/2 x 121-1/2 x 14
Bar Size(inches)
Weight(lbs./ ft.)
8.4929.706
10.91912.13214.55815.77219.41120.62424.26429.11733.970
2 x 3-1/22 x 4
2 x 4-1/22 x 52 x 6
2 x 6-1/22 x 8
2 x 8-1/22 x 102 x 122 x 14
2.7601-1/8 x 2
3.4224.1424.862
1-3/16 x 2-3/81-3/16 x 2-7/81-3/16 x 3-3/8
2.2752.4642.6543.0333.412
1-1/4 x 1-1/21-1/4 x 1-5/81-1/4 x 1-3/4
1-1/4 x 21-1/4 x 2-1/4
4.2465.3086.3697.4317.9628.4929.554
10.61611.67712.739
1-3/4 x 21-3/4 x 2-1/2
1-3/4 x 31-3/4 x 3-1/21-3/4 x 3-3/4
1-3/4 x 41-3/4 x 4-1/2
1-3/4 x 51-3/4 x 5-1/2
1-3/4 x 6
5.4596.0667.279
2 x 2-1/42 x 2-1/2
2 x 3
6.8247.5078.1899.554
10.91912.28413.64915.013
2-1/4 x 2-1/22-1/4 x 2-3/4
2-1/4 x 32-1/4 x 3-1/2
2-1/4 x 42-1/4 x 4-1/2
2-1/4 x 52-1/4 x 5-1/2
8.3419.0999.857
10.61612.13213.64915.16516.68218.198
2-1/2 x 2-3/42-1/2 x 3
2-1/2 x 3-1/42-1/2 x 3-1/2
2-1/2 x 42-1/2 x 4-1/2
2-1/2 x 52-1/2 x 5-1/2
2-1/2 x 6
10.00910.84311.67714.179
2-3/4 x 32-3/4 x 3-1/42-3/4 x 3-1/22-3/4 x 4-1/4
12.73914.55816.37818.19821.838
3 x 3-1/23 x 4
3 x 4-1/23 x 53 x 6
16.98519.10821.23125.47729.723
3-1/2 x 43-1/2 x 4-1/2
3-1/2 x 53-1/2 x 63-1/2 x 7
21.83824.26429.117
4 x 4-1/24 x 54 x 6
27.29732.756
4-1/2 x 54-1/2 x 6
36.3965 x
Alum
inum
6-17
alro.com 888-888-ALRO2 5 7 6
Standard TolerancesRod, Bar & Wire - Cold Finished
.0005
.0010
.0015------------------------------
Specified Dia.(inches)
DrawnWire
---------
.0015
.0020
.0025
.0040
.0060
.0080
.0120
.0200
.0250
.0300
Cold FinishRod
------------------
.006
.008
.012
.031
.062------
Plus------------------
.006
.008
.012
.016
.031------
MinusRolled Rod
Tolerance - Plus and Minus (in inches)Allowable Deviation from Specified Diameter
Up thru 0.0350.036 - 0.0640.065 - 0.3740.375 - 0.5000.501 - 1.0001.001 - 1.5001.501 - 2.0002.001 - 3.0003.001 - 3.4993.500 - 5.0005.001 - 6.0006.001 - 7.0007.001 - 8.000
Diameter TolerancesCold Finished Round Wire and Rod
Distance Across FlatsSquare, Hexagonal and Octagonal Wire and Bar
.0010
.0015
.0020------------------
---------
.0020
.0025
.0030
.0050
.0080---
------------------
.0016
.0020
.0020
ColdFinished
BarDrawnWire
Rolled Bar
Specified DistanceAcross Flats -
Inches
Tolerance -Inches Plus and Minus
(Allowable Deviation fromSpecified Distance Across Flats)
D D
Up thru 0.0350.036 - 0.0640.065 - 0.3740.375 - 0.5000.501 - 1.0001.001 - 1.5001.501 - 2.0002.001 - 3.0003.001 - 4.000
Alu
min
um
6-18
alro.com 888-888-ALRO2 5 7 6
.0010
.0015
.0020
.0025
.0025
.0030
.0050
.0080---
------
.0020
.0025
.0025
.0030
.0050
.0080
.0100
Up thru 0.0350.036 - 0.0640.065 - 0.5000.501 - 0.7500.751 - 1.0001.001 - 1.5001.501 - 2.0002.001 - 3.0003.001 - 4.000
WidthThickness
Specified Thicknessor Width (inches)
Tolerance Plus and Minus (inches)
Allowable Deviation fromSpecified Thickness and Width
Drawn Wire andCold Finished BarT
W
Standard TolerancesRod, Bar & Wire - Cold Finished
Thickness & Width TolerancesRectangular Wire and Bar
Alum
inum
6-19
alro.com 888-888-ALRO2 5 7 6
2024 – Used principally for structural members in aircraft construction for high-strength tube. Similar to 2014 in behav ior and strength. Can be spot welded.
6061 – Transportation, structural pipe, furniture applica tions. Most versatile of heat-treatable group. Will take consi derable forming in T4 temper. Good resistance to corrosion. Widely used for structural tube, handrails and baggage racks where moderate strength is required.
6063 – Has best all-around extruding properties. Can be used for comparatively intricate sections; excellent for hollow extrusions and architectural applications. Takes a good surface finish, is corrosion resist ant and can be anodized. Its strength, as extruded, is some what higher than that of 3003. It can be precipitation heat-treated to strengths just under 6061 alloy. In tube form it is used for irrigation pipe, furniture, electrical conduit, and handrails.
6262 – High machinability and finishability with good chip-forming characteristics; substitute for 2011 in some applica tions; strength same as 6061.
7075 – Used for aircraft structural members when extra strength is required. Can be formed by regular methods but requires more care and precision. Can be spot welded but not fusion welded.
Extruded Product OfferingsAluminum
Alloy Descriptions and Applications
• Round Bar• Hexagons• Squares• Flat Bar
• Angles• Channels• I-Beams• Square Tubing
• Rectangular Tubing• Round Pipe• Round Tubing
Alu
min
um
6-20
alro.com 888-888-ALRO2 5 7 6
*Temper T6
Extruded Aluminum RoundsASTM-B221, AMS-QQ-A-200/8Stock Lengths:
Aluminum Rounds, 6061-T6511
Diameter(inches)
Approx Wt.(lbs./ ft.)
4.9415.2105.7736.0676.3646.9857.6358.3139.0209.756
10.52111.31412.13712.98913.86914.77815.71616.68317.67918.70319.75720.83923.09123.66725.45827.94029.22430.53733.25134.65036.07937.53739.02342.083
Diameter(inches)
Approx Wt.(lbs./ ft.)
.058
.090
.109
.130
.177
.202
.231
.292
.361
.437
.520
.609
.707
.813
.9241.0421.1691.3041.4431.5901.7461.9102.0782.2542.4392.6322.8293.0333.2473.4943.6954.0604.1714.676
Diameter(inches)
Approx Wt.(lbs./ ft.)45.25848.59051.95455.47559.11260.97462.86466.73274.81479.02883.35792.36394.686
101.830111.759122.150133.002135.790148.966155.990181.032207.900236.500266.793299.104333.431369.452407.321447.037488.600532.011577.269624.056
77-1/47-1/27-3/4
88-1/88-1/48-1/2
9*9-1/4*9-1/2*
10*10-1/8*10-1/2*
11*11-1/2*
12*12-1/8*12-1/2*
13*14*15*16*17*18*19*20*21*22*23*24*25*26*
1/45/1611/323/8
7/1615/32
1/29/165/8
11/163/4
13/167/8
15/161
1-1/161-1/8
1-3/161-1/4
1-5/161-3/8
1-7/161-1/2
1-9/161-5/8
1-11/161-3/4
1-13/161-7/8
1-15/162
2-1/162-1/82-1/4
2-5/162-3/82-1/2
2-9/162-5/82-3/42-7/8
33-1/83-1/43-3/83-1/23-5/83-3/43-7/8
44-1/84-1/44-3/84-1/24-5/84-3/4
55-1/165-1/45-1/25-5/85-3/4
66-1/86-1/46-3/86-1/26-3/4
Alum
inum
6-21
alro.com 888-888-ALRO2 5 7 6
6042 and 6064 are Rohs compliant extruded 6000 series alloys.6042 and 6064 are controlled lead alloys that offer improved machinability ratings over 6061 as well as good corrosion resistance. Both have similar machinability characteristics when compared to 6262, but are Rohs and IMDS/ELV compliant and can be used in place of 6262 extruded products.
* AII tolerances shown are plus or minus. ** Also available in precision tolerances 1/3 to 1/4 normal.
6262-T6511, 6042-T5511 and 6064-T6511ASTM-B221
Aluminum Rounds, Extruded
Note: Rounds over 3" diameter are availble by request, please inquire with your Alro representative.
Diameter(inches)
Approx Wt.(lbs./ ft.)
.923
.9821.0421.1681.3041.4431.5161.5901.7462.0782.439
11-1/321-1/161-1/8
1-3/161-1/4
1-9/321-5/161-3/81-1/21-5/8
Diameter(inches)
Approx Wt.(lbs./ ft.)
.090
.129
.177
.230
.292
.361
.437
.519
.609
.707
.813
5/163/8
7/161/2
9/165/8
11/163/4
13/167/8
15/16
Diameter(inches)
Approx Wt.(lbs./ ft.)
2.8293.2473.6954.1714.6765.2105.7736.3646.9858.313
1-3/41-7/8
22-1/82-1/42-3/82-1/22-5/82-3/4
3
Extruded Rounds vs Cold Finished RoundsComparison of Tolerances*
Aluminum Rounds, 6061-T6/T6511
DiameterSizes
(inches)
** CloseTolerance
Extruded Rod
ColdFinished
Tolerances.005.004.005.005.008.008.012
.005
.004
.005
.005
.008
.008
.012
.375 - .500.501 - 1.000
1.001 - 1.5001.501 - 1.9381.939 - 2.0002.001 - 3.0003.001 - 3.499
DiameterSizes
(inches)
** CloseTolerance
Extruded Rod
ColdFinished
Tolerances.0120.0200.0200.0250.0250.0300.0300
.012
.017
.017
.022
.022
.022
.027
3.500 - 3.7503.751 - 5.0005.001 - 5.7505.751 - 6.0006.001 - 7.0007.001 - 7.5007.501 - 8.000
Alu
min
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6-22
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Precision Tolerance Extruded Rounds are produced in 6061 and 6262 alloys, both fully certified and available in a choice of -T6 or -T6511 tempers. Chamfer available on one end. Precision Tolerance Ex truded Rounds are designed to perform with outstanding mechanical and physical properties, please refer to above charts for results.
Comparison of Mechanical Properties
CommercialExtrusion :Cold Finish :
6061-T6, -T65116262-T6, -T65116061-T6, -T6516262-T6, -T651
Alloy and Temper38,00038,00042,00042,000
Ultimate35,00035,00035,00035,000
YieldStrength (psi)
17*17*17*17*
Elongation% in 2"
Minimum Tension
* 1/2" diameter specimen
6061-T6/T6511 and 6262-T6511Aluminum Rounds, Extruded
Typical Physical Properties
CommercialExtrusion :Cold Finish :
6061-T6, -T65116262-T6, -T65116061-T6, -T6516262-T6, -T651
Alloy and Temper
2.702.722.702.72
SpecificGravity
0.0980.0980.0980.098
Density
43444344
ElectricalConductivity
% IACS
Two page charts, continues on next page
Alum
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6061-T6/T6511 and 6262-T6511Aluminum Rounds, Extruded
CommercialExtrusion :Cold Finish :
6061-T6, -T65116262-T6, -T65116061-T6, -T6516262-T6, -T651
Alloy and Temper95959595
Brinell #, 500 kgload, 10 mm ball
Typical Hardness
30,00030,00030,00030,000
ShearingStrength (psi)
Typical Shear
Comparison of Mechanical Properties
Typical Physical Properties
CommercialExtrusion :Cold Finish :
24242424
ElectricalResistivity
microhm.xm
1160116011601160
at 77oF
0.400.410.400.41
at 25oCCGS Units
12.2012.2012.2012.20
-58o to 48oF
13.1013.0013.1013.00
68o to 212oF
Average coefficient ofthermal expansion per oF
(1 million times actual value)
Thermal Conductivity
Precision Tolerance Extruded Rounds are produced in 6061 and 6262 alloys, both fully certified and available in a choice of -T6 or -T6511 tempers. Chamfer available on one end. Precision Tolerance Ex truded Rounds are designed to perform with outstanding mechanical and physical properties, please refer to above charts for results.
Two page charts, continued from previous page
Alu
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(1) Except for machinability and resistance to stress-corrosion cracking, the relative ratings are indicated as follows: A - Excellent thru E - Poor ratings are based on aluminum base alloys as a group and are not to be used in comparison with other metals.
A = No known instances of failure in service or in laboratory testsB = No known instance of failure in service: laboratory failures only under special conditionsC = Service and laboratory failures under special conditions
(3)A: Free cutting, very small broken chips and excellent finishB: Curied or easily broken chips and good to excellent finishC: Continuous chips and good finish
(2)
Comparison of Aluminum Alloys(1)
6061-T6/T6511 and 6262-T6511, Precision ToleranceAluminum Rounds, Extruded
Precision Tolerance Extruded RoundsCommercial Extrusion :Cold Finish :
6061-T6, -T65116262-T6, -T65116061-T6, -T65116262-T6, -T65116061-T6, -T6516262-T6, -T651
Alloy and Temper
CBCBCB
Machinability(2)
CCCCCC
Cold FormingCapacity
AAAAAA
AnodizingResponse
Prec. Tolerance Ext. RoundsCommercial Extrusion :Cold Finish :
6061-T6, -T65116262-T6, -T65116061-T6, -T65116262-T6, -T65116061-T6, -T6516262-T6, -T651
Alloy and Temper
AAAAAA
Brazeability
AAAAAA
Weldability(ARC)
AAAAAA
StressCorrosion(3)
Crack Resist.
BBBBBB
CorrosionResistance
Alum
inum
6-25
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6061-T6/T6511 and 6262-T65116061-T6511*, ASTM-B221, AMS-QQ-A-200/8or 6262-T6511*, ASTM-B221Stock Lengths: 12 foot
Aluminum Hexagons, Extruded
DistancesAcross Flat
(inches)Approx Wt.
(lbs./ ft.)
.143
.250
.321
.398
.482
.573
.671
.780
.8961.018
3/81/2
9/165/8
11/163/4
13/167/8
15/161
DistancesAcross Flat
(inches)Approx Wt.
(lbs./ ft.)
1.1491.2891.5911.9252.1062.2922.6893.1193.5804.074
1-1/161-1/81-1/41-3/8
1-7/161-1/21-5/81-3/41-7/8
2
DistancesAcross Flat
(inches)Approx Wt.
(lbs./ ft.)
5.1565.7456.0536.3657.0187.7028.4189.166
2-1/42-3/8
2-7/162-1/22-5/82-3/42-7/8
3
*Available in T6 Temper
6061-T6511ASTM-B221, AMS-QQ-A-200/8Stock Lengths: 12 foot
Aluminum Squares, Extruded
Size(inches)
Approx Wt.(lbs./lineal ft.)
2.6463.1053.6014.1344.7045.9547.3508.894
10.58412.42214.406
1-1/21-5/81-3/41-7/8
22-1/42-1/22-3/4
33-1/43-1/2
Size(inches)
Approx Wt.(lbs./lineal ft.)
.074
.114
.165
.294
.459
.662
.9001.1761.4881.8382.223
1/45/163/81/25/83/47/81
1-1/81-1/41-3/8
Size(inches)
Approx Wt.(lbs./lineal ft.)
16.53818.81623.81429.40035.57442.33649.68657.62475.26495.252
3-3/44
4-1/25
5-1/26
6-1/2789*
* 84" maximum length and .062" radius corners.
Alu
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6-26
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(Any listed size can be ordered in 6063-T52 alloy and temper.) Continued on next page
6061-T6511 Rectangular BarsASTM-B221, AMS-QQ-A-200/8Stock Lengths: 12 foot
Aluminum Rectangles, Extruded
Bar Size(inches)
Weight(lbs./ ft.)
0.0740.0920.1100.1470.1840.2020.2200.2570.2940.3680.4410.5150.5880.7350.880
1/8 x 1/21/8 x 5/81/8 x 3/41/8 x 1
1/8 x 1-1/41/8 x 1-3/81/8 x 1-1/21/8 x 1-3/4
1/8 x 21/8 x 2-1/2
1/8 x 31/8 x 3-1/2
1/8 x 41/8 x 51/8 x 6
0.1110.1380.1660.1930.2210.2760.3320.3870.4420.4970.5530.6630.7740.8841.1051.3272.653
3/16 x 1/23/16 x 5/83/16 x 3/43/16 x 7/83/16 x 1
3/16 x 1-1/43/16 x 1-1/23/16 x 1-3/4
3/16 x 23/16 x 2-1/43/16 x 2-1/2
3/16 x 33/16 x 3-1/2
3/16 x 43/16 x 53/16 x 6
3/16 x 12
0.1100.1470.1840.2200.2570.2940.3680.4410.5140.5880.6620.7350.809
1/4 x 3/81/4 x 1/21/4 x 5/81/4 x 3/41/4 x 7/81/4 x 1
1/4 x 1-1/41/4 x 1-1/21/4 x 1-3/4
1/4 x 21/4 x 2-1/41/4 x 2-1/21/4 x 2-3/4
Bar Size(inches)
Weight(lbs./ ft.)
0.8820.9561.0291.1761.3231.4701.6171.7642.0582.3522.6462.7932.9403.528
1/4 x 31/4 x 3-1/41/4 x 3-1/2
1/4 x 41/4 x 4-1/2
1/4 x 51/4 x 5-1/2
1/4 x 61/4 x 71/4 x 81/4 x 9
1/4 x 9-1/21/4 x 101/4 x 12
0.1830.2290.2750.3670.4590.5500.6420.7340.9171.0091.1011.4682.201
5/16 x 1/25/16 x 5/85/16 x 3/45/16 x 1
5/16 x 1-1/45/16 x 1-1/25/16 x 1-3/4
5/16 x 25/16 x 2-1/25/16 x 2-3/4
5/16 x 35/16 x 45/16 x 6
0.2210.2760.3310.3860.4410.5510.6620.7720.8820.9921.1021.2131.3231.4331.5441.7641.8741.985
3/8 x 1/23/8 x 5/83/8 x 3/43/8 x 7/83/8 x 1
3/8 x 1-1/43/8 x 1-1/23/8 x 1-3/4
3/8 x 23/8 x 2-1/43/8 x 2-1/23/8 x 2-3/4
3/8 x 33/8 x 3-1/43/8 x 3-1/2
3/8 x 43/8 x 4-1/43/8 x 4-1/2
Bar Size(inches)
Weight(lbs./ ft.)
2.2052.6463.0873.5283.9694.4104.8515.2926.174
3/8 x 53/8 x 63/8 x 73/8 x 83/8 x 9
3/8 x 103/8 x 113/8 x 123/8 x 14
0.3680.4410.5880.7350.8090.8820.9561.0291.1031.1761.3231.4701.6171.7641.9112.0582.2052.3522.6462.9403.2343.5283.8224.1164.4104.7045.2925.8807.0568.232
1/2 x 5/81/2 x 3/41/2 x 1
1/2 x 1-1/41/2 x 1-3/81/2 x 1-1/21/2 x 1-5/81/2 x 1-3/41/2 x 1-7/8
1/2 x 21/2 x 2-1/41/2 x 2-1/21/2 x 2-3/4
1/2 x 31/2 x 3-1/41/2 x 3-1/21/2 x 3-3/4
1/2 x 41/2 x 4-1/2
1/2 x 51/2 x 5-1/2
1/2 x 61/2 x 6-1/2
1/2 x 71/2 x 7-1/2
1/2 x 81/2 x 9
1/2 x 101/2 x 121/2 x 14
0.5510.7350.9191.1021.2861.470
5/8 x 3/45/8 x 1
5/8 x 1-1/45/8 x 1-1/25/8 x 1-3/4
5/8 x 2
Alum
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Continued on next page
6061-T6511 Rectangular BarsASTM-B221, AMS-QQ-A-200/8Stock Lengths: 12 foot
Aluminum Rectangles, Extruded
Bar Size(inches)
Weight(lbs./ ft.)
1.8382.2052.5822.9403.3083.6754.4105.1455.8806.6157.3508.820
5/8 x 2-1/25/8 x 3
5/8 x 3-1/25/8 x 4
5/8 x 4-1/25/8 x 55/8 x 65/8 x 75/8 x 85/8 x 9
5/8 x 105/8 x 12
0.8821.1021.3231.5441.7641.9842.2052.4262.6463.0873.5283.9694.4105.2925.7336.1746.6157.0567.9388.820
10.58412.348
3/4 x 13/4 x 1-1/43/4 x 1-1/23/4 x 1-3/4
3/4 x 23/4 x 2-1/43/4 x 2-1/23/4 x 2-3/4
3/4 x 33/4 x 3-1/2
3/4 x 43/4 x 4-1/2
3/4 x 53/4 x 6
3/4 x 6-1/23/4 x 7
3/4 x 7-1/23/4 x 83/4 x 9
3/4 x 103/4 x 123/4 x 14
1.4701.7642.0582.3522.6462.9403.2343.5283.8224.1164.7045.2925.8806.468
1 x 1-1/41 x 1-1/21 x 1-3/4
1 x 21 x 2-1/41 x 2-1/21 x 2-3/4
1 x 31 x 3-1/41 x 3-1/2
1 x 41 x 4-1/2
1 x 51 x 5-1/2
Bar Size(inches)
Weight(lbs./ ft.)
7.0567.6448.2329.408
10.58411.76014.11216.464
1 x 61 x 6-1/2
1 x 71 x 81 x 9
1 x 101 x 121 x 14
2.6461-1/8 x 2
3.3194.0174.711
1-3/16 x 2-3/81-3/16 x 2-7/81-3/16 x 3-3/8
Bar Size(inches)
Weight(lbs./ ft.)
8.8209.702
10.58411.46612.35014.11214.99415.87617.64021.16824.696
1-1/2 x 51-1/2 x 5-1/2
1-1/2 x 61-1/2 x 6-1/2
1-1/2 x 71-1/2 x 8
1-1/2 x 8-1/21-1/2 x 9
1-1/2 x 101-1/2 x 121-1/2 x 14
4.1165.1456.1747.2037.7178.2329.261
10.29011.31912.348
1-3/4 x 21-3/4 x 2-1/2
1-3/4 x 31-3/4 x 3-1/21-3/4 x 3-3/4
1-3/4 x 41-3/4 x 4-1/2
1-3/4 x 51-3/4 x 5-1/2
1-3/4 x 6
6.6157.2767.9389.261
10.58411.90713.23014.553
2-1/4 x 2-1/22-1/4 x 2-3/4
2-1/4 x 32-1/4 x 3-1/2
2-1/4 x 42-1/4 x 4-1/2
2-1/4 x 52-1/4 x 5-1/2
(Any listed size can be ordered in 6063-T52 alloy and temper.)
2.2052.3892.5722.9403.3073.6754.4104.7785.1455.5125.8806.6157.3508.0858.8209.555
10.28911.02511.76012.49514.70017.640
1-1/4 x 1-1/21-1/4 x 1-5/81-1/4 x 1-3/4
1-1/4 x 21-1/4 x 2-1/41-1/4 x 2-1/2
1-1/4 x 31-1/4 x 3-1/41-1/4 x 3-1/21-1/4 x 3-3/4
1-1/4 x 41-1/4 x 4-1/2
1-1/4 x 51-1/4 x 5-1/2
1-1/4 x 61-1/4 x 6-1/2
1-1/4 x 71-1/4 x 7-1/2
1-1/4 x 81-1/4 x 8-1/2
1-1/4 x 101-1/4 x 12
3.0873.5283.9694.4104.8515.2925.7336.1747.0567.4977.938
1-1/2 x 1-3/41-1/2 x 2
1-1/2 x 2-1/41-1/2 x 2-1/21-1/2 x 2-3/4
1-1/2 x 31-1/2 x 3-1/41-1/2 x 3-1/2
1-1/2 x 41-1/2 x 4-1/41-1/2 x 4-1/2
5.2925.8807.0568.2329.408
10.58411.76014.10015.28816.46418.81619.99221.16823.52028.22432.928
2 x 2-1/42 x 2-1/2
2 x 32 x 3-1/2
2 x 42 x 4-1/2
2 x 52 x 6
2 x 6-1/22 x 72 x 8
2 x 8-1/22 x 9
2 x 102 x 122 x 14
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6061-T6511 Rectangular BarsASTM-B221, AMS-QQ-A-200/8Stock Lengths: 12 foot
Aluminum Rectangles, Extruded
Bar Size(inches)
Weight(lbs./ ft.)
8.0858.8209.555
10.29011.76013.23014.70016.17017.64023.712
2-1/2 x 2-3/42-1/2 x 3
2-1/2 x 3-1/42-1/2 x 3-1/2
2-1/2 x 42-1/2 x 4-1/2
2-1/2 x 52-1/2 x 5-1/2
2-1/2 x 62-1/2 x 8
Bar Size(inches)
Weight(lbs./ ft.)12.34814.11215.87617.64021.16828.433
3 x 3-1/23 x 4
3 x 4-1/23 x 53 x 63 x 8
Bar Size(inches)
Weight(lbs./ ft.)26.46029.30632.40046.623
4-1/2 x 54-1/2 x 5-1/2
4-1/2 x 64-1/2 x 8-3/4
9.70210.51111.31913.74417.011
2-3/4 x 32-3/4 x 3-1/42-3/4 x 3-1/22-3/4 x 4-1/42-3/4 x 5-1/4
14.46418.52220.58024.69628.81241.159
3-1/2 x 43-1/2 x 4-1/2
3-1/2 x 53-1/2 x 63-1/2 x 7
3-1/2 x 10
21.16823.52028.22432.93037.919
4 x 4-1/24 x 54 x 64 x 74 x 8
32.55035.28041.43047.358
5 x 5-1/25 x 65 x 75 x 8
39.07152.078
5-1/2 x 65-1/2 x 8
46.18849.72956.846
6 x 6-1/26 x 76 x 8
(Any listed size can be ordered in 6063-T52 alloy and temper.)
Manifold QualityAluminum 6061-T6511, Extruded
Manifold quality is a precision extruded aluminum product for high speed machining, offering extra tight tolerances, improved straightness, reduced twist, and elevated minimum mechanical properties. Typical applications include fluid power, hydraulic & pneumatic manifolds, machinery & equipment and fixturing devices.
Thickness &Width (inches)
ManifoldTolerances
1.000 - 1.4991.500 - 1.9992.000 - 3.9994.000 - 5.9996.000 - 7.999
8.000
+.012 / -.000+.014 / -.000+.024 / -.000+.034 / -.000+.044 / -.000+.054 / -.000
• Elevated mechanical properties - 44 minimum ksi UTS • 1/2 commercial twist and straightness • 1/2 commercial dimension tolerance all on the plus side
Manifold Tolerances
Alum
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6-29
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6061-T6511, Manifold QualityASTM-B221, AMS-QQ-A-200/8Stock Lengths: 12 foot
Aluminum Squares, Extruded
Size(inches)
Approx Wt.(lbs./lineal ft.)
4.7616.0167.4218.970
10.66912.51314.54616.740
22-1/42-1/22-3/4
33-1/43-1/23-3/4
Size(inches)
Approx Wt.(lbs./lineal ft.)
0.9111.1901.5071.8552.2702.6713.1323.630
7/81
1-1/81-1/41-3/81-1/21-5/81-3/4
Size(inches)
Approx Wt.(lbs./lineal ft.)
18.97623.99429.40035.57442.64749.68675.886
44-1/2
55-1/2
66-1/2
8*
* Available in T6 Temper Only
Manifold quality is a precision extruded aluminum product for high speed machining, offering extra tight tolerances, improved straightness, reduced twist, and elevated minimum mechanical properties. Typical applications include fluid power, hydraulic & pneumatic manifolds, machinery & equipment and fixturing devices.
Alu
min
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6-30
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6061-T6511, Manifold QualityASTM-B221, AMS-QQ-A-200/8Stock Lengths: 12 foot
Aluminum Rectangles, Extruded
Bar Size(inches)
Weight(lbs./ ft.)
1.4901.7832.0812.3832.6752.9403.2603.5633.8594.1554.7525.3495.9356.5307.1318.3109.506
1 x 1-1/41 x 1-1/21 x 1-3/4
1 x 21 x 2-1/41 x 2-1/21 x 2-3/4
1 x 31 x 3-1/41 x 3-1/2
1 x 41 x 4-1/2
1 x 51 x 5-1/2
1 x 61 x 71 x 8
2.2802.5972.9713.3903.7104.4495.1875.5576.6727.4168.1558.900
1-1/4 x 1-1/21-1/4 x 1-3/4
1-1/4 x 21-1/4 x 2-1/41-1/4 x 2-1/2
1-1/4 x 31-1/4 x 3-1/21-1/4 x 3-3/41-1/4 x 4-1/2
1-1/4 x 51-1/4 x 5-1/2
1-1/4 x 6
3.1103.5664.4525.3376.2337.1198.0058.8919.776
10.67211.55812.44314.82015.112
1-1/2 x 1-3/41-1/2 x 2
1-1/2 x 2-1/21-1/2 x 3
1-1/2 x 3-1/21-1/2 x 4
1-1/2 x 4-1/21-1/2 x 5
1-1/2 x 5-1/21-1/2 x 6
1-1/2 6-1/21-1/2 x 71-1/2 x 8
1-1/2 x 8-1/2
Bar Size(inches)
Weight(lbs./ ft.)
4.1575.1905.7076.2107.3107.7839.333
10.36811.39913.476
1-3/4 x 21-3/4 x 2-1/21-3/4 x 2-3/4
1-3/4 x 31-3/4 x 3-1/21-3/4 x 3-3/41-3/4 x 4-1/2
1-3/4 x 51-3/4 x 5-1/21-3/4 x 6-1/2
5.3525.9447.1278.3229.505
10.68811.87113.05314.24915.43218.816
2 x 2-1/42 x 2-1/2
2 x 32 x 3-1/2
2 x 42 x 4-1/2
2 x 52 x 5-1/2
2 x 62 x 6-1/2
2 x 8
8.0129.342
10.656
2-1/4 x 32-1/4 x 3-1/2
2-1/4 x 4
Bar Size(inches)
Weight(lbs./ ft.)12.45814.22916.00017.77119.54121.33124.69528.433
3 x 3-1/23 x 4
3 x 4-1/23 x 5
3 x 5-1/23 x 63 x 73 x 8
16.61418.68220.75022.78524.90728.812
3-1/2 x 43-1/2 x 4-1/2
3-1/2 x 53-1/2 x 5-1/2
3-1/2 x 63-1/2 x 7
26.65029.30631.98934.64437.30046.62350.694
4-1/2 x 54-1/2 x 5-1/2
4-1/2 x 64-1/2 x 6-1/2
4-1/2 x 74-1/2 x 8-3/44-1/2 x 9-1/2
8.8989.636
10.39011.86713.34414.82116.29717.79023.712
2-1/2 x 32-1/2 x 3-1/42-1/2 x 3-1/2
2-1/2 x 42-1/2 x 4-1/2
2-1/2 x 52-1/2 x 5-1/2
2-1/2 x 62-1/2 x 8
9.78310.725
2-3/4 x 32-3/4 x 3-1/4
21.33823.70026.06128.44832.93037.919
4 x 4-1/24 x 5
4 x 5-1/24 x 64 x 74 x 8
32.55035.53038.47941.43044.37947.35850.308
5 x 5-1/25 x 6
5 x 6-1/25 x 7
5 x 7-1/25 x 8
5 x 8-1/2
39.07152.078
5-1/2 x 65-1/2 x 8
46.18849.72956.846
6 x 6-1/26 x 76 x 8
Alum
inum
6-31
alro.com 888-888-ALRO2 5 7 6
6061-T6511, Extruded Wide BarASTM-B221, AMS-SB-221Stock Lengths: 12 foot
Aluminum Wide Bar, Extruded
Thickness(inches)
Width(inches)
Weight(lbs./ ft)
ThicknessTolerance
1/41/43/83/83/81/21/21/25/85/85/83/43/43/43/47/87/87/87/81111
1214121416121416121416121416181214161812141618
3.6674.3435.4576.3487.3867.2628.4709.7539.038
10.54112.04510.87112.68014.48816.29612.64814.76016.96418.95914.48116.89019.29821.707
+.016+.016+.016+.016+.016+.022+.022+.022+.022+.022+.022+.030+.030+.030+.030+.030+.030+.030+.030+.038+.038+.038+.038
Thickness(inches)
Width(inches)
Weight(lbs./ ft)
ThicknessTolerance
18.03421.03324.03327.03321.58725.17728.76732.35825.21029.04033.59628.80533.59738.38837.74030.11635.97948.158
1-1/41-1/41-1/41-1/41-1/21-1/21-1/21-1/21-3/41-3/41-3/4
222
2-1/42-1/2
34
121416181214161812141612141614101010
+.038+.038+.038+.038+.038+.038+.038+.038+.048+.048+.048+.054+.054+.054+.054+.074+.074+.130
ComparativeProperties
6061-T6511Extruded Wide Bar
6061-T6511Extruded Wide Bar
.100 inches(max deviation)
.060 inches(max deviation)
42,000 psi38,000 psi (< 3/8" thk)
35,000 psi10%95
90 Micro-inch (max)Yes
ASTM-B-221ASME-SB-221
.100 inches(max deviation)
.060 inches(max deviation)
42,000 psi
35,000 psi8%95
90 Micro-inch (max)Yes
ASTM-B-209ASME-SB-209QQ-A-250/11
Longitudinal Flatness(up to 72 inches)
Short Span Flatness(in any 2 ft. or less dimension)
Minimum Tensile Strength
Minimum Yield StrengthElongation %
Typical Brinell HardnessSurface Finish
Stress Relieved
Specifications
Alu
min
um
6-32
alro.com 888-888-ALRO2 5 7 6
American Standard, Extruded AnglesASTM-B308, AMS-QQ-A-200/8, ASME-SB308Stock Lengths: 25 foot
Aluminum Angles, 6061-T6
EQUAL LEG
Aluminum Structural ShapesSelection GuideAluminum Structural Shapes are available in a variety of cross sections to meet your needs. As noted in each of the following sections, you will find each structural product is stocked in one of the following shapes:
American Standard - Similar in cross section to rolled steel angles, channels and beams with traditional tapered flanges and rounded ends.
Aluminum Association - The new design with flanges that are straight instead of tapered and thicker than the web. This results in easier joining and improved section properties.
Sharp Corner - Flanges and webs are uniformly thick and all corners are sharp, with nearly invisible radii.
We can also special order the cross section, size and alloy you may desire for your application.
Angle Size(inches)
Approx. Wt.(lbs./lineal ft.)
3/4 x 3/4 x 1/81 x 1 x 1/8
1 x 1 x 3/161 x 1 x 1/4
1-1/4 x 1-1/4 x 1/81-1/4 x 1-1/4 x 3/161-1/4 x 1-1/4 x 1/41-1/2 x 1-1/2 x 1/8
1-1/2 x 1-1/2 x 3/161-1/2 x 1-1/2 x 1/41-1/2 x 1-1/2 x 3/81-3/4 x 1-3/4 x 1/8
1-3/4 x 1-3/4 x 3/161-3/4 x 1-3/4 x 1/4
2 x 2 x 1/82 x 2 x 3/162 x 2 x 1/42 x 2 x 3/8
2-1/2 x 2-1/2 x 3/162-1/2 x 2-1/2 x 1/42-1/2 x 2-1/2 x 3/8
.202
.275
.400
.514
.350
.494
.662
.423
.623
.8091.158.498.733.956.578.8501.1101.6061.0701.4042.047
Angle Size(inches)
Approx. Wt.(lbs./lineal ft.)
3 x 3 x 3/163 x 3 x 1/4
3 x 3 x 5/163 x 3 x 3/83 x 3 x 1/2
3-1/2 x 3-1/2 x 1/43-1/2 x 3-1/2 x 3/83-1/2 x 3-1/2 x 1/2
4 x 4 x 1/44 x 4 x 3/84 x 4 x 1/25 x 5 x 3/85 x 5 x 1/26 x 6 x 3/86 x 6 x 1/26 x 6 x 5/86 x 6 x 3/48 x 8 x 1/28 x 8 x 5/88 x 8 x 3/48 x 8 x 1
1.2831.6842.0802.4743.2271.9882.9253.8262.2823.3664.4144.2375.5785.1196.7548.8539.9159.14211.32813.47817.668
Alum
inum
6-33
alro.com 888-888-ALRO2 5 7 6
American Standard, Extruded AnglesASTM-B308, AMS-QQ-A-200/8, ASME-SB308Stock Lengths: 25 foot
Aluminum Angles, 6061-T6
UNEQUAL LEG
Angle Size(inches)
Approx. Wt.(lbs./lineal ft.)
1-1/2 x 1 x 1/81-1/2 x 1 x 1/4
1-1/2 x 1-1/4 x 3/161-1/2 x 1-1/4 x 1/41-3/4 x 1-1/4 x 1/81-3/4 x 1-1/4 x 3161-3/4 x 1-1/4 x 1/4
2 x 1-1/2 x 1/82 x 1-1/2 x 3/162 x 1-1/2 x 1/4
2-1/2 x 1-1/2 x 1/82-1/2 x 1-1/2 x 1/4
2-1/2 x 2 x 3/162-1/2 x 2 x 1/4
3 x 2 x 3/163 x 2 x 1/43 x 2 x 3/8
3 x 2-1/2 x 1/4
.347
.662
.567
.736
.421
.620
.809
.494
.729
.953
.5701.105.964
1.2581.0681.3992.0461.537
Angle Size(inches)
Approx. Wt.(lbs./lineal ft.)
3-1/2 x 2-1/2 x 1/43-1/2 x 2-1/2 x 3/8
3-1/2 x 3 x 1/44 x 2 x 1/44 x 3 x 1/44 x 3 x 3/84 x 3 x 1/25 x 3 x 1/45 x 3 x 3/85 x 3 x 1/2
5 x 3-1/2 x 1/26 x 3 x 3/86 x 4 x 3/86 x 4 x 1/28 x 6 x 3/4
1.6842.4741.8461.6961.9892.9263.8262.2783.3494.3964.7043.7684.2375.57811.679
Alu
min
um
6-34
alro.com 888-888-ALRO2 5 7 6
EQUAL LEG UNEQUAL LEG
Sharp Corner, Extruded AnglesASTM-B221, AMS-QQ-A-200/9, ASME-SB221Stock Lengths: 16 foot
Aluminum Angles, 6063-T52
Angle Size(inches)
Approx. Wt.(lbs./lineal ft.)
1/2 x 1/2 x 1/161/2 x 1/2 x 1/8
3/4 x 3/4 x 1/163/4 x 3/4 x 181 x 1 x 1/161 x 1 x 1/8
1 x 1 x 3/161-1/4 x 1-1/4 x 1/8
1-1/4 x 1-1/4 x 3/161-1/2 x 1-1/2 x 1/161-1/2 x 1-1/2 x 1/8
1-1/2 x 1-1/2 x 3/161-1/2 x 1-1/2 x 1/41-3/4 x 1-3/4 x 1/8
2 x 2 x 1/82 x 2 x 3/162 x 2 x 1/43 x 3 x 1/8
3 x 3 x 3/163 x 3 x 1/4
.069
.128
.105
.202
.141
.276
.401
.349
.511
.216
.422
.622
.808
.496
.570
.8431.102.864
1.3031.690
Angle Size(inches)
Approx. Wt.(lbs./lineal ft.)
1 x 1/2 x 1/81 x 3/4 x 1/8
1-1/4 x 1/2 x 1/81-1/2 x 3/4 x 1/81-1/2 x 1 x 1/8
2 x 1 x 1/82 x 1-1/2 x 1/8
2 x 1-1/2 x 3/162-1/2 x 1-1/2 x 1/8
2-1/2 x 2 x 1/83 x 1 x 1/83 x 2 x 1/83 x 2 x 1/4
3-1/2 x 1-1/4 x 1/84 x 2 x 1/84 x 2 x 1/4
.202
.239
.239
.313
.349
.423
.496
.732
.570
.643
.570
.7161.397.680.864
1.690
Alum
inum
6-35
alro.com 888-888-ALRO2 5 7 6
3.00 1.410 .170 .170 1.418 3.00 1.498 .258 .170 1.729 3.00 1.596 .356 .170 2.070 4.00 1.580 .180 .180 1.846 4.00 1.647 .247 .180 2.163 4.00 1.720 .320 .180 2.505 5.00 1.750 .190 .190 2.316 5.00 1.885 .325 .190 3.110 5.00 2.032 .472 .190 3.974 6.00 1.920 .200 .200 2.826 6.00 1.945 .225 .200 3.002 6.00 2.034 .314 .200 3.630 6.00 2.157 .437 .200 4.505 7.00 2.110 .230 .210 3.541 7.00 3.500 .210 .380 4.714 8.00 2.290 .250 .220 4.252 8.00 2.527 .488 .220 6.482 9.00 2.648 .448 .230 6.911 10.00 2.600 .240 .240 5.279 10.00 2.886 .526 .240 8.642 12.00 2.960 .300 .280 7.411 12.00 3.047 .387 .280 8.639 12.00 3.170 .510 .280 10.374
Approx. Wt. (lbs./lineal ft.)B T1 T2 A
American Standard, Extruded ChannelsASTM-B308, AMS-QQ-A-200/8, ASME-SB308Stock Lengths: 25 foot
Aluminum Channels, 6061-T6
Alu
min
um
6-36
alro.com 888-888-ALRO2 5 7 6
2.00 1.000 .130 .130 .577 2.00 1.250 .170 .260 1.071 3.00 1.500 .130 .200 1.134 3.00 1.750 .170 .260 1.597 4.00 2.000 .150 .230 1.738 4.00 2.250 .190 .290 2.330 5.00 2.250 .150 .260 2.211 5.00 2.750 .190 .320 3.089 6.00 2.500 .170 .290 2.834 6.00 3.250 .210 .350 4.030 7.00 2.750 .170 .290 3.204 7.00 3.50 .210 .380 4.714 8.00 3.000 .190 .350 4.146 8.00 3.750 .250 .410 5.789 9.00 3.250 .230 .350 4.982 9.00 4.000 .290 .440 6.970 10.00 3.500 .250 .410 6.136 10.00 4.250 .310 .500 8.360 12.00 4.000 .290 .470 8.274 12.00 5.000 .350 .620 11.822
Approx. Wt.(lbs./lineal ft.)A B T1 T2
Aluminum Association, Extruded ChannelsASTM-B308, AMS-QQ-A-200/8, ASME-SB308Stock Lengths: 25 foot
Aluminum Channels, 6061-T6
Alum
inum
6-37
alro.com 888-888-ALRO2 5 7 6
0.50 0.75 .125 .263 0.625 0.625 .125 .236 0.75 0.375 .125 .184 0.75 0.75 .125 .300 1.00 0.50 .125 .263 1.00 1.00 .125 .400 1.00 2.00 .125 .691 1.25 0.50 .125 .300 1.25 1.25 .125 .509 1.50 0.50 .125 .337 1.50 0.75 .125 .400 1.50 1.00 .125 .473 1.50 1.50 .125 .618 1.75 0.75 .125 .441 1.75 1.00 .125 .510 2.00 0.50 .125 .413 2.00 1.00 .125 .546 2.00 2.00 .125 .837 2.00 2.00 .250 1.601 2.50 1.50 .125 .764 3.00 0.50 .125 .551 3.00 1.00 .125 .691 3.00 1.50 .188 1.250 5.00 2.00 .1875 1.867
Approx. Wt.(lbs./lineal ft.)B C A
Equal & Unequal Extruded Architectural ChannelsASTM-B221, AMS-QQ-A-200/9Stock Lengths: n/a
Aluminum Channels, 6063-T52
Alu
min
um
6-38
alro.com 888-888-ALRO2 5 7 6
Approx. Wt. A B T1 T2 (lbs./lineal ft.) 3.000 2.330 .170 .170 1.963 3.000 2.509 .349 .170 2.599 4.000 2.660 .190 .190 2.646 4.000 2.796 .326 .190 3.281 5.000 3.000 .210 .210 3.430 5.000 3.284 .494 .210 5.099 6.000 3.330 .230 .230 4.303 6.000 3.443 .343 .230 5.104 7.000 3.755 .345 .250 6.052 8.000 4.000 .270 .270 6.350 12.000 5.000 .350 .350 10.996
American Standard, Extruded I-BeamsASTM-B308, AMS-QQ-A-200/8, ASME-SB308Stock Lengths: 25 foot
Aluminum I-Beams, 6061-T6
Alum
inum
6-39
alro.com 888-888-ALRO2 5 7 6
Approx. Wt. A B T1 T2 (lbs./lineal ft.) 3.000 2.500 .130 .200 1.637 3.000 2.500 .150 .260 2.030 4.000 3.000 .170 .290 2.793 5.000 3.500 .190 .320 3.700 6.000 4.000 .190 .290 4.030 6.000 4.000 .210 .350 4.692 7.000 4.500 .230 .380 5.800 8.000 5.000 .230 .350 6.181 8.000 5.000 .250 .410 7.023 10.000 6.000 .250 .410 8.646 10.000 6.000 .290 .500 10.287 12.000 7.000 .290 .470 11.671 12.000 7.000 .310 .620 14.292
Aluminum Association, Extruded I-BeamsASTM-B308, AMS-QQ-A-200/8, ASME-SB308Stock Lengths: 25 foot
Aluminum I-Beams, 6061-T6
Alu
min
um
6-40
alro.com 888-888-ALRO2 5 7 6
H-Beams (Structural)ASTM-B308Stock Lengths: n/a
Aluminum H-Beams, 6061-T6
Flange Stem Est. Section Width A B Tk N M R Wt./Ft. Bundle Wt. Pcs. No.
2.000 2.000 .250 .312 .312 .250 1.255 521 17 853C
Packaging
Depth Flange Web Est. Section A Width B Tk-1 Tk-2 R Wt./Ft. Bundle Wt. Pcs. No. 6.000 4.000 .230 .279 .250 4.160 1036 10 42100D 6.000 6.000 .240 .269 .250 5.401 1074 8 42100H 8.000 8.000 .288 .433 .400 10.725 1100 4 42100G
Packaging
Depth Flange Web Est. Section A Wth B Tk N R1 R2 Wt./Ft. Bundle Wt. Pcs. No. 4.000 4.000 .313 .290 .313 .145 4.757 1058 9 3002A
Packaging
Wide Flange Beams (Structural)ASTM-B308Stock Lengths: n/a
Aluminum Beams, 6061-T6
Tees (Structural)ASTM-B308Stock Lengths: n/a
Aluminum Tees, 6061-T6
TK-2
TK-1
B
A
R
R-2
R-1
B
A
TKN
R
TK
B
ATK
M
N
Alum
inum
6-41
alro.com 888-888-ALRO2 5 7 6
1 .125 .515 1-1/4 .125 .654 1-1/2 .125 .809 1-1/2 .250 1.470 1-3/4 .125 .974 2 .125 1.102 2 .188 1.636 2 .250 2.058 2-1/2 .125 1.383 2-1/2 .250 2.646 3 .125 1.691 3 .188 2.487 3 .250 3.234 4 .125 2.279 4 .188 3.371 4 .250 4.410 4 .500 8.232 6 .250 6.762 6 .500 13.200
Nominal WallThickness
Approx. Wt.(lbs./lineal ft.)
Size O.D.*(inches)
Sharp Corner, Square TubingASTM-B221, AMS-QQ-A-200/8Stock Lengths: 24 foot
Aluminum Square Tubing, 6061-T6
* O.D. refers to Outside Dimensions on Square and Rectangular Tubing
Alu
min
um
6-42
alro.com 888-888-ALRO2 5 7 6
Size O.D.* Nominal Wall Approx. Wt. (inches) Thickness (lbs./lineal ft.) 1/2 x 1 .125 .367 3/4 x 1-1/2 .125 .588 1 x 1-1/2 .125 .661 1 x 2 .062 .428 1 x 2 .125 .809 1 x 3 .125 1.102 1 x 4 .125 1.430 1-1/4 x 2-1/2 .125 1.029 1-1/2 x 2 .125 .956 1-1/2 x 2-1/2 .125 1.103 1-1/2 x 3 .125 1.250 1-1/2 x 3 .187 1.824 1-1/2 x 4 .125 1.544 1-3/4 x 3 .125 1.323 1-3/4 x 4 .125 1.617 2 x 3 .125 1.397 2 x 3 .250 2.646 2 x 4 .125 1.690 2 x 4 .250 3.201 2 x 5 .125 1.985 2 x 5 .188 2.929 2 x 6 .125 2.279 2 x 6 .188 3.372 2 x 6 .250 4.410 3 x 4 .125 1.985 3 x 5 .125 2.279 3 x 5 .250 4.410 3 x 6 .188 3.814 4 x 6 .188 4.256 4 x 6 .250 5.586 4 x 6 .500 10.584 4 x 8 .250 6.762
Sharp Corner, Extruded Rectangular TubingASTM-B221, AMS-QQ-A-200/8Stock Lengths: 24 foot
Aluminum Rectangular Tubing, 6061-T6
* O.D. refers to Outside Dimensions on Square and Rectangular Tubing
Alum
inum
6-43
alro.com 888-888-ALRO2 5 7 6
3/4 .062 .201 3/4 .125 .368 1 .062 .271 1 .125 .515 1-1/4 .065 .343 1-1/4 .125 .654 1-1/2 .062 .420 1-1/2 .125 .809 1-1/2 .188 1.161 1-3/4 .125 .955 2 .125 1.126 2 .188 1.598 2 .250 2.058 2-1/2 .125 1.383 2-1/2 .250 2.646 2-3/4 .188 2.266 3 .125 1.691 3 .188 2.487 3 .250 3.234 3-1/2 .125 1.984 4 .125 2.279 4 .250 4.410 4 .375 6.395 4 .500 8.232 6 .125 3.455
Nominal WallThickness
Approx. Wt.(lbs./lineal ft.)
Size O.D.*(inches)
Sharp Corner, Extruded Square TubingASTM-B221, AMS-QQ-A-200/9Stock Lengths: 21 feet - 1 inch (253")
Aluminum Square Tubing, 6063-T52
* O.D. refers to Outside Dimensions on Square and Rectangular Tubing
Alu
min
um
6-44
alro.com 888-888-ALRO2 5 7 6
Size O.D.* Nominal Wall Approx. Wt. (inches) Thickness (lbs./lineal ft.) 1/2 x 1 .125 .367 3/4 x 1-1/2 .125 .588 1 x 1-1/2 .125 .661 1 x 2 .062 .428 1 x 2 .125 .809 1 x 3 .125 1.102 1 x 4 .125 1.430 1-1/4 x 2-1/2 .125 1.029 1-1/2 x 2 .125 .956 1-1/2 x 2-1/2 .125 1.103 1-1/2 x 3 .125 1.250 1-1/2 x 3 .187 1.824 1-1/2 x 4 .125 1.544 1-3/4 x 3 .125 1.323 1-3/4 x 4 .125 1.617 2 x 3 .125 1.397 2 x 3 .250 2.646 2 x 4 .125 1.690 2 x 4 .250 3.201 2 x 5 .125 1.985 2 x 5 .188 2.929 2 x 6 .125 3.279 2 x 6 .188 3.372 2 x 6 .250 4.410 2 x 8 .125 2.837 3 x 4 .125 1.985 3 x 5 .125 2.279 3 x 5 .250 4.410 3 x 6 .188 3.814 4 x 6 .188 4.256 4 x 6 .250 5.586 4 x 6 .500 10.584 4 x 8 .250 6.762
Sharp Corner, Extruded Rectangular TubingASTM-B221, AMS-QQ-A-200/9Stock Lengths: 21 feet - 1 inch (253")
Aluminum Rectangular Tubing, 6063-T52
* O.D. refers to Outside Dimensions on Square and Rectangular Tubing
Alum
inum
6-45
alro.com 888-888-ALRO2 5 7 6
Pipe Size Schedule Outside Dia. Inside Dia. Approx. Wt. Designation Number (inches) (inches) (lbs./lineal ft.) 1/2 40 .840 .622 .294 1/2 80 .840 .546 .376 3/4 40 1.050 .824 .391 3/4 80 1.050 .742 .510 1 40 1.315 1.049 .581 1 80 1.315 .957 .751 1-1/4 40 1.660 1.380 .786 1-1/4 80 1.660 1.278 1.037 1-1/2 40 1.900 1.610 .940 1-1/2 80 1.900 1.500 1.256 2 10 2.375 2.157 .913 2 40 2.375 2.067 1.264 2 80 2.375 1.939 1.737 2-1/2 40 2.875 2.469 2.004 2-1/2 80 2.875 2.323 2.650 3 40 3.500 3.068 2.621 3 80 3.500 2.900 3.547 3-1/2 40 4.000 3.548 3.151 3-1/2 80 4.000 3.364 4.326 4 40 4.500 4.026 3.733 4 80 4.500 3.826 5.183 5 40 5.563 5.047 5.057 5 80 5.563 4.813 7.188 6 40 6.625 6.065 6.564 6 80 6.625 5.761 9.884 8 40 8.625 7.981 9.878 8 80 8.625 7.625 15.010 10 40 10.750 10.020 14.004
•Pipe also available in seamless tested grade.
Extruded (Structural) Round PipeASTM-B429, AMS-QQ-A-200/8Stock Lengths: 20 foot
Aluminum Round Pipe, 6061-T6
Alu
min
um
6-46
alro.com 888-888-ALRO2 5 7 6
Pipe Size Schedule Outside Dia. Inside Dia. Approx. Wt. Designation Number (inches) (inches) (lbs./lineal ft.) 1/2 40 .840 .622 .294 1/2 80 .840 .546 .376
3/4 40 1.050 .824 .391 3/4 80 1.050 .742 .510 1 40 1.315 1.049 .581 1 80 1.315 .957 .751 1-1/4 40 1.660 1.380 .786 1-1/4 80 1.660 1.278 1.037 1-1/2 40 1.900 1.610 .940 1-1/2 80 1.900 1.500 1.256 2 10 2.375 2.157 .913 2 40 2.375 2.067 1.264 2 80 2.375 1.939 1.737 2-1/2 40 2.875 2.469 2.004 2-1/2 80 2.875 2.323 2.650 3 40 3.500 3.068 2.621 3 80 3.500 2.900 3.547 3-1/2 40 4.000 3.548 3.151 3-1/2 80 4.000 3.364 4.326 4 40 4.500 4.026 3.733 4 80 4.500 3.826 5.183 5 40 5.563 5.047 5.057 5 80 5.563 4.813 7.188 6 40 6.625 6.065 6.564 6 80 6.625 5.761 9.884 8 40 8.625 7.981 9.878 8 80 8.625 7.625 15.010 10 40 10.750 10.020 14.004
•Pipe also available in seamless tested grade.
Extruded (Structural) Round PipeASTM-B429, AMS-QQ-A-200/9Stock Lengths: 20 foot
Aluminum Round Pipe, 6063-T6
Alum
inum
6-47
alro.com 888-888-ALRO2 5 7 6
Size O.D. Size I.D. Wall Approx. Wt. (inches) (inches ) Thickness (lbs./lineal ft.) 1 0.870 0.065 0.225 1 0.750 0.125 0.405 1 0.624 0.188 0.564 1 0.500 0.250 0.693 1-1/8 0.995 0.065 0.255 1-1/8 0.875 0.125 0.462 1-1/4 1.152 0.049 0.217 1-1/4 1.134 0.058 0.255 1-1/4 1.120 0.065 0.285 1-1/4 1.000 0.125 0.520 1-1/4 0.874 0.188 0.740 1-1/4 0.750 0.250 0.920 1-3/8 1.125 0.125 0.577 1-1/2 1.430 0.035 0.189 1-1/2 1.384 0.058 0.309 1-1/2 1.370 0.065 0.345 1-1/2 1.334 0.083 0.434 1-1/2 1.250 0.125 0.635 1-1/2 1.124 0.188 0.911 1-1/2 1.000 0.250 1.155 1-1/2 0.750 0.375 1.559 1-5/8 1.555 0.035 0.206 1-5/8 1.125 0.250 1.270 1-3/4 1.620 0.065 0.405 1-3/4 1.500 0.125 0.750 1-3/4 1.374 0.188 1.082 1-3/4 1.250 0.250 1.385 1-3/4 1.000 0.375 1.905 1-7/8 1.759 0.058 0.389 2 1.884 0.058 0.416 2 1.750 0.125 0.866 2 1.624 0.188 1.260 2 1.500 0.250 1.617 2 1.250 0.375 2.251 2 1.000 0.500 2.771 2-1/8 2.055 0.035 0.273 2-1/4 2.120 0.065 0.525 2-1/4 2.084 0.083 0.665 2-1/4 2.000 0.125 0.981 2-1/4 1.874 0.188 1.429 2-1/4 1.750 0.250 1.847 2-1/4 1.500 0.375 2.598 2-1/4 1.250 0.500 3.232 2-3/8 1.875 0.250 1.963
Extruded (Structural) Round TubingASTM-B221, AMS-QQ-A-200/8Stock Lengths: 12 foot & 24 foot
Aluminum Round Tubing, 6061-T6
Continued on next page
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Size O.D. Size I.D. Wall Approx. Wt. (inches) (inches Thickness (lbs./lineal ft.) 2-1/2 2.250 0.125 1.096 2-1/2 2.124 0.188 1.602 2-1/2 2.000 0.250 2.078 2-1/2 1.750 0.375 2.944 2-1/2 1.500 0.500 3.695 2-1/2 1.000 0.750 4.849 2-3/4 2.250 0.250 2.308 2-3/4 2.000 0.375 3.290 2-3/4 1.750 0.500 4.156 3 2.834 0.083 0.895 3 2.750 0.125 1.328 3 2.624 0.188 1.944 3 2.500 0.250 2.540 3 2.408 0.296 2.957 3 2.250 0.375 3.637 3 2.000 0.500 4.618 3 1.874 0.563 4.620 3 1.500 0.750 6.234 3-1/16 2.501 0.281 2.827 3-1/4 3.016 0.117 1.360 3-1/4 2.750 0.250 2.827 3-1/4 2.500 0.375 3.983 3-1/4 2.250 0.500 5.083 3-1/2 3.250 0.125 1.558 3-1/2 3.000 0.250 3.002 3-1/2 2.750 0.375 4.330 3-1/2 2.500 0.500 5.541 3-1/2 1.500 1.000 9.236 3-1/2 1.000 1.250 10.390 3-3/4 3.250 0.250 3.232 3-3/4 2.750 0.500 6.004 4 3.870 0.065 0.945 4 3.750 0.125 1.789 4 3.500 0.250 3.463 4 3.250 0.375 5.022 4 3.000 0.500 6.465 4 2.500 0.750 9.005 4-1/4 4.000 0.125 1.905 4-1/4 3.750 0.250 3.695 4-1/4 3.250 0.500 6.927 4-1/2 4.250 0.125 2.020 4-1/2 4.000 0.250 3.925 4-1/2 3.500 0.500 7.389 4-3/4 4.375 0.188 3.160 4-3/4 3.750 0.500 7.850
Continued on next page
Extruded (Structural) Round TubingASTM-B221, AMS-QQ-A-200/8Stock Lengths: 12 foot & 24 foot
Aluminum Round Tubing, 6061-T6
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5 4.500 0.250 4.388 5 4.000 0.500 8.313 5 3.500 0.750 11.776 5-1/2 5.000 0.250 4.849 5-1/2 4.500 0.500 9.236 6 5.750 0.125 2.713 6 5.500 0.250 5.311 6 5.250 0.375 7.793 6 5.000 0.500 10.160 6 4.000 1.000 18.473 6-1/2 5.500 0.500 11.084 7 6.250 0.375 9.179 7 6.000 0.500 12.007 7 5.000 1.000 22.167 8 7.750 0.125 3.637 8 7.500 0.250 7.158 8 6.000 1.000 25.861 8-1/2 6.500 1.000 27.709 9-1/2 8.250 0.625 20.493 10 9.500 0.250 9.005 10 -1/2 9.000 0.750 24.400
Size O.D. Size I.D. Wall Approx. Wt. (inches) (inches Thickness (lbs./lineal ft.)
Extruded (Structural) Round TubingASTM-B221, AMS-QQ-A-200/8Stock Lengths: 12 foot & 24 foot
Aluminum Round Tubing, 6061-T6
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Extruded (Seamless) Round TubingASTM-B241Stock Lengths: 12 foot
Aluminum Round Tubing, 6061-T6
O.D.(inches)
I.D.(inches)
WallThickness
Weight(lbs./foot)
1-1/41-1/41-1/21-1/21-1/21-3/4
22
2-1/82-1/42-1/42-1/42-1/22-1/22-1/22-1/22-1/22-1/22-5/8
2-11/162-3/42-3/42-3/4
2-16/213333
1.0840.7501.3341.2501.0001.2501.7501.5001.0552.0001.7501.2502.2502.0001.9061.7501.0621.0001.6251.2822.5002.2501.7501.3782.8702.7502.5001.376
0.0830.2500.0830.1250.2500.2500.1250.2500.5350.1250.2500.5000.1250.2500.2970.3750.7190.7500.5000.7030.1250.2500.5000.6920.0650.1250.2500.812
0.3650.9230.4340.6351.1551.3850.8661.6163.1420.9811.8673.2661.1002.0782.4172.9444.7314.8493.9255.1541.2252.3334.2005.2920.7041.3422.5406.564
O.D.(inches)
I.D.(inches)
WallThickness
Weight(lbs./foot)
3-1/23-1/23-1/23-1/23-3/43-7/8
444
4-1/24-1/2
4-11/204-3/4
555
5-1/105-1/2
66-1/2
778
101212
3.0002.5002.0001.5002.7502.8753.7503.0002.0003.5002.3753.6952.3754.0003.5003.0003.2503.5004.0005.0006.0005.5006.5008.00011.00010.000
0.2500.5000.7501.0000.5000.5000.1250.5001.0000.5001.0634.2751.1880.5000.7501.0000.9251.0001.0000.7500.5000.7500.7501.0000.5001.000
3.0025.5417.6209.2366.0046.2341.7896.46511.0837.389
13.4936.553
15.6298.31311.77614.77814.26716.96418.47315.93012.00717.31720.08933.30022.10040.640
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O.D.(inches)
I.D.(inches)
WallThickness
Weight(lbs./foot)
1/41/4
5/163/83/83/83/8
7/167/161/21/21/21/21/21/25/85/85/83/43/43/43/43/47/87/87/87/87/87/8
0.1800.1520.1970.3050.2770.2590.245
0.33950.3080.4300.4020.3840.3700.3340.2600.5270.4950.3750.6800.6520.6200.5840.5000.8050.7770.7590.7450.6850.635
0.0350.0490.0580.0350.0490.0580.0650.0490.0650.0350.0490.0580.0650.0830.1200.0490.0650.1250.0350.0490.0650.0830.1250.0350.0490.0580.0650.0950.120
0.0280.0360.0540.0440.0590.0670.0750.0710.0890.0600.0820.0950.1050.1280.1680.1040.1350.2290.0920.1270.1640.2050.2890.1090.1500.1750.1950.2740.335
O.D.(inches)
I.D.(inches)
WallThickness
Weight(lbs./foot)
1111
1-1/81-1/81-1/41-1/41-1/41-1/41-3/81-3/81-3/81-1/21-1/2
1-31/541-5/81-5/81-3/41-3/41-3/4
22
2-1/22-1/2
0.9020.8840.8340.7501.0090.9951.1521.1201.0841.0101.2771.2591.2451.4021.3701.1501.5091.3751.6521.6341.5001.9021.8702.3702.334
0.0490.0580.0830.1250.0580.0650.0490.0650.0830.1200.0490.0580.0650.0490.0650.2120.0580.1250.0490.0580.1250.0490.0650.0650.083
0.1720.2060.2810.4050.2290.2550.2170.2850.3650.5010.2450.2820.3150.2630.3451.0660.3360.6930.3080.3620.7500.3530.4650.5850.741
Drawn (Seamless) Round TubingASTM-B210Stock Lengths: 12 foot
Aluminum Round Tubing, 6061-T6
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Continued on next page
Standard TolerancesWire, Rod, Bar and Shapes
Aluminum Products, Extruded
SpecifiedDimension
(inches)
Up thru 0.1240.125 - 0.2490.250 - 0.4990.500 - 0.7490.750 - 0.9991.000 - 1.4991.500 - 1.9992.000 - 3.9994.000 - 5.9996.000 - 7.0707.071 - 7.9998.000 - 8.6598.660 - 8.9999.000 - 9.2389.239 - 9.999
10.000 - 11.99912.000 - 13.99914.000 - 15.999
StandardTolerance, AllExcept 5XXX
Alloys 11
0.0060.0070.0080.0090.0100.0120.0140.0240.0340.0440.0440.0540.0540.0540.0540.0740.0840.094
PrecisionTolerance, AllExcept 5XXX
Alloys
0.0040.0050.0050.0060.0070.0080.0090.0160.0220.0290.0290.0360.0360.0360.0360.0490.0550.062
StandardTolerance, AllExcept 5XXX
Alloys 11
0.0060.0070.0080.0090.0100.0120.0140.0240.0340.0440.0540.0640.0640.0640.0640.0740.0840.094
PrecisionTolerance, AllExcept 5XXX
Alloys
0.0040.0050.0050.0060.0070.0080.0090.0160.0220.0290.0360.0420.0420.0420.0420.0490.0550.062
Round Wire and Rod Square Wire and Rod
Tolerance3 - plus/minus (inches)Allowable deviation from specified dimension across flats or diameter
Two page chart, continues on next page
Note: Shaded tolerances denote products with a circumscribing circle size of 10 inches in diameter and over.
Please refer to pg. 6-55 for all applicable footnotes.
Diameter or Distance Across FlatsRound Wire & Rod - Square, Hexagonal and Octagonal Wire & Bar1
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Two page chart, continued from previous page
SpecifiedDimension
(inches)
Up thru 0.1240.125 - 0.2490.250 - 0.4990.500 - 0.7490.750 - 0.9991.000 - 1.4991.500 - 1.9992.000 - 3.9994.000 - 5.9996.000 - 7.0707.071 - 7.9998.000 - 8.6598.660 - 8.9999.000 - 9.2389.239 - 9.999
10.000 - 11.99912.000 - 13.99914.000 - 15.999
StandardTolerance, AllExcept 5XXX
Alloys 11
0.0060.0070.0080.0090.0100.0120.0140.0240.0340.0440.0440.0540.0640.0640.0640.0740.0840.094
PrecisionTolerance, AllExcept 5XXX
Alloys
StandardTolerance, AllExcept 5XXX
Alloys 11
0.0060.0070.0080.0090.0100.0120.0140.0240.0340.0440.0440.0540.0540.0540.0640.0740.0840.094
PrecisionTolerance, AllExcept 5XXX
Alloys
0.0040.0050.0050.0060.0070.0080.0090.0160.0220.0290.0290.0360.0360.0360.0420.0490.0550.062
Hexagonal Wire and Rod Octagonal Wire and Rod
Tolerance3 - plus/minus (inches)Allowable deviation from specified dimension across flats or diameter
Standard TolerancesWire, Rod, Bar and Shapes
Aluminum Products, Extruded
Diameter or Distance Across FlatsRound Wire & Rod - Square, Hexagonal and Octagonal Wire & Bar1
Note: Shaded tolerances denote products with a circumscribing circle size of 10 inches in diameter and over.
Please refer to pg. 6-55 for all applicable footnotes.
0.0040.0050.0050.0060.0070.0080.0090.0160.0220.0290.0290.0360.0420.0420.0420.0490.0550.062
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Standard TolerancesWire, Rod, Bar and Shapes
Aluminum Products, Extruded
SpecifiedDimension
(inches)
Up thru 0.1240.125 - 0.2490.250 - 0.4990.500 - 0.7490.750 - 0.9991.000 - 1.4991.500 - 1.9992.000 - 3.9994.000 - 5.9996.000 - 7.9998.000 - 9.999
10.000 - 11.99912.000 - 13.99914.000 - 15.99916.000 - 17.99918.000 - 19.99920.000 - 21.99922.000 - 24.000
StandardTolerance, AllExcept 5XXX
Alloys 11
0.0060.0070.0080.0090.0100.0120.0140.0240.0340.0440.054
---------------------
PrecisionTolerance, AllExcept 5XXX
Alloys
0.0040.0050.0050.0060.0070.0080.0090.0160.0220.0290.036
---------------------
StandardTolerance, AllExcept 5XXX
Alloys 11
0.0140.0150.0160.0170.0180.0190.0240.0340.0440.0540.0640.0740.0840.0940.1040.1140.1240.134
PrecisionTolerance, AllExcept 5XXX
Alloys
0.0090.0100.0110.0110.0120.0130.0160.0220.0290.0360.0420.0490.0550.0620.0690.0750.0820.088
Tolerance3 - plus/minus (inches)Allowable deviation from specified dimension across flats or diameter
Note: Shaded tolerances denote products with a circumscribing circle size of 10 inches in diameter and over.
Please refer to pg. 6-55 for all applicable footnotes.
Thickness or Width Distance Across FlatsRectangular Wire & Bar1
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Standard TolerancesAluminum Products, Extruded
Footnotes
When outside diameter, inside diameter, and wall thickness (or their equivalent dimensions in other than round tube) are all specified, standard tolerances are applicable to any two of these dimensions, but not to all three. When both outside and inside diameters or inside diameter and wall thickness are specified, the tolerance applicable to the specified or calculated O.D. dimension shall also apply to the I.D. dimension.
When a dimension tolerance is specified other than as an equal bilateral tolerance, the value of the standard tolerance is that which applied to the mean of the maximum and minimum dimensions permissible under the tolerance for the dimension under consideration.
Mean diameter is the average of two diameter measurements taken at right angles to each other at any point along the length.
Not applicable in the annealed (O) temper of if wall thickness is less than 2½ percent of outside diameter of a circle having a circumference equal to the perimeter of the tube.
The mean wall thickness of round tube is the average of two measurements taken opposite each other. The mean wall thickness of other-thanround tube is the average of two measurements taken opposite each other at approximate center line of tube and perpendicular to the longitudinal axis of the cross section.
When dimensions specified are outside and inside, rather than wall thickness itself, allowable deviation at any point (eccentricity) applies to mean wall thickness.
Tolerances for O, T3510, T4510, T6510, T73510, T76510 and T8510 tempers shall be as agreed upon between purchaser and vendor at the time the contract or order is entered.
TX510 and TX511 are general designations for the following stressrelieved tempers: T3510, T4510, T6510, T8510, T73510, T76510; and T3511, T4511, T6511, T8511, T73511, T76511, respectively.
When weight of piece on flat surface minimizes deviation.
The circumscribing circle diameter is the diameter of the smallest circle that will completely enclose the cross section of the extruded product.
Twist is normally measured by placing the extruded tube on a flat surface and at any point along its length measuring the maxi-mum distance between the bottom surface of the extruded tube and the fl at surface. From this measurement, the actual devia-tion from straightness of the extruded tube at that point is subtracted. The remainder is the twist. To convert the standard twist tolerance (degrees) to an equivalent linear value, the sine of the standard tolerance is multiplied by the width of the surface of the section that is on the flat surface. The following values are used to convert angular tolerances to linear deviation:
Tolerances not applicable to TX510, or TX511 temper tube having a wall thickness less than 0.095 in.
Conditions include die lines, mandrel lines and handling marks.
For tube over 12.750 in. O.D. the 2000 and 7000 series alloys and 5000 series alloys with nominal magnesium content of 3 percent or more are excluded.
Not applicable to O temper tube.
Tolerances apply to 5xxx alloys with ≥4.0% Mg.
Not applicable to 2219 alloy tube. Most tubes in 2219 alloy will have die lines about twice the depth shown in the table; however, for each tube size the supplier should be contacted for the roughness value to apply.
If unspecified, the radius shall be Q-ew in. maximum including tolerances.
Tolerance,degrees
Maximum allowable linear deviation per
inch of width1/41/21
1-1/23
0.004"0.009"0.017"0.026"0.052"
Tolerance,degrees
Maximum allowable linear deviation per
inch of width579
1521
0.087"0.122"0.156"0.259"0.358"
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
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SpecifiedDiameter(inches)
Tolerance2 (inches, plus and minus)
Alloys7 Alloys7
Allowable Deviation of Diameter at Any Point from Specified Diameter4
Difference between AA or BBand Specified Diameter
0.500 - 0.9991.000 - 1.9992.000 - 3.9994.000 - 5.9996.000 - 7.9998.000 - 9.99910.000 11.999
12.000 - 13.99914.000 - 15.99916.000 - 17.99918.000 - 19.99920.000 - 21.99922.000 - 23.999
0.0200.0250.0300.0500.0750.1000.1250.1500.1750.2000.2250.2500.275
0.0100.0120.0150.0250.0350.0450.0550.0650.0750.0850.0950.1050.115
Allowable Deviation of Mean Diameter3 from Specified Diameter (size)
Difference between 1/2 (AA + BB)and Specified Diameter
Extruded Tube TolerancesDiameter Round Tube
Aluminum Tolerances
1. When outside diameter, inside diameter, and wall thickness (or their equivalent dimensions in other than round tube) are all specified, standard tolerances are applicable to any two of these dimensions, but not to all three. When both outside and inside diameters or inside diameter and wall thickness are specified, the tolerance applicable to the specified or calculated O.D. dimension shall also apply to the I.D. dimension.
2. When a dimension tolerance is specified other than as an equal bilateral tolerance, the value of the standard tolerance is that which would apply to the mean of the maximum and minimum dimensions permissible under the tolerance for the dimension under consideration.
3. Mean diameter is the average of two diameter measurements taken at right angles to each other at any point along the length.
4. Not applicable in the annealed (0) temper or if wall thickness is less than 2-1/2 percent of the outside diameter or equivalent round diameter.The equivalent round diameter is the diameter of a circle having a circumference equal to the perimeter of the tube.
5. The mean wall thickness of round tube is the average of two measurements taken opposite each other. The mean wall thickness of other-than-round tube is the average of two measurements taken opposite each other at approximate center line of tube and perpendicular to the longitudinal axis of the cross section.
6. When dimensions specified are outside and inside, rather than wall thickness itself, allowable deviation at any point (eccentricity) applies to mean wall thickness.
7. Limited to the following alloys: 6005, 6061, 6063, 6101, 6262.
Footnotes
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Extruded Tube TolerancesWall Thickness Round Tube
Aluminum Tolerances
SpecifiedWall Thickness6
(inches)
Tolerance1,2 (inches, plus and minus)
Under 1.250"Alloys7
1.250" - 2.999"Alloys7
Outside Diameter (inches)3.000" - 4.999"
Alloys75.000" & Over
Alloys7
---0.0100.0120.0150.0200.0250.0350.0450.0550.0650.0750.0850.0950.1050.115
Under 0.0470.047 - 0.0610.062 - 0.0770.078 - 0.1240.125 - 0.2490.250 - 0.3740.375 - 0.4990.500 - 0.7490.750 - 0.9991.000 - 1.4991.500 - 2.0002.001 - 2.4992.500 - 2.9993.000 - 3.4993.500 - 4.000
0.0060.0070.0080.0090.0090.011
---------------------------
---0.0080.0080.0090.0090.0110.0150.020
---------------------
---0.0080.0090.0100.0130.0160.0210.0280.0350.045
---------------
Allowable Deviation of Mean Wall Thickness5 from Specified Wall Thickness
Difference between 1/2 (AA + BB) and Specified Wall Thickness
Please refer to previous page (6-56) for all applicable footnotes.
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1100 – This low-strength alloy has excellent corrosion resistance, satisfactory anodizing and conversion coating finishing characteristics, and is unmatched by any other com mercial aluminum alloy in workability. It lends itself readily to welding, brazing, and soldering, but tends toward gummi ness when machined. Typical end uses are spun holloware, fin stock, chemical storage and processing equipment, kit chen utensil items, and general sheet metal work.
3003 – About 20% higher in strength than 1100 but retain ing an excellent workability rating. May show some slight discoloration when anodized, but reacts well to mechanical and organic finishings. Is easily welded and brazed, but sol dering is limited to the torch method. Like 1100, tends to be gummy when machined, but will perform somewhat satisfac torily in the higher tempers with the proper set-up and max imum speeds. Typical end uses include food and chemical handling equipment, appliance components, truck/trailer roofi ng, heat exchangers, pipe jacketing, and lawn furniture com ponents.
5052 – For many years, until the advent of 5083 and 5086, this alloy was the highest strength non-heat-treatable alloy commercially available. Although easily welded, it is not rec ommended for brazing and soldering applications. Excellent corrosion resistance, particularly in marine applications. Adapts to most mechanical and finishing processes although the heavier anodic films may take on a yellowish cast. Fair machining with the proper set-up. Typical end uses include fuel tanks, truck/trailer side panels, small boat hulls, truck cabs, bumpers, storage tanks, and pressure vessels.
5083 – With excellent corrosion resistance and weldabili ty together with high strength, this alloy was designed for welded structures requiring maximum joint strength and ef ficiency. Can be anodized for increased corrosion resistance, but does not lend itself to decorative applications. Not meant to be a machining alloy, but can be machined fairly well with proper preparation. Because of its relatively high magnesium content, the workability rating is fair. Typical end uses are large marine craft, containers, railroad cars, struc turals, and elevator cars.
5086 – Sister alloy to 5083 with comparable characteristics but slightly less strength.
2024 – Thought of as the "aircraft alloy" because of its strength, 2024 has only fair corrosion resistance but good machinability. Lends itself only to resistance welding as a hot joining process and is not recommended for brazing or soldering. In the annealed state, 2024 has good workability but is only fair to poor in tempers. Typical end uses are aircraft skins and cowls and truck and aircraft structurals.
6061 – This is a popular general-purpose alloy. Very good corrosion resistance and finishability plus excellent weldability and a strength level approximating that of mild steel. Machinability is good and, in the annealed state, its workabili ty carries a high rating, staying at the “good” level if heat-treated without aging. Typical end uses are aircraft landing mats, large and small marine vessels, structural architectural parts, storage tanks, and highway signs.
7075 – One of the highest strength, commercially available alloys with fair corrosion resistance and machinability. Low workability rating and welded only by the resistance process. Typically used as aircraft skins, cowls, and structures.
Continued on next page
Sheet and Plate ProductsAluminum
Alloy Descriptions and Applications
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Alumold® 500 - A high strength 7XXX series aluminum mold plate product produced by Alcan. Alumold is rolled and stretched in thicknesses 1" through 8" and compression forged in 10" through 20"+Alumold 500 is a heat treated and stress relieved product that will bring you superior hardness and strength with better thermal conductivity when compared to other aluminum products. You will find Alumold 500 a terrific product to mill, polish, engrave/etch and weld. Altogether Alumold 500 will allow you to create a mold that has increased durability which will result in longer tool life, which makes this product a great option for a number of mold applications such as production and prototype injection and blow molds, foam molds, RIM molds or aluminum die sets. Cast Tool and Jig Plate (Mic-6®, Alca 5®, ATP 5TM and K100-STM) - When dimensional stability and flatness is critical, consider Cast Aluminum Tool and Jig Plate. This product has very low internal residual stress levels and as a result machines relatively stress free. It is also fully weldable, has superior corrosion resistance, and has an outstanding surface condition at 20 RMS or better allowing for excellent anodizability. Cast Aluminum Tool and Jig Plate is suitable for jigs, fixtures, mounting plates and low-strength/low-pressure mold applications such as vacuum form mold.
Cast Aluminum Mold Plate (Max 5®, Alca Max, Dura Mold 2®, Dura Mold 5® , M1 & M5) - This direct chill cast plate product is virtually residual stress free due to a proprietary thermal treatment process and as a result exhibits uniformly consistent machinability and polishability throughout the thickness of the plate. It is also weldable and is ultrasonically inspected prior to shipment to ensure product quality. Cast Aluminum Mold Plate is suitable for use in blow molds, prototype injection molds, structural foam molds and investment cast molds.
Sheet and Plate ProductsAluminum
Alloy Descriptions and Applications
Alu
min
um
6-60
alro.com 888-888-ALRO2 5 7 6
* Size available in painted sheet (3003/3105).(Gloss Black, Gloss White, Bright Green, Bright Red, Bright Yellow, Chevron Blue)
Non-Heat Treatable (Mill Finish)ASTM-B209, AMS-QQ-A-250/2
Aluminum Sheet, 3003-H14
Thickness(inches)
Sheet Size(inches)
Approx. Wt.(lbs./sqft.)
.025
.032
.032
.032
.040
.040
.040
.050
.050
.050
.050
.063
.063
.063
.063
.063
.080
.080
.080
.080
.090
.090
.090
.090
.090
0.3650.4560.4560.4560.5700.5700.5700.7130.7130.7130.7130.8980.8980.8980.8980.8981.1411.1411.1411.1411.2831.2831.2831.2831.283
48 x 120*48 x 96*
48 x 120*48 x 14448 x 96*
48 x 120*48 x 14436 x 9648 x 96*
48 x 120*48 x 14436 x 9648 x 96*
48 x 120*48 x 14460 x 12048 x 96*48 x 12048 x 14460 x 12048 x 96*
48 x 120*48 x 14460 x 12060 x 144
Thickness(inches)
Sheet Size(inches)
Approx. Wt.(lbs./sqft.)
.100
.100
.100
.125
.125
.125
.125
.125
.125
.187
.187
.190
.190
.190
.190
.190
.250
.250
.250
.250
.250
.250
1.4261.4261.4261.7821.7821.7821.7821.7821.7822.6392.6392.7092.7092.7092.7092.7093.5603.5603.5603.5603.5603.560
48 x 96*48 x 120*48 x 14436 x 12048 x 96*
48 x 120*48 x 14460 x 12060 x 14448 x 14460 x 14448 x 96
48 x 12048 x 14460 x 12060 x 14448 x 96
48 x 12048 x 14460 x 96
60 x 12060 x 144
Alum
inum
6-61
alro.com 888-888-ALRO2 5 7 6
Continued on next page
Non-Heat Treatable (Mill Finish)ASTM-B209, AMS-QQ-A-250/8
Aluminum Sheet & Plate, 5052-H32
Thickness(inches)
Sheet Size(inches)
Approx. Wt.(lbs./sqft.)
.032
.032
.032
.040
.040
.040
.050
.050
.050
.063
.063
.063
.063
.063
.080
.080
.080
.080
.080
.090
.090
.090
.090
.090
.090
.100
.100
.100
.100
.100
.125
.125
.125
.125
.125
.125
0.4470.4470.4470.5590.5590.5590.6980.6980.6980.8800.8800.8800.8800.8801.1171.1171.1171.1171.1171.2571.2571.2571.2571.2571.2571.3971.3971.3971.3971.3971.7461.7461.7461.7461.7461.746
48 x 9648 x 12048 x 14448 x 96
48 x 12048 x 14448 x 96
48 x 12048 x 14448 x 96
48 x 12048 x 14460 x 12060 x 14448 x 96
48 x 12048 x 14460 x 12060 x 14436 x 9648 x 96
48 x 12048 x 14460 x 14472 x 14448 x 96
48 x 12048 x 14460 x 12060 x 14448 x 96
48 x 12048 x 14460 x 12060 x 14472 x 144
Thickness(inches)
Sheet Size(inches)
Approx. Wt.(lbs./sqft.)
.160
.160
.190
.190
.190
.190
.190
.190
.190
.190
.190
.190
.250
.250
.250
.250
.250
.250
.250
.250
.250
.375
.375
.375
.375
.500
.500
.500
.750
48 x 12048 x 14436 x 9648 x 96
48 x 12048 x 14460 x 96
60 x 12060 x 14472 x 96
72 x 12072 x 14448 x 96
48 x 12048 x 14460 x 96
60 x 12060 x 14472 x 96
72 x 12072 x 14448 x 96
48 x 12048 x 14460 x 14448 x 96
48 x 12048 x 14448 x 144
2.2352.2352.6542.6542.6542.6542.6542.6542.6542.6542.6542.6543.4923.4923.4923.4923.4923.4923.4923.4923.4925.2385.2385.2385.2386.9846.9846.984
10.476
Alu
min
um
6-62
alro.com 888-888-ALRO2 5 7 6
* Also available in H116 Temper.
Non-Heat Treatable (Mill Finish)ASTM-B209, AMS-QQ-A-250/7
Aluminum Sheet, 5086-H32
Thickness(inches)
Sheet Size(inches)
Approx. Wt.(lbs./sqft.)
.063
.063
.090
.090
.090
.100
.100
.125
.125
.125
0.8710.8711.2441.2441.2441.3821.3821.7281.7281.728
48 x 12048 x 144*48 x 96
48 x 12048 x 144*48 x 96
48 x 14448 x 96
48 x 12048 x 144*
Thickness(inches)
Sheet Size(inches)
Approx. Wt.(lbs./sqft.)
.190
.190
.190
.249
.249
.249
2.6262.6262.6263.4423.4423.442
48 x 9648 x 12048 x 14448 x 96
48 x 12048 x 144
Heat Treatable (Mill Finish)ASTM-B209, AMS-QQ-A-250/4
Aluminum Sheet, 2024-T3
Thickness(inches)
Sheet Size(inches)
Approx. Wt.(lbs./sqft.)
.032
.040
.050
.063
.071
.080
48 x 14448 x 14448 x 14448 x 14448 x 14448 x 144
0.4650.5820.7270.9161.0331.152
Thickness(inches)
Sheet Size(inches)
Approx. Wt.(lbs./sqft.)
.090
.100
.125
.160
.190
1.2961.4401.8002.3042.736
48 x 14448 x 14448 x 14448 x 14448 x 144
Heat Treatable (Mill Finish)ASTM-B209, AMS-QQ-A-250/11
Aluminum Sheet, 6061-T6
Thickness(inches)
Sheet Size(inches)
Approx. Wt.(lbs./sqft.)
.032
.040
.050
.063
.063
.080
.090
.090
.100
48 x 14448 x 14448 x 14448 x 14460 x 14448 x 14448 x 14460 x 14448 x 144
0.4520.5760.7060.8890.8891.1291.2701.2701.411
Thickness(inches)
Sheet Size(inches)
Approx. Wt.(lbs./sqft.)
.125
.125
.125
.125
.125
.160
.190
.190
1.7641.7641.7641.7641.7642.2582.6812.681
36 x 9648 x 96
48 x 12048 x 14460 x 14448 x 14448 x 14460 x 144
Alum
inum
6-63
alro.com 888-888-ALRO2 5 7 6
Heat Treatable (Mill Finish)ASTM-B209, AMS-QQ-A-250/12
Aluminum Sheet, 7075-T6
Thickness(inches)
Sheet Size(inches)
Approx. Wt.(lbs./sqft.)
.063
.080
.090
48 x 14448 x 14448 x 144
0.9161.1641.310
Thickness(inches)
Sheet Size(inches)
Approx. Wt.(lbs./sqft.)
.100
.125
.190
1.4541.8182.763
48 x 14448 x 14448 x 144
Heat Treatable (Mill Finish)ASTM-B209, AMS-QQ-A-250/4
Aluminum Plate, 2024-T351
Thickness(inches)
Plate Size(inches)
Approx. Wt.(lbs./sqft.)
48.5 x 144.548.5 x 144.548.5 x 144.560.5 x 144.548.5 x 144.548.5 x 144.548.5 x 144.548.5 x 144.548.5 x 144.548.5 x 144.548.5 x 144.5
3.6364.4175.4545.4547.2729.090
10.90812.72614.54418.18021.816
1/45/163/83/81/25/83/47/81
1-1/41-1/2
Thickness(inches)
Plate Size(inches)
Approx. Wt.(lbs./sqft.)
1-3/42
2-1/42-1/22-3/4
33-1/2
456
25.45229.08832.75036.36039.99643.63250.40058.17672.72087.264
48.5 x 144.548.5 x 144.548.5 x 144.548.5 x 144.548.5 x 144.548.5 x 144.548.5 x 144.548.5 x 144.548.5 x 144.548.5 x 144.5
Alu
min
um
6-64
alro.com 888-888-ALRO2 5 7 6
T651 temper is available up through and including 10" thick. T6 temper only, 10.01" thick and above.
Heat TreatableASTM-B209, AMS-QQ-A-250/11
Aluminum Plate, 6061-T651
Thickness(inches)
Plate Size(inches)
Approx. Wt.(lbs./sqft.)
Thickness(inches)
Plate Size(inches)
Approx. Wt.(lbs./sqft.)
36.5 x 96.548.5 x 96.5
48.5 x 144.560 x 120
60.5 x 144.572.5 x 144.548.5 x 144.560.5 x 144.548.5 x 96.5
48.5 x 144.560.5 x 144.572.5 x 144.548.5 x 96.5
48.5 x 144.560.5 x 144.572.5 x 144.548.5 x 144.560.5 x 144.572.5 x 144.548.5 x 96.5
48.5 x 144.560.5 x 144.572.5 x 144.548.5 x 144.560.5 x 144.572.5 x 144.548.5 x 96.5
48.5 x 144.560.5 x 144.572.5 x 144.548.5 x 144.548.5 x 144.560.5 x 144.572.5 x 144.548.5 x 144.560.5 x 144.5
1/41/41/41/41/41/4
5/165/163/83/83/83/81/21/21/21/25/85/85/83/43/43/43/47/87/87/81111
1-1/81-1/41-1/41-1/41-3/81-3/8
3.6343.6343.6343.6343.6343.6344.5204.5205.4335.4335.4335.4337.2467.2467.2467.2469.0109.0109.010
10.84510.84510.84510.84512.56712.56712.56714.44414.44414.44414.44416.14517.97217.97217.97219.73619.736
1-1/21-1/21-1/21-1/21-3/41-3/41-3/4
2222
2-1/42-1/42-1/22-1/22-3/42-3/4
33
3-1/23-1/2
44
4-1/255
5-1/25-1/2
66789
101214
48.5 x 96.548.5 x 144.560.5 x 144.572.5 x 144.448.5 x 96.5
48.5 x 144.560.5 x 144.548.5 x 96.5
48.5 x 144.560.5 x 144.572.5 x 144.548.5 x 144.560.5 x 144.548.5 x 144.560.5 x 144.548.5 x 144.560.5 x 144.548.5 x 144.560.5 x 144.548.5 x 144.560.5 x 144.548.5 x 144.560.5 x 144.548.5 x 144.548.5 x 144.560.5 x 144.548.5 x 144.560.5 x 144.548.5 x 144.560.5 x 144.560.5 x 144.560.5 x 144.560.5 x 144.560.5 x 144.560.5 x 144.560.5 x 144.5
21.49921.49921.49921.49925.08425.08425.08428.64728.64728.64728.64732.13032.13035.80935.80939.33739.33742.86542.86550.09750.09757.36557.36564.42171.47771.47778.53378.53385.58985.589101.112115.224129.336143.801172.025200.249
For information on our plate cutting capabilities please refer topg. 6-103 for our "Guide to Special Services and Processing".
Alum
inum
6-65
alro.com 888-888-ALRO2 5 7 6
Heat TreatableASTM-B209, AMS-QQ-A-250/12
Aluminum Plate, 7075-T651
Thickness(inches)
Plate Size(inches)
Approx. Wt.(lbs./sqft.)
Thickness(inches)
Plate Size(inches)
Approx. Wt.(lbs./sqft.)
48.5 x 144.548.5 x 144.548.5 x 144.548.5 x 144.548.5 x 144.548.5 x 144.548.5 x 144.548.5 x 144.560.5 x 144.548.5 x 144.560.5 x 144.548.5 x 144.548.5 x 144.560.5 x 144.548.5 x 144.560.5 x 144.5
3.6365.4547.2729.090
10.90812.72614.54418.18018.18021.81621.81625.45229.08829.08836.36036.360
1/43/81/25/83/47/81
1-1/41-1/41-1/21-1/21-3/4
22
2-1/22-1/2
33
3-1/23-1/23-3/43-3/4
445566788
43.63243.63250.90050.90054.54054.54058.17658.17672.72072.72087.26487.264
102.244116.788116.788
48.5 x 144.560.5 x 144.548.5 x 144.560.5 x 144.548.5 x 144.560.5 x 144.548.5 x 144.560.5 x 144.548.5 x 144.560.5 x 144.548.5 x 144.560.5 x 144.548.5 x 144.544.5 x 144.560.5 x 144.5
Alro stocked Aluminum Plate thickness tolerances:
6061
2024
7075
1.00" & under:Over 1" thick:
Under 3" thick:3.00" & over:
Under 3" thick:3.00" & over:
+/- full commercial toleranceHalf commercial tolerance, all to theplus side (+1/2 commercial / -0)+/- full commercial tolerance+.030" min, then 1/2 commercial,all to the plus side.+/- full commercial tolerance+.030" min, then 1/2 commercial,all to the plus side.
See pages 6-77 & 6-79 for commercial thickness tolerances.
Alu
min
um
6-66
alro.com 888-888-ALRO2 5 7 6
Precision finished Cast Aluminum Tool and Jig Plate is readily available from Alro Steel. Contact your Alro sales representative today to discuss your specific needs.
CharacteristicsCast Aluminum Tool & Jig Plate
• Dimensional Stability • Elongation - a remarkable 10% to 12% • Identical, consistent hardness throughout its entire thickness range • Identical, consistent mechanical properties throughout its entire thickness range, regardless of size • The closest flatness and thickness tolerances available • Fully weldable • Superior anodizability, including hardcost anodizing • Can be nickel plated • Surface finish is the finest and smoothest of any aluminum plate produced, an 18-20 RMS, perfect for almost all finished product applications
Alum
inum
6-67
alro.com 888-888-ALRO2 5 7 6
Available Sizes Standard Thicknesses .................... 1/4" through 4" Standard Widths & Lengths ............ 48.5" x 96.5" 60.5" x 96.5" 48.5" x 120.5" 60.5" x 120.5" 48.5" x 144.5" 60.5" x 144.5" * Non-standard thicknesses, widths and lengths may be available upon inquiry
Typical Properties Typical Tensile Strength .................. 24 ksi / 166 Mpa Typical Yield Strength ...................... 15 ksi / 105 Mpa Percent Elongation .......................... 3% Brinell Hardness .............................. 65 Coefficient of Thermal Expansion (Average) ......... 13.1 x 106 in./in./ºF (68º - 212ºF) 13.6 x 106 in./in./ºF (68º - 392ºF) Thermal Conductivity....................... 0.34 cal./cm./s./ºC 142 W/m K 82 Btu/ft./hr./ºF Electrical Conductivity, IACS: .......... 36% Modulus of Elasticity:....................... 10.3 x 106 psi / 71,000 Mpa Alloy ............................................... 7XXX Density ............................................ 0.101 lb./inch3
Tolerances Surface ............................................ Each side is machined to a maximum 20 microinch or 0.50 micron smoothness Edge Condition Width ........................................ Milled or Saw Cut Length ....................................... Saw Cut Mill Plate Width Tolerance ........................ (+ 1/4 inch / - 0) Length Tolerance ...................... (+ 1/2 inch / - 0) Thickness Tolerance ........................ Tolerance for any thickness is +/-.005 Maximum Deviation From Flat Specified Plate Thickness Maximum Variation 1/4 inch to 5/8 inch ................... .015 inches 3/4 inch and over ...................... .005 inches Flatness Tolerances apply to standard mill plates and saw cut blanks when proper equipment and techniques are used.
Typical Applications Fully stress-relieved, MIC-6 is a free cutting aluminum alloy with excellent machining characteristics, producing small, uniform chips in a variety of high speed operations. Excellent for: • Tooling • Packaging Machinery • Checking Fixtures • Printing Machinery • Routing Tables • Robotics • Medical Instrumentation • Vacuum Chambers/Chucks
Cast Aluminum Tool & Jig PlatePrecision Machined / PVC Two Sides
Mic-6®
Alu
min
um
6-68
alro.com 888-888-ALRO2 5 7 6
Available Sizes Standard Thicknesses .................. 1/4" through 4-1/2" Standard Widths & Lengths.......... 48.5" x 96.5" 60.5" x 96.5" 72.5" x 96.5" 48.5" x 120.5" 60.5" x 120.5" 72.5" x 120.5" 48.5" x 144.5" 60.5" x 144.5" 72.5" x 144.5" * Non Standard thicknesses, widths and lengths may be available upon inquiry
Typical Properties Typical Tensile Strength ............... 41,000 psi Typical Yield Strength ................... 18,000 psi Elongation in 2 inch E% ............... 16% Brinell Hardness ........................... 70 Coefficient of Thermal Expansion ...................... 13.2 micro in./in./ºF (68º - 212ºF) Thermal Conductivity.................... 69.3 Btu/ft./hr./ºF (68ºF) Electrical Conductivity, IACS: ....... 27% (68ºF) Modulus of Elasticity..................... 10.3 x 106 psi Alloy ........................................ 5083 Density ........................................ 0.096 lb./inch3
Tolerances Surface ........................................ Each side is machined to a maximum 20 microinch or 0.50 micron smoothness Edge Condition Width ..................................... Milled or Saw Cut Length .................................... Saw Cut Mill Plate Width Tolerance ..................... (+ 1/8 inch / - 0) Length Tolerance ................... (+ 1/8 inch / - 0) Thickness Tolerance ..................... Tolerance for any thickness is +/-.005" Maximum Deviation From Flat Specified Plate Thickness Maximum Variation 1/4 inch to 1/2 inch ................ .015 inches max 5/8 inch to 4 1/2 inch ............. .005 inches max Flatness Tolerances apply to standard mill plates and saw cut blanks when proper equipment and techniques are used.
Typical Applications Alca 5® is a precision plate product that is characterized by excellent dimensional stability offering a low level of internal stress that reduces after machining deformation considerably. Excellent for: • Fixtures • Molds • Reference Plates • Jigs • Machine Construction • Construction Equipment
Cast Aluminum Tool & Jig PlatePrecision Machined / PVC Two Sides
Alca 5®
Alum
inum
6-69
alro.com 888-888-ALRO2 5 7 6
Available Sizes Standard Thicknesses ................ 3/8" - 4" Standard Widths & Lengths ........ 48.5" x 96.5" 60.5" x 96.5" 72.5" x 96.5" 48.5" x 120.5" 60.5" x 120.5" 72.5" x 120.5" 48.5" x 144.5" 60.5" x 144.5" 72.5" x 144.5" * Non Standard thicknesses, widths and lengths may be available upon inquiry
Typical Properties Typical Tensile Strength ............. 41,000 ksi Typical Yield Strength ................. 18,000 ksi Percent Elongation in 2 inches ... 15% Brinell Hardness ......................... 70 Coefficient of Thermal Expansion(Average) ..... 13.1 x 106 in./in./ºF (68º - 212ºF) 13.4 x 106 in./in./ºF (68º - 392ºF) Thermal Conductivity .................. 63-81 Btu/ft./hr./ºF 110 - 140 W/mK Electrical Conductivity, IACS ...... 35% Modulus of Elasticity ................... 10.1 x 106 psi / 70,000 Mpa Alloy .......................................... 5XXX Density ....................................... 0.096 lb./inch3
Tolerances Surface ....................................... Each side is machined to a maximum 20 microinch Edge Condition Width ................................. Milled or Saw Cut Length ............................... Saw Cut Mill Plate Width Tolerance ................. (+ 1/4 inch / - 0) Length Tolerance ............... (+ 1/4 inch / - 0) Thickness Tolerance ................... Tolerance for any thickness is +/-.005 Maximum Deviation From Flat Specified Plate Thickness Maximum Variation Under 1/2 inch ................... 0.015 inch Over 1/2 inch ..................... 0.010 inch Flatness Tolerances apply to standard mill plates and saw cut blanks when proper equipment and techniques are used.
Typical Applications ATP-5TM has outstanding machinability, excellent high speed cutting & feed rates, offers dimensional control & outstanding flatness characteristics. Excellent For: • Computer & Electronic Work • Vacuum Chucks • Machining Fixtures • Printing Machinery • Index Tables • Food Machinery Molds • Packaging Machinery • Heating & Cooling Plates
Cast Aluminum Tool & Jig PlatePrecision Machined / PVC Two Sides
ATP-5TM
Alu
min
um
6-70
alro.com 888-888-ALRO2 5 7 6
Thick(inches)
5XXX SeriesAlca 5, ATP-5,
(lbs./ sqft.)
7XXX SeriesMIC-6
(lbs./ sqft.)
3.4604.3255.1896.9208.649
10.37912.10912.83815.56817.29820.758
1/45/163/81/25/83/47/81
1-1/81-1/41-1/2
3.6364.5455.4547.2729.090
10.90812.72614.54416.37618.18021.816
Thick(inches)
5XXX SeriesAlca 5, ATP-5,
(lbs./ sqft.)
7XXX SeriesMIC-6
(lbs./ sqft.)
22.48724.21727.67731.13634.59638.05641.51548.43455.35462.273
1-5/81-3/4
22-1/42-1/22-3/4
33-1/2
44-1/2
23.63425.45229.08832.72436.63039.99643.63250.90458.18566.357
Precision FinishedTwo Sides Machined to a Typical 20 RMS max.Includes: Mic 6® • Alca 5® • ATP-5TM
Cast Aluminum Tool & Jig Plate
Available Pattern Sizes48-1/2 x 96-1/2
48-1/2 x 120-1/248-1/2 x 144-1/2
60-1/2 x 96-1/260-1/2 x 120-1/260-1/2 x 144-1/2
72-1/2 x 96-1/272-1/2 x 120-1/272-1/2 x 144-1/2
• Special thicknesses over 6" are available • Special widths available up to 120-1/2” • Special lengths available up to 485" • Precision sawing of aluminum plate available (Please refer to pg. 6-103)
Flatness Tolerances:* Sizes under 1/2" thick - up to 60-1/2" wide flat within .015" Sizes 1/2"-6" thick - up to 60-1/2" wide flat within .010" (*When checked on a precision surface plate measured with a feeler gauge.)
Brinell Hardness: 64 - 74Weldability is excellent: Use conventional TIG or MIG methods and 4043 (5% silicon) welding wire or rod.
Alum
inum
6-71
alro.com 888-888-ALRO2 5 7 6
2000 Series Cast Aluminum Mold PlateAlcamax® & Duramold 2TM
Description 2000 Series mold plate products are ideal for large molds requiring extensive machining. These products are produced using the direct chill continuous cast process which offers outstanding dimensional stability, as well as excellent weldability, consistent performance at high temperatures, and high strength and hardness. The low level of internal stress reduces considerably the deformation during and after machining.
Available Sizes Standard Thicknesses .................... 2" through 38" Standard Widths & Lengths ............ 54" x 132" 64" x 144.5" 53" x 150" 64" x 150.5" * Non-standard thicknesses, widths and lengths may be available upon inquiry ** Widths up to 94" (2" - 38" thick) by inquiry only.
Typical Properties Typical Tensile Strength .................. 38,000 - 43,000 psi (over 10.5" please inquire) Typical Yield Strength ...................... 20,000 - 30,000 psi (over 10.5" please inquire) Percent Elongation .......................... 7% - 9% Brinell Hardness .............................. 81 Coefficient of Thermal Expansion (Average) ....................... 12.4 μin./in./°F (68°F - 212°F) - Alcamax 12.4 x 106 (68°F - 212°F) - Duramold 2TM
Thermal Conductivity....................... 69.3 Btu/ft./hr./ºF - Alcamax®
81 Btu/ft./hr./°F - Duramold 2TM
Electrical Conductivity, IACS: .......... 39% Modulus of Elasticity:....................... 10.3 x 106 psi - Alcamax®
10.7 x 106 psi - Duramold 2TM
Alloy ............................................... 2000 Series Density ............................................ 0.101 lb./inch3
Tolerances Surface ............................................ Precision sawed top and bottom Edge Condition ................................ Precision sawed width and length Mill Plate Thickness Tolerance ................. (+ 1/8 inch / - 0) Width Tolerance ........................ (+ 1/4 inch / - 0) Length Tolerance ...................... (+ 1/4 inch / - 0)
Alu
min
um
6-72
alro.com 888-888-ALRO2 5 7 6
5000 Series Cast Aluminum Mold PlateMax 5® & Duramold 5TM
Description 5000 Series mold plate is a modified 5083 alloy that provides strength, good anodizing response, weldability and machinability. Produced using the direct chill continuous cast process, these products also exhibit excellent dimensional stability. The low density of the 5000 series is an advantage over other aluminum mold plates.
Available Sizes Standard Thicknesses .................... 2" through 30" Standard Widths & Lengths ............ 64" x 145.5" 64" x 150.5" * Non-standard thicknesses, widths and lengths may be available upon inquiry
Typical Properties Typical Tensile Strength .................. 38,000 - 41,000 psi Typical Yield Strength ...................... 18,000 psi Percent Elongation .......................... 15% - 16% Brinell Hardness .............................. 70 Coefficient of Thermal Expansion (Average) ....................... 13.2 μin./in./°F (68°F - 212°F) - Max 5®
13.1 x 106 (68°F - 212°F) - Duramold 5TM
Thermal Conductivity....................... 69.3 Btu/ft./hr./ºF - Max 5®
81.0 Btu/ft./hr./°F - Duramold 5TM
Electrical Conductivity, IACS: .......... 7% to 29% (68oF) Modulus of Elasticity:....................... 10.3 x 106 psi - Max 5®
10.7 x 106 psi - Duramold 5TM
Alloy ............................................... 5000 Series Density ............................................ 0.096 lb./inch3
Tolerances Surface ............................................ Precision sawed top and bottom Edge Condition ................................ Precision sawed width and length Mill Plate Thickness Tolerance ................. (+ 1/8 inch / - 0) Width Tolerance ........................ (+ 1/4 inch / - 0) Length Tolerance ...................... (+ 1/4 inch / - 0)
Typical Applications Injection Molds Vacuum Forming Tools Blow Molds Heating & Cooling Plates Thermoform Tools & Molds Rubber Molds RIM & RTM Molding Structural Foam Molds
Alum
inum
6-73
alro.com 888-888-ALRO2 5 7 6
3 43.632 42.509 3-1/2 50.904 49.392 5 74.538 70.848 6 89.082 84.672 7 103.626 98.496 8 118.170 112.320 9 132.714 126.144 10 147.258 139.968 11 161.802 153.792 12 176.346 167.616 13 190.890 181.440 14 205.434 195.264 15 219.978 209.088 16 234.522 222.912 17 249.066 241.688 18 263.610 250.560 20 292.698 278.208 Available pattern sizes include: • 54" x 132" • 53" x 150" • 64" x 145.5" • 64" x 150.5" *See “Guide to Special Services and Processing” on p.6-103 for information on Plate Cutting Capabilities.
2XXX Series 5XXX Series Alca Max, Duramold 2 Max 5, Duramold 5 Thickness Approx. Wt. Approx. Wt. (inches) (lbs./sqft.) (lbs./sqft.)
Alro has the capability to cut Aluminum Mold Plate up to 30" thick.
Includes: Duramold 2TM • Duramold 5TM • Max 5® • Alcamax®
Cast Aluminum Mold Plate
Alu
min
um
6-74
alro.com 888-888-ALRO2 5 7 6
*Width and length combinations depend on thickness
Tolerances - Mill Plate Thickness Tolerance ........................ Nominal +1/4" / -0" Rolled. +.400" / -0" on Forged Width Tolerance ............................... +1/2" / -0"
Length Tolerance ............................. +1/2" / -0"
7000 Series Aluminum Mold PlateAlumold® 500
Description Alumold® 500 is a high strength aluminum mold plate product that offers exceptional thermal conductivity for an aluminum alloy, which can improve cycle times and molding efficiencies when compared to typical mold steels such as P-20. Alumold® also has excellent machining, polishing, and hardness characteristics as well as being easily weldable. This 7000 series alloy accepts a wide range of surface treatments and has consistent through thickness hardness qualities. Available Sizes Standard Thicknesses .................... 1" through 8" Rolled & Stress Relieved 10" through 20" Forged & Stress Relieved Standard Widths & Lengths ............ Widths ranging from 50" up to 72.50" Lengths ranging from 64" up to 144.50" * Width and length combinations depend on thickness
Typical Properties Typical Ultimate Strength ................ 80 - 85 ksi (1" - 8") and 70 - 76 ksi (10" & over) Typical Yield Strength ...................... 73 - 78 ksi (1" - 8") and 60 - 67 ksi (10" & over) Elongation in 2" E% ......................... 2% - 10% (1" - 8") and 7% - 9% (10" & over) Brinell Hardness .............................. 180 - 185 (1" - 8") and 165 - 180 (10" & over) Coefficient of Thermal Expansion ... 13.2 x 106 Thermal Conductivity....................... 88 Btu/ft./hr./ºF - Max 5®
Modulus of Elasticity:....................... Compressive: 10.6 x 106 psi Tensile: 10.4 x 106 psi Alloy ............................................... 7000 Series Density ............................................ 0.102 lb./inch3
Typical Applications Injection Molds Vacuum Forming Tools Blow Molds Heating & Cooling Plates Thermoform Tools & Molds Rubber Molds RIM & RTM Molding Structural Foam Molds
Thickness(inches)
Approx. Wt.(lbs./sqft.)
11-1/2
22-1/2
33-1/2
15.62822.97230.55138.18945.53353.317
Thickness(inches)
Approx. Wt.(lbs./sqft.)
45678
10*
61.02975.71790.625
104.358119.046146.880
Thickness(inches)
Approx. Wt.(lbs./sqft.)
12*14*16*18*20*
176.256205.632235.008264.384293.760
Alum
inum
6-75
alro.com 888-888-ALRO2 5 7 6
Diamond Tread, Reflective FinishAluminum Sheet & Plate, 3003-H22
Thickness(inches)
Sheet Size(inches)
Approx. Wt.(lbs./sqft.)
.063
.063
.063
.080
.080
.100
.100
.100
.100
.125
.125
.125
.125
.125
.125
1.0581.0581.0581.2831.2831.5701.5701.5701.5701.9001.9001.9001.9001.9001.900
48 x 9648 x 12048 x 19248 x 96
48 x 19248 x 96
48 x 12048 x 19260 x 12048 x 96
48 x 12048 x 14448 x 19260 x 96
60 x 192
Thickness(inches)
Sheet Size(inches)
Approx. Wt.(lbs./sqft.)
.188
.188
.188
.188
.188
.188
.250
.250
.250
.250
.250
2.8202.8202.8202.8202.8202.8203.7003.7003.7003.7003.700
48 x 9648 x 12048 x 14448 x 19260 x 96
60 x 19248 x 96
48 x 12048 x 19260 x 12060 x 192
Diamond Tread, Standard Mill FinishAluminum Sheet & Plate, 6061-T6
Thickness(inches)
Sheet Size(inches)
Approx. Wt.(lbs./sqft.)
.125
.125
.125
.188
.188
.188
.250
.250
.250
1.9001.9001.9002.792.792.793.673.673.67
48 x 9648 x 19260 x 19248 x 96
48 x 19260 x 19248 x 96
48 x 19260 x 192
Thickness(inches)
Sheet Size(inches)
Approx. Wt.(lbs./sqft.)
.375
.375
.375
.500
.500
5.435.435.437.207.20
48 x 9648 x 19260 x 19248 x 19260 x 192
Alu
min
um
6-76
alro.com 888-888-ALRO2 5 7 6
0.
250
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1 A
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nd T
7651
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or p
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s or
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or th
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tal
leng
th.
4 F
or w
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s ov
er 6
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tole
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pply
for a
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ft of
tota
l w
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.5 S
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ness
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6 A
s m
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the
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Not
app
licab
le to
O, F
, and
HX
8 an
d ha
rder
tem
pers
.
Aluminum Sawed or Sheared PlateFlatness Tolerances
Alum
inum
6-77
alro.com 888-888-ALRO2 5 7 6
Continued on next page
Sp
ecifi
ed W
idth
(inc
hes)
0.
0059
0.
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10
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the
Aer
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tabl
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sp
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157
.48
Ove
r 157
.48
thru
177
.17
Aluminum Sheet, Plate & CoilTolerances apply to thickness in inches* Refer to pg. 6-78 for all applicable footnotes.
Standard Tolerances
Alu
min
um
6-78
alro.com 888-888-ALRO2 5 7 6
Sp
ecifi
edTh
ickn
ess(1
) (in
ches
)
0.
080
- 0.
249
+1/8
+1
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otes
: The
abo
ve s
tand
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are
thos
e pu
blis
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by th
e A
lum
inum
Ass
ocia
tion,
Alu
min
um S
tand
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ata
2009
.(1
) Whe
n a
dim
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on to
lera
nce
is s
peci
fied
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r tha
n as
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he v
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of t
he s
tand
ard
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that
w
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app
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s pe
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lera
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for t
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imen
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und
er
cons
ider
atio
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) Tol
eran
ces
appl
icab
le a
t am
bien
t mill
tem
pera
ture
s. A
cha
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in d
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ust b
e re
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Ove
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8.74
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Sta
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- S
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heet
and
Pla
te
Spec
ified
Wid
th (i
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To
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Ove
r 137
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157
.48
Ove
r 157
.48
thru
177
.17
Up
thru
39.3
7O
ver
Thru
Aluminum Sheet and PlateTolerances apply to thickness in inches
Standard Tolerances
Alum
inum
6-79
alro.com 888-888-ALRO2 5 7 6
Over 70.87thru 78.84
0.
0059
0.
010
0.00
10
0.00
20
0.00
20
0.00
20
- -
- -
- -
- -
0.
010
0.01
6 0.
0015
0.
0025
0.
0025
0.
0025
-
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-
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6 0.
025
0.00
15
0.00
25
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2 0.
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0.
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0.
0020
0.
0030
0.
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0.
032
0.03
9 0.
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0.
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158
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2 0.
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5 0.
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315
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630
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0.03
7 0.
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0.08
5
0.98
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9 0.
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075
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105
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155
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0.08
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0.10
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0.11
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3.93
7 0.
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0.10
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0.10
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0.11
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0.13
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0.16
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-
3.93
7 6.
299
0.13
0 0.
130
0.13
0 0.
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0.14
5 0.
145
0.16
5 0.
165
- -
- -
6.
300
8.00
0 0.
160
0.16
0 0.
160
0.16
0 0.
160
0.16
0 0.
165
0.16
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Aluminum Sheet, Plate & CoilThickness for Sheet and Plate for Aerospace Alloys
Standard Tolerances
Alu
min
um
6-80
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Specified Thickness (1)
(inches)
Specified Thickness (1) (inches)
Specified Thickness (1)
(inches)
Specified Thickness (1) (inches)
Length Tolerances - Sheared Flat Sheet and Plate
Up thru30
Over 30thru 60
0.006 - 0.125 +1/16 +3/32 +1/8 +5/32 +3/16 +7/32 +9/32 -0.1 25 - 0.249 +3/32 +3/32 +1/8 +5/32 +7/32 +1/4 +5/16 -0.250 - 0.499 +1/4 +3/8 +7/16 +1/2 +9/16 +5/8 +11/16 3/4
Over 240thru 360
Over 60thru 120
Over 120thru 240
Over 360thru 480
Tolerance (2) (inches)
Specified Width (inches)Over 480thru 600
Over 600thru 720
Width and Length Tolerances - Sawed Flat Sheet and Plate
Up thru30
Over 30thru 60
0.080 - 0.249 +1/8 +1/8 +3/16 +1/4 +1/4 +5/16 +3/8 +7/160.250 - 8.000 +1/4 +5/16 +3/8 +1/2 +9/16 +5/8 +3/4 +7/8
Over 240thru 360
Over 60thru 120
Over 120thru 240
Over 360thru 480
Tolerance (2) (inches)
Specified Width and Length (inches)Over 480thru 600
Over 600thru 720
Up thru 6Over 6thru 24
0.006 - 0.124 +1/16 +3/32 +1/8 +1/8 +5/32 -0.125 - 0.249 +3/32 +3/32 +1/8 +5/32 +3/16 -0.250 - 0.499 +1/4 +5/16 +3/8 +3/8 +7/16 +1/2
Over 96thru 132
Over 24thru 60
Over 60thru 96
Over 132thru 168
Tolerance (2) (inches)
Width Tolerances - Slit Coiled Sheet
Up thru 6Over 6thru 12
0.006 - 0.125 0.010 1/64 1/32 3/64 1/16 1/80.126 - 0.186 0.012 1/32 1/32 1/16 3/32 -0.187 - 0.249 0.016 1/32 3/64 3/32 1/8 -
Over 48thru 60
Over 12thru 24
Over 24thru 48
Over 60thru 96
Tolerance (2) (inches)
Specified Width (inches)
Specified Thickness (inches)
Lateral Bow Tolerances - Coiled Sheet
1/2 thru 6Over 1thru 2
0.006 - 0.064 3/4 9/16 3/8 1/4 3/160.065 - 0.125 - - 3/8 1/4 3/16
Over 10Over 2thru 4
Over 4thru 10
Tolerance (inches in 6 ft.) Allowable Deviation of a Side Edge from a Straight Line
Specified Width (inches)
Specified Width (inches)
Width Tolerances - Sheared Flat Sheet and Plate
Aluminum Sheet, Plate & CoilStandard Tolerances
Alum
inum
6-81
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To
lera
nce (2
) (in
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0.25
0 0.
563
1.00
0 1.
563
2.25
0 3.
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4.00
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0.09
4 0.
219
0.37
5 0.
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0.87
5 1.
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1.50
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0.06
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0.18
8 0.
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0.37
5 0.
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0.75
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0.43
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Spec
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Th
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Spec
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ALL
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A A
Late
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lat S
heet
and
Pla
teAluminum Sheet and PlateLateral Bow Tolerances
Standard Tolerances
Alu
min
um
6-82
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(1) When a dimension tolerance is specified other than as an equal bilateral tolerance, the value of the standard tolerance is that which applies to the mean of the maximum and minimum dimensions permissible under the tolerance for the dimension under consideration.(2) Tolerances applicable at ambient mill temperatures. A change in dimension of 0.013 in. per 10oF must be recognized.(3) If specified width is other than an exact multiple of 12", tolerance is determined by using the next largest exact multiple. For example, if specified width is 53" and specified length is 72", the tolerance is 5/64" x 5 = 25/64". This result is then rounded to 7/16" in accordance with footnote (4).(4) Use values for calculating only. Round result upward to nearest 1/16".(5) Also applicable to any 240-inch increment of longer sheet or plate.
Notes: The above standards are those published by the Aluminum Association, Aluminum Standards & Data 2009.
Up thru 12 3/32 x width, ft 3 5/64 x width, ft 3 Over 12 9/64 x width, ft 3 7/64 x width, ft 3
SpecifiedLength(feet)
Specified Width - (feet)
Up thru 3 Over 3
Maximum difference between AA and BB
Allowable Difference in Length of Diagonals 4 (inches)
A
A
B
B
Aluminum Sheet and PlateSquareness Tolerances
Standard Tolerances
Alum
inum
6-83
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Alloy Designation SystemA system for designating wrought aluminum and wrought aluminum alloys established by the Aluminum Association. Specific limits for chemical compositions to which conformance is required are provided by applicable product standards.
Wrought Aluminum and Aluminum AlloyDesignation System
A system of four-digit numerical designations is used to identify wrought aluminum and wrought aluminum alloys. The first digit indicates the alloy group as follows:
Aluminum, 99.00% minimum and greater ...............1XXX Aluminum alloys grouped by major alloying elements: Copper (Cu).............................................................2XXX Manganese (Mn) .....................................................3XXX Silicon (Si) ...............................................................4XXX Magnesium (Mg) .....................................................5XXX Magnesium and Silicon (Mg and Si)........................6XXX Zinc (Zn) ..................................................................7XXX Other element..........................................................8XXX Unused series .........................................................9XXX
AluminumIn the 1XXX group for minimum aluminum purities of 99.00% and greater, the last two of the four digits in the designation indicate the minimum aluminum percentage. These digits are the same as the last two digits to the right of the decimal point in the minimum aluminum percentage when it is expressed to the nearest 0.01%. The second digit in the designation indicates unalloyed alumi num having natural impurity limits; integers 1 through 9, which are assigned consecutively as needed, indicate special control of one or more individual impurities or alloying elements.
Aluminum AlloysIn the 2XXX through 8XXX alloy groups the last two of the four digits in the designation have no special significance but serve only to iden tify the different aluminum alloys in the group. The second digit in the alloy designation indicates alloy modifications. If the second digit is zero, it indicates the original alloy; integers 1 through 9, which are assigned consecutively, indicate alloy modifications.
Aluminum ProductsTechnical Data
Alu
min
um
6-84
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The Aluminum Association’s established temper designation system is used for all forms of wrought and cast aluminum and aluminum alloys except ingot. It is based on the sequence of basic treatments used to produce various tempers. The temper designation follows the alloy designation with the two separated by a hyphen. Basic designations consist of a letter while the subdivisions of those basic tempers, where required, are indicated by one or more digits follow ing those letters. The system is designed to set down specific se quences of fabrication processes, but only those operations that are recognized as significantly influencing the characteristics of the product are involved. Should some other variation of the same sequence of basic operations be applied to the same alloy, resulting in different characteristics, then additional digits will be added to the numerical designation.
Basic Temper Designations as fabricated. Denotes metal that has been fabricated to ordered dimensions without any attempt on the part of the pro ducer to control the results of either strain-hardening opera tions or thermal treatments. There are no mechanical property limits and the strength levels may vary from lot to lot and from shipment to shipment.
annealed. Applies to wrought products that have undergone a thermal treatment to reduce their mechanical property levels to their minimums. Often described as "dead soft" metal.
solution heat-treated. An unstable temper applying to certain heat-treatable alloys that, after heat treatment, spon taneously age harden at room temperature. Only when the period of natural aging is indicated (W 1 hr for example) is this a specific and complete designation.
strain-hardened. Applies to those wrought products which have had an increase in strength by reduction through strain-hardening, or cold- working, operations. The “H” is always followed by two or more digits.
thermally treated to produce tempers other than F, O or H. Ap plies to those products which have had an increase in strength due to thermal treatments, with or without supplementary strain-hardening operations. The “T” is always followed by one or more digits.
F
OW
HT
Continued on next page
Temper Designation System
Alum
inum
6-85
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strain-hardened only. Applies to products which are strain-hardened or cold worked to obtain the desired strength level without supplementary thermal treatments. The number follow ing this designation indicates the degree of strain-hardening.
strain-hardened and partially annealed. Applies to products strain-hardened or cold worked more than the desired final amount and then reduced in strength to that desired level by partial annealing. The number following this designation in dicates the degree of strain- hardening remaining after the par tial annealing operation.
strain-hardened and stabilized. Applies to products in the magnesium-aluminum class which will age-soften at room temperature after strain-hardening. These products are strain- hardened to the desired amount and then subjected to a low temperature thermal operation which results in a stable but slightly lower tensile strength and improved ductility. The number following this designation indicates the degree of strain-hardening remaining after the stabilization treatment.
The digit following the designation H1, H2 or H3 indicates the degree of strain-hardening as follows: H_1 1/8 hard H_2 1/4 hard H_3 3/8 hard H_4 1/2 hard H_5 5/8 hard H_6 3/4 hard H_7 7/8 hard H_8 full hard (approximately 75% reduction after a full anneal) H_9 extra hard (limited to certain alloys and/or product forms)
The third digit, when used, indicates a variation of the two-digit temper. It is used when the degree of control of temper or the mechanical properties are different from but close to the two-digit designation to which it is added, or when some other characteristic is significantly affected.
The following three-digit H temper designations have been assigned for wrought products in all alloys: H_11 Applies to products which incur such sufficient strain harden ing the after final anneal that they fail to qualify as an nealed but not enough to qualify as H-1. H_12 Applies to products which may acquire some temper from working at an elevated temperature and for which there are mechanical property limits.
H1
H2
H3
Continued on next page
Subdivisions of Basic TempersSubdivision of "H" Temper-Non-Heat-Treatable Alloys
Temper Designation System
Alu
min
um
6-86
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cooled from an elevated temperature shaping process and naturally aged to a substantially stable condition. Usually associated with extruded products and limited to certain of the 6XXX series alloys.
cooled from an elevated temperature shaping process, cold worked, and naturally aged to a substantially stable condition. Usually associated with cast products.
solution heat-treated, cold worked, and naturally aged to a substantially stable condition. The working serves to increase the strength. (T4+cold work)
solution heat-treated and naturally aged to a substantially stablecondition.
cooled from an elevated temperature shaping process and arti ficially aged. Usually associated with extruded products in cer tain of the 6XXX series alloys. (T1 + artificial age)
solution heat-treated and artificially aged. A stable temper.(T4 + artificial age)
solution heat-treated and overaged/stabilized. Applies to alloy products which are thermally over-aged after solution heat-treatment to carry them beyond the point of maximum strength to provide control of some special characteristic. A stable temper.
solution heat-treated, cold worked, and artificially aged. A stable temper. (T3+ artificial age)
solution heat-treated, artificially aged, and cold worked. A stable temper. (T6 + cold work)
cooled from an elevated temperature shaping process, cold worked, and artificially aged. Usually associated with cast pro ducts. A stable temper. (T2 + artificial age)
T9
T6
T7
T5
T4
T3
T2
T1
T8
T10
Continued on next page
Subdivisions of Basic TempersSubdivision of "T" Temper-Heat-Treatable Alloys
Temper Designation System
Alum
inum
6-87
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Additional digits, the first of which shall not be zero, may be added to the basic desIgnatIons to indicate a variation in treatment which significantly alters the characteristics of the product.The following specific additional digits have been assigned for stress-relieved tempers of wrought products:
Applies to certain products when stress-relieved by stretching the indicated amount. Stretching is perform ed after solution heat treatment or after cooling from an elevated temperature shaping process. No straightening takes place after stretching. Plate ...................................................1-1/2 to 3% permanent set Rolled or cold finished rod or bar .........1 to 3% permanent set Die or ring forgings ..............................1 to 5% permanent set
Applies to extruded products and to drawn tube when stress-relieved by stretching the indicated amount. Stretching is performed after solution heat treatment or after cooling from an elevated temperature shaping process. No straightening takes place after stretching. Rod, bar, shapes and tube ..................1 to 3% permanent set Drawn tube ..........................................1/2 to 3% permanent set
Applies to extruded products, and to drawn tube when stress-relieved by stretching the indicated amount. Stretching is performed after solution heat treatment or after cooling from an elevated temperature shaping process. These products may receive minor straighten ing after stretching to comply with standard tolerances. Bar, shapes and tube ...........................1 to 3% permanent set Drawn tube ..........................................1/2 to 3% permanent set
Applies to products stress-relieved by compressing.
Applies to die forgings stress-relieved by restriking cold.
T_51
T_510
T_511
T_52T_54
Subdivisions of Basic TempersSubdivision of "T" Temper-Heat-Treatable Alloys
Temper Designation System
Alu
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um
6-88
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Chemical Composition Limits* Please refer to pg.6-90 for all applicable footnotes
Wrought Aluminum Alloys(1)(2)
Alloy Silicon Iron1100
1145(7)
1350(9)
20112014201720242117212422193003300430053105404350055050505250565083508651545183525253565454545660616063
6101(13)
610562626351700570497050707571297178
Copper Manganese Magnesium0.950.550.100.40
0.50 - 1.200.20 - 0.80
0.500.800.200.200.600.300.600.60
4.50 - 6.000.300.400.250.300.400.400.250.400.080.250.250.25
0.40 - 0.800.20 - 0.600.30 - 0.700.60 - 1.000.40 - 0.800.70 - 1.30
0.350.250.120.400.150.40
---0.050.400.700.700.700.500.700.300.300.700.700.700.700.800.700.700.400.400.400.500.400.400.100.400.400.400.700.350.500.350.700.500.400.350.150.500.300.50
0.050.050.01---
0.40 - 1.200.40 - 1.000.30 - 0.90
0.200.30 - 0.900.20 - 0.401.00 - 1.501.00 - 1.501.00 - 1.500.30 - 0.80
0.050.200.100.10
0.05 - 0.200.40 - 1.000.20 - 0.70
0.100.50 - 1.00
0.100.05 - 0.200.50 - 1.000.50 - 1.00
0.150.100.030.100.15
0.40 - 0.800.20 - 0.70
0.200.100.300.100.30
0.05 - 0.200.050.05
5.00 - 6.003.90 - 5.003.50 - 4.503.80 - 4.902.20 - 3.003.80 - 4.905.80 - 6.800.05 - 0.20
0.250.300.300.300.200.200.100.100.100.100.100.100.100.100.100.10
0.15 - 0.400.100.100.10
0.15 - 0.400.100.10
1.20 - 1.902.00 - 2.601.20 - 2.000.50 - 0.901.60 - 2.40
------------
0.20 - 0.800.40 - 0.801.20 - 1.800.20 - 0.501.20 - 1.80
0.02---
0.80 - 1.300.20 - 0.600.20 - 0.80
0.050.50 - 1.101.10 - 1.802.20 - 2.804.50 - 5.604.00 - 4.903.50 - 4.503.10 - 3.904.30 - 5.202.20 - 2.804.50 - 5.502.40 - 3.004.70 - 5.500.80 - 1.200.45 - 0.900.35 - 0.800.45 - 0.800.80 - 1.200.40 - 0.801.00 - 1.802.00 - 2.901.90 - 2.602.10 - 2.901.30 - 2.002.40 - 3.10
Two page chart, continues on next page
Alum
inum
6-89
alro.com 888-888-ALRO2 5 7 6
Continued on next page
Chemical Composition Limits* Please refer to pg.6-90 for all applicable footnotes
Wrought Aluminum Alloys(1)(2)
Chromium Zinc Titanium---
0.050.01---
0.100.100.100.100.10---------
0.100.20---
0.100.10
0.15 - 0.350.05 - 0.200.05 - 0.250.05 - 0.250.15 - 0.350.05 - 0.25
---0.05 - 0.200.05 - 0.200.05 - 0.200.04 - 0.35
0.100.030.10
0.04 - 0.14---
0.06 - 0.200.10 - 0.22
0.040.18 - 0.28
0.100.18 - 0.28
Each(3) Total(4)
AluminumMinimum(5)
0.100.030.050.300.250.250.250.250.250.100.100.250.250.400.100.250.250.100.100.250.250.200.250.050.100.250.250.250.100.100.100.250.20
4.00 - 5.007.20 - 8.205.70 - 6.705.10 - 6.104.20 - 5.206.30 - 7.30
------------
0.150.150.15---
0.150.02 - 0.10
------
0.100.100.20------------
0.150.150.200.15---
0.06 - 0.200.200.200.150.10---
0.100.150.20
0.01 - 0.060.100.060.200.050.20
0.15---
0.100.150.150.150.150.150.150.150.150.150.150.150.150.150.150.150.150.150.150.150.150.100.150.150.150.150.150.100.150.150.150.150.150.150.150.150.15
0.05(6)
0.03(8)
0.03(10)
0.05(11)
0.050.050.050.050.05
0.05(12)
0.050.050.050.05
0.05(6)
0.050.050.050.050.050.050.05
0.05(6)
0.03(8)
0.05(6)
0.050.050.050.05
0.03(14)
0.050.05(15)
0.050.05(16)
0.050.05(17)
0.050.05(18)
0.05
99.0099.4599.50
RemainderRemainderRemainderRemainderRemainderRemainderRemainderRemainderRemainderRemainderRemainderRemainderRemainderRemainderRemainderRemainderRemainderRemainderRemainderRemainderRemainderRemainderRemainderRemainderRemainderRemainderRemainderRemainderRemainderRemainderRemainderRemainderRemainderRemainderRemainderRemainder
Others
Two page chart, continued from previous page
Alu
min
um
6-90
alro.com 888-888-ALRO2 5 7 6
NOTE:
The preceding tables do not include all active alloys registered with the Aluminum Association.
(1) Composition in percent by weight maximum unless shown as a range or a minimum. (2) Except for “aluminum” and “others,” analysis normally is made for elements for which specific limits are shown. For purposes of determining conformance to these limits, an observed value or a calculated value obtained from analysis is rounded off to the nearest unit in the last right- hand place of figures used in expressing the specified limit, in accordance with ASTM Recom mended Practice E 29.
(3) In addition to those alloys referencing footnote (6), a 0.0008 weight percent maximum beryllium is applicable to any alloy to be used as welding electrode or welding rod.
(4) The sum of those “others” metallic elements 0.010% or more each, expressed to the second decimal before deter mining the sum.
(5) The aluminum content for unalloyed aluminum not made by a refining process is the difference between 100.00% and sum of all other metallic elements present in amounts of 0.010% or more each, expressed to the second decimal before determining the sum.
(6) Beryllium 0.0008% maximum for welding electrode and welding rod only.
(7) Foil.
(8) Vanadium 0.05% maximum.
(9) Electric conductor. Formerly designated EC.
(10) Vanadium plus titanium 0.02% maximum; boron 0.05% maximum; gallium 0.03% maximum.
(11) Also contains 0.20-0.6% each of lead and bismuth.
(12) Vanadium 0.05-0.15%; zirconium 0.10-0.25%.
(13) Bus conductor.
(14) Boron 0.06% maximum.
(15) Also contains 0.40-0.7% each of lead and bismuth.
(16) Zirconium 0.08-0.20%.
(17) Zirconium 0.08-0.15%.
(18) Vanadium 0.05% maximum; gallium 0.03% maximum.
Chemical Composition Limits
Alum
inum
6-91
alro.com 888-888-ALRO2 5 7 6
Continued on next page
201
1-T3
D
(3)
D
C
A D
D
D
D
S
crew
mac
hine
pro
duct
s T
4, T
451
D(3
) D
B
A
D
D
D
D T
8 D
B
D
A
D
D
D
D 2
017-
T4, T
451
D(3
) C
C
B
D
D
B
B
S
crew
mac
hine
pro
duct
s, fi
tting
s 2
024-
0 . .
. .
. .
D
D
D
D
D
Tr
uck
whe
els,
scr
ew m
achi
ne
T4,
T3,
T35
1, T
3510
, T35
11
D(3
) C
C
B
D
C
B
B
pr
oduc
ts, a
ircra
ft st
ruct
ures
T36
1 D
(3)
C
D
B
D
D
C
B T
6 D
B
C
B
D
D
C
B
T86
1, T
81, T
851,
T85
10, T
8511
D
B
D
B
D
D
C
B
T72
. .
. .
. .
B
D
D
C
B
300
3-0
A A
A E
A
A A
B
Coo
king
ute
nsils
, che
mic
al e
quip
- H
12
A A
A E
A
A A
A m
ent,
pres
sure
ves
sels
, she
et H
14
A A
B
D
A A
A A
met
al w
ork,
bui
lder
's h
ardw
are,
H16
A
A C
D
A
A A
A st
orag
e ta
nks
H18
A
A C
D
A
A A
A H
25
A A
B
D
A A
A A
RES
ISTA
NC
ETO
CO
RR
OSI
ON
WEL
DA
BIL
ITY Resistance
Spot andSeam
General (1)
Stress-CorrosionCracking (2)
Workability(Cold) (5)
Machinability (5)
Brazeability (6)
Gas
Arc
ALL
OY
&TE
MPE
RA
PPLI
CAT
ION
S O
FA
LLO
YS
Com
para
tive
Cha
ract
eris
tics
and
App
licat
ions
*Comparative Characteristics* Please refer to pg.6-95 for all applicable footnotes
Alu
min
um
6-92
alro.com 888-888-ALRO2 5 7 6
Com
para
tive
Cha
ract
eris
tics
and
App
licat
ions
*
31
05-0
A
A A
E
A A
A B
R
esid
entia
l sid
ing,
mob
ile h
omes
,
H
12
A A
B
E
A A
A A
rain
car
ryin
g go
ods,
she
et m
etal
H
14
A A
B
D
A A
A A
wor
k
H16
A
A C
D
A
A A
A
H
18
A A
C
D
A A
A A
H25
A
A B
D
A
A A
A
50
05-0
A
A A
E
B
A A
B
App
lianc
es, u
tens
ils, a
rchi
tect
ural
,
H
12
A A
A E
B
A
A A
elec
trica
l con
duct
or
H
14
A A
B
D
B
A A
A
H
16
A A
C
D
B
A A
A
H
18
A A
C
D
B
A A
A
H
32
A A
A E
B
A
A A
H34
A
A B
D
B
A
A A
H36
A
A C
D
B
A
A A
H38
A
A C
D
B
A
A A
50
52-0
A
A A
D
C
A A
B
She
et m
etal
wor
k, h
ydra
ulic
tube
,
H
32
A A
B
D
C
A A
A ap
plia
nces
H34
A
A B
C
C
A
A A
H36
A
A C
C
C
A
A A
H38
A
A C
C
C
A
A A
RES
ISTA
NC
ETO
CO
RR
OSI
ON
General (1)
Stress-CorrosionCracking (2)
ALL
OY
&TE
MPE
R
WEL
DA
BIL
ITY
Workability(Cold) (5)
Machinability (5)
Brazeability (6)
Gas
Arc
APP
LIC
ATIO
NS
OF
ALL
OYS
ResistanceSpot andSeam
Continued on next page
Comparative Characteristics* Please refer to pg.6-95 for all applicable footnotes
Alum
inum
6-93
alro.com 888-888-ALRO2 5 7 6
Continued on next page
Com
para
tive
Cha
ract
eris
tics
and
App
licat
ions
*
5083
-0
A(4
) A
(4)
B
D
D
C
A B
H
321,
H11
6 A
(4)
A(4
) C
D
D
C
A
A H
111
A(4
) B
(4)
C
D
D
C
A A
50
86-0
A
(4)
A(4
) A
D
D
C
A B
H32
, H11
6 A
(4)
A(4
) B
D
D
C
A
A H
34
A(4
) B
(4)
B
C
D
C
A A
H36
A
(4)
B(4
) C
C
D
C
A
A H
38
A(4
) B
(4)
C
C
D
C
A A
H11
1 A
(4)
A(4
) B
D
D
C
A
A60
61-0
B
A
A D
A
A A
B T
4, T
451,
T45
10, T
4511
B
B
B
C
A
A A
A
T6,
T65
1, T
652,
T65
10, T
6511
B
A
C
C
A A
A A
6061
-T6,
T63
A
A C
C
A
A A
A
T
61, T
64
A A
B
D
A A
A A
Unfi
red,
wel
ded
pres
sure
ves
sels
, m
arin
e, a
uto
airc
raft
cryo
geni
cs, T
V
tow
ers,
dril
ling
rigs,
tran
spor
tatio
n eq
uipm
ent,
mis
sile
com
pone
nts
Hea
vy-d
uty
stru
ctur
es re
quiri
ng g
ood
corr
osio
n re
sist
ance
, tru
ck a
nd m
arin
e,
railr
oad
cars
, fur
nitu
re, p
ipel
ines
Hig
h st
reng
th b
us c
ondu
ctor
s
RES
ISTA
NC
ETO
CO
RR
OSI
ON
General (1)
Stress-CorrosionCracking (2)
ALL
OY
&TE
MPE
R
WEL
DA
BIL
ITY
Workability(Cold) (5)
Machinability (5)
Brazeability (6)
Gas
Arc
APP
LIC
ATIO
NS
OF
ALL
OYS
ResistanceSpot andSeam
Comparative Characteristics* Please refer to pg.6-95 for all applicable footnotes
Alu
min
um
6-94
alro.com 888-888-ALRO2 5 7 6
Com
para
tive
Cha
ract
eris
tics
and
App
licat
ions
*
6063
-T1
A A
B
D
A A
A A
Pip
e ra
iling
, fur
nitu
re,
T4
A
A B
D
A
A A
A ar
chite
ctur
al e
xtru
sion
s
T5, T
52
A A
B
C
A A
A A
T6
A
A C
C
A
A A
A
T83,
T83
1, T
832
A A
C
C
A A
A A
6061
-T6,
T63
A
A C
C
A
A A
A H
igh
stre
ngth
bus
con
duct
ors
T61,
T64
A
A B
D
A
A A
A 62
62-T
6, T
651,
T65
10, T
6511
B
A
C
B
B
B
B
A S
crew
mac
hine
pro
duct
s
T9
B
A D
B
B
B
B
A
7075
-0
. .
. .
. .
D
D
D
D
B
Airc
raft
and
othe
r stru
ctur
es
T6, T
651,
T65
2, T
6510
, T65
11
C(3
) C
D
B
D
D
D
B
T7
3, T
7351
C
B
D
B
D
D
D
B
RES
ISTA
NC
ETO
CO
RR
OSI
ON
WEL
DA
BIL
ITY
General (1)
Stress-CorrosionCracking (2)
Workability(Cold) (5)
Machinability (5)
Brazeability (6)
Gas
Arc
ALL
OY
&TE
MPE
RA
PPLI
CAT
ION
S O
FA
LLO
YS
ResistanceSpot andSeam
Continued on next page
Comparative Characteristics* Please refer to pg.6-95 for all applicable footnotes
Alum
inum
6-95
alro.com 888-888-ALRO2 5 7 6
Comparative Characteristics
(1) Ratings A through E are relative ratings in decreasing order of merit, based on exposures to sodium chloride solution by in termittent spraying or immersion. Alloys with A and B ratings can be used in industrial and seacoast atmospheres without pro tection. Alloys with C, D and E ratings generally should be pro tected at least on faying surfaces. (2) Stress-corrosion cracking ratings are based on service ex perience and on laboratory tests of specimens exposed to the 3.5% sodium chloride alternate immersion test.
A = No known instance of failure in service or in laboratory tests. B = No known instance of failure in service; limited failures in laboratory tests of short transverse specimens. C = Service failures with sustained tension stress acting in short transverse direction relative to grain structure; limited failures in laboratory tests of long transverse specimens. D = Limited service failures with sustained longitudinal or long transverse areas. (3) In relatively thick sections the rating would be E.
(4) This rating may be different for material held at elevated tem perature for long periods.
(5) Ratings A through D for Workability (cold), and A through E for Machinability, are relative ratings in decreasing order of merit.
(6) Ratings A through D for Weldability and Brazeability are relative ratings defined as follows: A = Generally weldable by all commercial procedures and methods. B = Weldable with special techniques or for specific ap plications that justify preliminary trials or testing to develop welding procedure and weld performance. C = Limited weldability because of crack sensitivity or loss in resistance to corrosion and mechanical properties. D = No commonly used welding methods have been developed.
(7) T74 type tempers, although not previously registered, have ap peared in various literature and specifications as T736 type tempers.
Alu
min
um
6-96
alro.com 888-888-ALRO2 5 7 6
Specification Cross ReferenceA
lum
inum
Mill
Pro
duct
Spe
cific
atio
ns*(1
)(2)
(3)
11
00
She
et a
nd p
late
B
209
. .
. .
-A-2
50/1
S
B20
9
B20
9
40
01
SB
209
. .
. .
4003
20
11
Tube
; dra
wn,
sea
mle
ss
B21
0 . .
. .
. .
. .
Wire
, rod
, and
bar
; rol
led
or c
old
finis
hed
B21
1 . .
. .
Q
Q-A
-225
/3
. .
2017
W
ire, r
od, a
nd b
ar; r
olle
d or
col
d fin
ishe
d B
211
. .
. .
-A-2
25/5
. .
B
211
. .
. .
4118
. .
Riv
et w
ire a
nd ro
d B
316
. .
-A-4
30
. .
. .
2024
S
heet
and
pla
te
B20
9 . .
. .
40
37
. .
B20
9 . .
. .
Q
Q-A
-250
/4
. .
. .
. .
4035
. .
. .
. .
. .
42
97
. .
. .
. .
. .
4193
. .
Wire
, rod
, and
bar
; rol
led
or c
old
finis
hed
B21
1 . .
. .
43
39
SB
211
B
211
. .
. .
-A-2
25/6
S
B21
1
. .
. .
. .
4120
. .
Wire
, rod
, bar
, sha
pes,
and
tube
; ext
rude
d B
221
. .
. .
4152
S
B22
1
. .
. .
. .
4164
. .
B
221
. .
. .
-A-2
00/3
S
B22
1
Tu
be; e
xtru
ded,
sea
mle
ss
B24
1
. .
4165
. .
Tube
; dra
wn,
sea
mle
ss
B21
0 M
IL-T
-507
77
WW
-T-7
00/3
40
87
. .
. .
. .
. .
4088
. .
Tube
; hyd
raul
ic
. .
. .
. .
4086
. .
Riv
et w
ire a
nd ro
d B
316
. .
-A-4
30
Fo
il . .
. .
. .
40
07
. .
. .
. .
. .
-A-8
1596
. .
ALL
OY
PRO
DU
CT
SPEC
IFIC
ATIO
NS
AM
SA
SME
Fede
ral
Mili
tary
AST
M
Continued on next page
* Please refer to pg.6-102 for all applicable footnotes
Alum
inum
6-97
alro.com 888-888-ALRO2 5 7 6
Alu
min
um M
ill P
rodu
ct S
peci
ficat
ions
*(1)(
2)(3
)
3003
S
heet
and
pla
te
B20
9 . .
. .
Q
Q-A
-250
/2
SB
209
B20
9 . .
. .
40
06
SB
209
. .
. .
. .
4008
. .
Wire
, rod
, and
bar
; rol
led
or c
old
finis
hed
B21
1 . .
. .
Q
Q-A
-225
/2
. .
W
ire, r
od, b
ar, s
hape
s, a
nd tu
be; e
xtru
ded
B22
1 . .
. .
Q
Q-A
-200
/1
SB
221
Tu
be; e
xtru
ded,
sea
mle
ss
B24
1 . .
. .
. .
SB
241
Tu
be; e
xtru
ded,
coi
led
B49
1 . .
. .
. .
.
.
Tube
; dra
wn
B48
3 . .
. .
. .
. .
Tu
be; d
raw
n, s
eam
less
B
210
. .
WW
-T-7
00/2
40
65
SB
21O
. .
. .
. .
40
67
. .
Tu
be; c
onde
nser
B
234
. .
. .
. .
SB
234
Tu
be; c
onde
nser
with
inte
gral
fins
B
404
. .
. .
. .
. .
Tube
; wel
ded
B31
3 . .
. .
. .
. .
B54
7 . .
. .
. .
. .
P
ipe
B24
1 M
IL-P
-259
95
. .
. .
SB
241
P
ipe;
gas
and
oil
trans
mis
sion
B
345
. .
. .
. .
. .
Riv
et w
ire a
nd ro
d B
316
. .
-A-4
30
. .
. .
Fo
rgin
gs a
nd fo
rgin
g st
ock
B24
7 . .
. .
. .
SB
247
Fo
il .
. . .
. .
40
10
. .50
52
She
et a
nd p
late
B
209
. .
. .
4015
S
B20
9
.
. . .
. .
40
16
. .
.
. . .
. .
40
17
. .
B20
9 . .
. .
Q
Q-A
-250
/8
SB
209
B21
1 . .
. .
41
14
. .
. .
. .
. .
-A-2
25/7
. .
ALL
OY
PRO
DU
CT
SPEC
IFIC
ATIO
NS
AM
SA
SME
Fede
ral
Mili
tary
AST
M
Specification Cross Reference
Continued on next page
* Please refer to pg.6-102 for all applicable footnotes
Alu
min
um
6-98
alro.com 888-888-ALRO2 5 7 6
Alu
min
um M
ill P
rodu
ct S
peci
ficat
ions
*(1)(
2)(3
)
5052
W
ire, r
od a
nd b
ar, r
olle
d or
col
d fin
ishe
d B
211
. .
. .
-A-2
50/8
. .
. .
. .
. .
4114
. .
Tu
be; d
raw
n B
483
. .
. .
. .
. .
Tube
; dra
wn,
sea
mle
ss
B21
0 . .
W
W-T
-700
/4
4069
, 407
0 S
B21
0
Tube
; hyd
raul
ic
B22
1 . .
. .
40
71
. .
Tube
; ext
rude
d B
221
. .
. .
. .
. .
Tube
, ext
rude
d, s
eam
less
B
241
. .
. .
. .
SB
241
Tu
be, c
onde
nser
B
234
. .
. .
. .
SB
234
Tu
be, c
onde
nser
with
inte
gral
fins
B
404
. .
. .
. .
. .
Tube
, wel
ded
B31
3 . .
. .
. .
. .
B54
7 . .
. .
. .
. .
R
ivet
wire
and
rod
B31
6 . .
Q
Q-A
-430
. .
. .
Fo
il . .
. .
. .
40
04
. .50
83
She
et a
nd p
late
B
209
. .
. .
4056
S
B20
9
. .
. .
. .
Q
Q-A
-250
/6
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
Wire
, rod
, bar
, sha
pes,
and
tube
; ext
rude
d B
221
. .
. .
-A-2
00/4
S
B22
1
Tube
; ext
rude
d, s
eam
less
B
241
. .
. .
. .
SB
241
Tu
be, d
raw
n, s
eam
less
B
210
. .
. .
. .
. .
Tube
; wel
ded
B54
7 . .
. .
. .
. .
Fo
rgin
gs a
nd fo
rgin
g st
ock
B24
7 . .
. .
. .
S
B24
7
Pip
e; g
as a
nd o
il tra
nsm
issi
on
B34
5 . .
. .
. .
. .
A
rmor
pla
te
. .
MIL
-A-4
6027
. .
. .
. .
E
xtru
ded
arm
or
. .
MIL
-A-4
6083
. .
. .
. .
Fo
rged
arm
or
. .
MIL
-A-4
5225
. .
. .
. .
ALL
OY
PRO
DU
CT
SPEC
IFIC
ATIO
NS
AM
SA
SME
Fede
ral
Mili
tary
AST
M
Continued on next page
Specification Cross Reference* Please refer to pg.6-102 for all applicable footnotes
Alum
inum
6-99
alro.com 888-888-ALRO2 5 7 6
Continued on next page
Alu
min
um M
ill P
rodu
ct S
peci
ficat
ions
* (
1)(2
)(3)
50
86
She
et a
nd p
late
B
209
. .
. .
-A-2
50/7
S
B20
9
W
ire, r
od, b
ar, s
hape
s, a
nd tu
be; e
xtru
ded
B22
1 . .
. .
Q
Q-A
-200
/5
SB
221
Tube
; ext
rude
d, s
eam
less
B
241
. .
. .
. .
SB
241
Tube
; dra
wn,
sea
mle
ss
B21
0 . .
W
W-T
-700
/5
. .
. .
Tu
be; w
elde
d B
313
. .
. .
. .
. .
B54
7 . .
. .
. .
. .
Pip
e; g
as a
nd o
il tra
nsm
issi
on
B34
5 . .
. .
. .
. .
60
61
She
et a
nd p
late
B
209
. .
. .
-A-2
50/1
1 S
B20
9
B
209
. .
. .
4025
S
B20
9
. .
. .
. .
4026
. .
. .
. .
. .
40
27
. .
Tr
ead
B63
2 . .
. .
. .
. .
Wire
, rod
, and
bar
; rol
led
or c
old
finis
hed
B21
1 . .
. .
Q
Q-A
-225
/8
SB
211
B21
1 . .
. .
41
15
SB
211
. .
. .
. .
41
16
. .
. .
. .
. .
4117
. .
. .
. .
. .
41
28
. .
W
ire, r
od, b
ar, s
hape
s, a
nd tu
be; e
xtru
ded
B22
1 . .
. .
-A-2
00/8
S
B22
1
B
221
. .
. .
4150
S
B22
1
. .
. .
. .
4060
. .
. .
. .
. .
40
61
. .
. .
. .
. .
4172
. .
. .
. .
. .
41
73
. .
S
truct
ural
B
308
. .
. .
-A-2
00/1
6
SB
308
B30
8 . .
. .
41
13
S
B30
8
Tu
be; d
raw
n
B
483
. .
. .
. .
. .
Tu
be; e
xtru
ded,
sea
mle
ss
B24
1 . .
. .
. .
S
B24
1
ALL
OY
PRO
DU
CT
SPEC
IFIC
ATIO
NS A
MS
ASM
EFe
dera
lM
ilita
ryA
STM
Specification Cross Reference* Please refer to pg.6-102 for all applicable footnotes
Alu
min
um
6-100
alro.com 888-888-ALRO2 5 7 6
Continued on next page
6061
Tu
be; d
raw
n, s
eam
less
B
210
. .
WW
-T-7
00/6
40
79
SB
210
. .
. .
. .
4080
. .
. .
. .
. .
4082
. .
Tu
be; h
ydra
ulic
. .
. .
. .
40
81
. .
. .
. .
. .
40
83
. .
Tube
; con
dens
er
B23
4 . .
. .
. .
S
B23
4
Tube
; con
dens
er w
ith in
tegr
al fi
ns
B40
4 . .
. .
. .
. .
Tu
be; w
elde
d B
313
. .
. .
. .
. .
P
ipe
B24
1 M
IL-P
-259
95
. .
. .
SB
241
P
ipe;
gas
and
oil
trans
mis
sion
B
345
. .
. .
. .
. .
Forg
ings
and
forg
ing
stoc
k B
247
MIL
-A-2
2771
. .
41
27
SB
247
. .
. .
. .
4146
.
.
. .
. .
. .
42
48
. .
R
ings
; for
ged
or ro
lled
. .
. .
. .
4312
.
.
Riv
et w
ire a
nd ro
d B
316
. .
-A-4
30
. .
Im
pact
s B
221
. .
. .
. .
. .
S
truct
ural
pip
e an
d tu
be; e
xtru
ded
B42
9 .
. .
. .
. .
.
Foil
. .
. .
. .
4009
.
. 60
63
Wire
, rod
, bar
, sha
pes
and
tube
; ext
rude
d B
221
. .
. .
-A-2
00/9
S
B22
1
B22
1 . .
. .
41
56
SB
221
Tu
be; e
xtru
ded,
sea
mle
ss
B24
1 . .
. .
. .
S
B24
1
Tube
; ext
rude
d, c
oile
d B
491
. .
. .
. .
. .
Tube
; dra
wn
B48
3 . .
. .
. .
. .
Tu
be; d
raw
n, s
eam
less
B
210
. .
. .
. .
. .
ALL
OY
PRO
DU
CT
SPEC
IFIC
ATIO
NS
AM
SA
SME
Fede
ral
Mili
tary
AST
M
Alu
min
um M
ill P
rodu
ct S
peci
ficat
ions
* (1
)(2)
(3)
Specification Cross Reference* Please refer to pg.6-102 for all applicable footnotes
Alum
inum
6-101
alro.com 888-888-ALRO2 5 7 6
Continued on next page
Alu
min
um M
ill P
rodu
ct S
peci
ficat
ions
* (
1)(2
)(3)
SPEC
IFIC
ATIO
NS
ALL
OY
PR
OD
UC
T A
STM
M
ilita
ry
Fe
dera
l A
MS
ASM
E
6063
P
ipe
B
241
MIL
-P-2
5995
. .
. .
S
B24
1
P
ipe;
gas
and
oil
trans
mis
sion
B
345
. .
. .
. .
. .
Stru
ctur
al p
ipe
and
tube
; ext
rude
d B
429
. .
. .
. .
. .
70
75
She
et a
nd p
late
B
209
. .
. .
Q
Q-A
-250
/12
. .
. .
. .
-A-2
50/2
4 40
44
. .
. .
. .
. .
4045
. .
. .
. .
. .
40
78
. .
W
ire, r
od, a
nd b
ar; r
olle
d or
col
d fin
ishe
d B
211
. .
. .
Q
Q-A
-225
/9
. .
B21
1 . .
. .
4122
. .
. .
. .
. .
41
23
. .
. .
. .
. .
41
24
. .
. .
. .
. .
4186
. .
. .
. .
. .
41
87
. .
W
ire, r
od, b
ar, s
hape
s, a
nd tu
be; e
xtru
ded
B22
1 . .
. .
-A-2
00/1
1 . .
B
211
. .
. .
41
54
. .
. .
. .
-A-2
00/1
5 41
66
. .
. .
. .
. .
4167
. .
. .
. .
. .
41
68
. .
. .
. .
. .
4169
. .
. .
. .
. .
. .
. .
Tu
be; e
xtru
ded,
sea
mle
ss
B24
1 . .
. .
. .
. .
Tu
be; d
raw
n, s
eam
less
B
210
. .
W
W-T
-700
/7
. .
. .
Fo
rgin
gs a
nd fo
rgin
g st
ock
B24
7 M
IL-A
-227
71
. .
. .
. .
. .
. .
. .
4141
. .
. .
. .
. .
41
26
. .
. .
. .
. .
4131
. .
. .
. .
. .
. .
. .
Specification Cross Reference* Please refer to pg.6-102 for all applicable footnotes
Alu
min
um
6-102
alro.com 888-888-ALRO2 5 7 6
SP
ECIF
ICAT
ION
S
ALL
OY
PRO
DU
CT
AST
M
Mili
tary
Fe
dera
l A
MS
ASM
E
7075
. .
. .
. .
4147
. .
Han
d fo
rgin
gs
B24
7 . .
. .
43
23
. .
R
ings
, for
ged
or ro
lled
B24
7 . .
. .
43
11
. .
. .
. .
. .
4310
. .
Impa
cts
B24
7 . .
. .
. .
. .
Riv
et w
ire
B31
6 . .
Q
Q-A
-430
. .
. .
(M
ilita
ry a
nd F
eder
al)
S
tand
ardi
zatio
n D
ocum
ents
O
rder
Des
k
Bui
ldin
g 4D
70
0 R
obbi
ns A
venu
e
Phi
lade
lphi
a, P
A 19
111-
5094
(A
eros
pace
Mat
eria
ls S
peci
ficat
ions
[AM
S])
S
ocie
ty o
f Aut
omot
ive
Eng
inee
rs, I
nc.
40
0 C
omm
onw
ealth
Driv
e
War
rend
ale,
PA
1509
6-00
01
A
STM
(A
WS)
(A
SME)
1916
Rac
e S
treet
A
mer
ican
Wel
ding
Soc
iety
A
mer
ican
Soc
iety
of M
echa
nica
l Eng
inee
rsP
hila
delp
hia,
PA
1910
3-11
87
550
NW
LeJ
eune
Roa
d 34
5 E
ast 4
7th
Stre
et
M
iam
i, FL
331
26
New
Yor
k, N
Y 10
017
(1) T
he A
lum
inum
Ass
ocia
tion
and
its m
embe
rs a
ssum
e no
re
spon
sibi
lity
for u
se o
f thi
s in
dex,
for e
rror
s, fo
r om
issi
ons,
or
for f
ailu
re to
adv
ise
of s
ubse
quen
t rev
isio
ns o
r am
endm
ents
.(2
) Thi
s cr
oss-
refe
renc
e in
dex
lists
the
basi
c sp
ecifi
catio
n or
sta
ndar
d nu
mbe
r, an
d no
atte
mpt
is m
ade
to re
flect
the
late
st re
visi
on o
r am
endm
ent t
o an
y pa
rticu
lar d
ocum
ent.
The
appr
opria
te s
peci
ficat
ion
inde
x pu
blis
hed
by th
e sp
eci-
ficat
ion
issu
ing
body
sho
uld
be c
onsu
lted
to d
eter
min
e th
e la
test
issu
e of
any
par
ticul
ar s
peci
ficat
ion
or s
tand
ard.
The
al
umin
um in
dust
ry g
ener
ally
pre
fers
to u
se th
e la
test
issu
e of
any
giv
en s
peci
ficat
ion
or s
tand
ard.
(3) C
opie
s of
spe
cific
atio
ns c
an b
e ob
tain
ed fr
om:
Specification Cross Reference* Please refer to pg.6-102 for all applicable footnotes