050-itp for installation of air intake filter.pdf
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Pearl GTL Project
LINDE ENGINEERING
Shell Project No: HP-3000-QAT Contractor Project No: 5887
Project Document Number: T.4.318.623 Project Rev.: O Page 1 of 17
SUPPLIER/VENDOR DOCUMENTATION
Purchase Order Number: 2MH127
Equipment Description: N/A
Vendor/Supplier Name: GAMA QATAR CO. W. L. L. Vendor/Supplier Code:
LOC470
Document Title: INSPECTION TEST PLAN FOR INSTALLATION OF AIR INTAKE FILTER
Vendor/Supplier Doc Number:
GAM-ITP-QAC-GTL-050 Vendor/Supplier Revision: C
Tag/Item Number(s): SEE NEXT PAGE
Unit: SEE NEXT PAGE PCWBS: SEE NEXT PAGE
Vendor/Supplier Prepared By Initials / Signature
Vendor/Supplier Checked By
Initials / Signature
Vendor/Supplier Approved By Initials / Signature Vend/Supp
Revision Date
SK EO AG 22.02.2009
Status of Submission (tick applicable box before submission)
For Review/Info: X Final: Certified: As-Built:
Purchaser signature below does not indicate responsibility or liability for accuracy or completeness of this document, nor does it alter any contractual terms or conditions or relieve the Supplier/Vendor of his contractual obligations.
PURCHASER AREA BELOW
Contractor Contract Number: PI 092 Contractor Name: LINDE
Contractor Doc. No: GAMAC-0100-M-PC 1344 Contractor Rev no: 1.0
Review Code and Status Contractor Initials / Signature
Date signed
Code 1 No Comments. ACCEPTED.
Work May Proceed.
Code 2 Comments As Noted. Incorporate Comments, Revise
and Resubmit. Work May Proceed.
Code 3 REJECTED. Incorporate Comments, Revise and
Resubmit. Work May NOT Proceed.
Code 4 Not Reviewed. Work May Proceed.
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Pearl GTL Project
LINDE ENGINEERING
Shell Project No: HP-3000-QAT Contractor Project No: 5887
Project Document Number: T.4.318.623 Project Rev.: O Page 2 of 17
Purchase Order Number:
2DF955, 2DF956, 2DF957, 2DF958, 2DF959, 2DF960, 2DF961, 2DF962
Tag/Item Number(s):
1S-2111, 1S-2211, 1S-2311, 1S-2411 2S-2111, 2S-2211, 2S-2311, 2S-2411 1A-2114, 1A-2214, 1A-2314, 1A-2414 2A-2114, 2A-2214, 2A-2314, 2A-2414
Unit(s): 1-2100, 1-2200, 1-2300,1-2400, 2-2100, 2-2200, 2-2300, 2-2400
PCWBS: FA03, FB03, FC03, FD03, GA03, GB03, GC03, GD03
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QATAR SHELL GTL PROJECT (PEARL) C2 AIR SEPARATION UNITS CONSTRUCTION
C O 22.02.09 Issued for Company Comments SK EO AG ICC
B 19.02.09 Issued for Review SK EO AG IFR
A 15.01.09 Issued for Internal Review SK EO AG IIR
GAMA Rev.
Project Rev
Date Description Prepared
By Checked
By
Approved By
Status
No. No. ORIGINATOR
LINDEGINEERING AG
Document Title:
INSPECTION TEST PLAN FOR INSTALLATION OF AIR INTAKE FILTER
Contractor
Gama Qatar Co. W. L. L.
Document No. LOC470
GAM ITP QAC GTL 050 C
Org.
Code
Doc.
Type
Disc. Code
Geogr. Area
Seq.
No
Rev. No
Vendor Code
Project Document Number: T.4.318.623
Rev No: O
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QSGTL PEARL PROJECT C2 ASU Construction Works
ITP NO: GAM-ITP-QAC-GTL-050
ITP FOR INSTALLATION OF AIR INTAKE FILTER
DATE: 22.02.09-REV.C
S. GAMA QATAR X. CONTRACTOR QC C. COMPANY A. THIRD PARTY (TPI) / VENDOR
I: INSPECTION / TEST R: DOCUMENT ISSUED/REPORT REVIEW S: SURVEILANCE H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item Activity Test
Frequency Reference Document Acceptance Criteria
Responsible Party
Verifying Documents S X C A
T-4.318.623 REV-O Page 4
1.0 DOCUMENTATION
1.1 Contractor drawings, project specifications, manuals, codes
100% - - TECHINICAL
OFFICE - H R R
1.2 Lifting studies (For Heavy Equipments)
100%
T.4.234.084 - HSSE - H R R
2.0 EQUIPMENT
2.1 Equipment identification and name plate verification-Receiving Inspection
100% T-4.250.945
Approved drawing,
DEP 31.10.03.10; DEP 31.29.00.10
STORE
INCHARGE GAM-QCR-QAC-GTL-080 I S S S
2.2 Storage, preservation and documentation (FSI)
100% T.13.377.360E;T.4.250.932
Approved drawing,
DEP 31.29.00.10;DEP 70.10.70.11 T.13.377.454E;
Vendor instruction,
FSI GAM-QCR-QAC-GTL-069 I S S S
2.3
Inspection measuring and test
equipment calibration
100% T.4.250.915 - QCI Calibration certificate H R R
3.0 FOUNDATION
3.1
Foundation complete and
Accepted (including chipping, pocket cleaning etc.)
100% T-4.250.945
Approved drawing,
DEP 34.19.20.31; T.13.376.358 DEP
31.29.00.10
QCI MC Check Record H S S S
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QSGTL PEARL PROJECT C2 ASU Construction Works
ITP NO: GAM-ITP-QAC-GTL-050
ITP FOR INSTALLATION OF AIR INTAKE FILTER
DATE: 22.02.09-REV.C
S. GAMA QATAR X. CONTRACTOR QC C. COMPANY A. THIRD PARTY (TPI) / VENDOR
I: INSPECTION / TEST R: DOCUMENT ISSUED/REPORT REVIEW S: SURVEILANCE H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item Activity Test
Frequency Reference Document Acceptance Criteria
Responsible Party
Verifying Documents S X C A
T-4.318.623 REV-O Page 5
3.2 Shims installation 100% T-4.250.945 Approved drawing,
T.13.376.358
DEP 31.29.00.10
QCI
GAM-QCR-QAC-GTL-183 I I S I
4.0 STRUCTURAL STEEL INSTALLATION UNDER THE STRUCTURE
4.1
Foundation acceptance
a) Check elevation of foundation
b) Location of anchor bolts (if applicable)
c) Embedded plates installation (if applicable)
100% RFC Drawings RFC Drawings QC
Inspector
GAM-QCR-QAC-GTL-037
H
I
R
S
4.2
Verification of lifting points & support points(During transportation, Before& after lifting the structure)
100% T.4.250.897 34.28.00-31;
T.13.376.359E Site
Engineer ----------- I S S I
4.3
Verify a) alignment b) verticality (Before bolt tightening and or welding)
100% T.4.250.907
Approved drawings
34.28.00-31; T.13.376.359E
Site Engineer
GAM-QCR-QAC-GTL-
038, 039
H
I
S
I
-
QSGTL PEARL PROJECT C2 ASU Construction Works
ITP NO: GAM-ITP-QAC-GTL-050
ITP FOR INSTALLATION OF AIR INTAKE FILTER
DATE: 22.02.09-REV.C
S. GAMA QATAR X. CONTRACTOR QC C. COMPANY A. THIRD PARTY (TPI) / VENDOR
I: INSPECTION / TEST R: DOCUMENT ISSUED/REPORT REVIEW S: SURVEILANCE H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item Activity Test
Frequency Reference Document Acceptance Criteria
Responsible Party
Verifying Documents S X C A
T-4.318.623 REV-O Page 6
4.4
Check bolt tightening
a) Verification of torque
b) Check anchor bolt tightening (if applicable)
100% T.4.250.907
Approved drawings
34.28.00-31; T.13.376.359E
Site Engineer
GAM-QCR-QAC-GTL-041 & Red Indication Mark over bolt head
H
I
S
I
4.5
Painting / Coating Repair works ( if applicable)
Refer To Painting ITP I
W
S
I
4.6
Grouting Verification of surface preparation
Refer To Grouting ITP (For structure only) I
W
S
I
4.7
Final Inspection of accessories
Ladders, stairs treads, safety cages, Gratings, Toe plates
100% T.4.250.907
Approved drawings
T-13.376.377; 34.28.00-31;
T.13.376.359E
Site Engineer
GAM-QCR-QAC-GTL-040
GAM-QCR-QAC-GTL-183
I
I
S
I
5.0 FILTER HOUSE
-
QSGTL PEARL PROJECT C2 ASU Construction Works
ITP NO: GAM-ITP-QAC-GTL-050
ITP FOR INSTALLATION OF AIR INTAKE FILTER
DATE: 22.02.09-REV.C
S. GAMA QATAR X. CONTRACTOR QC C. COMPANY A. THIRD PARTY (TPI) / VENDOR
I: INSPECTION / TEST R: DOCUMENT ISSUED/REPORT REVIEW S: SURVEILANCE H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item Activity Test
Frequency Reference Document Acceptance Criteria
Responsible Party
Verifying Documents S X C A
T-4.318.623 REV-O Page 7
5.1
Installation of weather hoods to walkway section
a) Visual Damages (Gasket D- fog etc)
b) Bolt tightening
100% T-4.157.374
T-4.250.947
Approved drawings
DEP 31.29.40.10;
DEP 31.29.40.31
QCI
GAM-QCR-QAC-GTL- 041 GAM-QCR-QAC-GTL-183
H I S I
5.2
Installation of walkway & Filter house
100% T-4.157.374
T-4.250.947
Approved drawings
DEP 31.29.40.10;
DEP 31.29.40.31
QCI GAM-QCR-QAC-GTL-041 GAM-QCR-QAC-GTL-183
I S S I
5.3
Installation of maintenance door, C.A.S access hatch installation, hopper assembly
100% T-4.157.374
T-4.250.947
Approved drawings
DEP 31.29.40.10;
DEP 31.29.40.31
QCI GAM-QCR-QAC-GTL-041 GAM-QCR-QAC-GTL-183
I I S I
5.4 Air tightening 100% T-4.157.374
T-4.250.947
Approved drawings
DEP 31.29.40.10;
DEP 31.29.40.31
QCI GAM-QCR-QAC-GTL-183 I I S I
5.5 Louver Section
a)Mechanical Check-Visual 100%
T-4.157.374
T-4.250.947
Approved drawings
T-13.376.359 E; DEP 34.28.00.31
Site
Engineer GAM-QCR-QAC-GTL-041 & GAM-QCR-QAC-GTL-183
H I S I
5.6
Transition Duct
a) Visual Inspection (Gasket, cleaning etc.)
100% T-4.157.374
T-4.250.947
Approved drawings
DEP 31.29.40.10;
T-13.377.453E
Site
Engineer GAM-QCR-QAC-GTL-041 & GAM-QCR-QAC-GTL-183
H I S I
-
QSGTL PEARL PROJECT C2 ASU Construction Works
ITP NO: GAM-ITP-QAC-GTL-050
ITP FOR INSTALLATION OF AIR INTAKE FILTER
DATE: 22.02.09-REV.C
S. GAMA QATAR X. CONTRACTOR QC C. COMPANY A. THIRD PARTY (TPI) / VENDOR
I: INSPECTION / TEST R: DOCUMENT ISSUED/REPORT REVIEW S: SURVEILANCE H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item Activity Test
Frequency Reference Document Acceptance Criteria
Responsible Party
Verifying Documents S X C A
T-4.318.623 REV-O Page 8
5.7 Silencer Duct
a) TACK welding -visual 100%
T-4.157.374
T-4.250.947
Approved drawings
DEP 31.29.40.10;
T-13.377.453E
QCI
GAM-QCR-QAC-GTL-041 GAM-QCR-QAC-GTL-161 GAM-QCR-QAC-GTL-183
I I S I
5.8 Round to square Duct
a)Visual Inspection 100%
T-4.157.374
T-4.250.947
Approved drawings
DEP 31.29.40.10;
T-13.377.453E
QCI GAM-QCR-QAC-GTL-041 GAM-QCR-QAC-GTL-183
I S S I
5.9 Hooper Fan
100%
T-4.157.374
T-4.250.947
T-13.376.359 E; DEP 34.28.00.31
Site
Engineer GAM-QCR-QAC-GTL-041
GAM-QCR-QAC-GTL-183 I I S I
5.10 Filter Element Installation 100% T-4.157.374
T-4.250.947
T-13.376.359 E; DEP 34.28.00.31
Site
Engineer GAM-QCR-QAC-GTL-183 I I S I
5.11 Piping connection-PULS system
Ref. Piping ITP
6 FINAL INSPECTION
6.1 Air tightness, Cleanliness, visual inspection
100% T-4.157.374
T-4.250.947
T-13.376.359 E; DEP 34.28.00.31
Site
Engineer GAM-QCR-QAC-GTL-183 I I S I
6.2 Final Linde MC inspections and documentation
100% T-4.157.374
T-4.250.947
Approved drawings
DEP 31.29.40.10;
T-13.377.453E
QCI Linde MC Check records H H S H
-
GAM-QCR-QAC-GTL-037 Rev. O
C2 ASU PEARL GTL PROJECT
RAS LAFFAN INDUSTRIAL CITY
STRUCTURAL STEEL PRE ERECTION & INSTALLATION
PROCESS SHEET
Subcontract Ref.: Report No.:
Item Description: Date:
Item Location/ Area: ITP No.: GAM-ITP-QAC-GTL-
Subsystem: Test Code No.:
Ref. DWG / Docs:
Used Measuring and test equipment ref. (if applicable):
Check the following:
Item
No.
Description QC Inspector
Initial Date
Pre Erection :
1. Foundation Handing over (Civil to Mechanical).
2. Preparation of grouting (Chipping & Cleaning).
3. Checking for anchor bolt.
4. Shim plate fixed as per RFC drawing & work instructions.
Installation Process :
1. Foundation Complete & inspected.
2. All Structural members correctly installed.
3. Base supports are set at correct elevation.
4. Structures Plump & alignment in all directions.
5. Length of bolts is correct.
6. All washers are correctly mounted.
7. Correct tightening for all bolts.
8. All temporary construction materials are removed.
9. Welding acceptable.
The Installation of the above Steel has been Satisfactorily completed in accordance with the Drawings& Specifications. Note: This QCR form revised on 23.11.2008 as per the site requirement and QCR form # 125 shall not been used further as per (PMC commends) Transmittal # PI-092-LIN-PMC-TX-21510.
ORGANIZATIONS NAME SIGNATURE DATE
Accepte
d B
y
THIRD PARTY REP.
GAMA REP.
LINDE REP.
QSGTL OR its PMC REP.
-
GAM-QCR-QAC-GTL-038 Rev. O
C2 ASU PEARL GTL PROJECT
RASLAFFAN INDUSTRIAL CITY
STEEL STRUCTURES ELEVATION REPORT
( BASED ON SURVEY REPORT)
Subcontract Ref.: Report No.:
Item Description: Inspection Date:
Item Location / Area: Test Code No.:
Subsystem: ITP No.:
Ref. DWG / Documents:
Used Measuring and test equipment ref. (if applicable):
INSPECTIONS
Column No Planned Level Actual Level Level/Difference Plumb
0 Degree 90 Degree
ORGANIZATIONS DATE NAME SIGNATURE
Accepte
d B
y THIRD PARTY REP.
GAMA REP.
LINDE REP.
QSGTL OR its PMC REP.
-
GAM-QCR-QAC-GTL-039 Rev. O
C2 ASU PEARL GTL PROJECT
RAS LAFFAN INDUSTRIAL CITY
ALIGNMENT REPORT FOR STEEL STRUCTURE
Subcontract Ref.: Report No.:
Item Description: Inspection Date:
Item Location / Area: Test Code No.:
Subsystem: ITP No.:
Ref. DWG / Docs:
Used Measuring and test equipment ref. (if applicable):
Unit No.:
OUT OF PLUMBNESS
ORGANIZATIONS DATE NAME SIGNATURE
Accepte
d B
y THIRD PARTY REP.
GAMA REP.
LINDE REP.
QSGTL OR its PMC REP.
-
GAM-QCR-QAC-GTL-040 Rev. A
C2 ASU PEARL GTL PROJECT-RAS LAFFAN
INDUSTRIAL CITY
CHECK LIST OF LADDER, HANDRAIL, STAIRCASE & GRATING
Subcontract Ref.: Report No.:
Item Description: Inspection Date:
Item Location / Area: Test Code No.:
Subsystem: ITP No.:
Ref. DWG / Documents:
Used Measuring and test equipment ref. (if applicable):
INSPECTIONS
No.
Ladders Handrail Staircases Check of Grating
Mark No Ok/Not Ok
Mark No Ok/Not Ok
Mark No Ok/Not Ok
Mark No Ok/Not Ok
ORGANIZATIONS DATE NAME SIGNATURE
Accepte
d B
y THIRD PARTY REP.
GAMA REP.
LINDE REP.
QSGTL OR its PMC REP.
-
GAM-QCR-QAC-GTL-041 Rev. O
C2 ASU PEARL GTL PROJECT
RASLAFFAN INDUSTRIAL CITY
BOLT TIGHTENING INSPECTION REPORT
Subcontract Ref.: Report No.:
Item Description: Inspection Date:
Item Location / Area:
Test Code No.:
Subsystem: ITP No.:
Ref. DWG / Docs:
Used Measuring and test equipment ref. (if applicable):
INSPECTIONS
Item No/Spool No
Mark No./Joint No Bolting Bolt Tightening (Torque Value)
Inspectors Signature Grade Size
ORGANIZATIONS DATE NAME SIGNATURE
Accepte
d B
y THIRD PARTY REP.
GAMA REP.
LINDE REP.
QSGTL OR its PMC REP.
-
PROJECT: C2 ASU PEARL GTL PROJECT, RAS LAFFAN INDUSTRIAL CITY
EQUIP. TAG.NO.: DESCRIPTION: LOCATION:
MANUFACTURER: DRG.NO.: RFI NO:
MONTH
1 2
3 4 5 6
7
8
9
10
11
12
ACTIVITY Month
Date Checked
Check all internal and accessories storage is acceptable
Visual Check : Is there any damage
Check for protective covers on all the openings
Check all warning labels,like N2 warning plate are existent
Actual Pressure level
Required Pressure Level
GAMA SIGN WITH DATE
LINDE SIGN WITH DATE
QSGTL or its PMC
NOTE:
GAM-QCR-QAC-GTL-069 Rev. O
STORAGE, PRESERVATION AND NITROGEN PURGING REPORT
FORM NO:
SHT:
-
C2 ASU PEARL GTL PROJECT
RAS LAFFAN INDUSTRIAL CITY
GAM-QCR-QAC-GTL-080 Rev. O
EQUIPMENT RECEIPT CHECK SHEET
ITEM No: PO No: REQ No:
UNIT No: MANUFACTURER :
ITEMS TO BE CHECKED INSPECTOR
INITIAL REMARKS
1 Name Plate
2 Preparation and painting
3 Desiccant installed
4 Moisture present
5 Nozzle flange faces acceptable
6 Temporary nozzle protection acceptable
7 Internals and accessories complete and storage acceptable
8 Purge - pressure:
Purge monitoring date: Pressure
Date of initial inspection:
Name and signature of Inspector:
-
Welder
ID
1
Visual
InspectionLocation RemarksWPS No
VISUAL INSPECTION REPORT FOR EQUIPMENT/STRUCTURAL STEEL
Date of
Acceptance Visual
Inspection
Name :
Project Name : ASU C2 PEARL GTL PROJECT Date :
Report No :
SL
No
GAM-QCR-QAC-GTL-161 REV. O
ProcessEquipment TypeName of Welder
Company / PMC QCLINDE QC
Date :
Note: Acceptence Criteria-
Prepared By Checked By: GAMA QATAR QC
Signature :
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C2 ASU PEARL GTL PROJECT RAS LAFFAN INDUSTRIAL CITY
AIR INTAKE FILTER INSTALLATION PROCESS SHEET
Tag No: Report No:
Item Description: Date:
Drawing No: Area:
System No: Sub-System No:
Item No
Description
Signature & Date
Gama Linde QSGTL
1. Foundation complete, Level & Accepted.
2. Shim plates as per drawings
3. Installation of Staircase, ladder, gratings, toe plates etc.
3.1 Installation of Weather hood
4 Installation of 1st , walkway and second cabins
5 Installation of accessories (doors, CAS access hatch etc)
5.1 Air tightening Inspection
5.2 Louver section installation
5.3 Transition duct installation
6 Silencer duct installation
6.1 Round to square duct installation
7 Hooper fan installation
8 Filter element installation
9 Final Inspection (Cleanliness, air tightness, visual checks etc.)
Remarks:
The Installation of the above Air Intake Filter has been satisfactorily completed in accordance with the Drawings & Specifications
ORGANIZATIONS DATE NAME SIGNATURE GAMA QATAR REP
LINDE REP
QSGTL REP
GAM-QCR-QAC-GTL-183 Rev. O
QQQ AAA TTT AAA RRR
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