american institute for manufacturing integrated photonics: implications for the future - john bowers
TRANSCRIPT
-
7/23/2019 American Institute for Manufacturing Integrated Photonics: Implications for the Future - John Bowers
1/55
American Institute on Manufacturing Integrated PhotonicsAIM Photonics
John BowersAssociate Director, AIM Photonics
Director, Institute for Energy EfficiencyUniversity of California, Santa Barbara
http://optoelectronics.ece.ucsb.edu/
Rod Alferness, Daniel Blumenthal, John Bowers, Jim Buckwalter, Tim Cheng, Larry Coldren,Nadir Dagli, Art Gossard, Jon Klamkin, Carl Meinhart, Chris Palmstrom, Mark Rodwell,
Clint Schow, Jon Schuler, Luke Theogarajan, Yuan Xie
Mike Davenport, Jared Hulme, Tin Komljenovic,Alan Liu, Jon Peters,
Daryl Spencer, Eric Stanton, Alex Spot, Sudha Srinivasan, Chong Zhang
IEE Seminar Series
-
7/23/2019 American Institute for Manufacturing Integrated Photonics: Implications for the Future - John Bowers
2/55
"#$%&' () *(+#,- ./'
012341+'3&526 7%+82#9#6: ;
-
7/23/2019 American Institute for Manufacturing Integrated Photonics: Implications for the Future - John Bowers
3/55
AH>%'3/ 4#& '8%U1I#219 U%'V#&L 4#& 012341+'3&526
A22#W1I#2 DUU0AF A25I1IW%
-
7/23/2019 American Institute for Manufacturing Integrated Photonics: Implications for the Future - John Bowers
4/55
!
# $%&' (' )*+* ,-.(/01 SSX (' )*+* 2345 SO67&&7(8 )*+* 9(:1
G)()7&1@%B1912+%
4#&?@W12+%@7%+82#9#6:
012341+'3&526C
@3+'/DYB5995#2/F
G)() 7&1@% B1912+% #4 ?@W12+%@ 7%+82#9#6:
9:&"0 %* 3/#%*+/. 7';./%< 5*#% =>?+7*) :*+@)*+.'
;?@ (' 0$< A(/&BC1 6%8D'%E0D/
-
7/23/2019 American Institute for Manufacturing Integrated Photonics: Implications for the Future - John Bowers
5/55
G
C@3+'/ 52W%2'%@ 8%&%Q 2#V H1@% %9/%V8%&%
Z 91$#& +#/' #[%2 2#' '8% >&%@#H5212' 41+'#&
-
7/23/2019 American Institute for Manufacturing Integrated Photonics: Implications for the Future - John Bowers
6/55
H
A! :-"% -55 %* %3/"@ -B*&%
"': -"7 .+'-$1' :-C# %*
'"0-0' C*&"0 8'*85' /" #./'".'
-"7 '"0/"''+/"0 D
'".*&+-0' C*&"0 8'*85' %*
.+'-%'< B&/57< -"7 /"1'"%
%* B' E-@'+# *) %3/"0#< "*% F%
.*"#&E'+# *) %3/"0#G
78% ?@H525/'&1I#2\/ ]1&9: .#+3/ #2 '8%
G)() 012341+'3&526 (%+'#&^
C&%/5@%2' ;$1H1 J ORR_ U1I#219 ?+1@%H:
#4 (+5%2+%/ ?22319 0%%I26
-
7/23/2019 American Institute for Manufacturing Integrated Photonics: Implications for the Future - John Bowers
7/55
I
78% (+19%J3> `1> #& 05//526 05@@9%
Basic R&D Commercialization
!"##"$ &'(#)*+' ,-.//'0 "1 2'.&+3
*+' ,#4))4$5 6'// 7.8)3
*+' ,4$29)&(4./ :"##"$)3
J%8D'%E0D/78K L
-
7/23/2019 American Institute for Manufacturing Integrated Photonics: Implications for the Future - John Bowers
8/55
N
ORSO C&%/5@%2I19 ?+I#2/
'# ]/'1$95/8 1 U%'V#&L #4 A2/I'3'%/
4/
-
7/23/2019 American Institute for Manufacturing Integrated Photonics: Implications for the Future - John Bowers
9/55
V
=#= 12@ =;]
]/'1$95/8%@ A2/I'3'%/!
B#'(4:. F.=') WX$< ;%R(8%& UBB7RF< J%8D'%E0D/78K T88(F%R(8
T81R0D0
-
7/23/2019 American Institute for Manufacturing Integrated Photonics: Implications for the Future - John Bowers
10/55
S?
Gb E(6.%87
-
7/23/2019 American Institute for Manufacturing Integrated Photonics: Implications for the Future - John Bowers
11/55
Advanced Manufacturing Office (AMO)DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited.
Power America
Mission: Develop advancedmanufacturing processes that will
enable large-scale production ofwide bandgap semiconductors,
which allow power electronicscomponents to be smaller, faster
and more efficient than silicon.
e%1@c U#&'8 f1 ('1'% G25W%&/5':Ujj5 U/O%81%1 4(A
-
7/23/2019 American Institute for Manufacturing Integrated Photonics: Implications for the Future - John Bowers
12/55
S>
=565'19 012341+'3&526 12@ =%/562A22#W1I#2 A2/I'3'% D=0=AAF
S>
L1'+ ?M= !"7%+C N*#% 93-+'
SSRRSR
C";=Gf7 eA.]fdfe]
SSRSRRSRRSRRRSSSSRSSRSRSRSSSSRSR
SRSRSSRSSRSRRRRSRSRRSRRSRRRSSSSRSSSSSRSRSRSSSSRSSSSSRSRRSSR
.?B"Af?7]
.?B"Af?7]
RSRSRSRRSSRSRSRSRSSRSSRSRSRSRRSRRSRRSRSRRSRRSRRRSSSSRSRSRSRSSSSRSSSSSRSRSSSSSRRSSSRS
SRSSRSSRSRSRSRSRSRRRRRSSRSRSRSRSSRSSRSRSRSRRSRSRRSRRSRSSSSRSRSRRSRRRSSSSRSRSRSSSSRSSSSSRSRSSSSSRSSSSSRSSRRSSSR
RRRSRRSRSRSRSSSSRSRSRSRRSRRSRRRSSSSRSSRSRRRSRRSRRRSSRSRSRSRSSRSSRSRSRSRRRSRSRSRSSRSSRSRSSRSRRSSSSRSSSSSRSRSSSSSRSSSSSRSRSSSSSRSSRRRSRSS
SRSSSSRSSRSRRSSSSRSSSRSSRSRSRSRSRSSRRSRSSRSRRSRRRSSRSRSRSRSSRSSRSRSRSRRSRRSRRRSSSSRSRSRRSRSRRSRRSRRRSSSSRSRSSSSSSSSRSSSSSRSRSSSSSRSSSSSRSRSSSSSRSSSSSRSRSSRSRSSRRS
?((]0Be]
?.7]"J(?e](
(]"gAf]
hG?eA.d
(]eei=]eAg]"
]U= ;.eA.]
"]G(]"]fdfe]
.?B"Af?7]
=](A`U
.?B"Af?7]
DATA ACROSS THE PRODUCT LIFECYCLE
=?7?
AU.;"0?7A;U
=]fA(A;U(
g?eG]
]/')c .%$&31&: ORSj
e%1@c GA e?B(
b3$ 9#+1I#2c f85+16#Q Ae
.%@%&19 .32@526c YkR0
f#/' (81&% DGAe1$/Fc YOjP0
2(F
-
7/23/2019 American Institute for Manufacturing Integrated Photonics: Implications for the Future - John Bowers
13/55
Sb
eA.7c 6/03%:'/03% !""*1-$*"# )*+ 2*E*++*:
De568'V%568' 12@ 0#@%&2 0%'19/ 04\6F
05//5#2c CW5@% '8% U1I#219 4#+3/ #2
%l>12@526 G( +#H>%IIW%2%// 12@ 522#W1I#2Q
12@ 41+595'1I26 '8% '&12/5I#2 #4 '8%/%
+1>1$595I%/ 12@ 2%V '%+82#9#65%/ '# '8%
52@3/'&519 $1/% 4#& 4399J/+19% 1>>95+1I#2)
]/') .%$&31&: ORSj
e%1@c ?e00AA WU6
-
7/23/2019 American Institute for Manufacturing Integrated Photonics: Implications for the Future - John Bowers
14/55
$70M - DOE
$189M - Other
122 - MemberConsortium
6 States
Strong Leadership
5 Focus Areas ProductionCapacity
Jobs
- 75%CFRP EmbodiedEnergy Savings
- 50%CFRP
Production Cost
GHGAvoidance
- 25%
- 50%
- 50% - 75%
Federal investment will catalyze a composites
ecosystem in the heart of US manufacturing
*States are significant contributors
*
Institute forAdvanced Composites Manufacturing Innovation (IACMI)
A2/I'3'% ?22#32+%@#2 N1231&: _Q ORST
2(F
-
7/23/2019 American Institute for Manufacturing Integrated Photonics: Implications for the Future - John Bowers
15/55
SG
HE'+/.-" !"#$%&%' )*+ ,-"&)-.%&+/"0 !"%'0+-%'7
I3*%*"/.# D*?A0 C8#'#25+/-F
;$n%+IW%
=%W%9#> 12@ @%H#2/'&1'% 522#W1IW% H12341+'3&526
'%+82#9#65%/ 4#&c G9'&1 8568J/>%%@ '&12/H5//5#2 #4 /56219/ 4#& '8%52'%&2%' 12@ '%9%+#HH325+1I#2/
U%V 8568J>%&4#&H12+% 524#&H1I#2J>+%//526/:/'%H/ 12@ +#H>3I26
(%2/#&/ 12@ 5H16526 %21$9526 @&1H1I+ H%@5+191@W12+%/ 52 @5162#/I+/Q '&%1'H%2'Q 12@ 6%2%
/%o3%2+526
H55 %3'#' 7'1'5*8E'"%# :/55
+'O&/+' .+*##P.&Q"0
7/#./85/"'# *) 7'#/0"?
B359@526 '8% UU0A U%'V#&Lc4'%:*+@ 9%-% -"7 [+*:%3 I5-"#
;'8%& A2/I'3'%/ 52 .dSq C9122526c
.399 U%'V#&L `#19c jT "%65#219 b3$/
Open topic competition addressingwhite space between mission agencytopics
Selected topic competitions supporting Agency
mission using agency authorities and budgets
.b] 0AAN/'QT X08(42 Y/':T
+%8 ^(1') #4 f#HH%&+% C9122526c.dSkJOq Z f%2'&19 D=;fJH1216%@F
432@ >>#/%@ 4#& &%H152526
52/I'3'%/Q W51 #>%2 '#>5+ >+%//
](7?BeA(b]= AU(7A7G7](
?H%&5+1 01L%/
B224?-' F15T
t(D8K10(A85 ]a
C#V%& ?H%&5+1
Y/':&("$4:)L%&
-
7/23/2019 American Institute for Manufacturing Integrated Photonics: Implications for the Future - John Bowers
21/55
>S
(3HH1&:c
? G)() `1H% f8126526 ;>>#&'325':
,10%:&71$ % ./
-
7/23/2019 American Institute for Manufacturing Integrated Photonics: Implications for the Future - John Bowers
22/55
Goal Create a national institute supporting the endtoend integrated photonics manufacturing ecosystem in the U.S. by
expanding upon a highly successful publicprivate partnership model with openaccess to worldclass shareduse
resources and capabilities
22
The Integrated Photonics Manufacturing Institute
Investments : $ 110M Federal / $ 500M Match
Established : July 2015Location Hub : New York
Lead : SUNY Poly
MRL ManufacturingReadiness
Level
Investment
Close the Gap
1 2 3 4 5 6 7 8 9 10
Copyright AIM Photonics 2015 AIM Photonics / Recipient Confidential, for Recipients Internal Use Only
-
7/23/2019 American Institute for Manufacturing Integrated Photonics: Implications for the Future - John Bowers
23/55
23
The Integrated Photonics Manufacturing Institutes Core Hub
" 1.3M ft2 facility
" cutting edge 300/450mm toolset
" 135k ft2 of class 1 capable cleanroom
"
processing capability span 65nm - 7nm
" years of proven silicon photonics results multiple DARPA`Industry projects
" 300mm tools provide unprecedented quality photonics
" unmatched 3D stacking w/CMOS
" partnerships drive continuous revitalization investments
TTT[k _T;1
T82%U1
Undamaged III-V FIN
1 2 3 4 5 6 7 8 9
Post S-MLD
Prior | Post CMP
IV-IV 65nm Si CMOS
]-7BE-%&+-$*" *)
83*%*"/. /"%'0+-$*" /"7%+C '.*#C#%'E
I+*1/7' B-#'5/"' .-8-B/5/$'# /" '-.3
E-"&)-.%&+/"0 #&88*+% -+'- `/R'R< )*+
)*&"7+C #'+1/.'#a
9'5'.% 8+*F'.%# %3-% E-T/E/J' #C"'+0C
-.+*## _2,H# -"7 -71-".' H!,
I3*%*"/.# E-"&)-.%&+/"0 .-8-./%C
\#' 2'.3"/.-5 e*+@/"0 [+*&8# `2e[#a
.*E8+/#'7 *) /"#$%&%' 8-+%"'+# )*+/"8&%#
V-.3 ,NV 3-# /"7%+C< 0*1'+"E'"%H%2'
05//5#2cT81.7/
-
7/23/2019 American Institute for Manufacturing Integrated Photonics: Implications for the Future - John Bowers
53/55
.#32@&: CAf/ C+%//%/ 12@ A2'%6&1I#2
" g%'
-
7/23/2019 American Institute for Manufacturing Integrated Photonics: Implications for the Future - John Bowers
54/55
Hybrid Silicon Record Performance
2011 Lowest waveguide loss on silicon: 0.04 dB/m Jared Bauters et al. 2012 Best reliability: >40,000 hours at 70C Srinivasan et al.
2012 Highest laser yield: 99%Srinivasan et al.
2012 Fastest Si modulator: 74 GHz Tang et al.
2013 Highest receiver capacity: 400 Gbit/s Piels et al.
2013 Largest laser array bandwidth: > 200 nm Jain et al. 2012 Highest level of integration with lasers: 164 devices Jared Hulme et al.
2014 Largest LED bandwidth: >200 nm DeGroote et al.(Ghent and UCSB)
2014 Highest temperature: 119C Alan Liu et al.
2014 Highest power: 180 mWAlan Liu et al.
2014 Lowest threshold: 2 mALiang et al. (HP) 2014 Narrowest linewidth: 9 kHz (NEC)
-
7/23/2019 American Institute for Manufacturing Integrated Photonics: Implications for the Future - John Bowers
55/55
Applications of Silicon Photonics
HighPower Low
Threshold
HighlyReliable
Low cost
NarrowLinewidth
Coherent communicationMeterologySpectroscopy
Bio-medicineLIDAR
Microwave generationTelecom/DatacomSensors
Telecom/DatacomSensors
Any high volumemanufacturing
Bio-medicineLaser machiningAtom trapsNuclear reactors
OpticalinterconnectsTelecom
Analog Photonics
175 mW2 mA
9 kHz
40,000 hours
164 Optical + MillionsElectrical Devices