amcor flexibles mohammedia overview...2020/03/20 · supply chain aziz eloirdi ohse & quality...
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Amcor Flexibles MohammediaOverview
• Founded in Australia in 1860
• Leader in flexible and rigid
packaging, ~US$13B in annual sales
• Listed on New York Stock
Exchange NYSE: AMCR; ; ; ; Australian
Securities Exchange ASX: ASC
• ~A$23B / ~US$15B market cap
• Investment-grade balance sheet, compelling dividend
• Strong, profitable presence in regional and emerging markets
• Track record of value-creating acquisitions – more than 25 in
the last six years
Part of a global company with a proud history
2© Amcor plc 2019
Everything we dostarts and endswith Safety
We take care of ourselves and
each other, so everyone returns home safely every day
3© Amcor plc 2019
Trusted by customerslarge and small
We produce packaging for more than 400 global, regional and national brands
We have 3,700+ patents, registered designs and trademarks
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At home in homesaround the world
~~~~50,000 colleagues – engaged, aligned and inspired
~~~~250 locations across 40 countries – in the Americas,
Europe, Middle East, Africa and Asia Pacific, including
emerging markets
Committed to a consistent way of doing business:
Being Amcor
© Amcor plc 2019
Leadership positionsand scalein key segments
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Proforma Revenue US$ billions (FY19)
Flexibles Europe,Middle East & Africa
3.4
Flexibles North America
3.4
Flexibles Asia Pacific
1.4
Rigid Packaging Worldwide
2.9
Specialty Cartons Worldwide
1.2
Flexibles Latin America
0.9
© Amcor plc 2019
Flexible Packaging
Asia Pacific
Rigid Packaging
North America
Rigid Packaging
Latin America
Flexible Packaging
and Capsules
EMEA
Flexible Packaging
Latin America
Specialty Cartons
Worldwide
Flexible Packaging
North America
To be THE leading global packaging company
Our PEOPLE are engaged
and developing as part of a
high-performing Amcor team
We are winning when:
Our CUSTOMERS grow and
prosper from Amcor’s quality,
service and innovation
Our INVESTORS benefit from
Amcor’s consistent growth
and superior returns
The ENVIRONMENT is better
off because of Amcor’s
leadership and products
6© Amcor plc 2019
Amcor’swinningstrategy
We make thoughtful choices
about where to play, and how to win, emphasizing the many
things that set us apart
Shareholdervalue creation
Enabled by strong cash generation and growth, fueling
attractive dividends, reinvestment, acquisitions and buybacks.
DifferentiatedcapabilitiesThe Amcor Way
Focused portfolio of businesses
FlexiblePackaging
Rigid Packaging SpecialtyCartons
Closures
7© Amcor plc 2019
Leading by example,for a better world
We are working with
global and regional sustainability partners to better protect the planet, together
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We are committed to producing
increasingly recyclable and reusable packaging,
made using more recycled content
New Plastics
Economy
© Amcor plc 2019
Advancing sustainability and responsible packaging
9© Amcor plc 2019
To Preserve food and
healthcare products
To Protect consumers
To Promote brands
There will always be a role for packaging
Requirements of packaging are increasing:
end of life solutions /waste reduction
are critical
Consumers want packaging to be:
Cost effective
Convenient
Easy to use
Great looking
AND Sustainable,
leading to LESS WASTE
Amcor is uniquely positioned to lead
the way
To innovate and
develop new products
To collaborate with
stakeholders
To inform the debate
Responsible packaging is the answer
Achieving less waste takes:
Packaging Design
Waste Management
Infrastructure
Consumer Participation
We stay committed toThe environment is better off because of Amcor’s leadership and products
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Developingmore sustainable
packaging that is
recyclable or reusable
Increasingour use of
recycled content
Collaboratingto increase rates of
recycling worldwide
© Amcor plc 2019
Amcor Flexibles Mohammedia: Country Datas
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Location : Northern Africa, bordering theNorth Atlantic Ocean and theMediterranean sea between Algeria andMauritania.
Area : 710850 sq km
Population : 34 millions
Literacy : 72%
GDP per capita : $ 3,004.04
Unemployment rate : 10.8%
Religions : Muslim 98.7%,Christian 1.1%, Jewish 0.2%
Languages : Arabic Berber (official),French often the language of business,government and diplomacy.
AF Mohammedia Key milestones
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1949
Creation of " la Manufacture Métallurgique de Fedala " (subsidiary of Tournus
subsidiary of Péchiney) for Household good production at Mohammédia.
Creation of Coquillard Maroc (subsidiary of Péchiney Froges France) for
aluminium slim sheet transformation at Mohammédia.
December,18 1961 Merger of the two companies.
December, 28 1962 Change of corporate names : Manufacture Marocaine d'Aluminium (M.M.A.).
1964Start up of the flexible and rigid tubes production and pressure cooker SEB
pressure
1986 Acquisition of Codelux (subsidiary Rhône-Poulenc).
1992 Change of corporate names : M.M.A. became Péchiney MMA.
2003 Alcan acquisition
2005 MMA became Alcan Packaging Mohammedia
October 2007 Alcan became Rio Tinto Alcan
February 2010 Alcan Packaging became Amcor Flexibles
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AF Mohammedia overview
SafetySafetySafetySafety 3.940 days without LTI,
QualityQualityQualityQuality QIFR = 98,8%, GQC = 0,16%
TeamTeamTeamTeam 170 team members,
Work Work Work Work organizationorganizationorganizationorganization 3 shifts 5 or 6 days/week
CustomersCustomersCustomersCustomers Morocco and Africa ( Dubai, Senegal, Mauritania…),
Key and local accounts (Danone, Copag, BEL, JDE, Maphar, Lesaffre, ….)
TurnoverTurnoverTurnoverTurnover 16 M€
TechnologyTechnologyTechnologyTechnology Gravure printing, solvent-less lamination in line, aluminium tubes
CertificationsCertificationsCertificationsCertifications OHSAS 18001 - ISO14001 / 9001 –FSC - SEDEX SMETA – ILS – FSSC 22000 planned for Q4-20
75%
14%
7%2,80%
Dairy (FFS) Tubes pharma/cosmétique/industrial Pharma flex Others
Sales by segment & main customers
For Pharma and Cosmetic :
Aluminium foilTriplex PET/Alu/PaperTriplex paper/Alu/PE
TubesRigid tubes
For Dairy:
Wax paperDuplex metalized PET /Paper
Wax duplex OPP/paperDuplex Alu/PE
Our main products
For Glue :Tubes
For Cosmetic :OPP
Duplex OPP/OPPTubes
For Other Food :Wax paper
Coffee packagingTubes
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AF Mohammedia’s vision
At Mohammedia, we aim to be a supplier of choice in the flexibles packaging
and aluminium tubes segments.
We leverage on our international company standards, expertise, capacities to
offer the best local products and services.
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AF Mohammedia expertise: Proximity service
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Short lead time Short lead time Short lead time Short lead time deliverydeliverydeliverydelivery::::
we can store prematerial or finish goods for customer and deliver on demand,
For urgent orders we have a fast track process (2 weeks delivery for existing
order)
TechnicalTechnicalTechnicalTechnical support on support on support on support on demanddemanddemanddemand::::
a local team of technicians can assist customers in on site if needed (new
project, quality), Amcor Specialist FTS are available and support any business,
Export:Export:Export:Export:
supply chain, payment conditions & customer clearence, air / sea freight
expertise,
Cultural and Cultural and Cultural and Cultural and languagelanguagelanguagelanguage capabilitiescapabilitiescapabilitiescapabilities::::
Arabic, French, English….
AF Mohammedia expertise: Graphic Chain
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Deep knowledge knowledge knowledge knowledge and expertise expertise expertise expertise of the pre-press team,
Identification of critical points for new products,
Iris enabled : we can steer on behalf of the customer from design to engraving
including color management and photogravure, making saving on colors (i.e.
cost)
Print proof dedicated organization and machine to welcome customers
Standards lead-time : 5 – 6 weeks for new Artwork from artwork file to
delivery
General ManagerTarik Boukhris
Human RessourcesSaid Tahayassine
FinanceMustapha Adiane
Supply ChainAziz Eloirdi
OHSE & Quality SystemViolaine Plenier
Continuous Improvement / R&DHassan El GassimiHassan El GassimiHassan El GassimiHassan El Gassimi
OperationsAbdellatif Sadqaoui
AF Mohammedia’s management team
Food Safety & QualityMohamed Ait Alla
Sales ManagerMourad Benkirane
PRINTING
X 2 presses
850 / 1100 / 1300 mmGravure printing
8 colours
70 million LM/year
PHARMA PRINTING
X 1 press
380 mm – Gravure
4 colours
10 million LM/year
Clean room for blistersClean room for blistersClean room for blistersClean room for blisters
SLITTING
X 6 slitters
70 million LM/year
LAMINATION
X1 In line laminationX1 Lamination1100 mm – Solvent less1300 mm – Solvent less
50 million LM/year40 million LM/year
DIE CUTTING
X 1 line
Aluminium Pre-Cut Lids
100 million Units/year
AF Mohammedia: Flexible Packaging capabilities
Clean room for Clean room for Clean room for Clean room for foodfoodfoodfood direct direct direct direct contact contact contact contact materialmaterialmaterialmaterial
LAMINATION
X1 wax coater
1100 mm – Wax coateand hot melt application
50 million LM/year
RIGID ALUMINIUM SLEEVE
∅∅∅∅ = 22 to 28 mmL = 65 to 125
10 million Units/year
x 1 line
FLEXIBLE ALUMINIUM TUBE
X 3 lines
∅∅∅∅ = 13,5 to 38 mmL = 65 to 185
60 million Units/year
AF Mohammedia: Aluminium Tubes capabilities