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1PH SERIES LOW NOISE HYDRAULIC HELICAL GEAR PUMPS 6 to 28.1 cm 3 /rev (0.366 to 1.715 in 3 /rev) 280 bar (4060 psi) peak pressure

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Aluminum Pumps

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Page 1: Aluminum Pumps

1PH SERIESLOW NOISE

HYDRAULIC HELICAL GEAR PUMPS

6 to 28.1 cm3/rev (0.366 to 1.715 in3/rev)280 bar (4060 psi) peak pres sure

Page 2: Aluminum Pumps

1PH SERIES TECHNICAL DATA

2

OPERATING PA RAM E TERS

1PH Series pumps are de signed

to provide high per form ance

lev els and long life when

op er at ed with in the pa ram e ters

shown. For op er a tion out side

these parameters please consult

your David Brown Hydraulics

representative.

Maximum port pressures see below.Speed Range All models see table belowTemperature Minimum at start-up -40oC (-40oF) Maximum continuous +80oC (+176oF) Maximum intermittent +100oC (+212oF)Viscosity Maximum at start-up 2000 mm2/sec Maximum continuous 250 mm2/sec Minimum continuous 10 mm2/sec Optimum 15-25 mm2/secFluid Cleanliness To ISO4406 solid contaminant Start-up period 21/17 Maximum in service 19/15 Optimum 16/11 Maximum water 0.1%Fluid Velocity Maximum in INLET line 2.5 m/sec (8 ft/sec) Recommended in INLET line 1.5 m/sec (5 ft/sec)Fluids All data is quoted for mineral oils HM and HV. For fi re resistant and environmentally aware fl uids please contact your David Brown rep re sent a tive.Rotation Clockwise or Anti-clockwise viewed from shaft end (not reversible).

INLET CONDITIONSIt is essential that pumps are installed so that the pump can draw suffi cient oil under all operating conditions.1PH Series pump inlet porting is designed to facilitate full volume fi ll but the following machine designrecommendations should be followed.

Never run pumps dry - particular care should be taken to open any shut-off valves. Use large diameter pipes and fi ttings and avoid sharp bends and long lengths. Fluid velocity should not exceed 2.5 m/sec (8.0 ft/sec) calculated by:

V = 21.22Q m/sec where V = velocity (m/sec) V = 0.408Q ft/sec where V = velocity (ft/sec) Q = fl ow rate (l/min) Q = fl ow rate (US gal/min) D = bore diameter (mm) D = bore diameter (inches)

If possible mount the pump below the lowest level of fl uid in the tank. If necessary prime the pump on start-up. Ensure that inlet lines are airtight. Particular care should be taken where high speeds and/or high fl uid viscosities are involved.

As a general rule pressure at the pump inlet should not be less than 0.93 bar absolute (2" Hg depression) at normal viscosity of 23 mm2/sec (110 SSU).

D2 D2

David Brown Hydraulics' Engineers will be pleased to advise on any installation

MODEL

1PH 0601PH 0821PH 0951PH 1191PH 1401PH 1681PH 1901PH 2291PH 281

DISPLACEMENTcm3/rev (in3/rev)

OUTLET PRESSURERated - bar (psi)

250 (3625)250 (3625)250 (3625)250 (3625)250 (3625)250 (3625)250 (3625)210 (3045)170 (2465)

Peak - bar (psi)280 (4060)280 (4060)280 (4060)280 (4060)280 (4060)280 (4060)280 (4060)250 (3625)210 (3045)

Minimum600600600600600600600600600

Maximum300030003000300030003000300025002500

SPEED

6.0 (0.366)8.2 (0.500)9.5 (0.580)11.9 (0.726)14.0 (0.854)16.8 (1.025)19.0 (1.159)22.9 (1.397)28.1 (1.714)

Page 3: Aluminum Pumps

1PH SERIES INTRODUCTION

3

SUPER QUIET, HIGH PERFORMANCE HY DRAU LIC PUMPS

A RANGE OF SINGLE AND MULTIPLE PUMPS

Triple, quad and other combinations are also available, please consult your DB Hydraulics representative for details

Pump elements are available with displacements from 6.0 to 22.9 cm3/rev (0.366 to 1.397 in3/rev) for maximum continuous operating pressures of 250 bar and peak operating pressures of 280 bar. Maximum inlet pressure is 2 bar.

Pumps can be supplied as single, or double units. Triple, quadruple and add-on units to other pumps are available in a wide variety of combinations.

Please contact your David Brown Hydraulics representative for more information on possible combinations of triple and quadruple pumps.

1PH pumps incorporate unique David Brown Hy drau lics helical gear technology to give highest per for mance with lowest noise levels within an aluminium body.

Helical gears reduce pressure ripple by smoothing out small fl ow variations associated with gear pump technology and signifi cantly reduces generated noise within the machine structure. Using appropriate shafts, bearings, and cast iron end plates within a rigid construction gives good life expectancy.

Component accuracy and pressure compensated side plates ensure that high performance is maintained.

DOUBLE PUMPS

FRONT PUMPREAR PUMP

SINGLE PUMPS ADD ON TO OTHER PUMPS

1PH SERIES MODEL NUMBERS

1 P H 1 4 0 A G T 5 D C S SSeries

Inlet port type

Refer to page 6 for options(Use code 00 for No Port - applies to sections of multiple pumps only)

Outrigger bearing

OS

RequiredNot required

Code De scrip tion

Rear cover

SRLVYZ

StandardPorts in rear coverWith load sensing valveWith relief valveWith priority fl ow valveWith fl ow control valve

Code De scrip tion

Drive Shaft type

Refer to page 5 for details

Refer to page 4 for details

Mounting Flange type

RotationCode

AC

RotationAnti-clockwise

Clockwise

viewed from shaft endOutlet port type

Refer to page 6 for options

Refer to page 6 for details

Refer to your local David Brown Hydraulics representative for details of availability of codes L, Y & Z

repeatfor each pumpingsection

repeatfor eachpumpingsection

repeatfor eachpumpingsection

Displacements

DIS PLACE MENTin3/rev

Code

060082095119140168190229281

6.08.29.5

11.914.016.819.022.928.1

0.3660.5000.5800.7260.8541.0251.1591.3971.715

cm3/rev

SINGLE PUMPS

Page 4: Aluminum Pumps

1PH SERIES TECHNICAL DETAILS

4

71.5 (2.82)35.75 (1.41)

45.0 (1.77)90.0 (3.54)

�9.0 - 4 HOLES�

36.4

7-0

.05

19.0 (0.75)4.82 (0.19)

96.2

(3.7

9)

32.5

(1.2

8)

114.

2 (4

.50)

41.4

(1.6

3)

19.0 (0.75)

4.82 (0.19)38.1 (1.50) 38.1 (1.50) �9.4 - 4 HOLES

63.5 (2.50) 59.5 (2.34)

82.4

7 (3

.25)

38.2

0 (1

.50)

�88

.87

-0.0

5

-0.0

3-0

.06

�50

.00

18.7 (0.77)

4.0 (0.16)

60.0 (2.36)

30.0 (1.18) �11.1 - 2 HOLES

100.

0 (3

.94)

60.0

(2.3

6)

14.5

(0.5

7)

82.0 (3.23)

�11.1 - 2 HOLES

18.4 (0.72)

7.2 (0.28)

�52

.00

-0.0

3-0

.06

60.0 (2.36)

30 (1.18)

82.0 (3.23)

14.5

(0.5

7)

60.0

(2.3

6)

100.

0 (3

.94)

10.6 (0.42)

19.0 (0.75)4.82 (0.19)

�82.55 -0.05

53.18 (2.09) 53.18 (2.09)

66.0 (2.60) 66.0 (2.60)

65.5

(2.5

8)46

.7 (1

.84)

2 HOLES �11FOR CODE G2 SLOTS 11.0 WIDEFOR CODE H

-0.0

3-0

.06

�50

.00

60.0 (2.36)

30.0 (1.18)

60.0

(2.3

6)

100.

0 (3

.94)

14.5

(0.5

7)

82.0 (3.23)

7.2 (0.28)

18.4 (0.72)

7.2 (0.28)19.0 (0.75)

90.0 (3.54)45.0 (1.77)

72.0 (2.83)36.0 (1.42)

�80

.00

-0.0

6-0

.09

118

(4.6

5)

34.5

(1.3

6)10

0.0

(3.9

4)

43.5

(1.7

1)

18.4 (0.72)7.2 (0.28)

-0.0

3-0

.06

�50

.00

60.0 (2.36)

30.0 (1.18)

82.0 (3.23)

14.5

(0.5

7)

60.0

(2.3

6)

100.

0 (3

.94)

�11.1 - 2 HOLES

Code B Code C

Code H

Code J

Code GCode F

Code ECode D

Code SB80C

B50Cwith mounting holeswith mounting slots SAE 82 - 2 (A - 2 Bolt)

E52C

MOUNTING FLANGES

Please note: Other fl anges may be available which are not displayed here. Please contact your local representative.

Page 5: Aluminum Pumps

1PH SERIES TECHNICAL DETAILS

5

�32

.0 (�

1.26

)

�17

.4 (�

0.68

)

8.0

-0.0

83-0

.025

(0.3

15

)

-0.0

01-0

.003

2.7+0.5

(0.11 )+0.02

6.5(0.256 )

+0.1

+0.004

12.0 -0.2

(0.47 )-0.008

�30

.0 (�

1.18

)

32.5 (1.28)

13.8 (0.54)

7.8 (0.31)

3.8 (0.15)10.0 (0.39)

31.5 (1.24)

8.5 (0.33)

7/16" - 20 UNF�17.46

(�0.687)

19.5

6(0

.770

)

4.8-0.03

(0.189 )-0.001

44.70 (1.760)

32.5 (1.279)

8.1 (0.32)

19.0 (0.75)

24.3 (0.96)

32.0 (1.26)

KEY - 3.97 x 3.97

M6 x 1 x 12 (0.47) DEEP

�15.87 (�0.625)

17.6

(0.6

9)

Basic taper 1:5Ref.diameter 17.0.

9.4

(0.3

7)

M12x1.5

50 Nm

6.5

(0.2

6)

� 16.0 (0.63)

3.0 -0.030

(0.118 )-0.001

40.5 (1.59)

27.5 (1.08)

10.5 (0.41)

Basic taper 1:8

Ref.diameter 17.0.

9.4

(0.3

7)

M12x1.5

50 Nm

6.3

(0.2

5)

� F3.2 -0.020

(0.126 )-0.001

40.0 (1.57)

28.0 (1.10)

12.1 (0.48)

Shaft Type T5

DRIVE SHAFTS

Shaft Type T8

Shaft Type P1 Shaft Type P2

Shaft Type R1 Shaft Type S1

Shaft Type S2 Shaft Type S3

8 TeethDIN 5482 SplineB15X12

SAE SplineFlat Root Side Fit11 Teeth16/32 DP

Involute Spline9 Teeth16/32 DP16-4/SAE'A'(SAE J744)

19-4 (SAE J744)

Please note: Other shafts may be available which are not displayed here. Please contact your local representative.

Page 6: Aluminum Pumps

1PH SERIES TECHNICAL DETAILS

6

EFFICIENCY AND NOISE

= Preferred option. Other port types may be available - consult your David Brown Hydraulics representative for further information

OUTRIGGER BEARINGS

Type 1: Mounting Flange Type 'Y'(hole centres as Code 'S')

Type 2: Mounting Flange Type 'B', 'G' or 'S'

060 082 095 119 140 168 190 229

INLETA

INLETB

OUTLETC

INLETD

INLETF

OUTLETD

INLETH

INLETJ

OUTLETH

INLETM

INLETN

OUTLETM

MO

DE

L TY

PE

Flange Ports - Type 1 Flange Ports - Type 2 Threaded Ports - Type 3 Threaded Ports - Type 4

PORT TYPE

PORT TYPES

TYPE 1 TYPE 2 TYPE 3 TYPE 4

A

B

A

B

A A

Fr

a

Fa

a

Fr

Fa

400

600

800

1000

1200

1400

10 20 30 40 50 60

a�(mm)

n=1500n=2000n=3000n=4000

Fr�

(N)

ThreadM6x1x13M6x1x13

TYPEDF

'A' Dia15.020.0

'B' Dia35.040.0

TYPEHJ

'A' Thread1/2" BSP3/4" BSP

TYPEMN

'A' Thread7/8"-14 UNF

1-1/16"-12 UNF

100

98

96

94

92

900 50 100 150 200 250

1000 2000 30000Operating Pressure (psi)

Sou

nd P

ress

ure

db(A

)

Operating Pressure (bar)

TYPICAL PUMP EFFICIENCIES

2500 rev/min

1000 rev/min

1000 2000 3000

0 50 100 150 200 25050

55

60

65

70

750

Operating Pressure (psi)

Sou

nd P

ress

ure

db(A

)

Operating Pressure (bar)

TYPICAL NOISE LEVELS

2500 rev/min

1000 rev/min

TYPEABC

'A' Dia15.020.015.0

'B' Dia35.040.030.2

ThreadM6x1x13

M8x1.25x13M6x1x13

Page 7: Aluminum Pumps

1PH SERIES INSTALLATION DATA

7

1PH SERIES SERVICING DATA

Seal Repair Kit Part Number: SK1PH001Items indicated are included in the repair kit

O'RingWearplate Seal

Wearplate Backup Seal

O'Ring

Wearplate Seal

Wearplate Backup Seal

Shaft Seal

Bolt Torque = 47 Nm

Typical exploded view of clockwise rotation pump assembly

INLET

OUTLET

AB

15.8

(0.6

22")

50.0

(1.9

7)10

0.0

(3.9

4)

50.0

(1.9

7)10

0.0

(3.9

4)

15.8

(0.6

22")

CD

EF

40.4 (1.590)42.7 (1.681)52.1 (2.051)54.7 (2.153)63.9 (2.516)66.9 (2.634)69.2 (2.724)72.4 (2.890)78.1 (3.075)

83.8 (3.299)88.5 (3.484)107.3 (4.224)112.4 (4.425)130.8 (5.150)136.8 (5.386)141.4 (5.567)149.7 (5.894)160.7 (6.328)

060082095119140168190229281

40.4 (1.590)42.7 (1.681)52.1 (2.051)54.7 (2.153)63.9 (2.516)66.9 (2.634)69.2 (2.724)72.4 (2.890)78.1 (3.075)

PUMP MODEL A B C D E F

61.8 (2.434)66.5 (2.618)85.3 (3.357)90.4 (3.557)

108.8 (4.284)114.8 (4.518)119.4 (4.702)127.7 (5.028)138.7 (5.462)

51.9 (2.043)54.2 (2.134)63.6 (2.504)66.1 (2.602)75.4 (2.969)78.3 (3.083)80.7 (3.177)84.8 (3.339)89.6 (3.527)

95.3 (3.752)100.0 (3.937)118.7 (4.673)123.8 (4.874)142.3 (5.602)148.2 (5.835)152.9 (6.020)161.2 (6.346)172.2 (6.781)

SINGLE PUMPS DOUBLE PUMPSNOTE: Dimensions shown are for an SAE 82-2 (A-2Bolt) Flange. Please make an allowance when using other fl ange types.

NOTE:Width across port faces = 84 (3.307)

Before dismantling ensure that the external surfaces of the pump and any work surfaces are clean.

Identify parts as they are disassembled so that they can be rebuilt in the same order, i.e. wearplate position, gear mesh etc.

Examine metal parts for signs of degredation or wear, if there are any serious signs of wear on the gears, in the housing, or in the bearings, then the complete pump should be replaced.

If all metal parts are in good order the pump may be rebuilt using new seals throughout.

Please note: The lengths in this table are true for fl ange types B, C, G, H, & S. For fl ange types D, E, F, & J. Please refer to page 4 of this catalogue for fl ange length variation.

Page 8: Aluminum Pumps

1PN SERIESHYDRAULIC GEAR PUMPS

4 to 28.1 cm3/rev (0.244 to 1.715 in3/rev)280 bar (4060 psi) peak pres sure

Page 9: Aluminum Pumps

1PN SERIES TECHNICAL DATA

2

OPERATING PA RAM E TERS

1PN Series pumps are de signed

to provide high per form ance

lev els and long life when

op er at ed with in the pa ram e ters

shown. For op er a tion out side

these parameters please consult

your David Brown Hydraulics

representative.

Maximum port pressures see below.Speed Range All models see table belowTemperature Minimum at start-up -40oC (-40oF) Maximum continuous +80oC (+176oF) Maximum intermittent +100oC (+212oF)Viscosity Maximum at start-up 2000 mm2/sec Maximum continuous 250 mm2/sec Minimum continuous 10 mm2/sec Optimum 15-25 mm2/secFluid Cleanliness To ISO4406 solid contaminant Start-up period 21/17 Maximum in service 19/15 Optimum 16/11 Maximum water 0.1%Fluid Velocity Maximum in INLET line 2.5 m/sec (8 ft/sec) Recommended in INLET line 1.5 m/sec (5 ft/sec)Fluids All data is quoted for mineral oils HM and HV. For fi re resistant and environmentally aware fl uids please contact your David Brown rep re sent a tive.Rotation Clockwise or Anti-clockwise viewed from shaft end (not reversible).

INLET CONDITIONSIt is essential that pumps are installed so that the pump can draw suffi cient oil under all operating conditions.1PN Series pump inlet porting is designed to facilitate full volume fi ll but the following machine designrecommendations should be followed.

Never run pumps dry - particular care should be taken to open any shut-off valves. Use large diameter pipes and fi ttings and avoid sharp bends and long lengths. Fluid velocity should not exceed 2.5 m/sec (8.0 ft/sec) calculated by:

V = 21.22Q m/sec where V = velocity (m/sec) V = 0.408Q ft/sec where V = velocity (ft/sec) Q = fl ow rate (l/min) Q = fl ow rate (US gal/min) D = bore diameter (mm) D = bore diameter (inches)

If possible mount the pump below the lowest level of fl uid in the tank. If necessary prime the pump on start-up. Ensure that inlet lines are airtight. Particular care should be taken where high speeds and/or high fl uid viscosities are involved.As a general rule pressure at the pump inlet should not be less than 0.93 bar absolute (2" Hg dpression) at normal viscosity of 23 mm2/sec (110 SSU).

D2 D2

David Brown Hydraulics' Engineers will be pleased to advise on any installation

MODEL

1PN 0401PN 0611PN 0821PN 0951PN 1191PN 1351PN 1401PN 1461PN 1681PN 1921PN 2291PN 281

DISPLACEMENTcm3/rev (in3/rev)

OUTLET PRESSURERated - bar (psi)

250 (3625)250 (3625)250 (3625)250 (3625)250 (3625)250 (3625)250 (3625)250 (3625)250 (3625)250 (3625)210 (3045)175 (2540)

Peak - bar (psi)280 (4060)280 (4060)280 (4060)280 (4060)280 (4060)280 (4060)280 (4060)280 (4060)280 (4060)280 (4060)250 (3625)210 (3045)

Minimum600600600600600600600600600600600600

Maximum300030003000300030003000300030003000300025002500

SPEED

4.0 (0.244)6.1 (0.372)8.2 (0.500)9.5 (0.579)

11.9 (0.726)13.5 (0.823)14.0 (0.854)14.6 (0.890)16.8 (1.025)19.2 (1.171)22.9 (1.397)28.1 (1.714)

Page 10: Aluminum Pumps

1PN SERIES INTRODUCTION

3

A RANGE OF SINGLE AND MULTIPLE PUMPS

Triple, quad and other combinations are also available, please consult your DB Hydraulics representative for details

Pump elements are available with displacements from 4.0 to 22.9 cm3/rev (0.244 to 1.397 in3/rev) for maximum continuous operating pressures of up to 250 bar and peak operating pressures of up to 280 bar. Maximum inlet pressure is 2 bar.

Pumps can be supplied as single, or as multiple units. Pumps can also be used as add-on units to other pumps types in a wide variety of combinations.

Please contact your David Brown Hydraulics representative to discuss your specifi c requirement or for more information on possible combinations of triple and quadruple pumps.

1PN SERIES MODEL NUMBERS

1 P N 1 4 0 A G T 5 D C S SSeries

Inlet port type

Refer to page 6 for options(Use code 00 for No Port - applies to sections of multiple pumps only)

Outrigger bearing

OS

RequiredNot required

Code De scrip tion

Rear cover

SRLVYZ

StandardPorts in rear coverWith load sensing valveWith relief valveWith priority fl ow valveWith fl ow control valve

Code De scrip tion

Drive Shaft type

Refer to page 5 for details

Refer to page 4 for details

Mounting Flange type

Displacements

DIS PLACE MENTin3/rev

4.06.18.29.5

11.913.514.014.616.819.222.928.1

0.2440.3720.5000.5790.7260.8230.8540.8901.0251.1711.3971.714

cm3/rev

SINGLE PUMPS

RotationCode

AC

RotationAnti-clockwise

Clockwise

viewed from shaft endOutlet port type

Refer to page 6 for options

Refer to page 6 for details

Refer to your local David Brown Hydraulics representative for details of availability of codes L, Y & Z

repeatfor each pumpingsection

repeatfor eachpumpingsection

repeatfor eachpumpingsection

DOUBLE PUMPS

FRONT PUMPREAR PUMP

SINGLE PUMPS ADD ON TO OTHER PUMPS

Code

040061082095119135140146168192229281

Page 11: Aluminum Pumps

4

1PN SERIES TECHNICAL DETAILS

71.5 (2.82)35.75 (1.41)

45.0 (1.77)90.0 (3.54)

9.0 DIA - 4 HOLES

36.4

7 D

IA-0

.05

19.0 (0.75)4.82 (0.19)

96.2

(3.7

9)

32.5

(1.2

8)

114.

2 (4

.50)

41.4

(1.6

3)

19.0 (0.75)

4.82 (0.19)38.1 (1.50) 38.1 (1.50) 9.4 DIA - 4 HOLES

63.5 (2.50) 59.5 (2.34)

82.4

7 (3

.25)

38.2

0 (1

.50)88

.87

DIA

-0.0

5

-0.0

3-0

.06

50.0

0 D

IA

18.7 (0.77)

4.0 (0.16)

60.0 (2.36)

30.0 (1.18) 11.1 DIA - 2 HOLES

100.

0 (3

.94)

60.0

(2.3

6)

14.5

(0.5

7)

82.0 (3.23)

11.1 DIA - 2 HOLES

18.4 (0.72)

7.2 (0.28)

52.0

0 D

IA-0

.03

-0.0

6

60.0 (2.36)

30 (1.18)

82.0 (3.23)

14.5

(0.5

7)

60.0

(2.3

6)

100.

0 (3

.94)

10.6 (0.42)

19.0 (0.75)4.82 (0.19)

82.55 DIA -0.05

53.18 (2.09) 53.18 (2.09)

66.0 (2.60) 66.0 (2.60)

65.5

(2.5

8)46

.7 (1

.84)

2 HOLES 11 DIAFOR CODE G2 SLOTS 11.0 WIDEFOR CODE H

-0.0

3-0

.06

50.0

0 D

IA

60.0 (2.36)

30.0 (1.18)

60.0

(2.3

6)

100.

0 (3

.94)

14.5

(0.5

7)

82.0 (3.23)

7.2 (0.28)

18.4 (0.72)

7.2 (0.28)

19.0 (0.75)

90.0 (3.54)45.0 (1.77)

72.0 (2.83)

36.0 (1.42)

80.0

0 D

IA-0

.06

-0.0

9

118

(4.6

5)

34.5

(1.3

6)10

0.0

(3.9

4)

43.5

(1.7

1)

18.4 (0.72)7.2 (0.28)

-0.0

3-0

.06

50.0

0 D

IA

60.0 (2.36)

30.0 (1.18)

82.0 (3.23)

14.5

(0.5

7)

60.0

(2.3

6)

100.

0 (3

.94)

11.1 DIA - 2 HOLES

Code B Code C

Code H

Code J

Code GCode F

Code ECode D

Code SB80C

B50Cwith mounting holeswith mounting slots SAE 82 - 2 (A - 2 Bolt)

E52C

MOUNTING FLANGES

11.1 DIA - 2 HOLES

9.25 DIA - 4 HOLES

Please note: Other fl anges may be available which are not displayed here. Please contact your local representative.

Page 12: Aluminum Pumps

5

1PN SERIES TECHNICAL DETAILS

32.0

DIA

(1.2

6 D

IA)

17.4

DIA

(0.6

8 D

IA)

8.0

-0.0

83-0

.025

(0.3

15

)

-0.0

01-0

.003

2.7+0.5

(0.11 )+0.02

6.5(0.256 )

+0.1

+0.004

12.0 -0.2

(0.47 )-0.008

30.0

DIA

(1.1

8 D

IA)

7/16" - 20 UNF17.46 DIA

(0.687 DIA)

19.5

6(0

.770

)

4.8-0.03

(0.189 )-0.001

44.70 (1.760)

32.5 (1.279)

8.1 (0.32)

19.0 (0.75)

24.3 (0.96)

32.0 (1.26)

KEY - 3.97 x 3.97

M6 x 1 x 12 (0.47) DEEP

15.87 DIA (0.625)

17.6

(0.6

9)

Basic taper 1:5Ref.diameter 17.0.

9.4

(0.3

7)

M12x1.5

50 Nm

6.5

(0.2

6)

16.0 (0.63) DIA

3.0 -0.030

(0.118 )-0.001

40.5 (1.59)

27.5 (1.08)

10.5 (0.41)

Basic taper 1:8

Ref.diameter 17.0

9.4

(0.3

7)

M12x1.5

50 Nm

6.3

(0.2

5)

15.87 DIA

3.2 -0.020

(0.126 )-0.001

40.0 (1.57)

28.0 (1.10)

12.1 (0.48)

Shaft Type T5

DRIVE SHAFTS

Shaft Type T8

Shaft Type P1 Shaft Type P2

Shaft Type R1

3.8 (0.15)10.0 (0.39)

Shaft Type S3

8 TeethDIN 5482 SplineB15X12

32.5 (1.28)

13.8 (0.54)

7.8 (0.31)

Shaft Type S2

SAE SplineFlat Root Side Fit11 Teeth16/32 DP

31.5 (1.24)

8.5 (0.33)

Shaft Type S1 Involute Spline9 Teeth16/32 DP

(0.625)

19-4 (SAE J744)

16-4/SAE'A'(SAE J744)

Please note: Other shafts may be available which are not displayed here. Please contact your local representative.

Page 13: Aluminum Pumps

1PN SERIES TECHNICAL DETAILS

6

PUMP EFFICIENCY

= Preferred option. Other port types may be available - consult your David Brown Hydraulics representative for further information

OUTRIGGER BEARINGS

Type 1: Mounting Flange Type 'Y'(hole centres as Code 'S')

Type 2: Mounting Flange Type 'B', 'G' or 'S'

060 082 095 119 140 168 190 229

INLETA

INLETB

OUTLETC

INLETD

OUTLETD

INLETH

INLETJ

OUTLETH

INLETM

INLETN

OUTLETM

MO

DE

L TY

PE

Flange Ports - Type 1 Flange Ports - Type 2 Threaded Ports - Type 3 Threaded Ports - Type 4

PORT TYPE

PORT TYPES

TYPE 1 TYPE 2 TYPE 3 TYPE 4

A

B

A

B

A A

Fr

a

Fa

a

Fr

Fa

400

600

800

1000

1200

1400

10 20 30 40 50 60

a�(mm)

n=1500n=2000n=3000n=4000

Fr�

(N)

TYPEDF

'A' Dia15.020.0

'B' Dia35.040.0

ThreadM6x1x13M6x1x13

TYPEHJ

'A' Thread1/2" BSP3/4" BSP

TYPICAL PUMP EFFICIENCIES

100

98

96

94

92

900 50 100 150 200 250

1000 2000 30000Operating Pressure (psi)

Effi

cien

cy (%

)

Operating Pressure (bar)

2500 rev/min

1000 rev/min

INLETF

TYPEMN

'A' Thread7/8"-14 UNF

1-1/16"-12 UNF

TYPEABC

'A' Dia15.020.013.5

'B' Dia35.040.030.2

ThreadM6x1x13

M8x1.25x13M6x1x13

Page 14: Aluminum Pumps

1PN SERIES INSTALLATION DATA

7

1PN SERIES SERVICING DATA

Before dismantling ensure that the external surfaces of the pump and any work surfaces are clean.

Identify parts as they are disassembled so that they can be rebuilt in the same order, i.e. wearplate position, gear mesh etc.

Examine metal parts for signs of degredation or wear, if there are any serious signs of wear on the gears, in the housing, or in the bearings, then the complete pump should be replaced.

If all metal parts are in good order the pump may be rebuilt using new seals throughout.

Seal Repair Kit Part Number: SK1PN001Items indicated are included in the repair kit

O'Ring

Wearplate SealWearplate Backup Seal

O'Ring

Wearplate Seal

Wearplate Backup Seal

Shaft Seal

Bolt Torque = 47 Nm

Typical exploded view of clockwise rotation pump assembly

INLET

OUTLET

42.243.845.546.548.449.650.050.552.260.063.067.0

88.091.494.696.6

100.5102.9103.7104.6108.1123.9129.6137.8

040061082095119135140146168192229281

PUMP MODEL A B C D E F

SINGLE PUMPS DOUBLE PUMPS

AB

15.8

(0.6

22")

50.0

(1.9

7)10

0.0

(3.9

4)

50.0

(1.9

7)10

0.0

(3.9

4)

15.8

(0.6

22")

CD

EF

42.243.845.546.548.449.650.050.552.260.063.067.0

65.468.771.973.977.780.279.081.985.4

101.2106.9115.1

53.254.856.557.559.460.661.061.563.271.074.078.0

99.0102.4105.6107.6111.5113.9114.7115.6119.1134.9140.6148.8

Note:With across port faces = 84 mm (3.31")

Please note: The lengths in this table are true for fl ange types B, C, G, H, & S. For fl ange types D, E, F, & J. Please refer to page 4 of this catalogue for fl ange length variation.

Page 15: Aluminum Pumps

DAVID BROWN HYDRAULICS

DAVID BROWN HYDRAULICS COMPANIES

A COMPANY

202DB

2005(US

A) v2

From our headquarters in the UK and subsidiary companies in Europe and Australia, together with other associated companies throughout the world, David Brown Hydraulics is able to offer global sales and service support for its mobile hydraulics products.

David Brown Hydraulics' Engineers have years of experience of working with customers to establish optimum hydraulic circuits. Where possible standard products are specifi ed but, if applicable, customised or special designs can be produced.

Motors

Pilot Controllers

Cartridge Valves

Pumps

Directional Valves

Subplate Valves

Hydreco2915 Whitehall Park DriveCharlotteNC 28273USATelephone: +1 704 716 9000Facsimile: +1 704 716 9001E-mail: [email protected]: http://www.hydreco.com

GERMANYDavid Brown Hydraulics Deutschland GmbH - RatingenTelephone: +49(0)2102 99680Facsimile: +49(0)2102 996822E-mail: [email protected]

ITALYDavid Brown Hydraulics Italia Srl - Vignola (MO)Telephone: +39 059 7700411Facsimile: +39 059 7700425E-mail: [email protected]

UKDavid Brown Hydraulics Limited32 Factory RoadPoole, DorsetEngland, BH17 0LBTelephone: +44(0)1202 627500Facsimile: +44(0)1202 627555E-mail: [email protected] Site: www.dbh.textron.com

AUSTRALIADavid Brown Engineering & Hydraulics (Pty) Ltd - SydneyTelephone: +61(0)2 9838 6800Facsimile: +61(0)2 9838 6899E-mail: [email protected]

DENMARKDavid Brown Hydraulics Danmark A/S - CopenhagenTelephone: +45 32 51 4015Facsimile: +45 32 51 2022E-mail: david-brown @david-brown.dk

FINLANDDavid Brown Hydraulics Finland OY - HelsinkiTelephone: +358 9 342 4120Facsimile: +358 9 342 41236E-mail: sales.fi [email protected]