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UPDATED FORM -1 FOR Amendment in Environmental Clearance (EC Granted : MoEF letter no. J-11011/ 250/2003 - IA. II (I) dated 5th January 2005) (1.5 MTPA Cement Plant and 25 MW Captive Power Plant FOR USE OF PET COKE, LIGNITE IN ADDITION TO COAL IN CEMENT PLANT AND CAPTIVE POWER PLANT Submitted under Clause 7 (II) AT LAKHERI CEMENT WORKS Lakheri, Dist-Bundi, Rajasthan Prepared By B.S. ENVI-TECH (P) LTD Secunderabad – 500 017 NABET Accreditation No: NABET/EIA/1316/RA002

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Page 1: Amendment in Environmental Clearanceenvironmentclearance.nic.in/writereaddata/modification/...age0of15 UPDATED FORM -1 FOR Amendment in Environmental Clearance (E C Granted : MoEF

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UPDATED FORM -1

FOR

Amendment in Environmental Clearance(EC Granted : MoEF letter no. J-11011/ 250/2003 - IA. II (I)

dated 5th January 2005)(1.5 MTPA Cement Plant and 25 MW Captive Power Plant

FOR USEOF PET COKE, LIGNITE IN ADDITION TO COAL IN CEMENT

PLANT AND CAPTIVE POWER PLANT

Submitted under Clause 7 (II)

AT

LAKHERI CEMENT WORKSLakheri, Dist-Bundi, Rajasthan

Prepared By

B.S. ENVI-TECH (P) LTDSecunderabad – 500 017

NABET Accreditation No: NABET/EIA/1316/RA002

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FORM -1

(I) Basic Information

1 Name of the Project Lakheri Cement Works, ACC Limited,2 S. No. in the Schedule 3 (b) – Column 3 (Cement Plants)3 Proposed Capacity Amendment in EC for use of pet coke in

addition to coal at Cement Plant of 1.5MTPA Cement & 25 MW Captive PowerPlant.

It is proposed to use pet coke, lignite,biomass in addition to coal in theproportionate depending upon theavailability.

4 New/Expansion/Modernization

Amendment in the ECMoEF letter no. J-11011/ 250/2003 - IA.II (I) dated 5th January 2005

5 Existing Capacity/Area etc. EC obtainedCement PlantCement Production – 1.5 MTPACaptive Power Plant25 MW Coal Based Power Plant

6 Category of Project A under clause 7 (ii)

7 Does it attract GeneralCondition?

No

8 Does it attract SpecialCondition?

No

9 LocationPlot/Survey/Khasra No. Enclosed as Exhibit – 1Village LakheriTehsil IndragarhDistrict BundiState Rajasthan

10 Nearest Railway Station andDistance

Lakheri, 3 KM

Nearest Airport andDistance

Jaipur, 180 KM

11 Nearest Town(Village) &Distance

Lakheri, Adjacent to Cement Plant

Nearest City & Distance Lakheri, Adjacent to Cement PlantNearest District HQ andDistance

Bundi , 70 Km

12 Village Panchayat -Zilla ParishadMunicipal Corporation/Local Body

Lakheri

13 Name of the applicant ACC Limited

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14 Registered Address ACC Limited,Cement House,121, Maharshi Karve Road,Mumbai, Maharashtra, Pin – 400 020

Address for Correspondence ACC Limited,Lakheri Cement Works, Lakheri, Dist-Bundi, Rajasthan, Pin-323603

15 Name Manoj JindalDesignation(Owner/Partner/CEO) Director PlantAddress ACC Limited,

Lakheri Cement Works, Lakheri, Dist-Bundi, Rajasthan

Pin Code 323603Email [email protected] No. +91 7438261642Fax No. +91 7438261504

16 Details of Alternative Sitesexamined, if any.

Lakheri Cement Works is operationalsince 1917 with dry process plant thenwhen through up-gradation 1997 withdry process plant on 5th January 2005LCW have received EC for Expansion ofcement plant from 0.4MTPA to 1.5MTPA& Setting up Captive Power Plant of 25MW capacity & Cement Plant. CaptivePower Plant was commissioned in 2007.

Present proposal is for amendment in theEC for change in fuel mix in the existingplant. Hence no alternate site wasexamined.

17 Interlinked Projects Not applicable.18 Whether separate

application for interlinkedprojects has beensubmitted?

Not Applicable

19 If yes, date of submission Not Applicable20 If no, reason Not Applicable21 Whether the proposal

involves approval/ clearanceunder: if yes, details of thesame and their status to begiven.a. The Forest

(Conservation) Act,1980?

b. The Wildlife (Protection)Act, 1972?

Not Applicable

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c. The C.R.Z. Notification,1991?

22 Whether there is anyGovernment Order/ Policyrelevant/ relating to thesite?

No

23 Forest Land involved(Hectares)

No

24 Whether there is anylitigation pending againstthe project and/or land inwhich the project isproposed to be set up?a. Name of Courtb. Case No.c. Orders/directions of the

Court, if any, and itsrelevance with theproposed project.

There is no litigation pending against theproject

(II)Activity

1. Construction, operation or decommissioning of the Project involvingactions, which will cause physical changes in the locality (topography,land use, changes in water bodies, etc.)

S.No. Information/Checklistconfirmation Yes/No

Details thereof (withapproximate quantities/rates, wherever possible)with source of informationdata

1.1 Permanent or temporarychange in land use, landcover or topographyincluding increase inintensity of land use (withrespect to local land useplan)

No Proposal is for amendment inEC (MoEF letter no. J-11011/250/2003 - IA. II (I) dt. 5thJanuary 2005.) granted forExpansion of cement plantfrom 0.4MMTPA to 1.5MTPA &Setting up Captive Power Plantof 25 MW capacity

Use of Petcoke, lignite,biomass as an additional fuelwith coal up to 100%maximum in Cement Plant of1.5 MTPA & Pet Coke, lignite,biomass mixed with coal inCaptive power plant of 25 MW.No change in land use isexpected.

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S.No. Information/Checklistconfirmation Yes/No

Details thereof (withapproximate quantities/rates, wherever possible)with source of informationdata

1.2 Clearance of existing land,vegetation and buildings? No Not Applicable

1.3 Creation of new land uses No Not Applicable1.4 Pre-construction

investigations e.g. borehouses, soil testing

No Not Applicable

1.5 Construction works No Not Applicable1.6 Demolition works No Not Applicable1.7 Temporary sites used for

construction works orhousing of constructionworkers

No No additional manpower isrequired

1.8 Above ground buildings,structures or earthworksincluding linear structures,cut and fill or excavations

No No construction is involved

1.9 Underground worksincluding mining ortunneling

No Not Applicable,

1.10 Reclamation works No Not Applicable

1.11 Dredging No Not Applicable1.12 Offshore structures No Not Applicable1.13 Production and

manufacturing processes

No

There is no change proposed inthe production &manufacturing process/capacities. Only use of petcoke (Max.0.116 MTPA),lignite, biomass in addition tocoal in the proportionatedepending upon theavailability.

1.14 Facilities for storage of goodsor materials

No Existing facilities are sufficient

1.15 Facilities for treatment ordisposal of solid waste orliquid effluents No

There will be no additionalsolid or liquid wastegeneration. There will not beany change due to proposedamendment in the EC.

1.16 Facilities for long termhousing of operationalworkers

NoNo additional manpower isrequired, therefore no longterm plan for housing

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S.No. Information/Checklistconfirmation Yes/No

Details thereof (withapproximate quantities/rates, wherever possible)with source of informationdataconstruction.

1.17 New road, rail or sea trafficduring construction oroperation

NoExisting rail/road will beutilized.

1.18 New road, rail, airwaterborne or othertransport infrastructureincluding new or alteredroutes and stations, ports,airports etc

No

Existing rail/road will beutilized.

1.19 Closure or diversion ofexisting transport routes orinfrastructure leading tochanges in traffic movements

No

There is no closure ordiversion of existing transportof routes or infrastructureleading to changes in trafficmovements

1.20 New or diverted transmissionlines or pipelines No Not Applicable

1.21 Impoundment, damming,culverting, realignment orother changes to thehydrology of watercourses oraquifers

No Not Required

1.22 Stream crossings No Not applicable1.23 Abstraction or transfers of

water from ground or surfacewaters

No There will not be any change inwater requirement

1.24 Changes in water bodies orthe land surface affectingdrainage or run-off

No Not applicable

1.25 Transport of personnel ormaterials for construction,operation ordecommissioning

No Not applicable

1.26 Long-term dismantling ordecommissioning orrestoration works

No Not Applicable

1.27 Ongoing activity duringdecommissioning whichcould have an impact on theenvironment

No Not Applicable

1.28 Influx of people to an area ineither temporarily or No Not additional manpower

required

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S.No. Information/Checklistconfirmation Yes/No

Details thereof (withapproximate quantities/rates, wherever possible)with source of informationdata

permanently1.29 Introduction of alien species No Nil1.30 Loss of native species or

genetic diversity No Nil

1.31 Any other actions No Nil

2. Use of Natural resources for construction or operation of the Project(such as land, water, materials or energy, especially any resourceswhich are non-renewable or in short supply):

S.No. Information/checklistconfirmation Yes/No

Details thereof (withapproximate quantities

/rates, whereverpossible) with sourceof information data

2.1 Land especially undevelopedor agricultural land (ha) No Not Applicable

2.2 Water (expected source &competing users) unit: KLD No

No additional water willbe required; hence therewill not be any changein water requirementdue to use of petcoke,lignite, biomass .

Permitted waterrequirement is 700KLDis being met from theMez river and notadditional waterrequired for use of PetCoke in cement Plant.

2.3 Minerals (MT) Yes

Limestone – 0.014MTPA for injection tocontrol SO2 emissions.Source: Cement Plant

2.4Construction material –stone, aggregates, sand /soil (expected source – MT)

No Not Applicable

2.5 Forests and timber (source –MT) No Not Applicable

2.6

Energy including electricityand fuels (source, competingusers) Unit: fuel (MT), energy(MW)

Yes

Pet coke, lignite,biomass would be usedto the maximum extentpossible in addition to

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S.No. Information/checklistconfirmation Yes/No

Details thereof (withapproximate quantities

/rates, whereverpossible) with sourceof information data

coal depending upon it’savailability.

Source of Pet coke: Thesource of Petcoke will beeither imported orindigenous. Petcoke willbe transported throughrail/Road from port orsource of origin.

2.7Any other natural resources(use appropriate standardunits)

No Not Applicable

3. Use, storage, transport, handling or production of substances ormaterials, which could be harmful to human health or the environmentor raise concerns about actual or perceived risks to human health.

S.No. Information/Checklistconfirmation

Yes/No

Details thereof (with approximatequantities / rates, whereverpossible) with source ofinformation data

3.1 Use of substances ormaterials, which arehazardous (as per MSIHCrules) to human health orthe environment (flora,fauna, and water supplies)

No

Not applicable

3.2 Changes in occurrence ofdisease or affect diseasevectors (e.g. insect or waterborne diseases)

No Not Applicable

3.3 Affect the welfare of peoplee.g. by changing livingconditions

No No change in living conditions ofthe existing people is anticipated

3.4 Vulnerable groups of peoplewho could be affected bythe project e.g. hospitalpatients, children, theelderly etc.,

No Not applicable

3.5 Any other causes No -

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4. Production of solid wastes during construction or operation ordecommissioning (MT/month)

S.No. Information/Checklistconfirmation

Yes/No

Details thereof (withapproximate quantities / rates,wherever possible) with sourceof information data

4.1 Spoil, overburden or minewastes No Not applicable, as the proposal is

for the fuel mix4.2 Municipal waste (domestic

and or commercial wastes) No No additional municipal wastewould be generated

4.3 Hazardous wastes (as perHazardous WasteManagement Rules)

NoThere will not be any change. Noadditional hazardous waste will begenerated

4.4 Other industrial processwastes No

Not Applicable. There will not beany generation of other industrialprocess waste.

4.6 Sewage sludge or othersludge from effluenttreatment

NoThere will not be any change

4.7 Construction or demolitionwastes No No construction or demolition are

involved4.8 Redundant machinery or

equipment No Not Applicable

4.9 Contaminated soils orother materials No Not Applicable

4.10 Agricultural wastes No Not Applicable4.11 Other solid wastes No Not Applicable

5. Release of pollutants or any hazardous, toxic or noxious substancesto air (Kg/hr)

S.No.

Information/Checklist confirmation

Yes/

No

Details thereof (with approximatequantities / rates, wherever possible)with source of information data

5.1 Emissions fromcombustion of fossilfuels from stationaryor mobile sources

Yes

Pet coke would be used to the maximumextent possible in addition to coaldepending upon its availability.

Overall Emissions (kg/hr) Due To Use OfPet coke / coal In Kiln Of Cement PlantAnd Boiler Of Captive Power Plant

ExistingEnvironmental Clearance(EC)

ProposedECAmendment

Remark

100 % Coal 100 %petcoke in

cementplant and

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S.No.

Information/Checklist confirmation

Yes/

No

Details thereof (with approximatequantities / rates, wherever possible)with source of information data

Fuel Mix (58% Coal + 42% Petcoke)

/100%coal/100%

combinationof petcoke,

lignite,biomass,

coalParticulate Matter

35.28 24.77 decreaseInoverallemissions

SulphurDioxide

238.43 160.88

Oxides ofNitrogen

829.66 671.00

5.2 Emissions fromproduction processes

Yes

Use of Pet coke, lignite, biomass to themaximum extent possible in addition tocoal depending upon it’s availability.There will be reduction of CO2 emissionwhen pet coke is used in place of coal.

5.3 Emissions frommaterials handlingincluding storage ortransport

NoNo additional emissions from materialhandling, storage or transport areanticipated due to amendment in the EC.

5.4 Emissions fromconstructionactivities includingplant and equipment

No No additional construction activities areinvolved due to fuel change

5.5 Dust or odours fromhandling of materialsincludingconstructionmaterials, sewageand waste

No

Not Applicable

5.6 Emissions fromincineration of waste No Not Applicable

5.7 Emissions fromburning of waste inopen air (e.g. slashmaterials,construction debris)

No Not Applicable

5.8 Emissions from anyother sources No Not Applicable

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6. Generation of Noise and Vibration, and Emissions of Light and Heat:

S.No.

Information/Checklistconfirmation

Yes/No

Details thereof (withapproximate quantities / rates,wherever possible) with sourceof information data with sourceof information data

6.1 From operation ofequipment e.g. engines,ventilation plant, crushers

NoThere will not be any change dueto amendment in the EC due toproposed fuel mix change

6.2 From industrial or similarprocesses No

No additional noise generation dueto change of fuel as no additionalmachinery is proposed.

6.3 From construction ordemolition No

No additional construction ordemolition are involved due to fuelmix change

6.4 From blasting or piling No Not envisaged6.5 From construction or

operational traffic No

No additional construction oroperational traffic is involved. Coal/petcoke/lignite/biomasstransport is by rail/road.

6.6 From lighting or coolingsystems No Not applicable

6.7 From any other sources No Not applicable

7. Risks of contamination of land or water from releases of pollutantsinto the ground or into sewers, surface waters, groundwater, coastalwaters or the sea:

S.No.

Information/Checklistconfirmation

Yes/No

Details thereof (withapproximate quantities /rates, wherever possible) withsource of information data

7.1 From handling, storage, use orspillage of hazardous materials No There will not be any change

7.2 From discharge of sewage orother effluents to water or theland (expected mode and place ofdischarge)

NoThere will not be any change inMode of discharge andquantity.

7.3 By deposition of pollutantsemitted to air into the land orinto water

No There will not be any changedue to amendment in the EC.

7.4 From any other sourcesNo

No change is anticipated due touse of pet coke, lignite,biomass in addition to coal

7.5 Is there a risk of long term buildup of pollutants in theenvironment from these sources?

No Not applicable

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8. Risk of accidents during construction or operation of the Project,which could affect human health or the environment

S.No.

Information / Checklistconfirmation

Yes/No

Details thereof (withapproximate quantities /rates, wherever possible) withsource of information data

8.1 From explosions, spillages,fires etc from storage,handling, use or production ofhazardous substances

NoThere will not be any changedue to use of petcoke, lignite,biomass in addition to coal.

8.2 From any other causes No Not envisaged8.3 Could the project be affected by

natural disasters causingenvironmental damage (e.g.floods, earthquakes, landslides,cloudburst etc)?

No

9. Factors which should be considered (such as consequentialdevelopment) which could lead to environmental effects or thepotential for cumulative impacts with other existing or plannedactivities in the locality

S. No. Information/Checklistconfirmation Yes/No

Details thereof (withapproximate quantities /

rates, wherever possible) withsource of information data

9.1 Lead to development ofsupporting facilities, ancillarydevelopment or developmentstimulated by the projectwhich could have impact onthe environment e.g.• Supporting infrastructure

(roads, power supply, wasteor waste water treatment,etc.)

• housing development• extractive industries• supply industries• other

No

NoNoNoNo

Not Applicable

Not applicableNot applicableNot envisagedNot envisaged

9.2 Lead to after-use of the site,which could have an impacton the environment

No Not Applicable

9.3 Set a precedent for laterdevelopments No Not Applicable

9.4 Have cumulative effects due toproximity to other existing orplanned projects with similareffects

No Not envisaged

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(III) Environmental Sensitivity

S.No. Areas Name/

Identity

Aerial distance(Within 15 km.)Proposed projectlocation boundary

1 Areas protected underinternational conventions,national or local legislation fortheir ecological, landscape,cultural or other related value

None -

2 Areas which are important orsensitive for ecological reasons -Wetlands, watercourses or otherwater bodies, coastal zone,biospheres, mountains, forests

Yes NearestRiver/Stream- 4.7 km – SSE

3 Areas used by protected,important or sensitive species offlora or fauna for breeding,nesting, foraging, resting, overwintering, migration

None -

4 Inland, coastal, marine orunderground waters

None -

5 State, National boundaries None -

6 Routes or facilities used by thepublic for access to recreation orother tourist, pilgrim areas

Yes SH – 29- 0.25 km – SESH –1 - 0.77 km - SE

7 Defence installations None -8 Densely populated or built-up

areaYes Lakheri - 0.4 km -

SW9 Areas occupied by sensitive man-

made land uses (hospitals,schools, places of worship,community facilities)

Yes Lakheri - 0.4 km -SW

10 Areas containing important, highquality or scarce resources(ground water resources, surfaceresources, forestry, agriculture,fisheries, tourism, minerals

Yes NearestRiver/Stream- 4.7 km – SSE

11 Areas already subjected topollution or environmentaldamage. (those where existinglegal environmental standards areexceeded)

None -

12 Areas susceptible to naturalhazard which could cause theproject to present environmentalproblems(earthquakes, subsidence,landslides, erosion, flooding orextreme or adverse climaticconditions)

None Area falls underSeismically leastactive zone. i.e., Zone– II.

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EXHIBIT -1

LIST OF SURVEY NUMBERS

Factory Area

S.N.KhasraNo Area Locations

1 901 1.36 DG set general office, Lab, old Drg. Office2 902 1.83 Toilets5 907 1.22 Sub Grid Station-RSEB6 908 0.9 Open Space inside factory8 909 0.46 Infront of Packing plant

918 0.31 Space behind coal yard917 0.11 Space behind loco yard919 2.53 Coal handling plant, MVD,Civil920 1 General store workshop921 3.43 Open space infront of Store, Workshop, Coal mill,E-mill922 2.24 open space packing plant923 0.05 Old chimney

924 9.46Cement mill, CPP,CCR,Cement silo, VRM,Crusher beelt, Packingplant

984 0.46 Open Space985 0.5 Open Space986 0.27 Open Space999 0.16 Open Space

1036 0.04 Open Space1037 0.01 Open Space1039 0.04 Open Space1040 0.04 Open Space1041 0.11 Open Space1042 0.03 Open Space1045 0.61 Open Space1064 0.62 Open Space

TotalArea 27.79