amana alw washer 2003 1 amana alw895sac amana. amana alw washer 2003 2

104
1 Amana ALW washer 2003 Amana ALW895SAC Aman a

Upload: rowan-steady

Post on 31-Mar-2015

224 views

Category:

Documents


6 download

TRANSCRIPT

Page 1: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

1

Amana ALW washer 2003

Amana ALW895SAC

Amana

Page 2: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

2

Amana ALW washer 2003

Page 3: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

3

Amana ALW washer 2003

Important installation note

Shipping plug must be removed before operating machine

Page 4: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

4

Amana ALW washer 2003

Electro-mechanical Timer

Water Level SwitchAutomatic Temp Control

Motor Speed Control

Extra Rinse

Page 5: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

5

Amana ALW washer 2003

Removing Console

To drop the console remove two 1/4” screws from the top of console cover

The console can be tipped forward to access the hinge brackets holding the console in place

Page 6: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

6

Amana ALW washer 2003

Console Brackets

Brackets

Page 7: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

7

Amana ALW washer 2003

Removing Console Assembly

Page 8: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

8

Amana ALW washer 2003

Component identificationTimer

Extra Rinse Switch

Speed Switch

Pressure Switch

Water Temperature

Switch

ATC Board

Page 9: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

9

Amana ALW washer 2003

Releasing Timer Knob lock

To remove the timer knob, push the knob in and pull the black tab on the back of the timer out 3/16”

Page 10: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

10

Amana ALW washer 2003

Knob lock close up

Pulling the black tab back unlocks the knob so it can be removed

Page 11: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

11

Amana ALW washer 2003

Removing Timer Skirt

To remove the timer skirt – insert a cloth under the skirt and pull up

Page 12: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

12

Amana ALW washer 2003

Release lock

Lift tab/slide and lift outRemove screw

Remove connector

Page 13: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

13

Amana ALW washer 2003

Removing timer

Make careful not to damage adjoining switches when removing

Page 14: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

14

Amana ALW washer 2003

Removing Console Components

Place cloth under knob and pull off

Page 15: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

15

Amana ALW washer 2003

Removing Pressure Switch

Remove screw

Rotate switch counterclockwise

and pull out

Page 16: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

16

Amana ALW washer 2003

Removing speed switch

The speed switch is secured by two plastic locking tabs, release tabs to remove switch

Page 17: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

17

Amana ALW washer 2003

Rotate switch counterclockwise and lift out

Page 18: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

18

Amana ALW washer 2003

Removing ATC

To remove ATC board – carefully pull out of connector

Page 19: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

19

Amana ALW washer 2003

Page 20: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

20

Amana ALW washer 2003

Removing lower access panel

Remove two 5/16”screws securing the bottom access panel

Page 21: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

21

Amana ALW washer 2003

Releasing spring clipInsert putty knife approximately 2.5” from side to release clips

Page 22: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

22

Amana ALW washer 2003

Remove the two 5/16” screws securing the main panel in place

Page 23: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

23

Amana ALW washer 2003

Page 24: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

24

Amana ALW washer 2003

Front and top panel removedFront panels and top removed

Page 25: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

25

Amana ALW washer 2003

Lid switch actuating assembly

Viewed with the top raised

Page 26: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

26

Amana ALW washer 2003

Water inlet assembly

Page 27: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

27

Amana ALW washer 2003

Thermistor

Thermistor used on ATC model. Senses temperature of water entering tub

Page 28: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

28

Amana ALW washer 2003

Pressure dome and hosePressure tube and dome

Page 29: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

29

Amana ALW washer 2003

Motor compartment Motor

Drain hoses

Suspension springs

Pump

Page 30: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

30

Amana ALW washer 2003

Removing agitator

Grasp the agitator base and jerk up. Caution! the agitator will break loose

suddenly, keep your head clear!

Page 31: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

31

Amana ALW washer 2003

Agitator removed

Page 32: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

32

Amana ALW washer 2003

Outer Tub Cover

To remove: push down on cover, release clips, and lift off

Page 33: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

33

Amana ALW washer 2003

Removing the agitator allows access to the drive bell

Remove ½” bolt Lift off

Page 34: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

34

Amana ALW washer 2003

Removing Inner Tub

Remove four ½” bolts securing the inner tub

Lift out tub

Page 35: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

35

Amana ALW washer 2003

Filter

Filter lifts off

Page 36: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

36

Amana ALW washer 2003

Seal nut tool

Seal Nut Tool 22002898Wrench 35-2968

Page 37: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

37

Amana ALW washer 2003

Removing seal nutSeal Nut

Page 38: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

38

Amana ALW washer 2003

Seal nut off shaft showing o ring

“O”Ring

Seal nut

Page 39: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

39

Amana ALW washer 2003

Spanner Wrench Part#22038313

Page 40: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

40

Amana ALW washer 2003

View of seal

View of the top of the seal

Page 41: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

41

Amana ALW washer 2003

Page 42: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

42

Amana ALW washer 2003

7 Springs make up the suspension system

4 Springs are accessible from the front and sides of the machine

Page 43: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

43

Amana ALW washer 2003

Viewed from the back with cabinet removed

3 rear springs

Page 44: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

44

Amana ALW washer 2003

Wrong spring installation

Wrong!

Page 45: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

45

Amana ALW washer 2003

Viewed from the back with cabinet removed

Correct

Page 46: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

46

Amana ALW washer 2003

Proper installation of hooks into base.

Do not cross hooks!

Page 47: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

47

Amana ALW washer 2003

Removing suspension spring

Remove the four front springs first and then remove rear springs –the smaller seventh spring last

Page 48: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

48

Amana ALW washer 2003

Spring being unhooked

Page 49: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

49

Amana ALW washer 2003

Installing the seventh spring

Page 50: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

50

Amana ALW washer 2003

Springs Removed

Springs removed

Page 51: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

51

Amana ALW washer 2003

Rolling out tub assembly

Remove drain hose and roll the tub assembly out the front

Page 52: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

52

Amana ALW washer 2003

Friction ring and milk stool

Friction Ring

Milk Stool

Page 53: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

53

Amana ALW washer 2003

Page 54: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

54

Amana ALW washer 2003

View of motor and pump

Page 55: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

55

Amana ALW washer 2003

Idler tension spring

Carefully remove idler tension spring before further disassembly to reduce the chance of damage

Page 56: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

56

Amana ALW washer 2003

T-25 torx tool

Pump is held in place with three T-25 Torx screws

Page 57: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

57

Amana ALW washer 2003

Removing Pump

Remove the three Torx screws and lift off

Page 58: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

58

Amana ALW washer 2003

Components under pump

Idler Lever and Tension Spring

Start Capacitor

Idler Pulley

Motor Drive Pulley

Page 59: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

59

Amana ALW washer 2003

Idler pulley operation

Spring tension forces idler pulley against back side of the drive belt

Page 60: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

60

Amana ALW washer 2003

Correct belt routing is outside of inner

pump support

Incorrect belt routing

Pump installation note - proper belt routing

Page 61: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

61

Amana ALW washer 2003

Idler pulley snap ringThe idler pulley is secured to the idler shaft with a snap ring

Page 62: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

62

Amana ALW washer 2003

Accessing the Transmission

When accessing the transmission the motor assembly can be removed as a unit there is no need to remove the pump as shown on the previous slides

Page 63: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

63

Amana ALW washer 2003

Removing drain hose

Remove tub hose

Page 64: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

64

Amana ALW washer 2003

Remove Spring to release tension on idler pulley and roll drive belt off tub pulley

Page 65: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

65

Amana ALW washer 2003

Removing motor boltsRemove the four ½” ‘bolts securing the motor assembly

Page 66: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

66

Amana ALW washer 2003

Motor/pump removed

Remove the motor/pump assembly

Page 67: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

67

Amana ALW washer 2003

Remove bolt and cam to free pulley and transmission

This step is not necessary if removing the transmission and

milk stool as an assembly

Page 68: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

68

Amana ALW washer 2003

Removing bolts holding outer tub on

Next remove the six ½” bolts securing the milk stool to the

outer tub and remove

Page 69: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

69

Amana ALW washer 2003

Removing transmission and milk stool

Remove the transmission and milk stool

Page 70: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

70

Amana ALW washer 2003

Tub seal and bearing

Seal and bearing assembly

Page 71: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

71

Amana ALW washer 2003

Instruction sheet for brake/bearing tool

Page 72: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

72

Amana ALW washer 2003

Bearing tool part#316031989Bearing removal tool part#12002012

Upgrade Kit Number – 12002011 converts LA-2004 (old tool) to 12002012

Page 73: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

73

Amana ALW washer 2003

Install plastic bell and washers on shaft and fasten with nut

Install brake removal tool, washer and threaded shaft from the bottom side of outer tub

Page 74: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

74

Amana ALW washer 2003

Pulling out bearing

Tighten the nut clockwise until the seal/bearing assembly is pulled out of the housing

Page 75: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

75

Amana ALW washer 2003

View of bearing removed

Page 76: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

76

Amana ALW washer 2003

Bottom side of assembly showing spin bearing

Top side of assembly showing seal

Page 77: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

77

Amana ALW washer 2003

Close up of seal

Page 78: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

78

Amana ALW washer 2003

Insert replacement seal assembly and large washer from kit

Page 79: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

79

Amana ALW washer 2003

Insert brake tool and threaded shaft

Page 80: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

80

Amana ALW washer 2003

Install plastic dome and washer over threaded shaft

Install plastic dome and washer over threaded shaft

Page 81: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

81

Amana ALW washer 2003

Install nut and tighten to seat new seal

Install nut and tighten to seat new seal assembly

Page 82: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

82

Amana ALW washer 2003

View of lip seal

Removing lip seal

Page 83: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

83

Amana ALW washer 2003

Lip seal tool part#2000021

Seal removal tool

Seal protector and new seal

Part # 2000021

Page 84: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

84

Amana ALW washer 2003

Page 85: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

85

Amana ALW washer 2003

Using lip seal tool

Removing oil seal

Back off bolt and install tool over shaft. Start self tapping thread into seal

Page 86: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

86

Amana ALW washer 2003

Wrench on toolUse a wrench to turn tool into seal

Once the tool is firmly seated in old seal, turn top bolt clockwise to pull

out seal

Page 87: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

87

Amana ALW washer 2003

Seal removed

Old seal removed

Page 88: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

88

Amana ALW washer 2003

Installing new sealInstall new seal onto seal protector and insert over shaft. Use seal tool to drive new seal into place. Remove seal protector

Page 89: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

89

Amana ALW washer 2003

Page 90: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

90

Amana ALW washer 2003

Brake pad removal

Remove brake pad

Remove two 3/8” bolts

Page 91: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

91

Amana ALW washer 2003

Rotate transmission to allow insertion of new brake pad

Insert pad and install bolts

Page 92: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

92

Amana ALW washer 2003

Disconnecting hosesRemoving the motor and pump with the

tub in the machine

1. Remove idler tension spring

2. Remove belt

3. Remove drain hoses

Page 93: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

93

Amana ALW washer 2003

Removing suspension spring

4. Remove suspension spring

Page 94: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

94

Amana ALW washer 2003

Removing Motor Bolts

5. Remove four ½” bolts

Page 95: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

95

Amana ALW washer 2003

Motor assembly removed

Remove assembly

Page 96: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

96

Amana ALW washer 2003

Remove pump screws

Remove the three T-25 Torx screws to remove pump

Page 97: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

97

Amana ALW washer 2003

Pulling pump off

Remove pump

Page 98: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

98

Amana ALW washer 2003

View of pulleys and belts

With pump removed, belt and pulleys can be serviced

Page 99: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

99

Amana ALW washer 2003

Page 100: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

100

Amana ALW washer 2003

24 PIN HOUSING

7

PNK/ BLU

YLW

PNK

WHT/ BLK

PNK/ BLU

ORG/ BLK

L1 2

CONNECTION DIAGRAM SCHEMATIC

TIMER CHART

PART NO. 40131401

THIS MACHINE MANUFACTUREDUNDER ONE OR MORE OF THEFOLLOWING PATENTS:UNITED STATES NO: 3,253,874;3,838,755; 3,845,642CANADIAN NO: 1,008,265;994,685OTHER PATENTS PENDING

Failure to install, maintain, and/ oroperate this machine according tomanufacturer's instructions mayresult in conditions which canproduce bodily injury and/ or

property damage.

COLD

HOT

HAND WASH

EXTRA RINSESELECT SWITCH

EXTRA RINSE

PERMANENT PRESS

EXTRA RINSEPRE-WASH REGULAR WASHSOAK

EXTRA RINSE

DELICATE

4ATC BOARD

N.O.LID SWITCH

4 POSITIONACTION SWITCH

EXTRARINSE

SWITCH

L221 WHT/ BLUSP

A

EX

5

6

F

K

G

HI

11

10

14

16

BLU/ WHT

1A

1

BRN

PNK

VLT

BLUC

6 POSITION

TEMP. SWITCH

RED/ BLK

TM

AG

ME

TM

BP

24

19

17

4

V

PS

RV

W

83

9

GRY/ BLK

GRY

BLK/ PNK

1

A

2

B

BLU

3

C D

RED

1

RED/ BLK

YLW

2 3

LOCS

L

TIMER

22

15

20

BLK/PNK

VLT9 8

BLK/ PNK

COLD

POWERCORD

RIDGE OR TINNED TERMINAL = NEUTRAL

GRN/YEL

CONNECTOR

18 GA.BLK

WHT

TOPGROUND TO

5

4

7

8

BRN

GRN

BLU

PNK

VLT

6

BRN4

8

VLT

WHT

7

5

6

PNK

BLU

ORG

SWITCH

PNK/ BLUCOM.

PRESSURE

12

3

11

10

12PNK/ BLK

ORG/ BLK

RED/ YLW

12

YLW/ BLK

PNK/ BLK

10

11

RED/ YLW

ORG/ BLK

1 1

SLOW

CAPACITOR

66

RED

4 4

33

1 1

7 7

TIMERMOTOR

MOTOR8

5

8

5

9 9

22

1 1

GRY

ORG

ACTION SWITCH

L1- L2- C

L1- C

L1- 2L2- C

L1- L2- 2

L2- 2SLOW

GENTLE

FAST

GENTLE

REGULAR

FAST

REGULAR

TM

B- 3

A- 2,B- 3,C- 1,D- 1

* REGLATED TEMPERATURESPRAY RINSE = COLD

4 POSITION

COLD

COLD

COLD

COLD

*

CABINETGROUND TO

GRN/ YEL

GRN/ YEL

WHT/ RED

WHT/ RED

GRY

TO TOPGROUND

3

2

9

2

3

9

RECEPTACLE

PLUG

RED

WHT/ RED

NATURAL

HOT

MIXING VALVE

COLD

A- 1

A- 2,B- 3

A- 2,B- 1,C- 1

TEMP. SWITCH6 POSITION WATER

A- 2,B- 3,C- 1

* HOTCOLD

WARMWARMWARM*

**

COLDHOT

L1

YLW

CSAG LO

CONTACTS CLOSED

CONTACTS OPEN

REDBLK/ RED/

PNK/BLK

VLT

BRN

WHK/BLK

BLK

KGL

CS

TM

SP

MM

WHT/

ME

YLW

24

BLU

HI21

18

F

V

L

R

K

WHT/RED

15

W12

PNK

RED/

23 22

& PNKBLK

ORG/

20 19

17 16

14 13

1011

PNK

BLK

WIRE POSITION24 PIN HOUSING

A

AEX

PS6

BP9

BLU/WHT

PS

BLK

BLUPNK/

&

GRY/3

45

X 2

8 7

BLUPNK/

2 1

LINENEUT.

K

NEUT.

INDICATES INTERNAL

L

TIMER BUSS

START/DIRECTION

FK

MM

GL

MACH

6

1 R

7 BU

9

3

V

OR

3 SPEED MOTOR

SPIN AGIT

W- BK8

Y

AUX

4P- HIGH

TP W4

SPEEDSELECTSWITCH

MOTOR

W- VHI

L0

AG

CSL1

(1)

C

2

NO

LID SWITCH

SPCS

ME

L2

RV

2

W

VALVE

W- OR

(2)

6P- MED

8P- LOW

MIXING

TEMP.SWITCH

A B C D

PRESSURE SWITCHBYPASS

PRESSURE SWITCHEX

ABP

31

PS

WATER 1

R

A2

2 3

ATC BOARD9 1 3 4 8

120VAC 60 HZN

PAUSE

DRY/

80

10

MOTOR SPIN SPEED

MOTOR LOW SPEED

MOTOR MED SPEED

MOTOR AGIT SPEED

MOTOR MASTER

T

B

T

B

B

14

12 CS- ME

CS- SP

CS- LOCS- AG

TM- MM

DEGREES

10

SWITCHFUNCTION

RAD

TERMIDENT

SPRAY

WASH

PRES SW BYPASS

EX RINSE ENABLE

AGITATE

AGITATE

MOTOR MASTER

RINSEB

T

B

T

B

T

8

6

SPIN

SPIN

T

B

B

T

T2

4

0FILL

V- R

F- K

F- L

G- L

G- K

TM- MM

A- PS

A- PS

A- EX

V- W

A- BP

CAM

WASH

7050 6030 4020

SPIN

WASH

TM

PAUSE

SPIN

PAUSE

WASH

SPIN

120

110

100

90 140

130

SPIN

PAUSE

SPIN

S & S

AGIT

PAUSE

SPIN

PAUSE

RINSE

PAUSE

RINSE

PAUSE

TM

SPIN

TM

210

200

190

180

170

160

150

WASH

PAUSE

SPIN

S & S

SPIN

PAUSE

TM

RINSE

PAUSE

SPIN

WASH

PAUSE

PAUSE

260

270

250

240

230

220

WASH

SOAK

TM

SOAK

WASH

WASH

SOAK

S & S

SPIN

SOAK

PAUSE

RINSE

PAUSE

SPIN

SPIN

340

330

300

290

320

310

280

SOAK

SPIN

PAUSE

WASH

PAUSE

TM

SOAK

WASH

TM

SPIN

WASH

SOAK

S & S

RINSE

SPIN

PAUSE

360

350

SPIN

WASH

TM

11.000

8.500

Page 101: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

101

Amana ALW washer 2003

24 PIN HOUSING

7

PNK/ BLU

YLW

PNK

WHT/ BLK

PNK/ BLU

ORG/ BLK

L1 2

CONNECTION DIAGRAM SCHEMATIC

TIMER CHART

PART NO. 40131401

THIS MACHINE MANUFACTUREDUNDER ONE OR MORE OF THEFOLLOWING PATENTS:UNITED STATES NO: 3,253,874;3,838,755; 3,845,642CANADIAN NO: 1,008,265;994,685OTHER PATENTS PENDING

Failure to install, maintain, and/ oroperate this machine according tomanufacturer's instructions mayresult in conditions which canproduce bodily injury and/ or

property damage.

COLD

HOT

HAND WASH

EXTRA RINSESELECT SWITCH

EXTRA RINSE

PERMANENT PRESS

EXTRA RINSEPRE-WASH REGULAR WASHSOAK

EXTRA RINSE

DELICATE

4ATC BOARD

N.O.LID SWITCH

4 POSITIONACTION SWITCH

EXTRARINSE

SWITCH

L221 WHT/ BLUSP

A

EX

5

6

F

K

G

HI

11

10

14

16

BLU/ WHT

1A

1

BRN

PNK

VLT

BLUC

6 POSITION

TEMP. SWITCH

RED/ BLK

TM

AG

ME

TM

BP

24

19

17

4

V

PS

RV

W

83

9

GRY/ BLK

GRY

BLK/ PNK

1

A

2

B

BLU

3

C D

RED

1

RED/ BLK

YLW

2 3

LOCS

L

TIMER

22

15

20

BLK/ PNK

VLT9 8

BLK/ PNK

COLD

POWERCORD

RIDGE OR TINNED TERMINAL = NEUTRAL

GRN/YEL

CONNECTOR

18 GA.BLK

WHT

TOPGROUND TO

5

4

7

8

BRN

GRN

BLU

PNK

VLT

6

BRN4

8

VLT

WHT

7

5

6

PNK

BLU

ORG

SWITCH

PNK/ BLUCOM.

PRESSURE

12

3

11

10

12PNK/ BLK

ORG/ BLK

RED/ YLW

12

YLW/ BLK

PNK/ BLK

10

11

RED/ YLW

ORG/ BLK

1 1

SLOW

CAPACITOR

66

RED

4 4

33

1 1

7 7

TIMERMOTOR

MOTOR8

5

8

5

9 9

22

1 1

GRY

ORG

ACTION SWITCH

L1- L2- C

L1- C

L1- 2L2- C

L1- L2- 2

L2- 2SLOW

GENTLEFAST

GENTLE

REGULARFAST

REGULAR

TM

B- 3

A- 2,B- 3,C- 1,D- 1

* REGLATED TEMPERATURESPRAY RINSE = COLD

4 POSITION

COLD

COLD

COLD

COLD

*

CABINETGROUND TO

GRN/ YEL

GRN/ YEL

WHT/ RED

WHT/ RED

GRY

TO TOPGROUND

3

2

9

2

3

9

RECEPTACLE

PLUG

RED

WHT/ RED

NATURAL

HOT

MIXING VALVE

COLD

A- 1

A- 2,B- 3

A- 2,B- 1,C- 1

TEMP. SWITCH6 POSITION WATER

A- 2,B- 3,C- 1

* HOTCOLD

WARMWARMWARM*

**

COLDHOT

L1

YLW

CSAG LO

CONTACTS CLOSED

CONTACTS OPEN

REDBLK/ RED/

PNK/BLK

VLT

BRN

WHK/BLK

BLK

KGL

CS

TM

SP

MM

WHT/

ME

YLW

24

BLU

HI21

18

F

V

L

R

K

WHT/RED

15

W12

PNK

RED/

23 22

& PNKBLK

ORG/

20 19

17 16

14 13

1011

PNK

BLK

WIRE POSITION24 PIN HOUSING

A

AEX

PS6

BP9

BLU/WHT

PS

BLK

BLUPNK/

&

GRY/3

45

X 2

8 7

BLUPNK/

2 1

LINENEUT.

K

NEUT.

INDICATES INTERNAL

L

TIMER BUSS

START/DIRECTION

FK

MM

GL

MACH

6

1 R

7 BU

9

3

V

OR

3 SPEED MOTOR

SPIN AGIT

W- BK8

Y

AUX

4P- HIGH

TP W4

SPEEDSELECTSWITCH

MOTOR

W- VHI

L0

AG

CSL1

(1)

C

2

NO

LID SWITCH

SPCS

ME

L2

RV

2

W

VALVE

W- OR

(2)

6P- MED

8P- LOW

MIXING

TEMP.SWITCH

A B C D

PRESSURE SWITCHBYPASS

PRESSURE SWITCHEX

ABP

31

PS

WATER 1

R

A2

2 3

ATC BOARD9 1 3 4 8

120VAC 60 HZN

PAUSE

DRY/

80

10

MOTOR SPIN SPEED

MOTOR LOW SPEED

MOTOR MED SPEED

MOTOR AGIT SPEED

MOTOR MASTER

T

B

T

B

B

14

12 CS- ME

CS- SP

CS- LOCS- AG

TM- MM

DEGREES

10

SWITCHFUNCTION

RAD

TERMIDENT

SPRAY

WASH

PRES SW BYPASS

EX RINSE ENABLE

AGITATE

AGITATE

MOTOR MASTER

RINSEB

T

B

T

B

T

8

6

SPIN

SPIN

T

B

B

T

T2

4

0FILL

V- R

F- K

F- L

G- L

G- K

TM- MM

A- PS

A- PS

A- EX

V- W

A- BP

CAM

WASH

7050 6030 4020

SPIN

WASH

TM

PAUSE

SPIN

PAUSE

WASH

SPIN

120

110

100

90 140

130

SPIN

PAUSE

SPIN

S & S

AGIT

PAUSE

SPIN

PAUSE

RINSE

PAUSE

RINSE

PAUSE

TM

SPIN

TM

210

200

190

180

170

160

150

WASH

PAUSE

SPIN

S & S

SPIN

PAUSE

TM

RINSE

PAUSE

SPIN

WASH

PAUSE

PAUSE

260

270

250

240

230

220

WASH

SOAK

TM

SOAK

WASH

WASH

SOAK

S & S

SPIN

SOAK

PAUSE

RINSE

PAUSE

SPIN

SPIN

340

330

300

290

320

310

280

SOAK

SPIN

PAUSE

WASH

PAUSE

TM

SOAK

WASH

TM

SPIN

WASH

SOAK

S & S

RINSE

SPIN

PAUSE

360

350

SPIN

WASH

TM

11.000

8.500

Page 102: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

102

Amana ALW washer 2003

24 PIN HOUSING

7

PNK/ BLU

YLW

PNK

WHT/ BLK

PNK/ BLU

ORG/ BLK

L1 2

CONNECTION DIAGRAM SCHEMATIC

TIMER CHART

PART NO. 40131401

THIS MACHINE MANUFACTUREDUNDER ONE OR MORE OF THEFOLLOWING PATENTS:UNITED STATES NO: 3,253,874;3,838,755; 3,845,642CANADIAN NO: 1,008,265;994,685OTHER PATENTS PENDING

Failure to install, maintain, and/ oroperate this machine according tomanufacturer's instructions mayresult in conditions which canproduce bodily injury and/ or

property damage.

COLD

HOT

HAND WASH

EXTRA RINSESELECT SWITCH

EXTRA RINSE

PERMANENT PRESS

EXTRA RINSEPRE-WASH REGULAR WASHSOAK

EXTRA RINSE

DELICATE

4ATC BOARD

N.O.LID SWITCH

4 POSITIONACTION SWITCH

EXTRARINSE

SWITCH

L221 WHT/ BLUSP

A

EX

5

6

F

K

G

HI

11

10

14

16

BLU/ WHT

1A

1

BRN

PNK

VLT

BLUC

6 POSITION

TEMP. SWITCH

RED/ BLK

TM

AG

ME

TM

BP

24

19

17

4

V

PS

RV

W

83

9

GRY/ BLK

GRY

BLK/ PNK

1

A

2

B

BLU

3

C D

RED

1

RED/ BLK

YLW

2 3

LOCS

L

TIMER

22

15

20

BLK/PNK

VLT9 8

BLK/ PNK

COLD

POWERCORD

RIDGE OR TINNED TERMINAL = NEUTRAL

GRN/YEL

CONNECTOR

18 GA.BLK

WHT

TOPGROUND TO

5

4

7

8

BRN

GRN

BLU

PNK

VLT

6

BRN4

8

VLT

WHT

7

5

6

PNK

BLU

ORG

SWITCH

PNK/ BLUCOM.

PRESSURE

12

3

11

10

12PNK/ BLK

ORG/ BLK

RED/ YLW

12

YLW/ BLK

PNK/ BLK

10

11

RED/ YLW

ORG/ BLK

1 1

SLOW

CAPACITOR

66

RED

4 4

33

1 1

7 7

TIMERMOTOR

MOTOR8

5

8

5

9 9

22

1 1

GRY

ORG

ACTION SWITCH

L1- L2- C

L1- C

L1- 2L2- C

L1- L2- 2

L2- 2SLOW

GENTLE

FAST

GENTLE

REGULAR

FAST

REGULAR

TM

B- 3

A- 2,B- 3,C- 1,D- 1

* REGLATED TEMPERATURESPRAY RINSE = COLD

4 POSITION

COLD

COLD

COLD

COLD

*

CABINETGROUND TO

GRN/ YEL

GRN/ YEL

WHT/ REDWHT/ RED

GRY

TO TOPGROUND

3

2

9

2

3

9

RECEPTACLE

PLUG

RED

WHT/ RED

NATURAL

HOT

MIXING VALVE

COLD

A- 1

A- 2,B- 3

A- 2,B- 1,C- 1

TEMP. SWITCH6 POSITION WATER

A- 2,B- 3,C- 1

* HOTCOLD

WARMWARMWARM*

**

COLDHOT

L1

YLW

CSAG LO

CONTACTS CLOSED

CONTACTS OPEN

REDBLK/ RED/

PNK/BLK

VLT

BRN

WHK/BLK

BLK

KGL

CS

TM

SP

MM

WHT/

ME

YLW

24

BLU

HI21

18

F

V

L

R

K

WHT/RED

15

W12

PNK

RED/

23 22

& PNKBLK

ORG/

20 19

17 16

14 13

1011

PNK

BLK

WIRE POSITION24 PIN HOUSING

A

AEX

PS6

BP9

BLU/WHT

PS

BLK

BLUPNK/

&

GRY/3

45

X 2

8 7

BLUPNK/

2 1

LINENEUT.

K

NEUT.

INDICATES INTERNAL

L

TIMER BUSS

START/DIRECTION

FK

MM

GL

MACH

6

1 R

7 BU

9

3

V

OR

3 SPEED MOTOR

SPIN AGIT

W- BK8

Y

AUX

4P- HIGH

TP W4

SPEEDSELECTSWITCH

MOTOR

W- VHI

L0

AG

CSL1

(1)

C

2

NO

LID SWITCH

SPCS

ME

L2

RV

2

W

VALVE

W- OR

(2)

6P- MED

8P- LOW

MIXING

TEMP.SWITCH

A B C D

PRESSURE SWITCHBYPASS

PRESSURE SWITCHEX

ABP

31

PS

WATER 1

R

A2

2 3

ATC BOARD9 1 3 4 8

120VAC 60 HZN

PAUSE

DRY/

80

10

MOTOR SPIN SPEED

MOTOR LOW SPEED

MOTOR MED SPEED

MOTOR AGIT SPEED

MOTOR MASTER

T

B

T

B

B

14

12 CS- ME

CS- SP

CS- LOCS- AG

TM- MM

DEGREES

10

SWITCHFUNCTION

RAD

TERMIDENT

SPRAY

WASH

PRES SW BYPASS

EX RINSE ENABLE

AGITATE

AGITATE

MOTOR MASTER

RINSEB

T

B

T

B

T

8

6

SPIN

SPIN

T

B

B

T

T2

4

0FILL

V- R

F- K

F- L

G- L

G- K

TM- MM

A- PS

A- PS

A- EX

V- W

A- BP

CAM

WASH

7050 6030 4020

SPIN

WASH

TM

PAUSE

SPIN

PAUSE

WASH

SPIN

120

110

100

90 140

130

SPIN

PAUSE

SPIN

S & S

AGIT

PAUSE

SPIN

PAUSE

RINSE

PAUSE

RINSE

PAUSE

TM

SPIN

TM

210

200

190

180

170

160

150

WASH

PAUSE

SPIN

S & S

SPIN

PAUSE

TM

RINSE

PAUSE

SPIN

WASH

PAUSE

PAUSE

260

270

250

240

230

220

WASH

SOAK

TM

SOAK

WASH

WASH

SOAK

S & S

SPIN

SOAK

PAUSE

RINSE

PAUSE

SPIN

SPIN

340

330

300

290

320

310

280

SOAK

SPIN

PAUSE

WASH

PAUSE

TM

SOAK

WASH

TM

SPIN

WASH

SOAK

S & S

RINSE

SPIN

PAUSE

360

350

SPIN

WASH

TM

11.000

8.500

Page 103: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

103

Amana ALW washer 2003

24 PIN HOUSING

7

PNK/ BLU

YLW

PNK

WHT/ BLK

PNK/ BLU

ORG/ BLK

L1 2

CONNECTION DIAGRAM SCHEMATIC

TIMER CHART

PART NO. 40131401

THIS MACHINE MANUFACTUREDUNDER ONE OR MORE OF THEFOLLOWING PATENTS:UNITED STATES NO: 3,253,874;3,838,755; 3,845,642CANADIAN NO: 1,008,265;994,685OTHER PATENTS PENDING

Failure to install, maintain, and/ oroperate this machine according tomanufacturer's instructions mayresult in conditions which canproduce bodily injury and/ or

property damage.

COLD

HOT

HAND WASH

EXTRA RINSESELECT SWITCH

EXTRA RINSE

PERMANENT PRESS

EXTRA RINSEPRE-WASH REGULAR WASHSOAK

EXTRA RINSE

DELICATE

4ATC BOARD

N.O.LID SWITCH

4 POSITIONACTION SWITCH

EXTRARINSE

SWITCH

L221 WHT/ BLUSP

A

EX

5

6

F

K

G

HI

11

10

14

16

BLU/ WHT

1A

1

BRN

PNK

VLT

BLUC

6 POSITION

TEMP. SWITCH

RED/ BLK

TM

AG

ME

TM

BP

24

19

17

4

V

PS

RV

W

83

9

GRY/ BLK

GRY

BLK/ PNK

1

A

2

B

BLU

3

C D

RED

1

RED/ BLK

YLW

2 3

LOCS

L

TIMER

22

15

20

BLK/ PNK

VLT9 8

BLK/ PNK

COLD

POWERCORD

RIDGE OR TINNED TERMINAL = NEUTRAL

GRN/YEL

CONNECTOR

18 GA.BLK

WHT

TOPGROUND TO

5

4

7

8

BRN

GRN

BLU

PNK

VLT

6

BRN4

8

VLT

WHT

7

5

6

PNK

BLU

ORG

SWITCH

PNK/ BLUCOM.

PRESSURE

12

3

11

10

12PNK/ BLK

ORG/ BLK

RED/ YLW

12

YLW/ BLK

PNK/ BLK

10

11

RED/ YLW

ORG/ BLK

1 1

SLOW

CAPACITOR

66

RED

4 4

33

1 1

7 7

TIMERMOTOR

MOTOR8

5

8

5

9 9

22

1 1

GRY

ORG

ACTION SWITCH

L1- L2- C

L1- C

L1- 2L2- C

L1- L2- 2

L2- 2SLOW

GENTLEFAST

GENTLE

REGULARFAST

REGULAR

TM

B- 3

A- 2,B- 3,C- 1,D- 1

* REGLATED TEMPERATURESPRAY RINSE = COLD

4 POSITION

COLD

COLD

COLD

COLD

*

CABINETGROUND TO

GRN/YEL

GRN/ YEL

WHT/ REDWHT/ RED

GRY

TO TOPGROUND

3

2

9

2

3

9

RECEPTACLE

PLUG

RED

WHT/ RED

NATURAL

HOT

MIXING VALVE

COLD

A- 1

A- 2,B- 3

A- 2,B- 1,C- 1

TEMP. SWITCH6 POSITION WATER

A- 2,B- 3,C- 1

* HOTCOLD

WARMWARMWARM*

**

COLDHOT

L1

YLW

CSAG LO

CONTACTS CLOSED

CONTACTS OPEN

REDBLK/ RED/

PNK/BLK

VLT

BRN

WHK/BLK

BLK

KGL

CS

TM

SP

MM

WHT/

ME

YLW

24

BLU

HI21

18

F

V

L

R

K

WHT/RED

15

W12

PNK

RED/

23 22

& PNKBLK

ORG/

20 19

17 16

14 13

1011

PNK

BLK

WIRE POSITION24 PIN HOUSING

A

AEX

PS6

BP9

BLU/WHT

PS

BLK

BLUPNK/

&

GRY/3

45

X 2

8 7

BLUPNK/

2 1

LINENEUT.

K

NEUT.

INDICATES INTERNAL

L

TIMER BUSS

START/DIRECTION

FK

MM

GL

MACH

6

1 R

7 BU

9

3

V

OR

3 SPEED MOTOR

SPIN AGIT

W- BK8

Y

AUX

4P- HIGH

TP W4

SPEEDSELECTSWITCH

MOTOR

W- VHI

L0

AG

CSL1

(1)

C

2

NO

LID SWITCH

SPCS

ME

L2

RV

2

W

VALVE

W- OR

(2)

6P- MED

8P- LOW

MIXING

TEMP.SWITCH

A B C D

PRESSURE SWITCHBYPASS

PRESSURE SWITCHEX

ABP

31

PS

WATER 1

R

A2

2 3

ATC BOARD9 1 3 4 8

120VAC 60 HZN

PAUSE

DRY/

80

10

MOTOR SPIN SPEED

MOTOR LOW SPEED

MOTOR MED SPEED

MOTOR AGIT SPEED

MOTOR MASTER

T

B

T

B

B

14

12 CS- ME

CS- SP

CS- LOCS- AG

TM- MM

DEGREES

10

SWITCHFUNCTION

RAD

TERMIDENT

SPRAY

WASH

PRES SW BYPASS

EX RINSE ENABLE

AGITATE

AGITATE

MOTOR MASTER

RINSEB

T

B

T

B

T

8

6

SPIN

SPIN

T

B

B

T

T2

4

0FILL

V- R

F- K

F- L

G- L

G- K

TM- MM

A- PS

A- PS

A- EX

V- W

A- BP

CAM

WASH

7050 6030 4020

SPIN

WASH

TM

PAUSE

SPIN

PAUSE

WASH

SPIN

120

110

100

90 140

130

SPIN

PAUSE

SPIN

S & S

AGIT

PAUSE

SPIN

PAUSE

RINSE

PAUSE

RINSE

PAUSE

TM

SPIN

TM

210

200

190

180

170

160

150

WASH

PAUSE

SPIN

S & S

SPIN

PAUSE

TM

RINSE

PAUSE

SPIN

WASH

PAUSE

PAUSE

260

270

250

240

230

220

WASH

SOAK

TM

SOAK

WASH

WASH

SOAK

S & S

SPIN

SOAK

PAUSE

RINSE

PAUSE

SPIN

SPIN

340

330

300

290

320

310

280

SOAK

SPIN

PAUSE

WASH

PAUSE

TM

SOAK

WASH

TM

SPIN

WASH

SOAK

S & S

RINSE

SPIN

PAUSE

360

350

SPIN

WASH

TM

11.000

8.500

Page 104: Amana ALW washer 2003 1 Amana ALW895SAC Amana. Amana ALW washer 2003 2

104

Amana ALW washer 2003