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P The P Series: HPP 250 P l 380 P l 530 P l Special Solutions Always a Cool Cut

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Page 1: Always a Cool Cut - Stiles Machinery€¦ · The easy-to-operate quick clamping system reduces the time for changing the main saw blade and the scoring saw blade. HPP 380 P HPP 530

1

PThe P Series: HPP 250 P l 380 P l 530 P l Special Solutions

Always a Cool Cut

Page 2: Always a Cool Cut - Stiles Machinery€¦ · The easy-to-operate quick clamping system reduces the time for changing the main saw blade and the scoring saw blade. HPP 380 P HPP 530

HOLZMA Plastics – as Versatile as Your Material

The P series offers you panel-sizing saws that can accommodate almost

any material. Flexible in use and powerful in production. That is what 40 years

of experience will do for you. In addition, you will profit from the know-how

of the entire HOMAG Group. Our success: no other manufacturer has as much

expertise or sells as many panel-sizing saws as HOLZMA.

P2 3

ContentsP Series – maximum performance in standard production machines 4

The new HPP 250 P –fast, compact, and precise 6 HPP 250 P – standard features 8

HPP 250 P – optional extras 10

HPP 380 P profiLine –precise and profitable 12

HPP 380 P profiLine – standard features 14

HPP 380 P profiLine – optional extras 16

The new HPP 530 P profiLine –excellent for processing plastics 20

HPP 530 P profiLine – standard features 22

HPP 530 P profiLine – optional extras 26

Individual solutions – special-purpose machines and systems 30

In everyday operation 31

Individual solutions –more than just cutting 32

Panel handling 33

Technical data 34

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4 5

Perfect Control with CADmatic 4

• controlsoftwarewith3-Dmoving graphics in real time• developedin-housebyHOLZMA, perfectly matched to the saws• intuitivelyeasytounderstand•HPP250P:CADmatic4PRACTIVE with 17" TFT flat screen monitor • HPP380PandHPP530P: CADmatic4PROFESSIONAL with 19" TFT flat screen monitor and touch functionality • onlinediagnostics

HOLZMA Patent: Central Side Aligner

• reducescycletimesbyupto25% as compared to conventional systems • thecontactpressureiselectrically controllablefrom0to120N.This protects the material and allows even thin panels to be processed• alignmentispossibleovertheentire cutting length

P Series – Maximum Performance in Standard Production Machines

The P series is designed to meet maximum requirements. Even the

basic models are impressive due to the use of the latest technologies –

these machines are ready to meet the demands of processing plastics.

Standard FeaturesHPP 250 P | HPP 380 P | HPP 530 P

Special Clamps

Special clamps with very narrow table grooves maximise the support surfaceofthetable.Theadvantage:

• practicallychip-freecuttingeven with very thin panel material

Always a Cool Cut

Saw carriage with integrated minimal spraydeviceforthemainsawblade:

• Twonozzlessprayontothetooth flanks,onenozzledirectlyontothe tooth• Thesprayliquidevaporates without residue• Easycontrolofthesprayquantity atthepressurisedcontainer. Noadjustmentofnozzlesrequired

Developed Specifically for Plastics

Extraordinarymaterialsrequireextraordinarycapabilities.Therefore,thePseriesincludesmanyextrasasstandardfeatures: • frequency-controlledmainsawmotor• spraydeviceforthemainsawblade; with the HPP 530 P, also an option for the scoring saw blade• specialsawblades• narrow-fingerclamps• highlyefficientextractionsystemspecially designed for plastic materials

Power-Loc

Theeasy-to-operatequickclampingsystem reduces the time for changing the mainsawbladeandthescoringsawblade.

HPP 380 P

HPP 530 P

HPP 250 P(photo shows optional clamps in positions 2 and 4)

Page 4: Always a Cool Cut - Stiles Machinery€¦ · The easy-to-operate quick clamping system reduces the time for changing the main saw blade and the scoring saw blade. HPP 380 P HPP 530

The new HPP 250 P – Fast, Compact and Precise

Small, powerful and economical: the HPP 250 P has what it takes to be a

champion. It is strong, versatile and powerful. This means short cutting cycles,

compact machine dimensions and maximum quality for you. In other words:

the HPP 250 P is the first choice for fast processing of smaller batch sizes.

HPP 250 P

The new HPP 250 P at a glance

Fast•short cutting cycles due to fast saw carriage speed

Compact•high performance with small footprint

Precise•rackandpiniondriveformaximum precision•manualpressurecontrol for clamps and pressure beam•CADmatic4PRACTIVE with3-Dmovinggraphics

6 7

NEW!

Illustrationmayshowoptionalequipmentnotincludedinthebasicprice

Page 5: Always a Cool Cut - Stiles Machinery€¦ · The easy-to-operate quick clamping system reduces the time for changing the main saw blade and the scoring saw blade. HPP 380 P HPP 530

8 9

The Heart of the Saw

The saw carriage consists of a heavy- duty steel structure with main saw, scoringsawandcentralsidealigner.

Itsstrengths:• infinitelyvariablesawcarriagespeed• quiet,maintenance-freerack and pinion drive• quicksawbladechanges thanks to the Power-Loc system• easyadjustmentofscoringsaw

Standard FeaturesHPP 250 P

HPP 250 P – Standard Features

The basic model of the HPP 250 P has the latest high-tech systems

to make your work more efficient. The results speak for themselves!

Rugged Pressure Beam for First-Class Cutting Quality Vibrationsarekepttoaminimumdueto the large pressure area directly on the cuttingline.Thisresultsinprecisecuts– even with thin panels or when cutting books.

Program Fence: Precise and Dimensionally Accurate

The compact, electronically controlled program fence with clamps and precision guide has an electromagnetic measuring system that guarantees positioningaccuracyof+/-0.1mm. This means that even minimal edging anddustcutsarepossible.Themeasur-ing system is absolutely wear-free and maintenance-free.

Illustrationmayshowoptionalequipmentnotincludedinthebasicprice

Page 6: Always a Cool Cut - Stiles Machinery€¦ · The easy-to-operate quick clamping system reduces the time for changing the main saw blade and the scoring saw blade. HPP 380 P HPP 530

10 11

HPP 250 P – Optional Extras

HOLZMA offers you optional extras that you can use to customise the

performance and functions of the HPP 250 P to meet your production

requirements. This means that your investment will pay off much sooner.

OptionalExtrasHPP 250 P

Label Printer

TheHOLZMAlabelprinterensuresefficientprocesses.Thisprinterenablesyoutoprint individual labels right at the saw and, if desired, you can create the labels with a barcode,textorgraphics.AndifyouuseourCutRiteoptimisationsoftware,instruc-tionsfordownstreamCNCmachiningcanalsobeprintedonthelabels.

Cutting Pattern Optimisation in the Office

WiththeprovenCutRiteoptimisation program,HOLZMAhasbeenensuring more performance and efficiency in panel-sizingtechnologyfordecades, viacutoptimisation.

• optimisedprojectcontrol• efficientcuttingprocesses• totalcostcontrol• fastercostdetermination

Additional Clamps

ThisoptionensuresthatyourHOLZMAcansecurely clamp especially large, thin or slick materials.

Careful Material Handling

Additionalrollersontheairtableensuremore operating comfort and very careful handlingofthematerial.

Performance in a Package

HOLZMAisnowofferingeconomical options packages especially for the processingofsensitivepanelmaterials.

Material-Dependent Parameters

If you process different types of materials, you must reset the saw with every material change.Thisincreasessetuptimes.By usingtheadd-onmodule“Material-depen-dent parameters,” these adjustment times canbecutsignificantly.

You only have to enter the parameters once foreachmaterial.Forexample,thetravelofthe side aligner, the saw blade projection or theentrypointforpostformingmaterial.

With a material change, you only have to retrieve the respective profile and your HOLZMAwilladjustautomatically.

Reverse Cutting:Perfect for Thin Material

ThinmaterialssuchasPETGcanbe processed to an even higher standard withthe“reversecutting”option.In this case, the saw cuts from the angular fenceside,i.e.intheoppositedirection toconventionalcutting.

Theresultisapracticallychip-freecut.

Cutting and Grooving

With this option, you can even groove withyourpanel-sizingsaw.Thisoption is recommended, for example, for producingfacadeelements.Thismakes it possible to easily bend or edge a sandwichpanelwithgroove.

AsanalternativetothecomplexCutRiteoptimisationsoftware,the add-onCADmaticmoduleCADplan can be used directly at the saw for smalleroptimisations.

Additional Phenolic Resin Support

This is suitable for problem-free processing of the most narrow of stripsandsmallestofparts.

Manual Angle Cut Device This device enables you to control exact angular cuts easily via the CADmaticcontrol.Afast,comfortableandprecisesolution.

Movable Air Table

The air table, which can be easily moved via linear guides, offers you a mobile work andplacementsurface.Thisallowsyouto move small panels, large panels and books of panels with less risk of damaging the material and, at the same time, more ergonomically.

Page 7: Always a Cool Cut - Stiles Machinery€¦ · The easy-to-operate quick clamping system reduces the time for changing the main saw blade and the scoring saw blade. HPP 380 P HPP 530

HPP 380 P profiLine – Precise and Profitable

Proven, rugged and reliable: the HPP 380 P profiLine is one of the most popular

models in the P series. With 95 mm saw blade projection and its high processing

rates, it is particularly suitable for medium-size batches. It can easily handle daily

operation and high demands.

HPP 380 P profiLine

HPP 380 P profiLine at a glance

• flexible,fastsinglesawfor medium-sizebatches• 95mmsawbladeprojection• availableintwocuttinglengths (3100/4300 mm)

1312

Illustrationmayshowoptionalequipmentnotincludedinthebasicprice

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Standard FeaturesHPP 380 P profiLine

HPP 380 P profiLine – Standard Features

First-class quality, precision and reliability are a given at HOLZMA.

Numerous high-tech solutions that ensure this even in the basic configuration.

See for yourself!

The Heart of the Saw

The saw carriage, which is of a tough steeldesign,isequippedwithawithmainsaw,scoringsawandcentralsidealigner.

• frequency-controlledmainsawmotor• infinitelyvariablesawcarriagespeed• quiet,maintenance-freerackand pinion drive

Standard Features include a Machine Table with Air Jets

If you work with sensitive material or particularly heavy panels or books, you will profit from the machine table fully equippedwithairjets.Thisextrais part of the standard features with the HPP380PprofiLinefromHOLZMA.

Rugged Pressure Beam for First-Class Cutting Quality Vibrationsarekepttoaminimumdue to the large pressure area directly on the cuttingline.Thisresultsinprecisecuts–evenwhencuttingbooks.

Program Fence: Precise and Dimensionally Accurate

The compact, electronically controlled program fence with clamps and precision guide has an electromagnetic measuring system that guarantees positioning accu-racyof+/-0.1mm.Thismeansthatevenminimaledginganddustcutsarepossible.The measuring system is absolutely wear-freeandmaintenance-free.

• quicksawbladechangewiththe proven Power-Loc system• shortsetuptimesduetomotorised adjustments of the scoring saw from the control panel

Illustrationmayshowoptionalequipment

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incl

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in t

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pric

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Page 9: Always a Cool Cut - Stiles Machinery€¦ · The easy-to-operate quick clamping system reduces the time for changing the main saw blade and the scoring saw blade. HPP 380 P HPP 530

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Material-Dependent Parameters

If you process different types of materials, you must reset the saw with every material change.Thisincreasessetuptimes.By usingtheadd-onmodule“Material-depen-dent parameters”, these adjustment times canbecutsignificantly.

You only have to enter the parameters onceforeachmaterial.Exampleswould be the parameters for the travel of the side aligner, the saw blade projection or theentrypointforpostformingmaterial.

With a material change, you only have to retrieve the respective profile and yourHOLZMAwilladjustautomatically.

OptionalExtrasHPP 380 P profiLine

HPP 380 P profiLine – Optional Extras

HOLZMA offers numerous options for the HPP 380 P profiLine. This means

you can adapt the machine to fit your production conditions precisely and fully

utilise potentials.

Cut Optimisation in the Office

WiththeprovenCutRiteoptimisationprogram,HOLZMAhasbeenensuring more performance and efficiency in panel-sizingtechnologyfordecades, viacutoptimisation.

• optimisedprojectcontrol• efficientcuttingprocesses• totalcostcontrol• fastercostdetermination

Label Printer

TheHOLZMAlabelprinterensures efficientprocesses.Thisprinterenablesyou to print individual labels right at the saw and, if desired, you can create the labelswithabarcode,text,orgraphics.

And,ifyouusetheadditionalCutRiteoptimisation software, processing contin-uesdirectlywiththeprintedinstructions.IntegrationwithERP/PPCsystemsis alsopossiblewithCutRite,allowingyou to integrate the saw perfectly in your pro-ductionflow.

Asanalternativetothecomplex CutRiteoptimisationsoftware,the add-onCADmaticmoduleCADplan can be used directly at the saw for smalleroptimisations.

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Cutting and Grooving

With this option, you can even groove withyourpanel-sizingsaw.Thisoptionisrecommended, for example, for producing facadeelements.Thismakesitpossibleto easily bend or edge a sandwich panel withgroove.

Anodised Aluminum Machine Bed Plates

The special coating ensures protective materialtransport.Idealforhighlysensi-tivematerialsurfaces.

Clamps for Narrow Parts

Enablesclampingofnarrowstrips (min.20mm).

Page 10: Always a Cool Cut - Stiles Machinery€¦ · The easy-to-operate quick clamping system reduces the time for changing the main saw blade and the scoring saw blade. HPP 380 P HPP 530

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OptionalExtrasHPP 380 P profiLine

HPP 380 P profiLine – Optional Extras

Increased Capacity due to Automatic Feed TheEconoliftfeedsystemprovidessignifi-cantly increased material throughput in less time.Theresult:Increasedefficiencywithreducedmanuallabor. •automaticfeedfromthefront•canberetrofittedatanytime

Additional Clamps

ThisoptionensuresthatyourHOLZMA can securely clamp especially large, thin orslickmaterials. Longer Air Tables

Valuableassistancewhencuttinglargerpanelformatstosize.

Stainless Steel Air Table

Suitable for anyone who works with very sensitivematerials.Thehigh-qualityspecialcoating enables particularly gentle trans-portofmaterial.

Manual Trim Stops

ThismeansthatyourHOLZMAcan also handle materials with overhanging coverlayers.Themanualtrimstopsareintegratedintotheclamps.

Reverse Cutting:Perfect for Thin Material

ThinmaterialssuchasPETGcanbe processed to an even higher standard withthe“reversecutting”option.Inthis case, the saw can optionally cut from the angularfenceside,i.e.intheoppositedirectiontoconventionalcutting.

Theresultisapracticallychip-freecut.

Movable Air Table

The air table, which can be easily moved via linear guides, offers you a mobileworkandplacementsurface. This allows you to move small panels, large panels and books of panels with less risk of damaging the material and, atthesametime,moreergonomically.

Tiltable Air Table

This means more room and free moving spaceatthesaw.Thesupportsurfaceisdesignedforlargepanels.Itcanbeeasilydropped down to allow good access to thesawasneeded.

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Clean Angular Cuts

Using the angle cut device, you can precisely control angular cuts manually (top photos) or simply automatically (large photo), depending on the option, viatheCADmaticcontrol.Thiswill giveyoupreciseresultsquicklyandcomfortably.

Multi-Directional Rollers(photo on right)

Instead of standard air tables, HPP 380 P profiLine tables can be equippedwithmulti-directionalrollers.Theadvantage:evenlessfriction resistance resulting in significantly easier handlingandevenbetterergonomics.

Photosonpages18and19donotshowanHPP380P;theymerelyillustratetheprinciple.

Page 11: Always a Cool Cut - Stiles Machinery€¦ · The easy-to-operate quick clamping system reduces the time for changing the main saw blade and the scoring saw blade. HPP 380 P HPP 530

The new HPP 530 P profiLine – Excellent for Processing Plastics

Innovative technologies, the compact construction and the tremendously

fast processing speed with very little noise make the HPP 530 P profiLine

the number 1 pick for processing plastics. It is the ideal choice for operations

that process a lot of material in a short amount of time, that mass-produce or

that cut larger than average panels.

HPP 530 P profiLine

20 21

The HPP 530 P profiLine at a glance: • extremelystabledesignforcontinuous use in multishift operation• unique:sawbasemadeofmineral casting–particularlyquiet,low-vibration, and torsion-resistant• cuttinglengthalongtheentirewidth of up to 5 600 mm• largeselectionofoptionalextrasfor individualised performance and function

NEW!

Illustrationmayshowoptionalequipmentnotincludedinthebasicprice

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Standard FeaturesHPP 530 P profiLine

HPP 530 P profiLine – Standard Features

On the cutting edge of technology is the new HPP 530 P profiLine. Even

in the basic model, it is impressive because of the use of the most modern

technologies and innovative solutions.

The Heart of the Saw

The saw carriage consists of a heavy- duty steel structure with main saw, scoringsawandcentralsidealigner.

Patent Pending: Saw Base Made of Mineral Casting

The faster a machine processes, the greater the vibrations and the higher thenoiselevel.Therefore,HOLZMAhas designed the saw base for the HPP 530 P profiLineinmineralcasting.Withsuccess:the new development is extremely torsion-resistant,quietandstable,whichalsohas a positive effect on the precise course of thesawblades.Thisreducesoperatingcosts because there is less wear and longertoollives.

Youradvantages:

• thequietestplasticssawfromHOLZMA• verystableandtorsion-resistant, which means more precise cuts • thereducedwearonsawblades increasesthetoollifebyupto30% thus reducing maintenance costs• thecompletelyredesignedsawcarriage puts the machine table at a comfortable working height for the operator

Itsstrengths:• infinitelyvariablesawcarriagespeed• quiet,maintenance-freerack and pinion drive• quicksawbladechangesthanks to the Power-Loc system• easyadjustmentofscoringsaw• extractionsysteminthesawcarriage specifically designed for plastic chips – includes traveling cleaning brush for the chip channel

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24 25

Standard FeaturesHPP 530 P profiLine

HPP 530 P profiLine – Standard Features

Program Fence: Precise and Dimensionally Accurate

The electronically controlled program fence with clamps and precision guide resiststorsionandbending.Itfeatures an electromagnetic measuring system that guarantees positioning accuracy of +/-0.1mm.Thismeansthatevenminimaledginganddustcutsarepossible.Themeasuring system is absolutely wear-free andmaintenance-free.

Pressure Beam with a Newly Designed Geometry • compactsteeldesign• shortercycletimesdueto a more dynamic pneumatic system • improvedextractiondueto significantlylessflowresistance

Innovative Insert Brushes

Insert brushes, which are placed inside the clamp recesses, seal off the pressure beamandkeepdustfromexiting:

•includesclipprincipleforfast and easy brush changes•dustisextractedwithoutcreating turbulence and via the shortest route – even through the angular fence

New Micro-Joint Technology

Recessesfortheoptionalclampsareclosed off tightly, but can be easily openedifnecessary.Thisadditionallyimprovesextraction.

Clamps for Perfect Results, Down to the Smallest Detail ThetoughHOLZMAclampsnow position the material more carefully andmorepreciselyonthecuttingline. To do this, the lower fingers are not mounted until the clamps, together with the pressure beam, have received afinalcutinpositionatthecuttingline.In addition, the clamps with very narrow table grooves ensure the maximum possiblesupportsurface.

Standard Features Include a Machine Table with Air Jets

If you work with sensitive material or particularly heavy panels or books, you will profit from the machine table fullyequippedwithairjets.Thisextra belongs to the standard features of theHPP530PprofiLine.

Practical Cleaning Door

Quickandcomfortable:theareaunder-neath the saw carriage is easily accessible viaslidingdoors.Thismakesiteasytoremoveorvacuumsawresidue.

Theadvantages:• developedspecificallyfor processing plastics• practicallytear-freecuttingeven with very thin panel material• evenmorepowerfulthankstoadouble, through piston rod in each clamp• thematerialismoreprecisely clamped and more carefully guided• designedforcontinuous multishift operation

Photo illustrates principle on an HPL 530

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Rear Dust Curtain

Ideal for working with materials that createalotofdustduringcutting.The rear curtain prevents dust turbulence in theairandimprovesextractionaswell.

Stainless Steel Air Table

Suitable for anyone who works with verysensitivematerials.Thehigh-qualityspecial coating enables particularly gentlehandlingofmaterial.

Material-Dependent Parameters

If you process different types of materials, you must reset the saw with every materialchange.Thisincreasessetuptimes.Byusingtheadd-onmodule“Material-dependentparameters”,theseadjustmenttimescanbecutsignificantly.

You only have to enter the parameters onceforeachmaterial.Exampleswouldbe the parameters for the travel of the side aligner, the saw blade projection or theentrypointforpostformingmaterial.

With a material change, you only have to retrieve the respective profile and your HOLZMAwilladjustautomatically.

HPP 530 P profiLine – Optional Extras

The HPP 530 P profiLine is just as versatile as practical demands necessitate

and can be individually adapted to meet the requirements of any production

process. This means you will get even more out of your HOLZMA.

Cutting Pattern Optimisation in the Office(alsoseep.16)

WiththeprovenCutRiteoptimisationprogram,HOLZMAhasbeenensur-ing more performance and efficiency in panel-sizingtechnologyfordecades.

OptionalExtrasHPP 530 P profiLine

Labeling(alsoseep.17)

The label printer that is installed at the angular fence ensures, right at the saw, that further processing will be problem-free:

• labelscanbeprintedperpiece,per book or per defined stack

Clean Angular Cuts

Using the angle cut device, you can precisely control angular cuts manually (small photos) or simply auto-matically (large photo), depending on theoption,viatheCADmaticcontrol.This means you will have the desired resultsquicklyandcomfortably.

27

Cutting and Grooving

With this option, you can even groove withyourpanel-sizingsaw.Thisoption is recommended, for example, for producingfacadeelements.Thismakes it possible to easily bend or edge a sandwichpanelwithgroove.

PhotosdonotshowanHPP530P; theymerelyillustratetheprinciple.

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HPP 530 P profiLine – Optional Extras

Continuous Table Surface:Perfect for Thin Material

ThinmaterialssuchasPETGcanbe processed to an even higher standard if they are lying on a surface that is as closetounbrokenaspossible.There-fore,HOLZMAoffersvariousoptionsforimmediately closing the clamp grooves and the cutting gap if they are not being used.Thisthisensuresthelargestpossibletablesupportsurface.

Asanalternative,thereistheoption forreversecutting.Inthiscase,thesaw can optionally cut from the angular fence side,i.e.intheoppositedirectionto conventionalcutting.

Theresultisapracticallychip-freecut.

Clamps for Narrow Parts(photo left)

Enablestheclampingofnarrowstrips(min.20mm).

Movable Air Table

The air table, which can be easily moved via linear guides, offers you a mobile workandplacementsurface.Thisallowsyou to move small panels, large panels and books of panels with less risk of damaging the material and, at the same time,moreergonomically.

Tiltable Air Table

This means more room and free moving spaceatthesaw.Thesupportsurfaceisdesignedforlargepanels.Itcanbeeasilydropped down to allow good access to thesawasneeded.

Camera-Controlled Scoring Saw Adjustment

With the help of a special camera, the main saw and scoring saw can be ad-justedquicklyandabsolutelyprecisely.Simply insert the test panel and start the program – everything else proceeds automatically.Theadvantages:

•Manualalignmentcanbeomitted altogether;thisreducestheerrorrate andsavestimeandmoney.

Multi-Directional Rollers

Instead of standard air tables, HPP 530 P profiLine tables can be equippedwithmulti-directionalrollers.Theadvantage:evenlessfriction resistance resulting in significantly easier handlingandevenbetterergonomics.

• Thetestcutsarecontrolledvia a maintenance-free and non-dust- sensitiveprecisioncamera.• Theadjustmentrarelytakeslonger thanoneminute.• Theresult:fullyautomatic adjustmentwithmaximumprecision. If desired, the adjustment can still be carriedoutmanually.

Automatic Push-Out Fence(photo shows the principle on the 5 series)

This is a valuable feature that makes work easier, because the automatic push-out fence moves panel residue from the rear machine table forward up to the air tables, thus making handling easier fortheoperator.

OptionalExtrasHPP 530 P profiLine

Anodised Aluminum Table Surface

The special coating ensures protective materialtransport.Idealforhighlysensitivematerialsurfaces.

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Individual Solutions – Special-Purpose Machines and Systems

In Everyday Operation

Individual Solutions

As a worldwide market leader in horizontal panel-sizing technology, HOLZMA

develops individual system solutions. The range of options includes everything

from small systems, starting at 3 m3 panel processing rate per hour, to large

systems suitable for more than 100 m3 per hour. Machines perfectly integrated

into the respective production line: HOLZMA ensures complete warehouse

integration and intelligent software solutions for maximum performance on a

grand scale.

The art lies in analysing each particular requirement precisely and recommending

a tailor-made solution for each individual customer. It is our goal to create an

efficient and lean production system for the customer that will ensure competive

products and services.

More Power for SIMONA

Their Situation:

Largepanelswithaweightofupto1.6t could not be ergonomically processed withtheconventionalsolution.Thiscaused cutting inaccuracies and capacity bottlenecks.

• panelmaterials:PEandPP•max.panelformat:6200x2100mm•max.panelthickness:160mm

31

The Solution:

HOLZMAdevelopsasawthat meetsalloftherequirements: • HOLZMAangularsystem with vacuum feed• automaticpanelfeed and destacking• automaticmeasurement of part thicknesses

High Flexibility for VINK

TheEsslingensubsidiaryofthepan-EuropeantradingfirmVINKKunststoffeGmbHbuysandsellsalltypesofsemi-finishedproducts.Approximately30000productsarepermanentlyinstock.Themajority of the materials are processed beforebeingresold.Thismeans,forexample,thatproductsarecuttosizespecifically for the particular customers, asandwhenrequired.

In order to be able to offer this service withahighstandardofquality,VINKinEsslingendecidedontwoHOLZMApanel-sizingsaws:anHPP510PandanHPP380P.Recently,theypurchasedanother HPP 380 P and so today their cut-to-sizeoperationscanbedealtwithveryflexiblyonthreedifferentsaws.

TheexperiencegainedinEsslingen was drawn on when establishing or expandingotherVINKlogisticscentres.Today,HOLZMAsawsaretobefoundinsubsidiariesinSwitzerland,Norway,France and soon in Sweden, just to mentionafew.

HOLZMA in Action at VINK:

• allsubsidiariesusetheCutRite optimisationsoftwarefromHOLZMA. They are all digitally networked and so are able to process cutting patterns for colleagues in other subsidiaries immediately and without any need for time-consuming data conversion• theintuitivelyeasy-to-understand operatingsoftware,CADmatic,enables even inexperienced operators to gain a fast understanding of the sawing technology• fastcuttingcoupledwithhighquality• littlelossofmaterialduetogentle transport within the saw• optimummaterialusagethanksto CutRite–andthatpaysoffabove all with the many expensive plastic materials

Photo:PhilippeMalmendier,HeadofPurchasing/LogisticsGermany atVINKKunststoffeGmbH

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Mobile Comfort Via Remote Control Ergonomicsandeconomicsgohand-in-handwhencuttingpanelstosize.Thesimpler the user control, the more efficient themachineapplication.Therefore,HOLZMAoffersaremotecontrolsystemfor selected models that can be used to control important functions comfortably and wirelessly such as

•startsawingprocess•openclampsandmovesaw into starting position•airtableairjetsON/OFF•moveprogramfence

Solutions for Scratch-Sensitive Surfaces

If you want to process scratch-sensitive surfaces without damage and with the least amount of material loss, you need asuitablydesignedpanel-sizingsaw. HOLZMAoffersnumeroussolutionsforthis – some of which are even in economi-calpackagesolutions.

33

Solutions for Pressure-Sensitive Material For pressure-sensitive plastic materials, HOLZMAofferscompletelyspecialised optionalextras:pneumaticallycontrolled,infinitely variable contact pressures for pressurebeamandclamps.Withtheintelligentadd-onmodule“Material-de-pendent parameters,” you can store the individual machine settings for each type ofmaterialintheCADmaticcontrol.Afterthe profile has been set up once, you simplyretrieveit–andyourHOLZMA

Individual Solutions – More Than Just Cutting

HOLZMA does a lot more than just design first-class saws. For example,

innovative solutions that set the standard throughout the industry are available

upon request.

Individual Solutions

machine will make the adjustments automatically.Ideal,forexample,forprocessing:

• corrugatedsheetsmadeofPMMA• hardPVC• doublecellularsheetsmadeofPMMA or polycarbonate

HOLZMAoffersasimilar,manualsolutionfortheHPP250P.Justask yourHOLZMAsalesconsultant.

Turning Device for Headcuts Theidealsupplementforquickand precise headcuts – perfectly integrated intothemachinecycle.

Panel Handling

In addition to machine and software solutions, HOLZMA offers

various handling systems, depending on the machine model in question.

See for yourself!

Handling

Fortheseapplications,HOLZMAoffersfeed systems that are used from the front (e.g.Econolift)aswellassolutionsformachinefeedfromtherear(e.g.purepush systems or the “2 in1” system for pushing with integrated vacuum feed as wellaspurevacuumfeedsystems).

Aselectionofstackingoptions(e.g.Ergomat,Liftomat,rakedestacking system or clamping traverse) is also available.Thesecomponentsaresupple-mented by an add-on system of lifting tables, roller conveyors, as well as by special systems (spoilboard outfeed, camera-controlled thin panel infeed, alignmenttablesetc.).

HOLZMAalsomanufactureslarger, customhandlingsystems(e.g.TBP)– including suitable storage concepts uponrequest–andinclosecooperationwithouraffiliateBARGSTEDTwhenappropriate.

Micro-Infeed for Thin Panels/Hold-Back Device

The micro-infeed ensures that books containtheexactquantityofpanelsspecifiedintheCADmaticcontrolwhenthey are pushed onto the machine table, when the single panels are at least 6mmthick.Bookheightismeasured by a non-contact, electro-magnetic measuring system which is completely maintenance-free.Uponrequest,thiscan be combined with a retaining device for thin panels, the so-called hold-back device,forpanelsatleast3mmthick.

“2 in1” vacuum feed

Aninnovativehigh-performancevacuumfeed system with an integrated pushing device.

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34

Technical data*

TechnicalDataHPP 250 P | HPP 380 P | HPP 530 P

The P Series at a Glance

HPP 380 P profiLineHPP 250 P

95mm(3.74")

3100/4300mm(122.1"/169.3")

90 m/min (295 ft/min)

0.1-150m/min(0.3-492ft/min)

21.0kW(28.6HP)

2.2kW(3.0HP)

380x4.4x60mm(14.96")

180x4.4-5.4x45mm(7.09")

CADmatic4PROFESSIONAL

19" TFT flat screen monitor with touch screen

150Nl/min(5.3cfm)

5 000 m3/h, 30 m/sec (2 943 cfm)

6 bar (87 psi)

75mm(2.95")

3100/4300mm(122.1"/169.3")

60 m/min (197 ft/min)

0.1-100m/min(0.3-328ft/min)

13.5kW(18.4HP)

1.1kW(1.5HP)

380x4.4x75mm(14.96")

180x4.4-5.4x45mm(7.09")

CADmatic4PRACTIVE

17" TFT flat screen monitor

150Nl/min(5.3cfm)

4 400 m3/h, 25 m/sec (2 589 cfm)

6 bar (87 psi)

Saw blade projection

Cutting length

Program fence speed**

Saw carriage speed

Main saw motor (frequency-controlled)

Scoring saw motor

Main saw blade “Bombastic”

Scoring saw blade

Control software

Monitor

Average total air requirements

Extraction system

Operating pressure

Performance at a glance: This section contains an overview of the most

important technical data for the P series. Do you need more information? If so,

please contact your HOLZMA sales consultant directly. Your sales consultant

will be happy to take your call.

HPP 530 P profiLine

130mm(5.12")

3200/3800/4300/5600mm(126.0"/149.6"/169.3"/220.5")

90 m/min (295 ft/min)

0.1-150m/min(0.3-492ft/min)

21.0kW(28.6HP)

2.2kW(3.0HP)

480x4.8x60mm(18.90")

200x4.8-5.8x45mm(7.87")

CADmatic4PROFESSIONAL

19" TFT flat screen monitor with touch screen

150Nl/min(5.3cfm)

6 700 m3/h, 30 m/sec (3 943 cfm)

6 bar (87 psi)

Machine type A B C

HPP 250/31/31 P 5122mm(201.7") 6051mm(238.3") 3417mm(134.5")

HPP 250/43/43 P 6322mm(248.9") 7251mm(285.5") 4617mm(181.8")

HPP 380/31/31 P 5100mm(200.8") 6612mm(260.3") 3470mm(136.6")

HPP 380/43/43 P 6300mm(248.0") 7762mm(305.6") 4670mm(183.9")

35

Here are just a few of our satisfied customers:

• CadillacPlasticGmbH

• ChangChungPlastics

• CustomPlastics

• ELEKTRO-ISOLAA/S

• ENSINGERGmbH

• EternitAG

• GEPlastics

• HarimossaMaterialsPteLtd.

• KNAUFUKGmbH

• LafargeGipsGmbH

• LicharzGmbH

• MaagTechnicAG

• MAHAPHANT

• NANYAPLASTICSCORPORATION

• NeomatAG

• OttoWolffKunststoffvertriebGmbH

• PLASTICSPLUSLTD

• QuinnPlasticsNV

• RöchlingTechnischeKunststoffeKG

• RÖHMAustriaGmbH

• SIMONAAG

• TECHNOLAMGmbH

• ThyssenKruppSchulteGmbH

• TrespaInternationalBV

• VINKAG

• Andmanyothers

Machine type A B C

HPP 530/32/32 P 6200mm(244.1") 6693mm(263.5") 3660mm(144.1")

HPP 530/38/38 P 6750mm(265.8") 7293mm(287.1") 4220mm(166.1")

HPP 530/43/43 P 7350mm(289.4") 7843mm(308.8") 4810mm(189.4")

HPP 530/56/56 P 8700mm(342.5") 9843mm(387.5") 6160mm(242.5")

* Basedonstandardmodel** InEUcountries,Switzerland,andLichtenstein,

forwards 25 m/min

Machine dimensions Machine dimensions

BA

C

BA

C

C

BA

Page 19: Always a Cool Cut - Stiles Machinery€¦ · The easy-to-operate quick clamping system reduces the time for changing the main saw blade and the scoring saw blade. HPP 380 P HPP 530

AcompanyoftheHOMAGGroup

HOLZMA Plattenaufteiltechnik GmbHHolzmastrasse375365 CALW-HOLZBRONNGERMANYPHONE:+49705369-0FAx: +4970536174E-MAIL: [email protected]: WWW.HOLZMA.DE

HOLZMA U.S.DivisionofStilesMachineryInc.1200TulipDriveGASTONIA,NC28052USAPhone: +1704861-8239Fax: +1704867-4140E-mail: [email protected]

HOLZMA Plattenaufteiltechnik S.A.UnipersonalPol.Ind.MasDorca08480 L’AMETLLADELVALLES (BARCELONA)SPAINPhone: +34938431700Fax: +34938431707E-mail: [email protected]

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