amendment in environmental...
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age 0 of 15
UPDATED FORM -1
FOR
Amendment in Environmental Clearance(EC Granted : MoEF letter no. J-11011/ 250/2003 - IA. II (I)
dated 5th January 2005)(1.5 MTPA Cement Plant and 25 MW Captive Power Plant
FOR USEOF PET COKE, LIGNITE IN ADDITION TO COAL IN CEMENT
PLANT AND CAPTIVE POWER PLANT
Submitted under Clause 7 (II)
AT
LAKHERI CEMENT WORKSLakheri, Dist-Bundi, Rajasthan
Prepared By
B.S. ENVI-TECH (P) LTDSecunderabad – 500 017
NABET Accreditation No: NABET/EIA/1316/RA002
age 1 of 15
FORM -1
(I) Basic Information
1 Name of the Project Lakheri Cement Works, ACC Limited,2 S. No. in the Schedule 3 (b) – Column 3 (Cement Plants)3 Proposed Capacity Amendment in EC for use of pet coke in
addition to coal at Cement Plant of 1.5MTPA Cement & 25 MW Captive PowerPlant.
It is proposed to use pet coke, lignite,biomass in addition to coal in theproportionate depending upon theavailability.
4 New/Expansion/Modernization
Amendment in the ECMoEF letter no. J-11011/ 250/2003 - IA.II (I) dated 5th January 2005
5 Existing Capacity/Area etc. EC obtainedCement PlantCement Production – 1.5 MTPACaptive Power Plant25 MW Coal Based Power Plant
6 Category of Project A under clause 7 (ii)
7 Does it attract GeneralCondition?
No
8 Does it attract SpecialCondition?
No
9 LocationPlot/Survey/Khasra No. Enclosed as Exhibit – 1Village LakheriTehsil IndragarhDistrict BundiState Rajasthan
10 Nearest Railway Station andDistance
Lakheri, 3 KM
Nearest Airport andDistance
Jaipur, 180 KM
11 Nearest Town(Village) &Distance
Lakheri, Adjacent to Cement Plant
Nearest City & Distance Lakheri, Adjacent to Cement PlantNearest District HQ andDistance
Bundi , 70 Km
12 Village Panchayat -Zilla ParishadMunicipal Corporation/Local Body
Lakheri
13 Name of the applicant ACC Limited
age 2 of 15
14 Registered Address ACC Limited,Cement House,121, Maharshi Karve Road,Mumbai, Maharashtra, Pin – 400 020
Address for Correspondence ACC Limited,Lakheri Cement Works, Lakheri, Dist-Bundi, Rajasthan, Pin-323603
15 Name Manoj JindalDesignation(Owner/Partner/CEO) Director PlantAddress ACC Limited,
Lakheri Cement Works, Lakheri, Dist-Bundi, Rajasthan
Pin Code 323603Email [email protected] No. +91 7438261642Fax No. +91 7438261504
16 Details of Alternative Sitesexamined, if any.
Lakheri Cement Works is operationalsince 1917 with dry process plant thenwhen through up-gradation 1997 withdry process plant on 5th January 2005LCW have received EC for Expansion ofcement plant from 0.4MTPA to 1.5MTPA& Setting up Captive Power Plant of 25MW capacity & Cement Plant. CaptivePower Plant was commissioned in 2007.
Present proposal is for amendment in theEC for change in fuel mix in the existingplant. Hence no alternate site wasexamined.
17 Interlinked Projects Not applicable.18 Whether separate
application for interlinkedprojects has beensubmitted?
Not Applicable
19 If yes, date of submission Not Applicable20 If no, reason Not Applicable21 Whether the proposal
involves approval/ clearanceunder: if yes, details of thesame and their status to begiven.a. The Forest
(Conservation) Act,1980?
b. The Wildlife (Protection)Act, 1972?
Not Applicable
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c. The C.R.Z. Notification,1991?
22 Whether there is anyGovernment Order/ Policyrelevant/ relating to thesite?
No
23 Forest Land involved(Hectares)
No
24 Whether there is anylitigation pending againstthe project and/or land inwhich the project isproposed to be set up?a. Name of Courtb. Case No.c. Orders/directions of the
Court, if any, and itsrelevance with theproposed project.
There is no litigation pending against theproject
(II)Activity
1. Construction, operation or decommissioning of the Project involvingactions, which will cause physical changes in the locality (topography,land use, changes in water bodies, etc.)
S.No. Information/Checklistconfirmation Yes/No
Details thereof (withapproximate quantities/rates, wherever possible)with source of informationdata
1.1 Permanent or temporarychange in land use, landcover or topographyincluding increase inintensity of land use (withrespect to local land useplan)
No Proposal is for amendment inEC (MoEF letter no. J-11011/250/2003 - IA. II (I) dt. 5thJanuary 2005.) granted forExpansion of cement plantfrom 0.4MMTPA to 1.5MTPA &Setting up Captive Power Plantof 25 MW capacity
Use of Petcoke, lignite,biomass as an additional fuelwith coal up to 100%maximum in Cement Plant of1.5 MTPA & Pet Coke, lignite,biomass mixed with coal inCaptive power plant of 25 MW.No change in land use isexpected.
age 4 of 15
S.No. Information/Checklistconfirmation Yes/No
Details thereof (withapproximate quantities/rates, wherever possible)with source of informationdata
1.2 Clearance of existing land,vegetation and buildings? No Not Applicable
1.3 Creation of new land uses No Not Applicable1.4 Pre-construction
investigations e.g. borehouses, soil testing
No Not Applicable
1.5 Construction works No Not Applicable1.6 Demolition works No Not Applicable1.7 Temporary sites used for
construction works orhousing of constructionworkers
No No additional manpower isrequired
1.8 Above ground buildings,structures or earthworksincluding linear structures,cut and fill or excavations
No No construction is involved
1.9 Underground worksincluding mining ortunneling
No Not Applicable,
1.10 Reclamation works No Not Applicable
1.11 Dredging No Not Applicable1.12 Offshore structures No Not Applicable1.13 Production and
manufacturing processes
No
There is no change proposed inthe production &manufacturing process/capacities. Only use of petcoke (Max.0.116 MTPA),lignite, biomass in addition tocoal in the proportionatedepending upon theavailability.
1.14 Facilities for storage of goodsor materials
No Existing facilities are sufficient
1.15 Facilities for treatment ordisposal of solid waste orliquid effluents No
There will be no additionalsolid or liquid wastegeneration. There will not beany change due to proposedamendment in the EC.
1.16 Facilities for long termhousing of operationalworkers
NoNo additional manpower isrequired, therefore no longterm plan for housing
age 5 of 15
S.No. Information/Checklistconfirmation Yes/No
Details thereof (withapproximate quantities/rates, wherever possible)with source of informationdataconstruction.
1.17 New road, rail or sea trafficduring construction oroperation
NoExisting rail/road will beutilized.
1.18 New road, rail, airwaterborne or othertransport infrastructureincluding new or alteredroutes and stations, ports,airports etc
No
Existing rail/road will beutilized.
1.19 Closure or diversion ofexisting transport routes orinfrastructure leading tochanges in traffic movements
No
There is no closure ordiversion of existing transportof routes or infrastructureleading to changes in trafficmovements
1.20 New or diverted transmissionlines or pipelines No Not Applicable
1.21 Impoundment, damming,culverting, realignment orother changes to thehydrology of watercourses oraquifers
No Not Required
1.22 Stream crossings No Not applicable1.23 Abstraction or transfers of
water from ground or surfacewaters
No There will not be any change inwater requirement
1.24 Changes in water bodies orthe land surface affectingdrainage or run-off
No Not applicable
1.25 Transport of personnel ormaterials for construction,operation ordecommissioning
No Not applicable
1.26 Long-term dismantling ordecommissioning orrestoration works
No Not Applicable
1.27 Ongoing activity duringdecommissioning whichcould have an impact on theenvironment
No Not Applicable
1.28 Influx of people to an area ineither temporarily or No Not additional manpower
required
age 6 of 15
S.No. Information/Checklistconfirmation Yes/No
Details thereof (withapproximate quantities/rates, wherever possible)with source of informationdata
permanently1.29 Introduction of alien species No Nil1.30 Loss of native species or
genetic diversity No Nil
1.31 Any other actions No Nil
2. Use of Natural resources for construction or operation of the Project(such as land, water, materials or energy, especially any resourceswhich are non-renewable or in short supply):
S.No. Information/checklistconfirmation Yes/No
Details thereof (withapproximate quantities
/rates, whereverpossible) with sourceof information data
2.1 Land especially undevelopedor agricultural land (ha) No Not Applicable
2.2 Water (expected source &competing users) unit: KLD No
No additional water willbe required; hence therewill not be any changein water requirementdue to use of petcoke,lignite, biomass .
Permitted waterrequirement is 700KLDis being met from theMez river and notadditional waterrequired for use of PetCoke in cement Plant.
2.3 Minerals (MT) Yes
Limestone – 0.014MTPA for injection tocontrol SO2 emissions.Source: Cement Plant
2.4Construction material –stone, aggregates, sand /soil (expected source – MT)
No Not Applicable
2.5 Forests and timber (source –MT) No Not Applicable
2.6
Energy including electricityand fuels (source, competingusers) Unit: fuel (MT), energy(MW)
Yes
Pet coke, lignite,biomass would be usedto the maximum extentpossible in addition to
age 7 of 15
S.No. Information/checklistconfirmation Yes/No
Details thereof (withapproximate quantities
/rates, whereverpossible) with sourceof information data
coal depending upon it’savailability.
Source of Pet coke: Thesource of Petcoke will beeither imported orindigenous. Petcoke willbe transported throughrail/Road from port orsource of origin.
2.7Any other natural resources(use appropriate standardunits)
No Not Applicable
3. Use, storage, transport, handling or production of substances ormaterials, which could be harmful to human health or the environmentor raise concerns about actual or perceived risks to human health.
S.No. Information/Checklistconfirmation
Yes/No
Details thereof (with approximatequantities / rates, whereverpossible) with source ofinformation data
3.1 Use of substances ormaterials, which arehazardous (as per MSIHCrules) to human health orthe environment (flora,fauna, and water supplies)
No
Not applicable
3.2 Changes in occurrence ofdisease or affect diseasevectors (e.g. insect or waterborne diseases)
No Not Applicable
3.3 Affect the welfare of peoplee.g. by changing livingconditions
No No change in living conditions ofthe existing people is anticipated
3.4 Vulnerable groups of peoplewho could be affected bythe project e.g. hospitalpatients, children, theelderly etc.,
No Not applicable
3.5 Any other causes No -
age 8 of 15
4. Production of solid wastes during construction or operation ordecommissioning (MT/month)
S.No. Information/Checklistconfirmation
Yes/No
Details thereof (withapproximate quantities / rates,wherever possible) with sourceof information data
4.1 Spoil, overburden or minewastes No Not applicable, as the proposal is
for the fuel mix4.2 Municipal waste (domestic
and or commercial wastes) No No additional municipal wastewould be generated
4.3 Hazardous wastes (as perHazardous WasteManagement Rules)
NoThere will not be any change. Noadditional hazardous waste will begenerated
4.4 Other industrial processwastes No
Not Applicable. There will not beany generation of other industrialprocess waste.
4.6 Sewage sludge or othersludge from effluenttreatment
NoThere will not be any change
4.7 Construction or demolitionwastes No No construction or demolition are
involved4.8 Redundant machinery or
equipment No Not Applicable
4.9 Contaminated soils orother materials No Not Applicable
4.10 Agricultural wastes No Not Applicable4.11 Other solid wastes No Not Applicable
5. Release of pollutants or any hazardous, toxic or noxious substancesto air (Kg/hr)
S.No.
Information/Checklist confirmation
Yes/
No
Details thereof (with approximatequantities / rates, wherever possible)with source of information data
5.1 Emissions fromcombustion of fossilfuels from stationaryor mobile sources
Yes
Pet coke would be used to the maximumextent possible in addition to coaldepending upon its availability.
Overall Emissions (kg/hr) Due To Use OfPet coke / coal In Kiln Of Cement PlantAnd Boiler Of Captive Power Plant
ExistingEnvironmental Clearance(EC)
ProposedECAmendment
Remark
100 % Coal 100 %petcoke in
cementplant and
age 9 of 15
S.No.
Information/Checklist confirmation
Yes/
No
Details thereof (with approximatequantities / rates, wherever possible)with source of information data
Fuel Mix (58% Coal + 42% Petcoke)
/100%coal/100%
combinationof petcoke,
lignite,biomass,
coalParticulate Matter
35.28 24.77 decreaseInoverallemissions
SulphurDioxide
238.43 160.88
Oxides ofNitrogen
829.66 671.00
5.2 Emissions fromproduction processes
Yes
Use of Pet coke, lignite, biomass to themaximum extent possible in addition tocoal depending upon it’s availability.There will be reduction of CO2 emissionwhen pet coke is used in place of coal.
5.3 Emissions frommaterials handlingincluding storage ortransport
NoNo additional emissions from materialhandling, storage or transport areanticipated due to amendment in the EC.
5.4 Emissions fromconstructionactivities includingplant and equipment
No No additional construction activities areinvolved due to fuel change
5.5 Dust or odours fromhandling of materialsincludingconstructionmaterials, sewageand waste
No
Not Applicable
5.6 Emissions fromincineration of waste No Not Applicable
5.7 Emissions fromburning of waste inopen air (e.g. slashmaterials,construction debris)
No Not Applicable
5.8 Emissions from anyother sources No Not Applicable
age 10 of 15
6. Generation of Noise and Vibration, and Emissions of Light and Heat:
S.No.
Information/Checklistconfirmation
Yes/No
Details thereof (withapproximate quantities / rates,wherever possible) with sourceof information data with sourceof information data
6.1 From operation ofequipment e.g. engines,ventilation plant, crushers
NoThere will not be any change dueto amendment in the EC due toproposed fuel mix change
6.2 From industrial or similarprocesses No
No additional noise generation dueto change of fuel as no additionalmachinery is proposed.
6.3 From construction ordemolition No
No additional construction ordemolition are involved due to fuelmix change
6.4 From blasting or piling No Not envisaged6.5 From construction or
operational traffic No
No additional construction oroperational traffic is involved. Coal/petcoke/lignite/biomasstransport is by rail/road.
6.6 From lighting or coolingsystems No Not applicable
6.7 From any other sources No Not applicable
7. Risks of contamination of land or water from releases of pollutantsinto the ground or into sewers, surface waters, groundwater, coastalwaters or the sea:
S.No.
Information/Checklistconfirmation
Yes/No
Details thereof (withapproximate quantities /rates, wherever possible) withsource of information data
7.1 From handling, storage, use orspillage of hazardous materials No There will not be any change
7.2 From discharge of sewage orother effluents to water or theland (expected mode and place ofdischarge)
NoThere will not be any change inMode of discharge andquantity.
7.3 By deposition of pollutantsemitted to air into the land orinto water
No There will not be any changedue to amendment in the EC.
7.4 From any other sourcesNo
No change is anticipated due touse of pet coke, lignite,biomass in addition to coal
7.5 Is there a risk of long term buildup of pollutants in theenvironment from these sources?
No Not applicable
age 11 of 15
8. Risk of accidents during construction or operation of the Project,which could affect human health or the environment
S.No.
Information / Checklistconfirmation
Yes/No
Details thereof (withapproximate quantities /rates, wherever possible) withsource of information data
8.1 From explosions, spillages,fires etc from storage,handling, use or production ofhazardous substances
NoThere will not be any changedue to use of petcoke, lignite,biomass in addition to coal.
8.2 From any other causes No Not envisaged8.3 Could the project be affected by
natural disasters causingenvironmental damage (e.g.floods, earthquakes, landslides,cloudburst etc)?
No
9. Factors which should be considered (such as consequentialdevelopment) which could lead to environmental effects or thepotential for cumulative impacts with other existing or plannedactivities in the locality
S. No. Information/Checklistconfirmation Yes/No
Details thereof (withapproximate quantities /
rates, wherever possible) withsource of information data
9.1 Lead to development ofsupporting facilities, ancillarydevelopment or developmentstimulated by the projectwhich could have impact onthe environment e.g.• Supporting infrastructure
(roads, power supply, wasteor waste water treatment,etc.)
• housing development• extractive industries• supply industries• other
No
NoNoNoNo
Not Applicable
Not applicableNot applicableNot envisagedNot envisaged
9.2 Lead to after-use of the site,which could have an impacton the environment
No Not Applicable
9.3 Set a precedent for laterdevelopments No Not Applicable
9.4 Have cumulative effects due toproximity to other existing orplanned projects with similareffects
No Not envisaged
age 12 of 15
(III) Environmental Sensitivity
S.No. Areas Name/
Identity
Aerial distance(Within 15 km.)Proposed projectlocation boundary
1 Areas protected underinternational conventions,national or local legislation fortheir ecological, landscape,cultural or other related value
None -
2 Areas which are important orsensitive for ecological reasons -Wetlands, watercourses or otherwater bodies, coastal zone,biospheres, mountains, forests
Yes NearestRiver/Stream- 4.7 km – SSE
3 Areas used by protected,important or sensitive species offlora or fauna for breeding,nesting, foraging, resting, overwintering, migration
None -
4 Inland, coastal, marine orunderground waters
None -
5 State, National boundaries None -
6 Routes or facilities used by thepublic for access to recreation orother tourist, pilgrim areas
Yes SH – 29- 0.25 km – SESH –1 - 0.77 km - SE
7 Defence installations None -8 Densely populated or built-up
areaYes Lakheri - 0.4 km -
SW9 Areas occupied by sensitive man-
made land uses (hospitals,schools, places of worship,community facilities)
Yes Lakheri - 0.4 km -SW
10 Areas containing important, highquality or scarce resources(ground water resources, surfaceresources, forestry, agriculture,fisheries, tourism, minerals
Yes NearestRiver/Stream- 4.7 km – SSE
11 Areas already subjected topollution or environmentaldamage. (those where existinglegal environmental standards areexceeded)
None -
12 Areas susceptible to naturalhazard which could cause theproject to present environmentalproblems(earthquakes, subsidence,landslides, erosion, flooding orextreme or adverse climaticconditions)
None Area falls underSeismically leastactive zone. i.e., Zone– II.
age 13 of 15
age 14 of 15
EXHIBIT -1
LIST OF SURVEY NUMBERS
Factory Area
S.N.KhasraNo Area Locations
1 901 1.36 DG set general office, Lab, old Drg. Office2 902 1.83 Toilets5 907 1.22 Sub Grid Station-RSEB6 908 0.9 Open Space inside factory8 909 0.46 Infront of Packing plant
918 0.31 Space behind coal yard917 0.11 Space behind loco yard919 2.53 Coal handling plant, MVD,Civil920 1 General store workshop921 3.43 Open space infront of Store, Workshop, Coal mill,E-mill922 2.24 open space packing plant923 0.05 Old chimney
924 9.46Cement mill, CPP,CCR,Cement silo, VRM,Crusher beelt, Packingplant
984 0.46 Open Space985 0.5 Open Space986 0.27 Open Space999 0.16 Open Space
1036 0.04 Open Space1037 0.01 Open Space1039 0.04 Open Space1040 0.04 Open Space1041 0.11 Open Space1042 0.03 Open Space1045 0.61 Open Space1064 0.62 Open Space
TotalArea 27.79