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Aluminum Welding Technology SeminarPresented by Tony Anderson
ITW Welding
Date: May 31, 2017Time: 8:00 am Lunch provided.
Location: Pellissippi State Community College - Hardin Valley Campus
Topics Covered:
◆ Register at www.awssection.org/ne_tennessee/Note: Certificates of attendance can be provided on request for 8 PDH’s toward AWS CWI renewal
Must register to attend.
• Basic Aluminum Metallurgy• Weld Performance of Aluminum Alloys• Filler Metal Selection for Aluminum
Welding• Metal Preparation for Aluminum Welding• GMAW (MIG) Welding of Aluminum
• GTAW (TIG) Welding of Aluminum• Welding Discontinuities – Cause and
Prevention• AWS D1.2 – The Structural Welding Code—
Aluminum
Tony Anderson CEng, FWeldI - is the Director of Aluminum Technology for ITW North America. He is based at the ITW Global Welding Center in Appleton WI and works very closely with Miller Electric –
Welding Equipment and Hobart Aluminum – Welding Wire. Mr. Anderson has spent over 45 years in the welding industry and is a Fellow of the TWI (British welding Institute) and a Registered Chartered Engineer with the British Engineering Council UK. He is an American Welding Society (AWS) Counselor, Certified Welding Inspector, Certified Welding Educator and Certified Welding Engineer and Chairman of the Aluminum Association Technical Advisory Committee for Welding & Joining.
Mr. Anderson’s Professional activities include:• Chairman - AWS D10.7 Specification for Arc
Welding of Aluminum Alloy Pipe• Chairman - AWS A5.10 Specification for Bare
Aluminum Welding Electrodes and Rods• Chairman - AWS D3.7 Guide for Aluminum
Hull Welding• Advisor - AWS D1.2 Structural Welding Code
– Aluminum• Past Chairman – AWS D8.14 Specification
for Automotive Weld Quality – Aluminum• Vice Chairman – AWS Conference Committee• Chairman – AWS Aluminum Conference
Committee• Chairman – AWS Handbook Committee –
Aluminum and Aluminum Alloys• Member ASME Sec. IX Boiler & Pressure
Vessel Code - Materials Subgroup• Member of the AWS Board of Directors
Please email [email protected] with any questions.
Aluminum Welding Technolog AgendaDate Venue
8:00 Welcome and Overview• Technical tools / publications• Why Aluminum is Being Designed Into More Products• Trends for Aluminum Demand and the Many Applications of Aluminum Alloys
8:45 Aluminum Metallurgy – Basic• Understanding the Aluminum Alloy Designation System• The Heat Treatable and Non-Heat Treatable Alloys• How Aluminum is strengthened• Wrought and Cast Alloys• The History of Aluminum• Aluminum Alloy Descriptions and Characteristics
10:00 Break
10:15 Weld Performance• Corrosion, Temperature, Strength, Ductility, Toughness, Fatigue, and Color Match
11: 15 Filler Metal Selection for Aluminum Welding• Considerations for Selecting the Most Appropriate Filler Alloy• Crack Sensitivity, Strength, Ductility, Corrosion, Elevated Temp, Color Match and PWHT• How to Use the Filler Metal Selection Chart• New Aluminum Filler Metal 4943
12:00 Lunch
1:00 Metal Preparation for Aluminum Welding• Metal Working Methods, Material Storage and Handling, Aluminum Oxide and Hydrated Alumi-
num Oxide, Pre-weld Cleaning, Mechanical and Solvent Cleaning
GMAW (MIG) Welding of Aluminum• Modes of Metal Transfer, Feedability, Equipment Features, and Shielding Gas for Aluminum
GTAW (TIG) Welding of Aluminum• AC, DCEN, and DCEP
Welding Discontinuities – Cause and Prevention• How to Avoid Cracking, Porosity, Incomplete Fusion and Incomplete Penetration• Distortion Control
3:00 Break
3:15 AWS D1.2 – The Structural Welding Code for Aluminum• Procedure Qualification Record (PQR), Procedure Specification (WPS), and Welding Inspection
4:30 Adjourn